Defense Industry Daily

JAGM infographic
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The AGM-114 Hellfire missile remains a mainstay for the US military and its allies around the world, and efforts to replace it have repeatedly stalled. The Joint Common Missile (JCM) was meant to offer new guidance options, and use on fast jets as well as helicopters and UAVs. It performed well, but was canceled. It returned from the procurement dead as JAGM, a program that has undergone several major changes within itself. While other air forces field fast-jet solutions like MBDA’s Brimstone, JAGM will initially be limited to helicopters and UAVs, as a dual-mode guidance upgrade to current model Hellfire missiles.

The JAGM Program JAGM Missile Increments

Hellfire II: what’s next?
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Oddly, the problems faced by Hellfire’s JCM and JAGM successors have been largely unrelated to cost or to performance. Rather, the programs kept getting cut to pay for other things. The Hellfires were seen as good enough to equip American helicopters and large UAVs like the Predator. To compete, new entrants had to fit into a new category. Smaller guided 70mm rockets gained a foothold because more of them could be carried in the same space, while small multi-mode glide bombs found a niche by being launched from the back ramps of cargo aircraft. JAGM was a straight substitute, and that wasn’t interesting enough.

After enough JCM/JAGM missile program cancellations and resurrections to make even Lazarus give up, the US Army looked at its Hellfire stocks, and realized that they’d need something new anyway. In response, they decided to try squaring this circle using an incremental approach, one focused on replacing the most at-risk AGM-114L radar-guided missiles first.

Initial. The JAGM Continued Technology Development phase now aims to create dual-mode laser/radar guidance sections that can equip existing Hellfire II missiles. Essentially, JAGM Increment 1 would create a Hellfire III missile with dual-mode guidance, matched to the AGM-114R’s multi-role warhead and rocket. Initial Army platforms would include the AH-64E Apache attack helicopter, and MQ-1C Gray Eagle UAV. The USMC’s initial platforms will be the AH-1Z Viper attack helicopter and KC-130J Harvest Hawk armed tanker/ transport, for integration by FY 2019.

JAGM Increment 2. Intends to increase the maximum range to 12 km, and move to the full tri-mode seeker with semi-active laser, Imaging Infrared (IIR), and millimeter wave radar guidance modes. If Raytheon bids, they’d be offering the tri-mode seeker in Increment 1 as well.

JAGM Increment 3. This is the original JAGM concept, more or less. It would have a maximum range of 16 km that would likely force a new rocket motor, alongside other redesigns for carriage and launch from helicopters or fast jets. Initial fixed-wing platforms would include the USMC’s AV-8B Harrier and F-35B Lightning II STOVL fighters, but there’s no set schedule. The earliest F-35 integration slot involves Block 4 fighters, whose software isn’t likely to be ready before 2021-2023.

Timeline & Budgets

If JAGM can be delivered to the required cost targets, it may add the originally-planned tri-mode (imaging infrared + semi-active laser + millimeter wave radar) guidance set, and Increments 2 & 3 may revive interest in new rocket motor technology that would eventually allow safe launches from fighter jets. Those kinds of advances sit beyond the current timeline.

Budgets to date have included:

Scope and Scale

F-16 fires Maverick

If the US Army and Navy have total current program numbers for JAGM, they aren’t disclosing them in recent documents. We do know that JAGM’s scope is much reduced, but it could still expand again.

The original Joint Common Missile (JCM) was seen as the next-generation, multi-purpose, air-to-ground precision missile that will replace AGM-114 Hellfire family, AGM-65 Maverick family, and airborne xGM-71 TOW missiles with a single weapon usable by the airplanes, helicopters and UAVs of the US Army, Navy, and Marine Corps. It was also being considered for use on some ground vehicles, and had naval potential. The original JCM had a goal of 54,000 missiles.

JAGM was revised lower, and a 2010 GAO document estimated the total 20-year program cost at about $6.4 billion: $1.64 billion for Research, Development, Test and Evaluation; and $4.74 billion to build 33,853 missiles. As of November 2011, the totals had reached $6.88 billion for 35,422 missiles.

Then the FY13 budget came in, grinding the program to a near halt as the Navy left. The program was restructured, and the USMC returned to the program in time for the FY15 budget submission, but the program’s scope has been reduced further.

Part of the reason involves fewer platforms. “Increment 1 & 2” versions of JAGM can’t replace the Mavericks on fixed-wing jets. Until at least 2019, the missiles will be limited to US Army AH-64 Apache attack helicopters, USMC AH-1Z attack helicopters, US Army MQ-1C Gray Eagle UAVs, and USMC KC-130J Harvest Hawk armed tanker/transports.

SDB-II

Meanwhile, the US Navy and USAF have a substitute. The Navy expects to follow the AGM-65 Mavericks on its jets with small GBU-53 SDB-II glide bombs, carrying a tri-mode IIR/laser/MMW radar seeker that may yet see derivative use in JAGM. The USAF will be doing likewise, instead of turning to JAGM or to similar missiles like MBDA’s Brimstone.

US Navy MH-60s can expect eventual JAGM integration, since AGM-114 Hellfire deliveries are set to end in 2017. Farther into the future, the USMC wants to equip its AV-8B and F-35B fighters with JAGM Increment 3. Note, however, that there’s no set schedule for missile upgrades. On the export front, if JAGM is added to F-35Bs, it will be competing with the MBDA Brimstone and SPEAR missiles that Britain plans to integrate into its own F-35B fleet.

Other opportunities exist. Vehicle-mounted options for Hellfire-class missiles are springing up, but competition from dedicated anti-armor weapons like the shorter-range Javelin, MMP, and Spike, or the longer range Spike-NLOS, will be fierce. Naval options may be even more promising for fire-and-forget missiles, where JAGM could replace the AGM-114L Hellfire on the USA’s Littoral Combat ships, or fit out other vessels who need a deadly fire-and-forget counter to small boat swarms. In that arena, MBDA’s laser/radar guided Brimstone and Raytheon’s GPS/laser/IIR guided Griffin C will be its main competitors.

Competition: MBDA’s Brimstone/ SPEAR

Brimstones on GR4s
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While the JCM/ JAGM program has churned specifications and burned time, a different program has already produced an interesting competitor with many of the same specifications, and some of the flexibility.

AGM-114P/R Hellfire missiles are now qualified for use at high-altitudes on UAVs like the MQ-9 Reaper, but they aren’t a solution for fixed-wing jets, and range limitations make Hellfire dangerous to use against even short-range air defenses. MBDA’s Brimstone 2 solves those problems.

The Brimstone’s first combat use came in 2011 over Libya, where its man-in-the-loop option and attack profiles made it one of the few weapons that NATO commanders could use to attack enemy armor in urban areas. It has been integrated with Britain’s Royal Air Force Tornado GR4 strike aircraft and Harrier GR9 jump-jets, and is slated to add the Eurofighter Typhoon to that list. F-35 integration was scheduled for F-35B Block 3 in 2018, but overall F-35 development problems look set to push the British effort back to Block 4 in 2021-2023.

SPEAR

With combat credentials and a significant head start, MBDA can be expected to make more market inroads.

Nor is MBDA resting on its technical laurels. Their SPEAR project for Britain’s Complex Weapons program aims to take the Brimstone’s warhead and guidance, and mount it on a larger missile with a range of 75 – 100 km. SPEAR will be mounted in multiples on external hardpoints, or carried inside the weapons bay of Britain’s forthcoming F-35Bs.

Contracts and Key Events

The JAGM program will be managed by the U.S. Army’s Aviation and Missile Command in Redstone Arsenal, AL.

FY 2018

USMC back in the program; Raytheon out of CTD; Brimstone for MQ-9 Reaper UAVs?

JAGM Inc 1
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August 20/18: Hellfire Adé! The US Army is moving ahead with its Hellfire replacement. Lockheed Martin is being awarded with a contract modification that provides for the procurement of Joint-Air-to-Ground missiles at a cost of $26.4 million. The JAGM was cleared for low-rate initial production on June 27th. Its seeker combines a semi-active laser with millimeter-wave radar sensors that give it the capability to go up against stationary and moving land and maritime targets in bad weather or obscured conditions at ranges up to 16km. Initial operational capability through the Army is expected in early 2019. Work will be performed at Lockheed’s facility in Orlando, Florida and is expected to be completed by February 28th, 2020.

FY 2016

June 6/16: The US Army has successfully fired Lockheed Martin’s multi-mode Joint Air-to-Ground Missile (MQ-1C Gray Eagle at Dugway Proving Ground, Utah. The Gray Eagle test was the seventh flight test for the JAGM missile. The missile was previously tested on Apache attack helicopters and Marine Corps Cobra helicopters.

April 15/16: The Redstone Test Center is playing host to the engineering and development phase of the Joint Air to Ground Missile (JAGM). So far, the missile completed tests on its guidance section which included captive flight testing, tower testing, and environmental testing. The JAGM will now enter the Product Qualification Test (PQT) phase which will see the weapon carried on the Grey Eagle unmanned aerial system (UAS) and AH-64 Apache helicopter for flight testing.

FY 2013 – 2015

USMC back in the program; Raytheon out of CTD; Brimstone for MQ-9 Reaper UAVs?

Aug 3/15: Lockheed Martin has been awarded a $66.4 million contract to further develop the Joint Air-to-Ground Missile (JAGM) for the Army and Navy. The company submitted its bid for the program in April and successfully test fired two JAGMs in mid-July. The JAGM is intended to replace AGM-114 Hellfire, AGM-65 Maverick and BGM-71 TOW missiles currently in service.

July 14/15: Lockheed Martin reported on Monday that the company has successfully tested two Joint Air-to-Ground Missiles (JAGM) during recent testing over Elgin AFB in Florida. The company is bidding for its missile to win the Army’s JAGM competition, delivering its proposal in April.

Nov 3/14: USMC Plan. The USMC’s Aviation Plan to 2030 deals with weapons as well. JAGM is mentioned, and its 3 planned increments are fully outlined. Under current plans, JAGM Increment 1 will begin integration with AH-1Z attack helicopters in 2015, and will achieve Initial Operational Capability on the AH-1Z and on KC-130J Harvest Hawk armed tanker/ transport planes in 2019.

Beyond 2019, the USMC plans to field JAGM Increment 3 on the AV-8B Harrier II and F-35C Lightning II. Note that the earliest available integration slot for the F-35 would involve Block 4 software, around 2021-2023. Britain, is likely to add its competing Brimstone missile to the F-35B in Block 4, after original plans to feature it in Block 3 fell through. Sources: USMC, Marine Aviation Plan 2015 [PDF].

Oct 13/14: Lockheed Martin is preparing its expected JAGM bid with the current dual-mode laser/radar seeker, following successful tests.

Raytheon, whose solution was dropped at the same time as JAGM dropped to a dual-guidance mode because of funding shortfalls (q.v. July 18/13), is deciding whether to bid at all. If they do bid, they’re going to stick to their original plan and use the same tri-mode laser/IIR/radar seeker from the GBU-53 Small Diameter Bomb II. It’s a reasonable hedge against perceived risk, offering more capability for the same dollars. Of course, the level of perceived risk could be far more even if both designs had been funded through development.

Given the likely scope of future JAGM orders, and the tiny fraction of the procurement budget involved in JAGM development, there’s a legitimate policy question here re: the responsibility of the Pentagon to promote competitive tenders for significant weapon systems. Sources: Aviation Week, “Lockheed Martin Preparing JAGM Bid; Raytheon Unsure”.

May 13/14: FBO.gov, “14–JAGM ENGINEERING AND MANUFACTURING DEVELOPMENT”:

“The U.S. Army Contracting Command – Redstone (ACC-R) intends to issue a Draft Request for Proposal (DRFP), W31P4Q-14-R-0107, for the purpose of supporting a full and open competitive procurement to fulfill the requirements for the Joint Air to Ground Missile (JAGM) Engineering and Manufacturing Development (EMD) phase with options for Low Rate Initial Production (LRIP)…. The JAMS project office plans to host a Pre-proposal Industry Day sometime in the June 2014 timeframe to present general unclassified information on the U.S. Army’s projected procurement strategy of the JAGM and the Army’s vision…”

March 4-11/14: Budgets. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. According to those documents, AGM-114 Hellfire orders stop in FY 2015 (USAF), and the last Hellfires will be delivered in April 2017. The Army’s documentation says nothing about JAGM production, except that the Milestone C decision for low-rate production is expected in Q2 FY17:

“The Army has depended on Overseas Contingency Operations (OCO) funding to replenish [AGM-114] stocks since FY 2008. The Army continues to evaluate the transition strategy from HELLFIRE to Joint Air to Ground Missile (JAGM).”

Meanwhile, Navy documents indicate that they’re back in the program. They show JAGM integration on AH-1Z helicopters beginning in FY15, and orders beginning in FY19. JAGM will be re-using most of the AGM-114R Hellfire, which is already integrated on the AH-1Z, but Navy helicopters are used to the video interface that JAGM won’t have, and don’t typically carry fire-control radars. So, some changes will be necessary.

Feb 20/14: Lockheed Martin announces that its JAGM dual-mode guidance section has flown on a Hellfire missile and hit a moving laser-designated target. The missile was fired from 6km during an internally funded flight test at Eglin AFB, FL. Essentially, the missile acted like a normal Hellfire. Tests of the seeker in dual-mode are coming.

In a briefing, Lockheed Martin gives JAGM’s range as 8 km, whether launched low or high with its boost-only motor. The M299 launcher interface has a few changes from the basic Hellfire, and hews to the radar-guided AGM-114L Hellfire Longbow missile’s serial interface instead of a video interface. Otherwise, JAGM is basically an AGM-114R Hellfire missile with a new guidance section. System qualification is expected in Q4 2014, and JAGM will be integrated with the Army’s AH-64 Apache attack helicopters and MQ-1C Gray Eagle UAVs. Sources: LMCO, “Lockheed Martin Demonstrates JAGM Dual-Mode Guidance Section in Recent Flight Test” | JAGM Media Briefing with LMCO VP Tactical Missiles/Combat Maneuver Systems Frank St. John.

July 18/13: LMCO only. IHS Jane’s, “US Army to move ahead with Lockheed Martin JAGM”:

“The US Army will not award Raytheon Missile Systems a contract for the remainder of the Technology Development (TD) phase of the Joint Air-to-Ground Missile (JAGM)…. [but will] continue to execute the Lockheed Martin contract through the remainder of the TD phase, US Army Colonel James Romero, the project manager for the Joint Attack Munitions Systems, told IHS Jane’s during a 17 July interview at the Pentagon.

“A [$36 million] funding shortfall was the primary catalyst for the decision,” Col Romero said.”

JAGM is also being scaled back to a dual-mode MMW radar/ laser seeker at first. Raytheon and Boeing’s tri-mode guidance solution is already developed for the SDB-II bomb, so they remain in a position to compete for JAGM production orders if the US military wants to hold a competitive buy when the time comes.

TD now Lockheed Martin only

May 3/13: Brimstone for Reapers? With JAGM fielding still some way off, if ever, the USAF’s 645th Aeronautical Systems Group rapid acquisition office is reportedly interested in adding MBDA’s longer-range, dual laser/ MW radar guided Brimstone missile to the MQ-9’s arsenal. It’s real attraction is a ‘man in the loop’ feature that lets the firing aircraft abort an attack after launch, or correct a missile that locks on the wrong target. In Libya, those characteristics reportedly made it one of the few weapons NATO commanders could use to hit enemy armored vehicles in urban areas.

Brimstone already serves on RAF Tornado GR4 strike jets, and was an option for Britain’s Harrier GR9s before the entire fleet was sold to the US Marines. With Britain’s MQ-9s deployed, they’ve reportedly asked for tests using USAF MQ-9s, and also hope to interest American armed services in the weapon. Defense News | Defense Update.

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. See ongoing DID coverage. For JAGM, there isn’t a lot of near-term funding, and there are a lot of milestones to hit on the way to funding it as a Hellfire upgrade beginning around 2017. Budget figures to 2018 are compiled above.

R/B JAGM pre-test
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Dec 11/12: CTD. Raytheon Missile Systems in Tucson, AZ receives a “$10 million” firm-fixed-price contract for JAGM’s continued technology development. Work will be performed in Tucson, AZ with an estimated completion date of March 31/13. One bid was solicited, with 1 bid received (W31P4Q-13-C-0080). It appears to have taken longer than expected (vid. Aug 17/12 entry), but Raytheon has its CTD contract.

Raytheon’s Dec 3/12 release places the total value of both CTD phases at $65 million, just like Lockheed Martin. During the next 4 months, Raytheon will update its design and complete a delta (design changes) Preliminary Design Review. During the next 24 months, the team will focus on a Critical Design Review, guidance section qualification and testing, and delivery of JAGM guidance sections. The CTD phase will culminate with the US Army integrating Raytheon JAGM guidance sections to Hellfire missiles. Based on current schedules, Raytheon’s SDB II tri-mode seeker will be in its 2nd year of production by the time JAGM CTD concludes.

JAGM CTD contract

FY 2012

Lockheed Martin CTD. Navy out.

LMCO on JAGM
click for video

Aug 17/12: CTD. Lockheed Martin Missiles & Fire Control in Orlando, FL announces a $64 million extended technology development contract from the US Army, in order to keep the JAGM program one notch above dead. The Pentagon follows with an Aug 27/12 announcement for $32 million to continue developing the seeker & guidance unit, but “50% award announcements” are common, and Lockheed Martin’s figure remains authoritative.

Work will be performed in Orlando, FL, with an estimated completion date of Nov 28/14. Two bids were solicited, with 2 bids received (W31P4Q-12-C-0003).

Observant readers may notice that $64 million is about half of the $127 million the GAO was talking about for FY 2012 (vid. March 29/12 entry). Raytheon’s head of JAGM business development, J.R. Smith, says that their own CTD contract is currently in negotiation, and expected within the next several weeks.

JAGM CTD contract

May 31/12: A March 2012 presolicitation from the US Navy for JAGM integration on F/A-18E/F aircraft may have sent mixed signals, but its cancellation confirms the Navy’s intent.

March 29/12: GAO report. In its 2012 Selected Weapons Program assessment report, the GAO underlines the uncertain nature of JAGM’s future – not quite cancelled but close. It notes that Hellfires have been working well in theater, weakening the case for an expensive replacement.

According to the GAO, $127M in funding for the current fiscal year will allow a 27-month extension of the technology development phase to hopefully address affordability issues and reduce risk. The Pentagon’s comptroller sizes up the savings from stalling on JAGM at $300M in FY2013 and a total of $1.6B over the FYDP.

March 20/12: I’m Still Alive. Frank Kendall, undersecretary for acquisition, technology, and logistics, signs an Acquisition Decision Memorandum, granting new life to the JAGM program. Meanwhile, the Army has produced a JAGM affordability study, and provided it to the 2 teams. Can JAGM rise again, perhaps as the Joint Effects Strike Unified Sensors missile?

Raytheon’s head of JAGM business development, J.R. Smith, says that he believes there’s about $300 million in prior-year funding left over from FY 2011-12, which can be used to keep the program running. If this feels like a rerun, that’s because it is, as the Dec 30/05 entry shows. AOL Defense.

ADM survival

Feb 2012: Navy out. In the FY2013 Presidential Request, the US Navy estimates it is a “manageable risk to terminate the Navy’s and USMC’s investment in the JAGM program,” choosing to invest instead in SDB II and continued Hellfire procurement.

Unless this decision changes, it makes JAGM an Army-only program. DID therefore humbly suggests rebranding the program as AAGM, or possibly AAHAAGMM given the “living dead” JCM/JAGM history so far.

Navy/USMC out

FY 2011

Analysis of Alternatives. Industry tests.

Raytheon/ Boeing JAGM
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Aug 2011: JAGM AoA. The program office submits its Analysis of Alternatives, defending JAGM as a cost-effective solution. They will probably have to fight hard to make that case.

June 7/11: Testing. Lockheed Martin touts company-funded trials of a JAGM seeker mounted in a Sabreliner 60 executive jet flying at 20,000 feet, which was used to track small, fast naval targets in the Gulf of Mexico near Eglin AFB, FL. Targets included a Revenge Advanced Composites (RAC) state-of-the-art, low-signature, high-speed patrol craft performing evasive maneuvers.

The test was designed to highlight robust mid-wave infrared performance, fixed wing performance, high humidity performance, effectiveness against a challenging low-signature target, and EMD readiness – since captive flight isn’t required until the next stage.

June 6/11: Bids in. Deadline day for the JAGM RFP, and both Team Lockheed and Team Raytheon submit their bids. A single contract award for the program’s Engineering & Manufacturing Development (EMD) phase is expected during Q4 (summer) 2011. Lockheed Martin | Raytheon.

RFP bids

May 2/11: Testing. The Raytheon/ Boeing team follows up their Oct 23/10 firing, and completes the series of government-funded JAGM tests. The latest firing uses the new rocket motor, but only after subjecting it to thermal cycling from -45F to 160F degrees.

The test was whether the new motor would still work after 5-20 cycles of that treatment. It did, and Raytheon VP Advanced Missiles and Unmanned Systems Bob Francois gets to point out that “Every single test of the Raytheon-Boeing JAGM has been an unqualified success, even those using EMD motors.”

April 13/11: The US Army Aviation and Missile Command issues its JAGM Engineering and Manufacturing (EMD) and Low-Rate Initial Production (LRIP) Request for Proposals. The scope of the JAGM EMD contract will be to “complete all major component and subsystem critical design reviews (CDRs), a system-level CDR, component and subsystem testing, design verification testing, engineering development tests and production prove-out tests on the six threshold JAGM platforms.” In addition to the EMD requirements, the RFP calls for 3 fixed-price LRIP production lot options, as well as 2 fixed-priced advance procurement clauses for long lead time components.

Lockheed Martin’s team and the Raytheon-Boeing team both formally announce their intent to bid; at this point,a contract is expected in Q3 of FY 2011.

EMD/LRIP RFP

March 21/11: Test equipment. US NAWCWD announces its intent to hand WINTEC, Inc. of Walton Beach, FL a contract for 5 M299/310 Launcher and Missile Emulator (LME) systems, Part Number JLE00010-4. The LMEs are existing Special Test Equipment used to support the integration, test, and verification of Launchers and missiles at the MIL-STD-1760 interface to host platforms. The LMEs have traditionally been used for AGM-114 Hellfires, but new launcher models/simulations and missile model/simulations have been added, to support the JAGM program objectives for planned laboratory and platform integration testing.

The sole source award is being done in accordance with FAR 6.302-1. Anticipated award is May 2011.

March 7/11: US FedBizOpps notice #N00019-09-P2-PC041:

“The Naval Air Systems Command (NAVAIR) intends to issue a Cost Plus Fixed Fee Order under NAVAIR Basic Ordering Agreement (BOA) N00019-11-G-0001 for the engineering services of hardware integration analysis, wind tunnel tests, ground tests, flight test planning, aircraft/weapon system integration and instrumentation, ground and flight test technology support, data reduction, documentation, and reporting requirements for integration of the Prototype Joint Air to Ground Missile (JAGM) Systems on F/A-18E/F aircraft. NAVAIR intends to negotiate this Order on a sole source basis with McDonnell Douglas Corporation (MDC), A Wholly Owned Subsidiary of the Boeing Company, St. Louis, MO 63166-0516. MDC is the sole designer, developer, manufacturer and supplier of the F/A-18 Weapon System and MDC is the only known source capable of performing this effort within the required time frame.”

Feb 8/11: JAGM pre-solicitation #W31P4Q-11-Q-0006 issued:

“The Government plans to issue separate Request For Quotations (RFQ) W31P4Q-11-Q-0006 and RFQ) W31P4Q-11-Q-0007 to Lockheed Martin Missile Systems and Raytheon Missile Systems repectively [sic] to provide input, advice, and recommendations regarding JAGM System Engineering integrated product team activities… Solicitation from any other source is not feasible because only the recommendations and input from the two existing JAGM TD prime contractors Lockheed Martin Missile Systems and Raytheon Missile Systems can fulfill Government needs.”

Jan 3/11: Testing. Lockheed Martin has had some issues with its JAGM design so far, but continues to push to get where they want to be by the time a winner is picked. They announce successful flight tests aboard a Super Hornet from Oct 5/10 – Nov 2/10. This was a test of the missiles’ ability to handle conditions at various altitudes and speeds, as well as a test of the aerodynamic consequences of mounting the Lockheed Martin/ Marvin engineering JAGM triple rail at various points, with various load-outs.

Oct 23/10: Testing – rocket. A Raytheon/Boeing funded test fires a JAGM prototype equipped with the new Boeing-ATK rocket motor, which would be used on their production missile. The test is successful in collecting data to update the missile’s flight and simulation software, and allows the team to advance to engineering and manufacturing development (EMD) and a Preliminary Design Review.

This is the team’s 6th missile test, and the 3rd privately-funded test. All tests to date have met their objectives. Raytheon.

Oct 15/10: Testing. DoD Buzz reports that Raytheon isn’t using a production version of the JAGM missile in its firing tests, just the seeker. Raytheon replies that the tests’ terms are aimed at the seeker, and do not require production-ready missiles. DoD Buzz must concede the point:

“Here is what the RFP says: “The fly-off missile prototypes will represent PDR(Preliminary Design Review) level configurations using a Warhead Replacement Telemetry Unit. It will include a series of Tactical Missile Air-gun and/or Rail Test Firings with a Warhead integrated into a non-functional Tactical Missile to gain insight into Warhead /Fuze functioning.”

Lockheed Martin says that their JAGM test missiles have all been production ready configurations – but that will only help them in the short term if failings in their test firings are traceable to their missile design, rather than their seekers. Meanwhile, Raytheon & Boeing will continue component and higher-level testing of their missile design.

FY 2010

Preliminary Design Review.

JAGM test (loud!)
click to play video

Sept 10/10: Testing fail. DoD Buzz reports that the cause of Lockheed Martin’s missile failure in its second test-firing was a bracket that holds one of the rocket motors. Unfortunately, they’re going to have to delve into more root cause analysis, because…

“The day before the deadline for official government testing, Lockheed Martin’s Joint Air To Ground Missile prototype missed the target, leaving the defense giant with two misses out of three in the competition for the $5 billion program. Raytheon struck the target on its third test, a company source said, giving them their third successful shot of three.”

That doesn’t end the team’s chances, it just means that further firing tests would have to come out of Lockheed Martin’s pocket, as the team moves toward its final submission model. Given the huge future stakes involved, there’s no doubt that Lockheed Martin will finance any tests required.

Sept 1/10: Testing. Raytheon announces success in the 2nd of 3 government-sponsored JAGM firings. Their missile used its uncooled imaging infrared (IIR) guidance system to hit an armored vehicle target at 4 kilometers/ 2.5 miles. During the most recent test, all three guidance systems operated simultaneously and provided telemetry data that enabled engineers to conduct further analysis of the weapon. The test is significant, because Lockheed Martin’s matching test was an overshoot, and Raytheon’s uncooled IIR sensor s generally seen as a tradeoff between lower cost and maintenance, in exchange for lower performance.

This is actually the Boeing/Raytheon team’s 4th test firing, as the team funded 2 of its own tests in April 2010.

Aug 16/10: Lockheed PDR. Lockheed Martin and teammates Marvin Engineering and Aerojet announce successful JAGM component and system Preliminary Design Reviews (PDRs). The team completed PDRs on Aerojet’s JAGM propulsion solution, which uses Roxel UK’s minimum-smoke propellant grain, and on launchers that included the U.S. Navy’s quad-missile helicopter (AH-1Z, MH-60R) and tri-missile fixed-wing (F/A-18 E/F Super Hornet) launchers. The team continues to increase the severity of environmental testing in preparation for engineering manufacturing development. Lockheed Martin.

Aug 9/10: SDB-II win. Raytheon wins the SDB-II competition against Boeing and Lockheed Martin, and cites its tri-mode seeker as a key reason. It remains to be seen whether their use of the same seeker for JAGM proves helpful.

Aug 6/10: Testing. DoD Buzz gets information from Lockheed and Raytheon concerning their manufacturer-financed test shots to date.

To date, Lockheed Martin has had 2 flight readiness checks in June & July. A Lockheed-funded check had a pre-launch malfunction. A government-funded check failed when range instruments malfunctioned, but that missile was later used on Aug 2/10 for a successful test shot at White Sands Missile Range, NM. The Aug 2/10 laser-guided shot tested the tri-mode seeker, but used the laser for targeting, and scored a direct hit from 16km. An Aug 3/10 IIR test against a tank target at 4km led to an overshoot. Team Lockheed says they’re confident they’ll have their 3 successful tests by the deadline.

Raytheon paid for 2 missile test shots in April 2010 to see if they were on the right path, and met their objectives. Their next test shot on June 23/10 tested the tri-mode seeker, but used the laser for targeting, and scored a direct ht from 16km. A 4th test shot is scheduled for Aug 13/10.

July 26/10: Testing. The Raytheon-Boeing team announces that their JAGM design has successfully completed the 1st of 3 government-sponsored firings, using its laser guidance system to hit an 8×8-foot target board from a distance of 10 miles/ 16 km. All 3 guidance modes were used during the flight for telemetry data, but the laser was used to final targeting. This is actually the 3rd test firing of their design, following 2 company funded tests in April 2010.

May 5/10: Testing. Raytheon announces that their partnership has completed wind tunnel testing of the Joint Air-to-Ground Missile from the F/A-18 E/F Super Hornet.

May 5/10: Testing. Lockheed Martin announces a successful end to JAGM wind tunnel tests involving the Navy’s F/A-18 E/F Super Hornet jet fighter.

The more than 200 hours of initial high-speed flying qualities wind tunnel tests were conducted at NASA’s Ames Research Center in Moffett Field, CA. The goal was to ensure minimal changes to the fighter’s handling characteristics with the missiles on board. After that, tests moved to 150 hours of work at the Arnold Engineering Development Center (AEDC) wind tunnel in Tullahoma, TN. Those tests further refined the structural requirements of the launcher and JAGM, and included safe launch and separation tests involving Lockheed Martin and Marvin Engineering’s triple-rail JAGM launcher. A final set of tests at the Boeing Vertol wind tunnel in Philadelphia, PA, demonstrated and validated low-speed flight characteristics of the Super Hornet when loaded with JAGM.

April 20/10: Testing. Raytheon/Boeing team announce the 1st successful test of its Joint Air-to-Ground Missile at White Sands Missile Range in New Mexico. The weapon, fired from a ground-based rotary-wing launcher, reportedly performed a series of pre-programmed maneuvers and flew to a predesignated location, validating the flight control software and Brimstone airframe. Raytheon-Boeing release

April 13/10: Testing. Lockheed Martin concludes a series of static, tower-based and captive-carry flight tests of its tri-mode JAGM seeker in a limited dirty battlefield/countermeasure rich environment at Redstone Arsenal, AL. The seeker was tested against both active and passive countermeasure systems including white and red phosphorous, fog oil, smoke, millimeter wave chaff, flares, camouflage netting and mobile camouflage systems.

This test series was preceded by an array of successful captive-carry tests conducted by Lockheed Martin in clean, non-dirty-battlefield flight environments, during both favorable and adverse weather conditions including sun, rain, freezing rain, sleet and snow. Hady Mourad, JAGM program director at Lockheed Martin Missiles and Fire Control, said that “the seeker performed precisely as designed.” Lockheed Martin release.

April 6/10: Testing – rocket. Lockheed Martin announces successful extreme temperature tests for its proposed JAGM rocket motor, developed in conjunction with Gencorp’s subsidiary Aerojet. The final completed tests were a series of cold temperature missile motor firings were conducted in Camden, AR, using the same rocket motor design planned for the tactical missile, with a composite motor case, with the system conditioned to -65F degrees in order to simulate high-altitude conditions.

The partners describe these tests as a “breakthrough,” which may not be an exaggeration. The rocket is one of the program’s most challenging technologies, because it has to do several things at once: smokeless/ low-smoke launch and flight, operation over a wide range of temperatures from searing deserts to extreme cold at fighter-jet altitudes, and a high enough turn-down ratio (flow variance from boost to sustain) to give the missile its required performance and range. The Raytheon/Boeing team is also working on this area, but their partner is ATK. Joint release: Lockheed Martin | Aerojet.

March 31/10: Testing. Lockheed Martin announces successful initial tests on the multi-mode seeker for its JAGM contender, demonstrating all of the sensor modes simultaneously. Program officials also recently held Kaizen events, or Structured Improvement Activity (SIA), to streamline the manufacturing process at Lockheed Martin’s seeker and electronics production facilities in Ocala, FL; and Troy, AL.

The Lockheed Team is a bit behind their competitors at this point. Upcoming captive-carry testing will verify performance in a flight environment, with thermal and vibration performance, and electromagnetic interference testing slated for later in 2010. Lockheed Martin release.

March 30/10: GAO Report. The US GAO audit office delivers its 8th annual “Defense Acquisitions: Assessments of Selected Weapon Programs report. With respect to the JAGM program, the GAO document is more an official fact sheet than an analysis, given the program’s early stages. Data from that document has been incorporated into this article.

The GAO adds that the program must also complete a “postpreliminary design review assessment” before it can be certified to enter engineering and manufacturing development.

Jan 29/10: Testing. Raytheon and Boeing announce the end of their captive flight tests for the Joint Air-to-Ground Missile competition, which test the missile’s ability to pick up targets, guidance, and ability to handle the stresses created by its platforms and their flight environments. The next step would be guided test shots.

Oct 6/09: Testing. Raytheon and Boeing announce that they’ve completed a series of captive-carry flight tests of their tri-mode JAGM seeker, within the same size dimensions as their planned JAGM missile. By demonstrating that the seeker fits, and will not be affected by the buffeting associated with carriage on a fast-moving aircraft, the way is clear for installation in prototype missiles and use in live firings.

Raytheon’s next-generation tri-mode seeker leverages technology used on their Small Diameter Bomb II (where Boeing is their main competitor) and the NLOS-LS/NETFIRES improved Precision Attack Missile.

FY 2009

TD contracts.

Lockheed JAGM concept
(click to view full)

May 13/09: TD. Boeing subsidiary McDonnell Douglas Corp. in St. Louis, MO received a $7.4 million time and material delivery order against a previously issued Basic Ordering Agreement (N00019-05-G-0026) for wind tunnel testing of JAGM prototypes on their F/A-18E/F Super Hornet.

Work will be performed in St. Louis, MO (92%); and Philadelphia, PA (8%), and is expected to be complete in March 2011. About $5.8 million in contract funds will expire on Sept 30/09, at the end of the current fiscal year. The Naval Air Systems Command in Patuxent River, MD will manage this contract.

Oct 8/08: TD. Lockheed Martin announces and details its JAGM team.

Oct 2/08: TD. The US military announces the initial contracts under the JAGM program, within each contracting team’s limit per earlier entries. Bids were solicited via the Web, and 2 bids were received by the U.S. Army Aviation and Missile Command in Redstone Arsenal, AL.

Raytheon Co. in Tucson, AZ receives an $18.7 million fixed price incentive firm target contract, for 27 months of technology development for the Joint Air Ground Missile Program. Work will be performed in St. Louis, MO (Boeing) and Tucson, AZ (Raytheon) with an estimated completion date of Dec 31/10 (W31P4Q-08-C-A789).

Lockheed Martin Corp. in Orlando, FL received an $18.7 million fixed price incentive firm target contract, for 27 months of technology development for the Joint Air Ground Missile Program. Work will be performed in Orlando, FL; Ocala, FL; and Troy, AL, with an estimated completion date of Dec 31/10 (W31P4Q-08-C-A123).

FY 2008

Raytheon/Boeing and Lockheed Martin Technology Development.

Boeing JCM
(click to view full)

Sept 22/08: The Raytheon / Boeing team announces a 27-month, $125 million Technology Development contract for the JAGM program. The contract funds a program to develop and fire 3 prototype missiles with fully integrated tri-mode seekers.

Sept 18/08: Lockheed Martin announces that it has won a 27-month, $122 million competitive risk-reduction phase for the Joint Air-to-Ground Missile (JAGM) system. Lockheed Martin Missiles and Fire Control VP Rick Edwards:

“Our extensive risk-reduction tests have significantly mitigated risk on the three critical subsystems [seeker, warhead, rocket motor], our software and simulations are mature and proven, and we have made significant strides in developing low-risk platform integration solutions.”

See also the Orlando Sentinel: “Lockheed’s $122M missile contract could create 200 jobs in Orlando area.”

JAGM TD contracts

April 14/08: Competition. Raytheon Company and Boeing announce a teaming agreement to pursue the U.S. Army-U.S. Navy Joint Air to Ground Missile program, which has an intended in-service date of 2016. Raytheon will be the prime contractor within the team, and the move is significant in that Boeing will not be teamed up with Northrop Grumman this time around.

Raytheon makes existing TOW and Maverick missiles, and the team-up with Boeing creates commonality on a different level: integration with the manufacturer of many USAF and Navy aircraft, an area that Lockheed Martin covers on its own. Boeing is also part of the MBDA-led team that developed the Brimstone missile, Britain’s answer to the JCM program. Raytheon release.

Feb/March 2008: JAGM RFP. JAGM RFP re-issued, for May 19/08 turn-in.

Up to FY 2007

Program start. JCM terminated.

JCM

Sept 26/07: Jane’s Missiles & Rockets reports that:

“A new Joint Air-to-Ground Missile (JAGM) programme is expected to become the successor of the Lockheed Martin AGM-169 Joint Common Missile (JCM) programme. As with the JCM, the JAGM is to be a multiservice weapon able to replace all versions of the Lockheed Martin Hellfire, Raytheon Maverick and Raytheon TOW missiles that currently equip fixed-wing aircraft, helicopters and unmanned aerial vehicles in US service…”

September 2007: Original JAGM RFP rescinded.

June 17/07: Original draft of JAGM RFP issue.

June 15/07: JCM Terminated. Official termination of the Joint Common Missile program.

Feb 21/07: The Lexington Institute think-tank wades into the controversy with “Joint Common Missile: Why Argue With Success?“:

“Here’s a fantasy. Imagine three military services agreed on the need for a versatile air-to-ground missile that could precisely destroy a wide range of elusive targets — everything from camouflaged armored vehicles to terrorist speedboats. Imagine they found a low-cost design that could do those things day or night, good weather or bad, even when enemies were trying to jam the missile. Imagine the services selected a company that developed the missile on time and on cost, meeting all of its performance objectives. And imagine the missile was fielded expeditiously, replacing four cold-war missiles with an easy-to-maintain round that saved military lives while minimizing unintended damage.

You’d have to be pretty naive to believe the Pentagon’s dysfunctional acquisition system could deliver all that, wouldn’t you? That’s right, you would — because the military actually has a program matching that description, and senior officials have been trying to kill it for two years. Why? Well, nobody really knows why…”

Jan 26/07: Inside Defense, “Pentagon OKs Funding For Hellfire Replacement Effort”:

“The Pentagon comptroller has directed the Army and Navy to pony up $68.5 million to fund missile research and development in an account that could be used to revive the Joint Common Missile — or something like it — more than two years after the Office of the Secretary of Defense moved to terminate the program…”

Dec 30/05: Inside Defense reports that when US House and Senate conferees reconciled the details of the FY 2006 defense appropriations bill, they restored $30 million to the Army-led JCM program to continue the missile’s development ($26 million in research, development, test and evaluation funding from the Army, and $4 million from the Navy).

They have also required a report by Jan 30/06 explaining how the Pentagon plans to fill the future gaps created by the missile’s demise, and a cost analysis of continuation vs. termination and buying existing missiles. Depending on what that study says, the JCM program could rise again.

Appendix A: The JAGM Missile – Original Concept Technical Desires & Challenges

Lockheed’s UAV pitch
click to play video

The stakes have always been very big for the JCM/JAGM. Pentagon planners expected that standardization from the TOW, Hellfire, and Maverick families of missiles to 1 variant of JAGM would keep maintenance and supply costs lower. Integration with the F-35 fighter family was possible in future, and so were international contracts if the missile makes it through development to become a program of record. In industrial terms, that made JAGM the last big American missile competition for some time. So the stakes were huge, the genesis was long, and progress remains slow because of budgetary pressure.

The US military was looking for a missile that’s about 110 Lbs, 70″ long, and 7″ in diameter, with a range of 0.5 – 16 km when fired from helicopters, and 2 – 28 km if fired from fixed wing aircraft. The seeker would be multi-mode: active designation via semi-active laser or millimeter wave radar will duplicate all Hellfire variants in a single variant, and a passive imaging infrared option would add additional insurance and versatility.

On the seeker side, the program isn’t actually breaking a lot of new technical ground. The various seeker modes requested (laser, IIR, radar) have all been implemented on other missiles, and Raytheon’s GBU-53 Small Diameter Bomb II has already pioneered an accepted tri-mode seeker. Performance enhancements are always possible, but this will be a matter of refinement and integration, rather than groundbreaking development.

Instead, the big challenges involved the missile and its propulsion system, which was envisioned as a single rocket motor solution to be used on all platforms. That meant it had to have minimum smoke, in order to avoid smoke inhalation by by helicopter engines or easy tracking of the missile’s origin. It would also need to handle a much wider temperature range than Hellfire, from the hottest desert sun beating down to nap-of-the-earth helicopters to the Antarctic-class temperatures at high fighter jet altitudes. Just to make things interesting, it also had to meet the Navy’s unique requirements for insensitive munitions, in order to be safe enough for use in naval combat.

After meeting all of those requirement, it had to deliver the requested missile range, which is almost 2x the advertised range for its AGM-114 Hellfire predecessor when fired from a similar platform. The ability to fire from fast jets would extend that range even further, which is extremely important against defended targets.

If the US military could get all that, it would have an extremely valuable weapon system.

The Road Less Taken – JCM/JAGM’s Program History

Brimstone from Tornado
(click to view full)

In May 2004, Lockheed Martin was picked over Raytheon and a Boeing-Northrop Grumman team to conduct the Joint Common Missile’s (JCM) 4-year system development and demonstration (SDD) phase, which was to be worth as much as $1.6 billion. The long-term U.S. production estimate of 54,000 missiles would have brought the program to $5 billion, and the United Kingdom had expressed interest in the new weapon and participated in the development process.

The JCM program had made heavy use of modeling & simulation in its early phases, and was the first missile program ever to reach a Milestone B decision without conducting a live test. Subsequent live tests, including live fire tests against simulated urban targets, were also successful.

The missile reported less success on the budget front, however. In 2005, the Pentagon cut the Joint Common Missile (JCM) program in order to fund operations in Iraq. Canceling the Army-led JCM was estimated to save about $2.4 billion over the next 6 years ($928 million Army, $1.5 billion Navy). This triggered a counter-campaign by Congressional representatives, and created a controversy over the future of the program that never really went away. In June 2007, JCM was formally cancelled.

The UK ended up developing its own system. In November 1996, the UK had given MBDA the Brimstone contract, in order to create a fire-and-forget anti-armor missile that could be fired by fast jets as well as helicopters. Brimstone uses inertial guidance plus millimeter-wave radar, and has a terrain following mode as well. In October 2003, a successful series of test firings were carried out, and the missile entered service with the RAF in March 2005.

The Lazarus Missile: JAGM

JAGM schedule in 2009
(click for cutaway)

The need for a capability similar to the JCM remained clear even to the Pentagon, and so the U.S. Department of Defense’s Program Budget Decision (PBD) No. 753 directed the Chairman of the Joint Chiefs of Staff to commission a study for a very similar weapon system in time for the 2008 budget review. Meanwhile, the Alabama Congressional delegation and other members of Congress kept lobbying to keep something like JAGM going. It still made a great deal of sense, the program hadn’t suffered from cost overruns or major technical difficulties, and Britain’s fielding of the Brimstone missile offered external validation.

The original JCM requirements were really designed for the RAH-66 Comanche scout helicopter, however, and they were written before the Army’s Future Combat Systems mega-program. The new Joint Air-Ground Missile (JAGM) competition updated those requirements, and attempted to re-start the competition in 2008 under a new competitive approach, and with the planned number of missiles lowered to around 34,500. Pentagon acquisition czar Young introduced a prototyping requirement for JAGM as part of a wider-ranging set of acquisition reforms, hence the September 2008 Technology Development contracts to 2 teams.

By fall 2010, the JAGM program had wrapped up in a 27 month “risk reduction” development phase, leading up to a competitive flyoff between the 2 contractor teams. Program Management Reviews were held in Q2 of FY 2009, and a Milestone B decision that would begin full-scale System Design and Development for the winner was planned for Q1 of FY 2011 (November 2010). That deadline slipped, and for a while the next phase seemed likely to start at the end of Q4 2011 instead.

Instead, the program stalled again, and became an Army-only effort in 2012. A Continued Technology Development phase will carry it to 2014, at which point JAGM technologies may begin showing up in the next generation of AGM-114 Hellfire missiles.

JAGM: Original Plans & Platforms

TOW 2B missile
(click for cutaway)

Under the original plan, JAGM would begin supplementing – and eventually replacing – Lockheed Martin’s GM-114 Hellfire family of missiles on the Army’s AH-64D Apache attack helicopters, its scout helicopters, and its MQ-1C Gray Eagle UAVs. The Navy would make the same substitution on their new MH-60R/S Seahawk helicopters, and US Navy and USMC F/A-18 Hornets and Super Hornets would carry them in place of Raytheon’s AGM-65 Maverick missile. The Marines’ AH-1Z Viper attack helicopter would carry them in place of Hellfire missiles, or Raytheon’s xGM-71 TOW family.

Platform integration would occur during the 48-month Engineering & Manufacturing Development (EMD) phase, and 2016 would have marked Initial Operational Capability (IOC) on USMC AH-1Z Viper and Army AH-64 Apache attack helicopters, as well as Navy F/A-18 E/F Super Hornets. IOC on the Army’s MQ-1C Predator-family Gray Eagle UAV, and the Navy’s MH-60R helicopter, was expected in FY 2017. This second wave of platform integrations would begin during the EMD phase, but continue into Low-Rate Initial Production.

The roster of platforms had a lot of expansion potential, since Hellfire missiles are already slated for a wide array of future UAVs, including the MQ-8 Fire Scout and A160 Hummingbird. Hellfires are even equipping some C-130J Hercules transport aircraft, thanks to modular quick-fit programs like Harvest Hawk. Existing foreign helicopters like the UAE’s AH-60M Battlehawks, French Tiger HAD, and Australia’s Tiger ARH helicopters would be another JAGM opportunity, alongside air force jet fighters like the F-15 Strike Eagle, F-16 Falcon, JAS-39 Gripen, etc. that have been qualified with AGM-65 Mavericks. Suitability for naval use, and extended range compared to existing Hellfires, could even make a full JAGM round a potential replacement for existing Griffin-B missiles on board patrol boats, and on the Littoral Combat Ship.

JAGM’s backers hope that success as a front-end bolt-on will eventually lead to contracts that would improve the missile as well, and restore the missile’s original concept.

The challenge is cost.

A role as a Maverick missile replacement is fairly straightforward, but the real volume and money is found in TOW and Hellfire replacement orders. Unfortunately, that’s also where the specifications for JAGM are significantly more challenging than the missiles they’d replace. A JAGM that’s more expensive than TOW or Hellfire won’t be a bargain for the US military, and would have a harder time selling abroad into the large helicopter and UAV markets.

Appendix B: JAGM’s Competing Industrial Teams Team Lockheed

History repeats.

After JAGM rose from the dead, previous JCM incumbent Lockheed Martin came back with a team, in order to compete against the Raytheon/ Boeing team. In Team Lockheed’s design, The JAGM’s body and tri-mode sensors built on the existing body designs and sensors from Lockheed Martin’s AGM-114 Hellfire missile family, with its options of Hellfire II semi-active laser or millimeter wave Hellfire Longbow missiles. They also build on the cooled sensors used by the Lockheed/Raytheon Javelin imaging infrared (IIR) missile to add extra fire-and-forget insurance. Lockheed Martin will also push to leverage its incumbent status for both the current Hellfire missile family, and the M299 missile launcher that equips most helicopters.

Seeker improvements beyond the tri-mode features include extended range, “safing” that would allow carrier landings with live weapons instead of forcing planes to jettison their loads, and greater “fire and forget” capability. A single insensitive-munition rocket motor provides the required propulsion. Once it reaches the target, a multi-purpose warhead similar to the Hellfire II’s packs a shaped-charge designed to defeat the most advanced armored threats, along with a blast fragmentation capability to defeat ships, buildings, and bunkers with a two-phase warhead punch.

Team Lockheed included:

• LM Missiles and Fire Control (lead integrator, tri-mode seeker)
  
• Honeywell in Minneapolis, MN (inertial measurement unit)
  
• L3 in Cincinnati, OH (focal plane array infrared detector)
  
• EMS technologies in Atlanta, GA (millimeter wave antenna)

The following firms were also included, but aren’t likely to have much of a role under the new program structure:

• Aerojet in Camden, AK (rocket motor)
  
• Alliant Techsystems in Woodland Hills, CA (aircraft integration)
  
• General Dynamics OTS in Niceville, FL (multi-purpose warhead)
  
• Roxel in Summerfield, UK (propellant)
  
• Marvin Engineering in Inglewood, CA (JAGM launchers)
  
• Moog in Aurora, NY (control fin actuators)
  
• and Perkin Elmer in Miamisburg, OH (warhead firing module).

Raytheon & Boeing

Boeing JCM on F-18
(click to view full)

Raytheon and Boeing are working with rocket-maker ATK on their own offering, which leverages a variety of existing technologies. Some algorithms from Raytheon’s XM1111 Medium Range Munition guided tank shell were helpful, and the tri-mode laser/radar/ uncooled imaging infrared seeker would leverage Raytheon’s existing Common Tri-Mode Seeker (CTMS) program. For the full JAGM offering, MBDA and Boeing’s Brimstone missile is already designed and tested for use on fast jets like the Harrier, Tornado, and Eurofighter. It would serve as the body. The challenging specs for a new rocket motor would be addressed by ATK.

Raytheon’s uncooled infrared seeker currently offers less resolution than Lockheed’s cooled seeker, but it’s more reliable, lighter, and cheaper to maintain. The CTMS is already part of the NETFIRES NLOS-LS PAM, and helped Raytheon win the GBU-53 Small Diameter Bomb Phase II competition – against Boeing, no less – in 2010.

Despite all of this re-use, component assembly wasn’t the team’s focus. Raytheon’s Senior Business Development Manager Michael Riley flew AH-64D Apache Longbow helicopters for 10 years. “What this is, is not a missile program,” he says. “It’s an integration program,” because that’s where many of the costs and challenges typically lie. To make this point, he drew a whiteboard picture of the Apache and of the F-18 during a planning session. “Who builds the helicopter? The black boxes that go in it? Who builds the fighter? Who performs missile integration for these platforms? Is there anything else I need to tell you?” The answer to these questions was “Boeing,” and discussions soon brought the firms together under a common vision.

Chief Engineers Emil Davidoff and Andy Hinsdale saw the F/A-18 Hornet as the toughest integration engineering problem, because of the conditions it faces: -65C temperature at altitude, shock, vibration and impact from carrier landings, plus supersonic buffeting underwing. All for a missile that was supposed to be similar in size and weight to the Hellfire, but with 2x range, a tri-mode seeker, and a similar cost target.

Even so, the most difficult challenges in these kinds of efforts are not technical, but human. “Coopetition” between firms that are competing on related projects is a difficult process at the best of times, and can feel like an arranged marriage even when it succeeds. Trust-building over time, a firewall between co-operating and competing teams, and other standard measures are always useful; but they do not guarantee success.

In business, as in rocket motors, there is such a thing as chemistry. The relationship between Chief Engineers Davidoff and Hinsdale has been part of that, and so has a joint belief that this competition is ideally suited for their partnership. Win or lose, therefore, the JAGM partnership between Raytheon and Boeing is flourishing, and may have long-term effects. Before the verdict on their main effort has even been rendered, both teams have said that they are looking for synergies in other areas, and other programs.

JAGM’s 2012 program shifts have changed the competition, so that integration is no longer the overriding focus it once was. Fortunately, the Raytheon/Boeing Team made a number of technical decisions that will keep them in the game.

So far, the team has managed “good enough” performance that has tested successfully and met specifications. They believe their uncooled infrared technology’s cost advantage could become important, and that fixed-price GBU-53 SDB-II orders will raise seeker and guidance production volumes to a level that can meet the Army’s new cost targets. Raytheon’s head of JAGM business development, J.R. Smith, notes that by the time the JAGM CTD phase is done in 2014, their SDB-II will be 75% of the way through Engineering & Manufacturing Development, with 2 years of production underway.

Raytheon remains partnered with AH-64 manufacturer Boeing, and has told DID that they still consider ATK to be a team member, even though their rocket motor isn’t currently a priority for the US military.

Additional Readings & Sources

DID thanks the personnel at Raytheon Missile Systems in Tucson for their time and cooperation in clarifying their JAGM bid.

Background: Missiles

• Defence-Update.com: JCM – Joint Common Missile.

• GlobalSecurity.org: Joint Common Missile.

• Boeing All Systems Go Magazine (Vol. 1 #6, 2003) – The Next Generation Weapon: Joint Common Missile.

• Lockheed Martin – JAGM. 2011 snapshot. See also Feb 20/2014 media briefing [PDF].

• Raytheon – Joint Air-to-Ground Missile. It’s interesting to look at this 2009 snapshot, then fast-forward to 2011 and 2013 snapshots.

• Boeing – Brimstone Precision Guided Missile. Britain’s answer to the JCM’s demise; development was led by MBDA. Brimstone’s missile body was initially part of the Boeing/Raytheon team’s JAGM bid, when it was an entirely new missile.

• MBDA – Brimstone. The current version offers dual-mode laser and millimeter-wave radar guidance, just like the forthcoming JAGM Increment 1. Unlike JAGM, it can be fired from jet fighters.

News & Views

• DoD Buzz (Aug 6/10) – Last $5B Tac Missile Competition.

• AFCEA Signal (June 2009) – Multipurpose Missile Program Accelerates.

• Lexington Institute (Feb 21/07) – Joint Common Missile: Why Argue With Success?

• Huntsville Times (Mar 24/05) – Battle stepped up to save Redstone missile project.

• Spacewar.com (Mar 17/05) – Lockheed Martin Joint Common Missile Destroys Urban Targets.

• Aerospace Daily & Defense Report (Jan 05/05) – Joint Common Missile’s Demise Spurs ‘Capability Needs’ Study.

• Battle Command, Simulation & Experimentation Directorate (July 30/03) – SMART Lessons Learned Case Summary.

USN Heli Plan
(click to view full)

The US Army’s UH-60 Black Hawks have always had a naval counterpart. SH-60B/F Seahawk/ LAMPS helicopters were outfitted with maritime radar, sonobuoys, and other specialized equipment that let them perform a wide variety of roles, from supply and transport, to anti-submarine warfare, search and rescue, medical evacuation, and even surface attack with torpedoes or Kongsberg’s AGM-119 Penguin missiles. Like their land-based counterparts, however, the Seahawks are getting older. The Reagan defense build-up is receding into history, and its products are wearing out.

European countries chose to build new designs like the medium-heavy EH101 and the NH90 medium helicopter. They’re larger than the H-60s, make heavy use of corrosion-proof composites, and add new features like rear ramps. The USA, in contrast, decided to upgrade existing H-60 designs for the Army and Navy. Hence the MH-60R Multi-Mission Helicopter (aka. “Romeo”) and MH-60S (aka. “Sierra”) Seahawks. MH-60Rs and MH-60Ss will eventually replace all SH-60B/F & HH-60H Seahawks, HH-1N Hueys, UH-3H Sea Kings, and CH-46D Sea Knight helicopters currently in the US Navy’s inventory. Both programs are underway, and will be covered in this DID FOCUS Article.

The New Sikorsky Seahawks

Romeo, Armed: The MH-60R Multi-Mission Helicopter

MH-60R

Before this program began, MH- was the traditional designation for special forces aircraft, but the Navy has now adopted it to stand for “multi-mission.” Confusing nomenclature aside, the new MH-60R/S helicopters will be the backbone of the US Navy’s future helicopter force.

The ‘Romeo’ multi-mission Seahawks will erase a previous division of labor. The previous SH-60F traditionally handled the advanced dipping sonar, and performed utility and rescue tasks, while the SH-60B used its radar for wider anti-submarine sweeps, and was armed with a wider array of weapons beyond torpedoes and door guns. That division of labor is being erased by the MH-60R, which can handle all surface attack and anti-submarine roles by itself. Secondary missions that include directing naval surface fire support, search and rescue, vertical replenishment, logistics support, personnel transport, medical evacuation and communications and data relay. At one time, it was informally known as the “Strikehawk.” The MH-60R will replace the faster and longer-range S-3 Viking sea control jet, as well as existing Seahawks.

The U.S. Navy had planned to convert all of its SH-60B/Fs to multi-mission H-60Rs (“R” for “remanufactured”). The new version would feature a multi-mode, long-range search radar that can automatically detect and track an increased number of surface vessels, low frequency dipping sonar that provides significantly increased range for detecting submarines, an advanced electro-optical surveillance and target designation turret, the addition of Hellfire anti-armor missile capabilities, an integrated self-defense suite, and a host of other improvements that include a new cabin, a service life extension for the tail, and new avionics including Link 16 datalink connectivity.

SH-60F over CG 55
(click to view full)

In 2001, the US Navy restructured the SH-60R program from a remanufacture of the existing U. S. Navy SH-60 fleet to a new procurement program that would remanufacture only 7 helicopters, and build the rest new. This would keep existing SH-60s available for duty, while supplying new-generation helicopters with longer wear lifespans.

Initial production MH-60Rs were delivered to U.S. Navy training squadron HSM-41, at Naval Air Station North Island in San Diego, CA. The first MH-60R operational squadron was the HSM-71 “Raptors,” also based at NAS North Island in San Diego, CA. The squadron stood up in October 2007, and made their first deployment in April 2009 as part of the USS John C. Stennis [CVN 74] aircraft carrier strike group.

Australia became the MH-60R’s 1st export customer in 2011, with an order for 24, but the RAN doesn’t have any serving helicopters yet. Formal requests have also been placed by Denmark (2010, for 10), Qatar (2012, for 10), and South Korea (2011, for 8). India and Saudi Arabia are other countries that have reportedly evaluated the MH-60R, but haven’t placed a formal export request.

Avionics & Sensors

Common cockpit
(click to view full)

Mission systems and integration are bought as a separate item, through a multi-year contract with Lockheed Martin Systems Integration of Owego, NY (see Aug 15/07 entry). They include:

Common cockpit: The new MH-60R common “glass” cockpit is based on display screens rather than dials, and will be shared with the MH-60S. This will allow pilots to switch from one aircraft type to another with greater ease and will reduce the logistic support infrastructure, resulting in lower cost of ownership. It integrates 4 Night Vision Device compatible 8×10 inch color active matrix liquid crystal displays, and provides the operators with: Dual integrated programmable keysets for data entry and mission management; Dual prime/backup flight management computers allowing redundancy for all flight critical operations; Audio management computer providing digital audio for flight communications and sensors; Dual embedded global positioning inertial navigation (EGI) system that includes all weather coupled hover operations.

In the MH-60R models and MH-60S Block 2A+ configurations, one of the flight management computers is replaced with a mission computer providing all flight related capabilities plus multiple sensor/weapon data fusion. The cockpit as a whole received Instrument Flight Conditions certification in September 2001, the first NAVAIR IMC certification issued to a glass cockpit.

MTS EO: Like the MH-60S, the “Romeos” feature an advanced multi-spectral electro-optical turret, but they use the more advanced Raytheon AN/AAS-52 MTS (Multi-spectral Targeting System) with a wider field of view.

Radar: Unlike their MH-60S counterparts, however, the MH-60Rs can be distinguished by the cylindrical naval radar profile on their undersides, characteristic of anti-submarine helicopters around the world. Telephonics’ AN/APS-147 (now APS-153) radar was designed to meet both blue water and shallow/coastal littoral performance requirements in all weather conditions. Its day and night maritime domain surveillance that includes small target detection even amidst wave clutter, thanks to Inverse Synthetic Aperture Radar (ISAR) imaging that uses the motion of the contact to create a picture of the contact. The radar also includes an Identification Friend or Foe (IFF) interrogator, which is readily upgradeable and fully integrated with the helicopter’s combat systems. The AN/APS-153 upgrade adds hardware and software to create an Automatic Radar Periscope Detection and Discrimination System (APRDDS), which automatically discriminates between periscopes and other small surface objects.

Sonar: The MH-60Rs will also have full sonar capabilities via their Raytheon/Thales AN/AQS-22 Airborne Low-Frequency Sonar (ALFS) and on-board sonobuoys, a big change from the past when bulky electronics forced Sikorsky to split the radar and sonar roles between the SH-60B (radar) and SH-60F (sonar). HSM-71’s Cmdr. Michael K. Nortier has said that this fusion, plus other advances, enables his MH-60R squadron to provide 5x-10x better coverage of the strike group than previous helicopters, and ALFS itself is proving to be much more sensitive than previous systems.

Weapons & Upgrades

MH-60Rs fire Hellfire
(click to view full)

Weapons: Current MH-60R armament includes Mk.46 or Mk.54 lightweight torpedoes, AGM-114 Hellfire light strike missiles, DAGR or APKWS laser-guided 70mm rockets (in progress), and machine guns. The MH-60R cannot use the AGM-119 Penguin short-range anti-ship missiles that equipped earlier SH-60F/ S-70 machines.

Upgrades: Lot I-II production MH-60R helicopters were equipped with SysConfig 19.9 software, as well as all of the advanced equipment originally planned for the type. Part-way through Lot III (6 helicopters), after around 10 production helicopters, the software leaped ahead to SysConfig 46. Those helicopters added IMDS prognostics in key mechanical areas, along with updates to the ALE-47 countermeasures. These are MH-60R Block 1.

MH-60Rs were later built or upgraded to next-generation SysConfig 58 software, and add an array of new equipment. These “Block 2” [DID reference] helicopters will add the DoD-wide Joint Mission Planning System, improved internal wireless, satellite, and radio communications, and:

• A Ground Proximity Warning System (GPWS) with audible alerts like “roll left,” “pull up!” etc.

• Link-16, for a common tactical picture shared with other ships and aircraft;

• A “SAASM EGI” Embedded GPS Inertial Navigation System with better resistance to countermeasures;

• Upgrades to the Identification, Friend or Foe (IFF) system via Mode 5 IFF’s much improved algorithm, encryption, range, and civil compatibility. It also adds “lethal interrogation” as a must-respond last chance, and the ability to see individual aircraft even when they’re close together. The further addition of Mode S assigns a discrete ‘squawk’ which is unique to that aircraft. Together, they improve combat identification and enable unrestricted flight in civilian airspace.

Upgrades planned after 2010 include electronic surveillance capabilities (Copperfield 2 ELINT and Dragonfly COMINT), the AN/APS-153 maritime radar with a periscope detection mode, integration of conventional 70mm and APKWS-II laser-guided rockets into MH-60R and MH-60S Block 3s, and ongoing reliability improvements to the ALFS dipping sonar. Several of these are in progress.

Hawklink: The other component of note is a project called “Hawklink,” which aims to improve the helicopters’ Common Data Link. Why does Hawklink matter? In a word, bandwidth. MH-60R and SH-60B Seahawks currently send data across the C-band microwave frequency range. Using the Ku band and the high definition SAU 07000 Ship Air Upgrade interface will create point-to-point Internet-equivalent connectivity between the MH-60R and ships up to 100 nmi away, enabling both to publish and subscribe for information. That would allow a ship or strike group to request data from the helicopter’s sensors, including sonobuoy data or real-time video, while sending other messages and data to the helicopter.

The AN/ARQ-59 system is mounted on the helicopter. The AN/SRQ-4 is its shipboard counterpart, mounted on American cruisers, destroyers, frigates/ LCS, and carriers. Terminals can also be configured for interoperability with several generations of CDL surface terminals deployed by the US Army, US Air Force, and American allies.

MH-60R Lite. While the USA is looking for ongoing upgrades, some countries are more interested in downgrades. In 2011, reports surfaced of a planned “MH-60R Lite” variant, which would make the ALFS dipping sonar a removable option. That would improve its range, and increase cabin space from 3 people to 8, at the expense of limiting its anti-submarine capability without ALFS. Lockheed Martin was even contemplating a version that also removes the sonobuoy launcher and acoustic processors, leaving a helicopter with just surface attack, search and rescue, and utility helicopter capabilities. It would really be more of an MH-60S+, with an advanced maritime radar and other electronics improvements.

Denmark ended up buying that full downgrade in 2012. Their helicopters will be missing both ALFS and sonobuoys.

Blue Collar Sierra: The MH-60S

MH60S & CH-46E
(click to view full)

The MH-60S entered service in 2002 as a replacement for the US Navy’s Boeing CH-46D Sea Knight, flown mostly in utility roles that involve moving cargo between ships. There was a fair bit of discussion about renaming it the “MH-60S Knighthawk” in honor of its predecessor, a move that would also have distinguished it from the MH-60R Seahawk; indeed, several official Navy releases featured this nomenclature. Unfortunately, the Navy decided to add type confusion to the special forces nomenclature confusion by referring to both MH-60 helicopters as “Seahawks.”

With the addition of the MH-60S program, the U.S. Navy will become an all H-60 helicopter fleet. Its roles will encompass troop transport, search and rescue, and other standard roles. The ‘Sierras’ will also become the Navy’s primary mine countermeasures platform. The US Marines, in contrast, are scheduled to replace their CH-46Es with MV-22 Osprey tilt-rotors. If the Navy continues to decline investment in 48 HV-22 Osprey tilt-rotor aircraft of its own for combat search and rescue, special warfare, and fleet logistics support duties, the MH-60S will formally add its already-emerging assignment as the primary naval helicopter for those roles.

The US Navy expects to buy 275 MH-60S helicopters:

• 50 Block 1
  
• 225 Block 3, with all Block 2s scheduled for retrofit

MH-60S: Block 1 to Block 3

AMCM Components
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Block 1. Initial MH-60S deliveries, with glass cockpits and data buses, but little specialized mission equipment. They appear to be destined for supply, utility, and training roles only, as they will be the only helicopters without Link 16’s common tactical picture capability at the program’s end.

Block 2. Structurally strengthened Block 2A and 2B helicopters added the “common console,” an auxiliary fuel tank, and the ability to carry the Airborne Mine Counter-Measures (AMCM) kit. Link 16 will be backfit into existing Block 2 aircraft after its introduction in Block 3B, allowing the automated transmission of a common tactical picture shared with other ships and aircraft. This will convert MH-60S Block 2As into Block 2Bs.

The US Navy plans to buy a total of 66 AMCM ancillary kits. These new MH-60S AMCM helicopters were supposed to have 5 mine-hunting systems available to them, but a combination of technical failures and MH-60S’ size/power limitations cut that to just 2: AMNS remotely piloted anti-mine torpedo delivery, and the ALMDS mine-detecting laser. This will give the MH-60S a limited ability to sweep for mines from any ship, and will end up being a step back from the much larger MH-53E Sea Dragon dedicated mine sweeping helicopters.

MH-60S Hellfire test
(click to view full)

Block 3A. These MH-60S add armament kits, including an AN/AAS-44C electro-optical turrets similar to those mounted on existing SH-60 and HH-60 Seahawks; integration for Hellfire anti-armor missiles (8) or DAGR laser-guided rockets (32); and .50 caliber (GAU-21/M3M) and 7.62 mm (M240B) machine guns. Other changes include IMDS(Integrated Mechanical Diagnostic System) prognostics for key mechanical areas, a Digital Map System, and kneeboard and floor armor. These helicopters will receive Link 16 backfit upgrades as well, after this capability is introduced in Block 3B.

Block 3B. The “final” MH-60S version, which will make up the vast majority of the fleet after all retrofits are done. These helicopters began production using SysConfig 58 core software and the upgrades described above for the MH-60R “Block 2”, plus the DALS Downed Aircrew Locator System. It receives signals from survival radios and can GPS-locate them, then send voice communications, or use quieter text messages.

The MH-60S continues to evolve. Some sub-systems like AMCM are evolving in parallel, and weapons capability continues to increase. The MH-60S will have the option of carrying 70mm laser-guided rockets after March 2014, and items like 20mm cannon are being trialed. Both changes are being driven by greater attention to the threat from small boats.

The MH-60R/S Program

MH-60R: ALFS & Hellfires
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With the Reagan defense build-up receding into history, the US Navy believed that technology advances offered the prospect of integrating greater capabilities into each machine, without having to spend much on R&D. Unlike new-design, new-materials projects like the EH101 and NH90 in Europe, or Sikorsky’s H-92 Superhawk (CH-148 Cyclone maritime helicopter) on order for Canada, the US Navy decided that enhancing the proven H-60 Seahawk design would be the most cost-effective recapitalization option. Hence the MH-60R Multi-Mission Helicopter (aka. “Romeo”) and MH-60S (aka. “Sierra”).

Each program is currently set within the 5-year MYP-8 multi-year procurement deal that runs from FY 2013-2017, and also includes US Army UH-60M Black Hawk helicopters and foreign military sales.

Total MH-60R procurement costs are expected to be approximately $10.5 – 11.5 billion over the life of the program. The US Navy originally planned to field 254 MH-60R “Romeo” helicopters, but the final number will be somewhere between 249 – 278, with American production now set to end in mid-2016. After that, the MH-60R production line will depend on foreign orders, though the related H-60M Black Hawk production line will remain active for some time. The current end of production date is 2018.

Foreign orders to date include Australia (24) and Denmark (9 “MH-60R Lite”). Active formal requests have been submitted by Qatar (lost to NH90) and South Korea (lost to AW159).

Total MH-60S procurement costs will be approximately $6.8 billion over the life of the program. When fully deployed, the Navy will field 275 MH-60S “Sierra” helicopters in 23 squadrons – 16 Active, 3 test, 2 Reserve and 2 Training squadrons, with 40 aircraft in the training squadrons. There will also be MH-60S helicopters in each of 5 Search And Rescue stations around the USA.

MH-60S production is slated to end in 2015. Having said that, the MH-60S is even closer to the H-60M model, so its sister-line’s expected continuation past 2020 is likely to expand its sales window. Foreign orders to date include only Thailand (2 of 6 approved). Active formal requests have been submitted by Qatar (lost to NH90) and South Korea (2009: 8 MH-60S AMCM).

MH-60R/S Budgets

Budgeted program amounts for each helicopter type break down as follow. RDT&E stands for “Research, Development, Test, & Evaluation,” and “procurement” also includes long-lead time materials for subsequent years’ production:

MH-60R/S Contracts and Key Events

MH-60S w. AQS-20
(click to view full)

Editorial note: the MH-60 helicopters have a wide variety of ancillary equipment. The rule we use here at DID is that if it’s not an integral part of operating the helicopter, we cover it separately. Flight trainers and maintenance are an integral part of operating the helicopter, so they’re covered. A weapon or other switch-in item is not integral. The MH-60S’ AMCM mine countermeasures set is an example of switch-in optional gear – though modifying the helicopters to be able to accept the AMCM components is covered, because that aspect is integral. Likewise, the MH-60R has been sold without its ALFS dipping sonar. Note that for some integral items, like the MTS surveillance and targeting turrets, it isn’t always possible to connect every order with the MH-60.

Unless otherwise specified, all contracts are managed by US Naval Air Systems Command in Patuxent River, MD. The exception is new helicopters, which are now being bought under a multi-year joint contract managed by the U.S. Army Aviation and Missile Command (AMCOM) at Redstone Arsenal, AL.

MH-60S helicopters receive engines from GE and a common cockpit from Lockheed Martin, which are installed by Sikorsky. When an MH-60S leaves Sikorsky, it’s done. If the Navy wants to add modifications like AMCM gear later, that’s their business. For MH-60Rs, on the other hand, they leave Sikorsky without their common cockpit or any mission equipment. The US Navy flies them to Lockheed Martin in Owego, NY for full outfitting with their maritime radar, dipping sonar, sonobuoy launcher, cockpit, etc.

FY 2015 – 2018

FY 2015 buy.

MH-60S VERTREP
(click to view full)

August 20/18: How long will they fly? The Navy is funding research on its fleet of MH-60 Sierra Multi-Mission Helicopters. The aircraft’s manufacturer Sikorsky is being awarded with a cost-plus-fixed-fee delivery order valued a $9.7 million. The company will be responsible to conduct engineering efforts necessary to conduct comprehensive fatigue life analysis to define the expected service life of the Knighthawk. The MH-60S entered service in 2002 as a replacement for the US Navy’s Boeing CH-46D Sea Knight, flown mostly in utility roles that involve moving cargo between ships. It is designed specifically for amphibious assault operations but it fulfills multi-role operational capabilities. The MH-60S functions as a heavy-lift capable helicopter for ship-to-ship and ship-to-shore transport. Work will be performed at Sikorsky’s facility in Stratford, Connecticut and is expected to be completed in January 2022.

April 23/18: DSCA Clearance-Mexico Despite differences over who will pay for the wall along their common border, the Mexican government has been cleared by the Trump administration for the potential purchase of 8 Sikorsky MH-60R Seahwak helicopters. Announced in a Defense Security Cooperation Agency (DSCA) press release on Thursday, April 19, the package is estimated to reach $1.2 billion with Lockheed Martin’s Rotary and Mission Systems outfit based out of Owego, New York acting as principal contractor in the sale. Included in sale are engines, radars, radios, naval equipment and spares, alongside deliveries of Hellfire missiles, Captive Air Training missiles, Advanced Precision Kill Weapons System (APKWS) II rockets, and Mk -54 Lightweight Hybrid Torpedoes (LHTs). The Seahawk is the US Navy’s version of the US Army’s UH-60 Black Hawk. According to the DSCA, the potential acquisition of the helicopters is part of a modernization push by Mexico’s armed forces.

March 1/18: Datalinks L-3 Technologies received Monday, February 26, a $25.6 million US Navy contract for datalink systems to be used on the service’s MH-60R Seahawk helicopters. The agreement tasks L-3 with the manufacture, testing, delivery, management, and support of the Common Data Link Hawklink AN/SRQ-4 system, which will give helicopters the ability to share sensor information in real time with naval surface ships. Work will occur in multiple locations across the US and Canada, with completion scheduled for August 2020.

January 11/18: Development Contract—AOEW Lockheed Martin announced the receipt of an undisclosed value US Navy development contract to provide the service’s MH-60 helicopters with an enhanced electronic warfare surveillance and countermeasure capabilities against anti-ship missile (ASM) threats. The firm’s Advanced Off-Board Electronic Warfare (AOEW) Active Mission Payload (AMP) AN/ALQ-248 system, is a self-contained EW pod that will be integrated and hosted on both MH-60R and S-variant helicopters, and will provide the Navy with advanced ASM detection and response capabilities. The system can work either independently or with the ship’s onboard electronic surveillance sensor, SEWIP Block 2 AN/SLQ-32(V)6, to detect an incoming missile and then evaluate where it is going. AOEW then uses radio frequency countermeasure techniques to deter the missile. Under the terms of the contract, if all options are exercised, Lockheed will deliver up to 18 AOEW AMP AN/ALQ-248 pods to the Navy. The company will start manufacturing in early 2019 with a target to reach initial operational capability in 2021.

September 12/17: Lockheed Martin has received a $27 million modification to an existing US Navy contract for the supply of retrofitting kits for the 60 Automatic Radar Periscope Detect and Discrimination (ARPDD) program. The firm will deliver 11 standard and 5 SEED kits for the program, which will provide a series of radar upgrades for use on MH-60 Seahawk helicopters to help spot and discriminate enemy submarine periscopes. Work will primarily take place in Farmingdale, NY and Oswego, NY, with completion by October 2020. ARPDD has been in use with the Navy since 2009 and upgraded several times since then. It is one of the few systems available that are capable of identifying and tracking submarine periscopes.

September 04/17: The US State Department has cleared a $360 million upgrade program for Australian-operated MH-60R Multi-Mission Helicopters. Running for ten years, 24 Seahawks will receive upgrades, which aims to increase Canberra’s anti-submarine and surface warfare capability, provide an improved search-and-rescue capability, enhance its anti-ship surveillance capability, and will help it carry out international commitments for transport, surveillance, and search-and-rescue operations with the United States and other allies. Included in the deal are training devices, spare and repair parts, support and test equipment, engineering and technical services, logistics support. Sikorsky, the helicopter’s manufacturer, will act as lead contractor.

April 4/17: The US subsidiary of Israel’s Elbit Systems received their first production order for the Helmet Display and Tracker System (HDTS) with the Continuously Computed Impact Point (CCIP) algorithm for the US Navy’s fleet of MH-60S helicopters. Valued at $50 million, work will be performed in Fort Worth, Texas and completed by June 2021. The advanced technology of the helmet and processor provides pilots and crews with line-of-sight tracking to improve interaction with the flight navigation system, enhance pilot and co-pilot situational awareness, and increase the accuracy of weapons delivery.

January 13/17: Lockheed Martin will design a new Electronic Warfare (EW) pod for US Navy MH-60 helicopters. Known as the Advanced Off-board Electronic Warfare (AOEW) system, the pod will relay the signals it picked up back to the ship’s existing SLQ-32 system without any input from the helicopter crew. Company officials said the new capability will allow the fleet to respond to threats beyond the horizon, however declined to comment on whether the technology would come with any offensive capacity.

June 9/16: Denmark has received the first three of an eventual nine Sikorsky MH-60R Seahawk anti-submarine warfare helicopters to be operated by the Royal Danish Air Force. Completion of the order is expected by mid-2018. The MH-60R acquisition will see the RDAF replace their aging Westland Lynx 90 fleet and aims to extend Copenhagen’s reach and capabilities.

April 18/16: The US Navy has awarded BAE Systems a $22 million contract to produce Archerfish mine neutralizers. Flown on board the MH-60S, Archerfish is a remotely-controlled underwater vehicle equipped with an explosive warhead to destroy sea mines. Deliveries of the systems are expected to begin in September 2017. The contract also includes further options which, if exercised by the DoD, could bring the total value to over $55.3 million.

December 29/15: In addition to the $130.6 million contract to provide AH-64 modernized day sensor assemblies to the government of Qatar, Lockheed Martin has been awarded over $227 million in additional contracts by the US Department of Defense to provide work to Saudi Arabia. The first, worth $117.2 million, is a modification of a previously existing fixed price contract for the manufacture and delivery of 10 MH-60R Mission Avionics Systems and Common Cockpits to Riyadh. The second is for non-recurring engineering to support the MH-60R aircraft. The contract, worth $110.2 million, is for the development, test and qualification of the MH-60R Mission Avionics Systems and Common Cockpits configuration for production. Both contracts will run until April and June 2016 respectively. The US State Department approved the sale of the multi-mission helicopters back in May 2015, in a deal worth $1.9 billion as part of a modernization of the Saudi navy’s eastern fleet.

December 9/15: The Pentagon has ordered 29 more MH-60R Seahawk helicopters in a deal worth $354 million. The contract was awarded to Lockheed subsidiary Sikorsky Aircraft Corp on Monday. Work is to be completed by the end of 2017 and is “for funding for the Navy’s fifth program year” for the helicopters and to “fund associated program and logistics support”. Seahawks are expected to remain in Navy service until the 2030s. As of late, the US Navy has been discussing the future of Naval strategy and plans to increase its fleet size by 20% over the next five years.

July 27/15: Taiwan is expected to soon place an order for eight to ten Sikorsky MH-60R Seahawk helicopters, according to reports this weekend. The helicopters are thought to be destined for the country’s Navy, with a contract announcement expected later this year. The Taiwanese Navy currently operates the Sikorsky S-70C helicopter, with the new helicopters set to bolster the force’s anti-submarine warfare capability.

Nov 17/14: FY 2015 USA. The US military buys 102 helicopters for the Army and Navy for $1.302 billion, as its FY 2015 purchases.

Part of it is a $535.3 million order under the MYP-8 multi-year program for 29 MH-60R and 8 MH-60S helicopters, plus associated sustaining engineering, program management, systems engineering, provisioning, technical publications, other integrated logistics support. There’s also advance procurement funding for program years 4 and 5. All funds are committed immediately, using FY 2015 Navy aircraft budgets. Work will be performed at Stratford, CT (W58RGZ-12-C-0008, PO 0202).

FY 2015: 29 MH-60R, 8 MH-60S

Nov 13/14: MH-60R #200. Lockheed Martin delivers the 200th fully-equipped MH-60R “Romeo” helicopter to the US Navy, which includes a patch signing with Helicopter Maritime Strike Squadron Seven-Two (HSM-72). Sikorsky makes the base helicopter, but Lockheed MArtin outfits them and delivers them. The firm adds:

“The cornerstone of the U.S. Navy’s anti-surface and anti-submarine operations, MH-60R helicopters have flown more than 250,000 hours in operation with the Fleet, providing increased surveillance and situational awareness.”

Sources: Lockheed Martin, “Lockheed Martin Delivers The 200th Romeo Helicopter To The U.S. Navy”.

200th MH-60R

FY 2014

FY 2014 buy; APKWS rocket integration; MH-60R to end USN production a year early?

MH-60R w. ALFS
(click to view full)

Sept 30/14: Weapons. Lockheed Martin Mission Systems and Training in Owego, NY receives $6.9 million for integration of APKWS Digital Rocket Launcher capabilities into MH-60R and MH-60S avionics software. $2.6 million in FY 2014 Navy RDT&E budgets is committed immediately.

APKWS is a semi-active laser-guided 70mm rocket that’s being integrated into the US Navy; it will give equipped MH-60S and MH-60R helicopters 7 guided weapons per hardpoint, instead of 4 Hellfires. The rockets don’t pack the same punch as a Hellfire against larger naval targets or main battle tanks, but against small boat swarms and most targets ashore, there are no degrees of dead.

Work will be performed in Owego, NY (95%), and Patuxent River, MD (5%), and is expected to be complete in July 2016. Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-14-G-0019, DO 4007).

Sept 2/14: Upgrades. Lockheed Martin Mission Systems & Training, Owego, NY, received $8.9 million for MH-60 Terrain Awareness Warning System (TAWS II) and Automatic Dependent Surveillance Broadcast enhancements, including integration of the TAWS II software into the 2018 product line. These services are in support of the US Navy ($8.4 million / 95%) and the governments of Australia ($90,645 / 1%) and Denmark ($392,585 / 4%). $8.4 million is committed immediately,

Work will be performed in Owego, NY, and is expected to be complete in October 2017. Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-14-G-0019, DO 4001).

June 20/14: Denmark. A $115.7 million firm-fixed-price delivery order to support the production and delivery of 9 Danish MH-60Rs. When previous announced contracts (q.v. June 26/13, Sept 23/13, Jan 6/14) are included, the total is now $223.8 million, out of a declared budget of $686 million (q.v. Nov 19/12).

All funds are committed immediately. Work will be performed in Stratford, CT (52%); West Palm Beach, FL (22%) and various locations outside (17%), and within (9%) the continental United States (9%). Work is expected to be complete in July 2018 (N00019-14-G-0004, DO 4019).

May 8/14: MH-60S AMCM. Sikorsky in Stratford, CT, receives a $7.9 million firm-fixed-price delivery order for MH-60S Aircraft Mine Counter Measure Removable Mission Equipment B Kits. AMCM kits convert the helicopters into mine-countermeasures specialists that can accept specialized equipment.

All funds are committed, using US Navy FY 2012 & 2013 aircraft budgets; $4.3 million will expire on Sept 30/14. Work will be performed in Stratford, CT, and is expected to be complete in April 2016. US NAVAIR in Patuxent River, MD, manages the contract (N00019-14-G-0004, DO 4007).

May 6/14: Support. Lockheed Martin in Owego, NY receives a $6.8 million firm-fixed-priced delivery order, for repairs to 11 MH-60R/S common cockpit items.

All funds are committed using US Navy FY 2014 working capital budgets. Work will be performed in Owego, NY (73%); Farmingdale, NY (21.25%); Middletown, CT (2.5%); and Grand Rapids, MI (3.25%); and is expected to be complete by Jan 30/16. This requirement was not competitively procured in accordance with 10 USC. 2304(c)(1) by US NAVSUP Weapon Systems Support in Philadelphia, PA (N00383-12-G-010F, DO 7027).

April 22/14: MYP-8. Lockheed Martin ups the pressure on the US Navy, by reminding everyone that they have a multi-year contract with termination fees. CFO Bruce Tanner says that work had already begun on cockpits, radars, and other equipment for the MH-60Rs. He recommends buying them and selling them to allies:

“That would probably be a better deal for the taxpayer than paying close to 100 percent and not getting anything for it…. The cost to terminate partially built helicopters is pretty significant relative to the cost to actually finish those helicopters.”

Sources: Reuters, “Lockheed says costly for Pentagon if it cancels MH-60 helicopters”.

April 17/12: Support. Lockheed Martin in Owego, NY receives a $7.3 million firm-fixed-priced delivery order for repairs to 12 items in the H-60R/S common cockpits.

All funds are committed immediately, using FY 2014 US Navy budgets. Work will be performed at Owego, NY (77%); Farmingdale, NY (9%); Phoenix, AZ (6%); Salt Lake City, UT (6%); Hershey, PA (2%), and is expected to be complete by Jan 12/16. This contract was not competitively procured in accordance with 10 U.S.C 2304(c)(1), by the US Naval Supply Systems Command, Weapon Systems Support in Philadelphia, PA (N00383-12-G-010F, #7026).

April 15/14: MYP-8. The Pentagon is trying to find ways not to break their MYP-8 multi-year contract with Sikorsky, given the likely effects on the Army’s Black Hawk fleet. Defense News goes a step further, and reports that Sikorsky officials are saying that any cancelation of the Navy buy would cancel the entire contract, destroying multi-year procurement for the US Army. Sources: Defense News, “DoD Looking for Ways Not To Break MH-60R Helicopter Deal”.

April 9/14: Politics. Sikorsky director of maritime programs Tim Healy points out that the US Navy’s proposed cancellation of 29 helicopters within the current multi-year deal has consequences. One involves the likelihood of higher prices for US Army Blackhawks, which are still being purchased. The other is more basic:

“This is not a legal issue. This is a confidence issue…. If multiyear contracts are negotiated and then not followed through … industry is back to making year-to-year calculations and investments because you never know when the next year’s contract is going to be canceled.”

That would be the rational approach, but industry enters into these contracts in order to reduce the odds of program cutbacks and cancellation in an irrational political environment. In other words, the contracts are primarily political acts. Our take: cancellation will dent industry’s credence in these contracts, but won’t make much difference. Companies will still rush to sign them, until and unless they see a behavior pattern that destroys their belief in this strategy. Sources: Reuters, “U.S. Navy move to ‘break’ multiyear deal worries industry-Sikorsky”.

March 28/14: Weapons. US Naval Surface Warfare Center Indian Head’s Explosive Ordnance Disposal Technology Division has been working on a project to modify 19-tube rocket launchers for NAVAIR’s Direct and Time Sensitive Strike Weapons (PMA 242) program office. The new LAU-61G/A Digital configuration adds a launcher electronic assembly that will allow a mix of guided and unguided rockets, mixed rocket load-outs, on-command inventory, tube-usage count, and built-in system check testing. In other words, it starts to look like the missile launcher it’s becoming, instead of just an unguided rocket launcher.

The CNO Rapid Deployment Capability project is aimed at the MH-60S fleet, to help them defend carrier strike groups against fast-attack craft. The 16 Early Operational Capability versions that NSWC IHEODTD just delivered can only use APKWS laser-guided rockets (q.v. Dec 18/13), which will be used in a coming deployment with USS Carl Vinson [CVN 70] strike group. Sources: US Navy, “NSWC IHEODTD Supports Digital Rocket Launcher Early Operational Capability”.

March 27/14: Qatar. The Gulf Emirate orders 22 NH90s, at a reported purchase price of around QAR 8.9 billion (about $2.446 billion). The order covers 12 NH90-TTH utility helicopters, and 10 NH90-NFH naval helicopters, whose functions roughly correspond to the MH-60S and MH-60R, respectively. A June 28/12 DSCA request involved 10-18 MH-60Rs and 12 MH-60S machines (see also Sept 22/11), but Sikorsky lost the competition.

The helicopters will replace Qatar’s 12-13 old Westland Commando (Sea King) maritime utility and patrol helicopters, and at least some of its Lynx and/or Puma family helicopters. With this buy, Qatar joins their near neighbor Oman as an NH90 customer. No word yet re: their delivery schedule. Other Qatari buys in their $23 billion DIMDEX shopping spree included 24 attack helicopters, air defense and anti-tank missiles, fast attack boats, 2 A330 aerial refueling planes, and 3 E-737 AWACS aircraft. Sources: Al Defaiya, “Qatar Announces Big Defense Deals at DIMDEX 2014” | Arabian Aerospace, “Qatar in $23bn arms order including Apache and NH90 helicopters” | Reuters, “Qatar buys helicopters, missiles in $23 billion arms deals”.

Qatar loss

March 21/14: Raytheon Co. in McKinney, TX receives $17.7 million for modification to previously awarded firm-fixed-price contract for 19 MH-60R/S MTS surveillance and targeting turrets.

All funds are committed immediately. Work will be performed in McKinney, TX, and is expected to be complete by March 2016. US Naval Surface Warfare Center in Crane, IN manages the contract (N00164-12-G-JQ66, 0044-01).

March 4-11/14: FY15 Budget. The USAF and USN unveil their preliminary budget request briefings, but it takes another week to release detailed documents. FY 2015 orders are unaffected: 8 MH-60S will end production for the US Navy, and 29 MH-60R helicopters will be bought as planned. On the other hand, the planned FY 2016 close-out order for 29 MH-60R helicopters is gone.

The cut is linked to the planned removal of 1 carrier air wing (to 10) and cap in the number of LCS ships at 32. The problem is twofold. One, the air wing would have to be put back if the Navy does decide to fund USS George Washington’s mid-life RCOH in FY16. Two, the 20 subsequent LCS buys are supposed to be replaced by ships with frigate-like capabilities, and those ships will need ASW helicopters. Navy officials said that advance procurement funds for FY 2016 were still present in the FY 2015 budget, and the Navy could reverse course. They’re under a multi-year procurement deal, so unless there’s a resale of some kind that’s allowed within the terms, you’d have to think that the penalty fees for cancellations would be high. Sources: USN, PB15 Press Briefing [PDF] | Defense News, “US Navy Budget Plan: Major Questions Abound”.

March 4/14: Support. Lockheed Martin Corp. Owego, NY receives $10.6 million for a firm-fixed-price delivery order, covering the repair of 13 items in support of the MH-60R’s radar and “Electronic Measurement System”.

All funds are committed immediately, using USN FY14 budgets. Work will be performed in Owego, NY, and is expected to be complete by March 2015. The contract was not competitively procured in accordance with 10 U.SC 2304 (c)(1), by the NAVSUP Weapon Systems Support in Philadelphia, PA (N00383-09-D-021F, #7048).

Jan 9/14: FY 2014. Sikorsky in Stratford, CT receives a $549.9 million contract modification, funding the base airframes and some integration for 18 MH-60S and 19 MH-60R helicopters, plus advance procurement for years 4 & 5 of the multi-year deal; and associated sustaining engineering, program management, systems engineering, and other support.

Work will be performed in Stratford, CT, and will be complete by Dec 31/15 (W58RGZ-12-C-0008, PO 0126).

FY 2014: 18 MH-60S, 19 MH-60R

Jan 6/14: Denmark. Raytheon Co., McKinney, TX, is being awarded a $10.5 million firm-fixed-price contract for 9 multi-spectral targeting systems for Royal Danish Navy MH-60R helicopters. All funds are committed immediately. When combined with previously announced orders (q.v. June 26/13, Sept 23/13), Denmark’s total now stands at $108.1 million for their 9 MH-60R Lite variants. The overall budget for their Foreign Military Sale case is about $686 million (q.v. Nov 19/12 entry).

Work will be performed in McKinney, TX, and is expected to be complete by December 2015. The MH-60R’s equipment is set, and the Danes didn’t want a change, so this wasn’t an open competition per US FAR 6.302-1. The US Naval Surface Warfare Center in Crane, IN acts as Denmark’s agent (N00164-12-G-JQ66-0037).

Dec 18/13: Weapons. H-60 Program Manager Capt. James Glass discusses programs to upgrade the fleet with new weapons and systems.

The MH-60S naval utility helicopters are slated to integrate APKWS laser-guided 70mm rockets by March 2014, in an early version of the 19-tube LAU-61G/A digital launcher (q.v. March 28/14). The MH-60S is also about to begin test-firing the same M197 3-barrel 20mm gatling gun used on Cobra attack helicopters. Presumably, that will be a podded version. Laser guidance isn’t ideal against boat swarms, because it requires continuous guidance to each target. A 20mm gun would compensate by allowing a 2nd attack option that can be pursued independently.

The MH-60R’s new AN/APS-153 radar with automatic radar periscope detection and discrimination (ARPDD) will reach the fleet by January 2014. By March 2015, the MH-60Rs will add APKWS. The last set of MH-60R upgrades concern the ALFS dipping sonar, which is being engineered for more reliability. Sources, Military.com, “Navy Arms MH-60S Helicopter with Gatling Gun”.

Dec 12/13: HUMS. Simmonds Precision Products, DBA Goodrich Corp. Sensors and Integrated Systems in Vergennes, VT receives a $7.9 million firm-fixed-price option for 8 MH-60S integrated mechanical diagnostic systems (IMDS) production A1 kits, 27 IMDS integrated vehicle health, management units and data transfer units, 17 MH-60S IMDS retrofit kits, 19 MH-60R IMDS Troy kits, and 19 MH-60R IMDS production A1 kits. All funds are committed immediately from FY 2014 USN aircraft budgets.

Work will be performed in Vergennes, VT, and is expected to be complete in December 2015. US Naval Air Systems Command, Patuxent River, MD manages the contract (N00019-12-C-2015).

Dec 3/13: Hawklink. L-3 Communications Systems – West in Salt Lake City, UT receives a $22.9 million firm-fixed-price option for 4 AN/SRQ-4 (ship-based) and 31 AN/ARQ-59 (MH-60R) Common Data Link Hawklink radio terminal sets (see “Weapons & Upgrades” section, above). All funds are committed immediately, using FY 2014 USN budgets.

Work will be performed in Salt Lake City, UT (60%); Atlanta, GA (14%); Mountain View, CA (6%); Exeter, NH (2%); plus 1% each in Phoenix, AZ; El Cajon, CA; Oxnard, CA; Salinas, CA; Sunnyvale, CA; Boise, ID; Derby, KS; Littleton, MA; Stow, MA; Minnetonka, MN; Skokie, IL; Dover, NH; Bohemia, NY; York Haven, PA; Providence, RI; Cedar Park, TX; Fort Worth, TX; and Toronto, Canada. The underlying contract runs until September 2017. US Naval Air Systems Command, Patuxent River, MD manages the contract (N00019-12-C-2024).

Nov 20/13: Exelis Inc. in Fort Wayne, IN receives a $7 million indefinite-delivery/ indefinite-quantity contract for up to 62 radar signal simulators. They’ll equip MH-60Rs for the US Navy (33) and Australia (27), and Brazil’s S-70Bs (2).

Work will be performed in Fort Wayne, IN, and the umbrella contract runs until November 2017. This contract was not competitively procured, per FAR 6.302-1. The US Naval Air Warfare Center Aircraft Division, Lakehurst, NJ manages the contract (N68335-14-D-0005).

Oct 1/13: MH-60S. FBO.gov:

“The Naval Air Systems Command (NAVAIR) DRAFT Request for Proposal (RFP) N00019-13-R-0039 for Crashworthy Troop Seat (CWTS) System for the MH-60S Platform is hereby cancelled, along with the accompanying site visit that was scheduled for the period of 08-11 October 2013.

The DRAFT RFP and site visit cancellations are a result of Navy funding limitations and the program being defunded.”

FY 2013

FY 2013 buy; Danish buy MH-60R Lite.

MH-60S: Rescue diver
(click to view full)

Sept 26/13: Support. Lockheed Martin in Owego, NY receives a $7.2 million firm-fixed-price delivery order for the repair of 12 Common Cockpit items for the MH-60 Seahawk family of Helicopters. All funds are committed immediately.

Work will be performed in Owego, NY (97%) and Farmingdale, NY (3%), and is expected to be complete by April 30/15. The contract was sole-sourced in accordance with 10 U.SC 2304(c)(1), by US NAVSUP Weapons System Support in Philadelphia, PA (N00383-12-G-010F, 7023).

Sept 26/13: Support. Lockheed Martin in Owego, NY receives a $15 million firm-fixed-price contract delivery order against a previously awarded for the repair of 5 H-60 Seahawk helicopter components. All funds are committed immediately.

Work will be performed in Owego, NY, and is expected to be complete by Sept 30/14. This contract was sole-sourced in accordance with 10 U.SC 2304(c)(1). The contract was sole-sourced in accordance with 10 U.SC 2304(c)(1), by US NAVSUP Weapons System Support in Philadelphia, PA (N00383-09-D-021, 7040).

Sept 23/13: Radar. Lockheed Martin Mission Systems & Training, Owego, NY receives a $98.4 million firm-fixed-price, indefinite-delivery/indefinite-quantity contract for up to 50 radar kits, which will upgrade their APS-147 maritime radars into AN/APS-153(V)1s with automatic radar periscope detection and discrimination. $29.8 million in FY 2013 Navy aircraft procurement funds are committed immediately.

Work will be performed in Farmingdale, NY (93%) and Owego, NY (7%), and is expected to be complete in September 2016. This contract was not competitively procured pursuant to FAR 6.302-1a2 (N00019-13-D-4000).

Sept 23/13: Denmark. Lockheed Martin Mission Systems & Training in Owego, NY receives a $67.3 million firm-fixed-price delivery order for Danish modifications to their 9 MH-60Rs’ mission avionics and common cockpit. Work includes the integration of Danish-specific equipment, plus associated engineering and program support. Denmark is receiving MH-60R helicopters without ALFS dipping sonars or sonobuoys, and needs to use its own communications equipment, etc.

When combined with previous mission system and cockpit orders (q.v. June 26/13), Denmark’s total now stands at $97.6 million for their 9 helicopters. The overall budget for their Foreign Military Sale case is about $686 million (q.v. Nov 19/12 entry).

Work will be performed in Owego, NY (98%), Farmingdale, NY (1%), and various other locations in the United States (1%) and is expected to be completed in June 2018. FMS contract funds in the amount of $67,290,982 will be obligated at the time of award, none of which will expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-09-G-0005, #4085).

July 31/13: Support. Lockheed Martin Mission Systems and Training in Owego, NY receives a $39.4 million cost-plus-fixed-fee, indefinite-delivery/ indefinite-quantity contract to provide help maintain software related to the MH-60R/S and SH-60B helicopters. They’ll update and maintain operational software, vendor software, maintenance-related software, and laboratory support software in support of flight test, technical and management work, and process support services. Just $814,024 is committed immediately.

Work will be performed in Owego, NY (85%); Patuxent River, MD (12%); Pascagoula, MS (1.5%); and Bath, ME (1.5%), and is expected to be complete in September 2015. This contract was not competitively procured pursuant to “one responsible supplier” provisions in 10 USC 2304(c)(1). US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-13-D-0011).

July 12/13: Support. Lockheed Martin Mission Systems and Training in Owego, NY receives a $12.9 million delivery order for repair coverage of 25 items in the MH-60R/S common cockpit. $9.7 million is committed immediately.

Work will be performed in Owego, NY (33%); Salt Lake City, UT (46%); Farmingdale, NY (12.5%); Middletown, CT (7.5%); and Phoenix, AZ (1%), and all work will be complete by July 1/15. The contract was not competitively procured in accordance with 10 U.S.C. 2304(c)(1) by US NAVSUP Weapon Systems Support in Philadelphia, PA (N00383-12-G-010F, DO 7021).

June 26/13: Denmark. Lockheed Martin Mission Systems and Training in Owego, NY receives a $30.3 million firm-fixed-price modification under an existing multi-year contract for 9 MH-60R Mission Avionics Systems and Common Cockpits. It’s part of Denmark’s 9-helicopter “MH-60R Lite” Foreign Military Sale (vid. Nov 19/12 entry), and all funds are committed immediately.

Work will be performed in Owego, NY (71%); Farmingdale, NY (10%); Woodland Hills, CA (8%); Cedar Rapids, IA (3%); Ciudad Real, Spain (3%); Bennington, VT (2%); Lewisville, TX (1%); and various locations throughout the United States (2%), and is expected to be complete in April 2018. US Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-11-C-0020).

June 25/13: Hawklink. L-3 Communications, Communication Systems–West in Salt Lake City, UT receives a $6.7 million firm-fixed-price contract modification for 5 Common Data Link Hawklink AN/SRQ-4 radio terminal sets, in support of US Navy MH-60R (4) and US Coast Guard (1) helicopters. All funds are committed immediately, using FY 2012 Coast Guard and FY 2013 US Navy funds.

Work will be performed in Salt Lake City, Utah (60%); Atlanta, GA (14%); Mountain View, CA (6%); Exeter, NH (2%); and Phoenix, AZ; El Cajon, CA; Oxnard, CA; Salinas, CA; Sunnyvale, CA; Boise, ID; Derby, KS; Littleton, MA; Stow, MA; Minnetonka, MN; Skokie, IL; Dover, NH; Bohemia, NY; York Haven, PA; Providence, RI; Cedar Park, TX; Ft. Worth, TX; and Toronto, Canada (1% each), and is expected to be complete in May 2015. $1.3 million will expire at the end of the current fiscal year, on Sept 30/13. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-12-C-2024).

Jan 16/13: Korea. The MH-60R loses the MH-X finals to AgustaWestland’s AW159 Wildcat, with AW159 deliveries planned from 2015-2016. South Korea’s DAPA spokesperson Baek Yun-hyung:

“The Wildcat was deemed superior in three of four fields: cost, operational suitability, and contractual arrangements…. The overall consensus is that the Wildcat is the better option…. In joint operations the US model is superior but both models meet our performance requirements.”

South Korea loss

Dec 28/12: Hawklink. L-3 Communications Communication Systems West in Salt Lake City, UT receives a $16.9 million firm-fixed-price contract modification for Common Data Link Hawklink systems, incl. 31 AN/ARQ-59 radio terminal sets for the MH-60R.

Work will be performed in Salt Lake City, UT (60%); Atlanta, GA (14%); Mountain View, CA(6%); Exeter, NH (2%); and Phoenix, AZ; El Cajon, CA; Oxnard, CA; Salinas, CA; Sunnyvale, CA; Boise, Idaho; Derby, KS; Littleton, MA; Stow, MA; Minnetonka, MN; Skokie, IL; Dover, NH; Bohemia, NY; York Haven, PA; Providence, RI; Cedar Park, TX; Ft. Worth, TX; and Toronto, Canada (1% each), and is expected to be complete in March 2016. All contract funds are committed immediately (N00019-12-C-2024).

Dec 18/12: MTS. Raytheon in McKinney, TX receives an $18.4 million firm-fixed-price order against a previously issued Basic Ordering Agreement for 19 multi-spectral targeting systems for the MH-60R/S helicopter.

Work will be performed in McKinney, TX and is expected to be complete by December 2014. This non-commercial contract was procured and solicited on a sole source basis in accordance with the statutory authority of 10 USC 2304c1. The US Naval Surface Warfare Center in Crane, IN (N00164-12-G-JQ66, 0026).

Dec 11/12: FY 2013. Sikorsky Aircraft Corp. in Stratford, CT receives a $563.8 million firm-fixed-price contract modification, which funds the Navy’s 2nd Program Year of the MYP-8 multi-year program. Sikorsky tells us that Year 2 buys 18 MH-60S Production Lot 15 helicopters for delivery in 2013-2014, and 19 MH-60R Production Lot 11 Helicopters for delivery in 2014. The contract also covers sustaining engineering, and the usual set of advance materials for the next production lots.

Work will be performed in Stratford, CT, with an estimated completion date of Sept 30/16. One bid was solicited, with 1 bid received (W58RGZ-12-C-0008).

FY 2013: 18 MH-60S, 19 MH-60R

Dec 6/12: GPS sonobuoys. US FBO.gov:

“The Naval Air Systems Command intends to negotiate a sole source order under a Basic Ordering Agreement with Lockheed-Martin Mission and Sensor Systems (LM MS2). It is anticipated that this contract action will be a Cost Plus Fixed Fee order to implement reception and processing capability of GPS-enabled sonobuoys into the MH-60R. This effort includes updates to the operator display and other software changes, and laboratory checkout through simulation.”

Nov 21/12: Denmark. Denmark’s Forsvarsministeriet announces that it has picked the MH-60R for a 9-helicopter buy, to replace their existing fleet of 7 AgustaWestland Lynx 90B machines. The DKR 4 billion (about $686 million) choice must next be approved by the Finance Ministry, and then passed in a budget by Parliament. That’s expected to happen, and it would be followed by deliveries from 2016 – 2018.

The US Foreign Military Sale request is already issued (vid. Dec 2/10 entry) for up to 12 machines, so the path to a deal is clear. A cost per helicopter of $76.2 million is high, but small helicopter buys of a new type also incur costs for training, spares, and support for a negotiated period. To date, announced contracts total $223.8 billion:

• $115.7 million – June 20/14, production
  
• $10.5 million – Jan 6/14, 9 MTS surveillance & targeting turrets
  
• $67.3 million – Sept 23/13, mission system & cockpit modifications
  
• $30.3 million – June 26/13, 9 mission systems and common cockpits

Denmark had been widely reported as a potential customer for a stripped-down MH-60R with reduced capabilities (vid. Nov 4/11 entry), and Sikorsky has since confirmed to DID that the Danish helicopters will remove most anti-submarine equipment. Danish MH-60Rs will be missing their sonobuoy launchers and ALFS FLASH dipping sonar, while retaining their naval radar and light surface strike capability. This will increase their available internal cabin space for transport missions. Danish Forsvarsministeriet [in Danish] | Sikorsky | Flight International.

Denmark: 9 MH-60R Lite

FY 2012

MH-60R w. ALFS
(click to view full)

Sept 11/12: Hawklink. L-3 Communications – Communication Systems – West in Salt Lake City, UT receives a $27.9 million firm-fixed-price contract for the manufacture, test, delivery and support of the Common Data Link Hawklink system, including 7 AN/SRQ-4 Ku-band Radio Terminal Sets for ship small surface combatants, and 29 AN/ARQ-58 RTSs for MH-60R helicopters.

Work will be performed in Salt Lake City, UT (60%); Atlanta, GA (14%); Mountain View, CA (6%); Exeter, NH (2%); and Phoenix, AZ; El Cajon, CA; Oxnard, CA; Salinas, CA; Sunnyvale, CA; Boise, ID; Derby, KS; Littleton, MA; Stow, MA; Minnetonka, MN; Skokie, IL; Dover, NH; Bohemia, NY; York Haven, PA; Providence, RI; Cedar Park, TX; Ft. Worth, TX; Toronto, Canada (1%) each and is expected to be complete in September 2015. This contract was competitively procured under an electronic request for proposals, with 1 offer received by US NAVAIR in Patuxent River, MD (N00019-12-C-2024). See also L-3 Communications.

July 11/12: MYP-8. Sikorsky Aircraft Corp. in Stratford, CT receives a firm-fixed-price umbrella contract to buy and provide initial support for up to 916 UH/HH/MH-60 Helicopters for the US Army and US Navy, with Foreign Military Sales options. The Pentagon announces the initial total as $2.828 billion, which probably allocated funds for initial helicopter.

Sikorsky puts the base contract’s total value at $8.5 billion. Sikorsky also breaks up the MYP-8 contract into an $8.5 billion base for 653 helicopters, plus options for up to 263 more that could push the contract as high as $11.7 billion, including Foreign Military Sales.

Those totals compare to $7.4 billion for 537 helicopters in MYP-7, plus 263 additional options that Sikorsky said could push the contract to $11.6 billion for 800 helicopters. Orders ended up falling well short of that total, but the options were there. Read “Sikorsky’s $8.5-11.7B “Multi-Year 8” H-60 Helicopter Contract” for full coverage.

MYP-VIII Multi-Year Framework

June 28/12: Qatar. The US DSCA announces [PDF] a Foreign Military Sale request from the Government of Qatar to buy up to 28 modern Seahawk family helicopters, to replace the QEAF’s aging fleet of H-3 “Westland Commando” Sea Kings, and likely its remaining handful of Westland Lynx helicopters as well. If contracts are signed, they could be worth up to $2.5 billion. This appears to be an expansion of the Sept 22/11 DSCA request (q.v.).

Qatar wants 10 MH-60R base configuration helicopters, optimized for anti-submarine warfare, anti-ship attacks, and maritime patrol. They also want 12 MH-60S Seahawk utility helicopters equipped with the Armed Helicopter Modification Kit, which will let them carry laser-guided Hellfire missiles and guided 70mm rockets. That would make them dangerous opponents for smaller ships, especially the armed go-fast boats favored by Iran. They would also be useful against land targets, alongside the kingdom’s lighter SA342G Gazelles. An extra option would increase the armed MH-60S buy to 18 if it’s exercised. Qatar will also need 48 T-700 GE 401C Engines (44 installed, 4 spare, could grow to 61 with options).

The prime contractors will be Sikorsky Aircraft Corporation in Stratford, CT (helicopters), Lockheed Martin in Owego, NY (MH-60R mission systems and MH-60S kits), and General Electric in Lynn, MA (engines). Implementation of this proposed sale will require the assignment of 15 contractor representatives to Qatar on an intermittent basis over the life of the case to support delivery of the MH-60R and MH-60S helicopters and provide support and equipment familiarization.

Qatar request

June 28/12: IMDS/HUMS. Simmonds Precision Products (United Technologies’ Goodrich Sensors and Integrated Systems) in Vergennes, VT receives a $9.6 million firm-fixed-price contract for 120 various Integrated Mechanical Diagnostic System kits in support of The US Navy and Australia’s MH-60R/S helicopters. As their name implies, these embedded sensors are used to detect mechanical problems in critical areas of the helicopter, allowing maintenance to shift from a regular schedule regardless of need, to a “condition-based” response to problems while they’re still small.

The US Navy gets 11 retrofit kits and one Delta retrofit kit, 18 integrated vehicle health management units and data transfer units, and 18 production kits. The numbers suggest that they’re slated for a US Navy MH-60S buy.

Australia receives 24 Troy kits, 24 integrated vehicle health management units and data transfer units, and 24 production kits for its 24 MH-60Rs.

Work will be performed in Vergennes, VT, and is expected to be complete in March 2014. This contract was not competitively procured pursuant to FAR 6.302-1. US NAVAIR manages the contract (N00019-12-C-2015).

May 16/12: South Korea’s MH-X. The US DSCA announces [PDF] the Republic of Korea’s official request for 8 MH-60R Seahawk Multi-Mission Helicopters, but the estimated cost of up to $1.0 billion indicates a very large long-term service & support package built into this request, which could comprise a majority of the deal’s cost.

The request includes 8 MH-60Rs, 18 T-700 GE 401C Engines (16 installed and 2 spares), spare engine containers, communication equipment, unspecified “electronic warfare systems,” support equipment, spare and repair parts, tools and test equipment, technical data and publications, personnel training and training equipment, and “other related elements” of US government and contractor support. If a contract is signed, the prime contractors would be Sikorsky Aircraft Corporation in Stratford, CT (MH-60R); Lockheed Martin in Owego, NY (sensors and mission systems); and General Electric in Lynn, MA (engines). Implementation would require “multiple trips to Korea involving U.S. Government or contractor representatives on a temporary basis” for program and technical support, and management oversight.

South Korea has an MH-X program for its next-generation naval helicopter, with competitors expected to include AgustaWestland’s AW159 Lynx Wildcat, NH Industries’ NH90-NFH, and a naval version of the Eurocopter/KAI Surion, with co-operation from Elbit Systems. This MH-60R request follows a July 2009 (vid.) DSCA request for 8 MH-60S helicopters. The sinking of ROKS Cheonan by a North Korean submarine would certainly justify improving the ROKN’s anti-submarine capabilities, but the MH-60S’ ability to carry mine-detection gear is likely to be equally valuable. An MH-X decision is expected in October 2012. See also Defense Update.

South Korea request

May 9/12: Lite Danish? Sikorsky Aircraft and Terma announce a broadened Memorandum of Understanding (MoU). It extends the existing February 2010 MoU to include composites and electrical component manufacturing, as well as the possible use of Terma’s survivability equipment on widely-bought platforms like the UH-60 Black Hawk. This cooperation is conditioned on an MH-60R order from the Danish government. The Danes seem to be more interested in an MH-60R Lite version, though, as the release adds that:

“…the aircraft can be upgraded to provide anti-submarine warfare if one day required by Danish Defense.”

April 27/12: APS-153. Lockheed Martin Mission Systems and Sensors (MS2) in Owego, NY receives a $13.8 million firm-fixed-price delivery order, funding ongoing efforts to design, develop, and produce new Automatic Radar Periscope Detection and Discrimination (ARPDD) configured AN/APS-153V retrofit kits for the MH-60R. This order funds the validation and verification effort, all integrated logistic support elements, and the technical directives required to retrofit MH-60R aircraft. Kit quantities include 8 A-kits; 4 SEED B-kits; 2 STD B-kits; 2 Val/Ver A-kits; and 5 Antenna Array B-kits.

Work will be performed in Farmingdale, NY (70%); Owego, NY (29%); and various locations throughout the United States (1%); and is expected to be complete in April 2015 (N00019-09-G-0005).

April 19/12: Support. Lockheed Martin Corp. in Owego, NY receives a $61.4 million basic ordering agreement to repair/overhaul 182 various weapons replacement assemblies and shop replaceable assemblies used in support of the MH-60R/S common cockpit; the MH-60R’s ESM receiver processor that notices and backtracks electronic emissions like radar; and the MH-60S OAMCM mine warfare helicopter.

Work is expected to be completed by April 19/15. Only one company was solicited for this non-competitive requirement, and one offer was received in response to the solicitation, but a number of firms will be doing the work. Work will be performed at:

• General Electric in Grand Rapids, MI (5%)
  
• Hamilton Sundstrand in Phoenix, AZ (1%)
  
• Kaman in Middletown, CT (1%)
  
• Lockheed Martin in Owego, NY (33%)
  
• Northrop Grumman in Salt Lake City, UT (41%)
  
• Telephonics in Farmingdale, NY (12%)
  
• Ultra Flightline in Victor, NY (2%)
  
• US Navy FRC-SW in San Diego, CA (5%)

The contract is managed by NAVSUP Weapon Systems Support in Philadelphia, PA (N00383-12-G-010F).

April 20/12: Australia. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $126.5 million modification to Australia’s previous advance acquisition contract, which turns its preliminary order for 24 MH-60R mission systems and common cockpits into a finalized firm-fixed-price contract. This brings all contracts related to these sub-systems up to $315.1 million, or $13.13 million per helicopter. Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.

April 5/12: Common cockpits. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $1.05 billion contract modification, finalizing the MH-60R/ MH-60S’ 2012-2016 mission avionics system/ common cockpit advance acquisition contract to a firm-fixed-price, multiyear contract. These mission avionics systems and common cockpits will equip 162 MH-60Rs in production lots 10-14, and the last 62 MH-60S helicopters in production lots 14-17, with integrated logistic support provided alongside. A number of buys had already occurred under this contract for MH-60R Lots 10-11, and MH-60S Lots 14-15.

Work will be performed in Owego, NY (58%); Farmingdale, NY (25%); Woodland Hills, CA (4%); Ciudad Real, Spain (3%); East Syracuse, NY (2%); Victor, NY (2%); Everett, WA (1%); Stratford, CT (1%); St. Charles, MO (1%); Lewisville, Texas (1%); Bennington, VT (1%); and other locations inside the United States (1%). Work is expected to be completed in June 2018. Contract funds will not expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-11-C-0020). See also Lockheed Martin.

March 15/12: Radios. Rockwell Collins, Inc. in Cedar Rapids, IA received a $6.5 million firm-fixed-price contract modification, exercising an option to provide AN/ARC-210V electronic radio and ancillary equipment: 48 RT-1990C/ARC receiver-transmitters for the MH-60R, and 28 RT-1990C/ARC receiver-transmitters for MH-60S.

Work will be performed in Cedar Rapids, IA, and is expected to be complete in September 2013. US Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-09-C-0069).

March 13/12: Australia. Sikorsky in Stratford, CT received a $27.6 million firm-fixed-price contract for the “advanced procurement funding services in support of the Royal Australia Navy MH-60R program.” Work will be performed in Stratford, CT, with an estimated completion date of Dec 13/12. One bid was solicited, with one bid received by US Army Contracting Command in Redstone Arsenal, AL (W58RGZ-08-C-0003).

Dec 29/11: Australia. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $103.5 million firm-fixed-price delivery order for Australia. It covers common cockpit and mission avionics to equip 24 MH-60R helicopters for the Royal Australian Navy, including non-recurring engineering, program support, and associated efforts required for the production and delivery. Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.

Dec 28/11: Long-lead. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $24 million firm-fixed-price advance acquisition contract modification. They’ll provide FY 2012 long-lead material and “end of life components” (spares) for MH-60S Production Lot 14 and MH-60R Lot 10 common cockpits, and specialized MH-60R Lot 10 mission electronics.

Work will be performed in Owego, NY (57%); Farmingdale, NY (26%); Woodland Hills, CA (4%); Ciudad Real, Spain (3%); East Syracuse, NY (2%); Victor, NY (2%); Everett, WA (1%); Stratford, CT (1%); St. Charles, MO (1%); Lewisville, TX (1%); Bennington, VT (1%); and various locations throughout the United States (1%), and is expected to be complete in February 2012 (N00019-11-C-0020).

Dec 14/11: Training. The first US Navy MH-60S Aircrew Virtual Environmental Trainer (AVET) is installed and ready at NAS North Island near San Diego, CA. The Navy has had “TOFT” simulators for pilots since Oct 6/06, but this is a stand-alone, reconfigurable, full-motion simulator to train aerial gunnery, search and rescue, cargo replenishment, confined area landings, and emergency procedures for the MH-60S and HH-60H.

Binghamton Simulator Company in Binghamton, NY developed AVET under Navy SBIR funding, working with experts from PMA-205 and the US Naval Air Warfare Center Training Systems Division in Orlando, FL. Its big difference from other simulators is that instead of a large, expensive screen, it uses a strap-on helmet mounted visor for each student. This allows multiple students to train on cooperative tasks like these, while enjoying full 360 degree simulation, at an affordable cost. The longer-term goal will network AVET trainers with pilot TOFTs, allowing full-crew mission rehearsals that don’t have to fly expensive helicopters. US NAVAIR.

Dec 14/11: Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $72.2 million firm-fixed-price advance acquisition contract modification. They’ll provide FY 2013 long-lead material and associated efforts for MH-60S Production Lot 15 and MH-60R Lot 11 common cockpits, and specialized MH-60R Lot 11 mission electronics.

Work will be performed in Owego, NY (57%); Farmingdale, NY (26%); Woodland Hills, CA (4%); Ciudad Real, Spain (3%); East Syracuse, NY (2%); Victor, NY (2%); Everett, WA (1%); Stratford, CT (1%); St. Charles, MO (1%); Lewisville, TX (1%); Bennington, VT (1%); and various locations throughout the United States (1%). Work is expected to be complete in December 2012 (N00019-11-C-0020).

Dec 12/11: MH-60R Upgrades. Raytheon Integrated Defense Systems in Portsmouth, RI receives a $10.4 million firm-fixed-price delivery order to integrate an improved ALFS sonar Digital Transducer Assembly into MH-60Rs, as Engineering Change Proposal (ECP) 6515-E-022, Part II.

Work will include engineering, highly accelerated life test, and integrated logistics services. Work will be performed in Brest, France (64%), and Portsmouth, RI (36%), and is expected to be complete in October 2012 (N00019-08-G-0013).

Dec 2/11: Australia. Lockheed Martin MS2 in Owego, NY receives an $85.1 million firm-fixed-price contract modification for work at both ends of the MH-60R Mission Avionics Systems and common cockpit life-cycle. It includes both long-lead materials to begin building cockpits, and “end-of-life components” so the Australians have enough of certain items to support their 24 Royal Australian Navy MH-60Rs.

Work will be performed in Farmingdale, NY (53%); Owego, NY (32%); Ciudad Real, Spain (5%); Victor, NY (4%); St. Charles, MO (3%); Lewisville, TX (1%); Windsor Locks, CT (1%); and various locations throughout the United States (1%). Work is expected to be complete in March 2012. US Naval Air Systems Command in Patuxent River, MD manages the contract, as the agent of their Foreign Military Sale client (N00019-11-C-0020).

Nov 4/11: MH-60R Lite. Australian Defence Magazine reports that Lockheed Martin is self-funding development of an “MH-60R Lite” variant, which would make the ALFS dipping sonar a removable option. That would improve its range, and increase cabin space from 3 people to 8, at the expense of limiting its anti-submarine capability without ALFS. Lockheed Martin is even contemplating a version that also removes the sonobuoy launcher and acoustic processors, leaving a helicopter with just surface attack, search and rescue, and utility helicopter capabilities. It would really be more of an MH-60S+, with an advanced maritime radar and other electronics improvements.

Australia is already set to buy standard MH-60Rs, but Denmark has reportedly been briefed on the project (vid. Sept 8/09, Dec 2/10 entries). They bought AW101 helicopters for the search and rescue role, but a September 2008 Parliamentary report [PDF] confirmed that availability problems had left the Danes without the full SAR capabilities they need. They’re also looking to replace a handful of Lynx maritime helicopters, and an MH-60R with removable dipping sonar might solve both problems.

FY 2011

Thai MH-60S
(click to view full)

Sept 29/11: MTS. Raytheon in McKinney, TX receives a $9.8 million firm-fixed-price contract for 10 MH-60S multispectral targeting systems. Work will be performed in McKinney, TX, and is expected to be complete by October 2013. This contract was not competitively procured by the Naval Surface Warfare Center, Crane Division in Crane, IN (N00164-11-C-JQ34).

Sept 29/11: Support. Lockheed Martin MS2 in Owego, NY receives an $8.2 million firm-fixed-price contract modification for one-time efforts required to fix part obsolescence issues in the MH-60R/S with solutions that have the right form, fit, and function. Work will be performed in Owego, NY, and is expected to be complete in November 2013 (N00019-06-C-0098).

Sept 27/11: Point & click, at last. Lockheed Martin MS2 in Owego, NY receives a $26.8 million firm-fixed-price contract modification for the procurement of 699 newly designed “point and click operator system interface kits”, and 123 pointing devices, in support of the MH-60R/S helicopter fleet. The contract includes installation, and NAVAIR confirms to DID that the operator-system interface (OSI) is being updated for all MH-60R and MH-60S helicopters.

Work will be performed in Owego, NY (61.1%); Austin, TX (20%); and Everett, WA (18.9%), and is expected to be complete in February 2015. Contract funds will not expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-11-C-0048).

Sept 27/11: Support.Lockheed Martin Corp. in Owego, NY receives a $9 million firm-fixed-price contract for specialized test equipment necessary to perform depot-level repairs to the ALQ-210 Electronic Support Measures Receiver Processor System. The AN/ALQ-210 ESM picks up incoming radar and electronic signals, and helps the helicopter backtrack to their emitters; it is deployed on the MH-60R.

Work will be performed at Naval Air Station Jacksonville, FL, and is expected to be completed in June 2014. This contract was not competitively procured pursuant to FAR 6.302-1 by the US Naval Air Warfare Center Aircraft Division in Lakehurst, NJ (N68335-11-C-0403).

Sept 22/11: Qatar MH-60Rs? The US DSCA announces [PDF] Qatar’s official request to buy up to 6 MH-60R Seahawk naval warfare helicopters, 13 T-700 GE 401C Engines (12 installed and 1 spare), plus communication equipment, support equipment, spare and repair parts, tools and test equipment, technical data and publications, personnel training and training equipment, and other U.S. government and contractor support. The estimated cost is up to $750 million.

The MH-60R helicopters will supplement and eventually replace the Qatar Air Force’s aging Westland Sea King maritime patrol helicopters, whose main concern is currently Iran’s Russian-built Kilo Class diesel-electric attack submarines.

The prime contractors will be Sikorsky Aircraft Corporation in Stratford, CT (helicopter), Lockheed Martin in Owego, NY (mission systems) and General Electric in Lynn, MA (engines). If the notice turns into a contract, require the assignment of 10 contractor representatives to Qatar on an intermittent basis over the life of the case, to support delivery of the MH-60R helicopters and provide support and equipment familiarization.

Qatar request

Aug 8/11: Thailand. Sikorsky loads a pair of MH-60S Seahawk helicopters for shipment to Thailand, who is the type’s first export customer thanks to a 2007 order.

Aug 4/11: MH-60R Upgrades. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $30 million delivery order modification for additional Phase 2 efforts in support of the MH-60R situational awareness technology insertion (SATI) engineering, manufacturing, and development. Work will be performed in Owego, NY (95%), and Melbourne, FL (5%), and is expected to be complete in February 2014. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (N00019-09-G-0005).

Discussions with Lockheed Martin shed additional light on this award, which completes SATI’s pre-development portion. SATI upgrades the current Gen III Flight Management Computers and Mission Computers to Gen V, and adds a new Integrated Digital Map, and upgrades to the existing IFF interrogator.

July 1/11: APS-153. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $14.1 million cost-plus-incentive-fee contract for one-time engineering efforts to add a Mode 5 Interrogator Subsystem into the MH-60R Automatic Radar Periscope Detection and Discrimination System. Work will be performed in Farmingdale, NY (68%), and Owego, NY (32%), and is expected to be complete in November 2012. This contract was not competitively procured, pursuant to FAR 6.302-1 (N00019-11-C-0068).

Discussions with Lockheed Martin shed additional light on this award. ARPDD upgrades the existing AN/APS-147 radar’s hardware and software, to automatically discriminate between periscopes and other small surface objects. The upgraded MH-60R radar with the ARPDD capability is designated as an AN/APS-153. As noted above, Mode 5 is a form of automated “identification, friend or foe” technology. The helicopter transponders already include IFF Mode 5, but the helicopters’ radar-linked IFF interrogator system is also getting an upgrade. With submarines test-firing anti-aircraft missiles from torpedo tubes (vid. IDAS), creating a 2-way threat, IFF for ASW machines could become even more useful.

June 27/11: Training. CAE USA, Inc. in Tampa, FL receives a $32.1 million firm-fixed-price contract modification for 2 MH-60R tactical operational flight trainer (TOFT) advanced simulators, including install and test.

Work will be performed in Tampa, FL (42%); Lexington Park, MD (35%); Salt Lake City, UT (9%); Huappauge, NY (5%); San Francisco, CA (4%); Montreal, Canada (2%); Huntsville, AL (2%); and Leesburg, VA (1%), and is expected to be complete in October 2013. US Naval Air Warfare Center, Training Systems Division in Orlando, L manages this contract (N61340-11-C-0006).

June 16/11: MH-60R for RAN. The MH-60R beats the NH90-NFH for Australia’s 24-helicopter, A$3+ billion (over $3.16 billion) AIR 9000, Phase 8 helicopter competition, even though Australia had switched from H-60/S-70 Army helicopters to the NH90-TTH several years ago. A combination of problems with its “MRH-90s,” slow NH90 TTH development, MH-60R naval interoperability benefits, and the MH-60R’s low-risk operational status tipped the balance.

Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.

Australia: 24 MH-60R

March 30/11: Upgrades. Lockheed Martin Mission Systems and Sensors in Owego, NY receives an $8.9 million firm-fixed-price contract for A and B modification kits in support of the MH-60 acoustic technical insert (ATI). ATI includes cable modification kits, ATI, software defined sonobouy compatibility, the pre-amplifier unit, sensor operator consoles, link-16 retrofits and notch filters.

Work will be performed in Owego, NY (66.56%); Victor, NY (23%); Farmingdale, NY (4.5%); Butler, NJ (3.3%); and Ciudad Real, Spain (2.6%). Work is expected to be complete by in March 2016. This contract was not competitively procured. Contract funds will not expire at the end of the current fiscal year, on Sept 30/12. The Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-C-0048).

March 9/11: FY 2011? A $129.4 million firm-fixed-price contract “for the procurement of UH-60M Helicopters, HH-60M Helicopters, MH-60S Helicopters and MH-60R Helicopters,” numbers unspecified. Absent a budget per the Senate’s legal responsibility, it is difficult to commit a lot of money to buying things.

Work will be performed in Stratford, CT with an estimated completion date of Dec 31/12 (W58RGZ-08-C-0003).

FY 2011 order?

March 3/11: Sub-contractors. Sikorsky signs a Memorandum of Understanding (MOU) with Trakka Corp. in Melbourne, Australia. Searchlights are Trakka’s specialty, and they are integrated into a highly efficient pan and tilt gymbal, allowing slewing up to 60 degrees per second. Internal filtering allows the searchlight to choose the appropriate light spectrum for the mission, while precision optical elements and a low power light source deliver a more intense and efficient on-target beam than conventional reflector-type searchlights.

This MoU goes beyond just Australia or its naval helicopter competition, to cover H-60 Black Hawk and Seahawk helicopters generally. Trakka develops and manufactures aviation searchlight products in its AS9100 certified facility in Australia, but it also has operations in Scottsdale, AZ to support its U.S. customers, including U.S. Customs and Border Patrol and the U.S. Coast Guard. Sikorsky.

March 1/11: MTS. Raytheon announces a $50 million contract to deliver 50 AAS-44C (V) Multi-Spectral Targeting System surveillance and targeting turrets, for use on the U.S. Navy’s MH-60R and MH-60S helicopters. Deliveries are expected to begin in 2011 and end in 2012.

Feb 28/11: HUMS. Goodrich subsidiary Simmonds Precision Products, Inc. in Vergennes, VT receives a $7.2 million firm-fixed-price contract modification for the procurement of 42 MH-60R/S integrated mechanical diagnostic and health usage monitoring system (HUMS) units, 42 data transfer units, and 18 retrofit kits. HUMS systems use embedded sensors to capture data about the performance of key mechanisms, and some can even predict likely failures. Their adoption can make maintenance approaches more efficient, pinpoint hidden design & manufacturing issues, and lead to redesigns for reliability.

Work will be performed in Vergennes, VT, and is expected to be completed in September 2012. $3.2 million will expire at the end of the current fiscal year, on Sept 30/11 (N00019-06-C-0298). See also Goodrich’s Rotary HUMS Product Sheet [PDF].

Feb 25/11: Hawklink. L-3 Communication Systems in Salt Lake City, UT receives a $32 million fixed-price-incentive contract modification, exercising to exercise an option for MH-60R Hawklink datalink hardware, incl. 6 AN/SRQ-4(Ku) radio terminal sets for small surface combatant ships, and 52 AN/ARQ-59 radio terminal sets. See the MH-60R section for more details re: Hawklink.

Work will be performed in Salt Lake City, UT, and is expected to be complete in June 2012. The US Naval Air Systems Command in Patuxent River, MD manages this contract (N00019-09-C-0059).

Feb 25/11: Sub-contractors. Lockheed Martin has issued a Request For Information to Australian firms to supply MH-60R weapons pylons, with selections expected by the end of 2011. The RFI is issued under the auspices of a recently signed Global Supply Chain (GSC) Deed, giving Australian companies new opportunities to compete for subcontracts on a range of Lockheed Martin products and services. Lockheed Martin’s naval helicopter program head, George Barton:

“Growth in orders for the MH-60R has resulted in an urgent need for an expanded supply base, and Australian industry has a depth of capability that would be an ideal supplement to our dedicated supplier base.”

The pylons are just the 1st opportunity, and tie into the billion-dollar naval helicopter competition there, featuring the MH-60R vs. the NH90-NFH. Lockheed Martin.

Feb 14/11: FY 2012 request. The 111th Congress’ failure has left the military without a FY 2011 budget. As the next 112th session takes up that challenge, the Pentagon releases its official FY 2012 budget request on schedule.

The FY 2012 request would spend a total of $1.532 billion buy 24 MH-60Rs ($1.018 billion) and 18 MH-60S helicopters ($513.5 million). Those helicopter numbers and mix match the FY 2011 budget, but the amounts are less.

Feb 2/11: MH-60R Australia? The US Defense Security Cooperation Agency announces [PDF] Australia’s formal request to buy a 10-year Through-Life-Support (TLS) contract for 24 MH-60R helicopters at an estimated cost of up to $1.6 billion. With the ADF’s MRH-90 program facing difficulties and receiving increased scrutiny, the support offer caps what amounts to a $3.7 billion maximum (A$ 3.66 billion) offer for 24 MH-60Rs, plus 10 years of support (vid. July 20/10), to set against the NH90 NFH in Australia’s SEA 8000, Phase 8 competition. Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.

Australia MH-60R support request

Jan 19/11: Training. CAE USA, Inc. in Tampa, FL receives a $43.5 million firm-fixed-price contract to design, build, install and test 1 MH-60R Tactical Operational Flight Trainer (TOFT) simulator and one MH-60R/S Tactical Operational Flight Trainer.

Work will be performed in Tampa, FL (42%); Lexington Park, MD (35%); Salt Lake City, UT (9%); Hauppauge, NY (5%); San Francisco, CA (4%); Montreal, Canada (2%); Huntsville, AL (2%); and Leesburg, VA (1%), and is expected to be complete in June 2014. This contract was not competitively procured pursuant to Defense Federal Acquisition Regulation 6.302-1 by the US Naval Air Warfare Center, Training Systems Division in Orlando, FL (N61340-11-C-0006).

Jan 5/11: Long-lead. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $72.6 million advance acquisition contract for long lead materials and support associated with the manufacture and delivery of 24 mission avionics systems and common cockpits for the Production Lot 10 MH-60R helicopters, and 18 common cockpits for the Production Lot 14 MH-60S helicopters, under a Multi-Year II advanced acquisition contract. This contract also buys end-of-life components for the MH-60R and MH-60S, so the Navy will have adequate stocks.

Work will be performed in Farmingdale, NY (48%); Owego, NY (26%); Woodland Hills, CA (13%); Ciudad Real, Spain (6%); Horseheads, NY (2%); Lewisville, TX (2%); Bennington, VT (1%); Windsor Locks, CT (1%); and various locations throughout the United States (1%), and is expected to be complete in December 2011. Funding is provided by FY 2011 Aviation Procurement Navy funds, and this contract was not competitively procured by US Naval Air Systems Command in Patuxent River, MD (N00019-11-C-0020).

As of January 2011, Lockheed Martin and partner Sikorsky Aircraft have delivered more than 85 MH-60R helicopters [Source].

Dec 29/10: APS-153. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $33.6 million firm-fixed-price contract modification to incorporate the automatic radar periscope detection and discrimination radar into 6 MH-60R full rate production aircraft, moving this improvement from the system development phase to the production phase. This upgraded version of the MH-60R’s Telephonics AN/APS-147 radar offers 8 times the processing power of the previous model, along with the new radar mode. $24.7 million will expire at the end of the current fiscal year, on Sept 30/11.

Work will be performed in Farmingdale, NY (86%), and Owego, NY (14%), and is expected to be complete in December 2013 (N00019-06-C-0098).

Dec 29/10: Long-lead. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $37.7 million firm-fixed-price contract modification to supply common cockpits for MH-60S Production Lot 13 and MH-60R Production Lot 9 helicopters, plus common cockpit components and spares in support of the overall MH-60R and MH-60S helicopter programs.

Work will be performed in Owego, NY (58.8%); Salt Lake City, UT (13.9%); Farmingdale, NY (12.7%); Grand Rapids, MI (4.7%); Woodland Hills, CA (3.7%); Lewisville, TX (2.9%); Windsor Locks, CT (2.2%); Middletown, CT (0.6%); and Butler, NJ (0.5%), and is expected to be complete in April 2013 (N00019-06-C-0098).

Dec 20/10: MH-60R Upgrades. Lockheed Martin Mission Systems and Sensors in Owego, NY receives a $35 million cost-plus-incentive-fee delivery order for one-time efforts in support of the MH-60R’s “situational awareness technology insertion” pre-engineering, manufacturing and development. Work will be performed in Owego, NY (86%); Farmingdale, NY (11%); and Melbourne, FL (3%). Work is expected to be complete in October 2012, but all contract funds will expire at the end of the current fiscal year, on Sept 30/11 (N00019-09-G-0005, #4030).

A subsequent Lockheed Martin release clarifies: SATI is an 8-component package of upgrades and improvements to the helicopter’s flight management system, including a new integrated digital map and an Identification Friend-or-Foe (IFF) system upgrade.

Dec 2/10: Denmark request. The US DSCA announces [PDF] Denmark’s request to buy 12 MH-60Rs, 27 T-700 GE 401C Engines (24 installed and 3 spares), plus communication equipment, support equipment, spare and repair parts, tools and test equipment, technical data and publications, personnel training and training equipment, and U.S. government and contractor support.

The estimated cost is up to $2.0 billion, and the prime contractors will be Sikorsky in Stratford, CT; Lockheed Martin in Owego, NY; General Electric in Lynn, MA; and the Raytheon Corporation in Portsmouth, RI. If a contract is signed, implementation of this proposed sale will require the assignment of 10 contractor representatives to Denmark on an intermittent basis over the life of the case to support delivery of the MH-60R helicopters and provide support and equipment familiarization.

That’s an extraordinarily high ceiling price, unless very long term support contracts are also involved. The Romeos seem destined to replace Denmark’s 8 remaining Super Lynx helicopters in various roles, including “homeland defense and protect critical infrastructure.” The Danish Lynx fleet is getting quite old, and 3 helicopters have already been decommissioned.

Denmark MH-60R request

Oct 14/10: Support. Lockheed Martin Mission Systems and Sensors in Owego, N.Y received a $10 million firm-fixed-price contract for specialized test equipment required to perform depot-level repairs to the MH-60 common cockpit avionics suite, including artisan training, 2 operator control panels, and 1 universal power supply tester.

Work will be performed in Owego, NY, and is expected to be complete in January 2013. This contract was not competitively procured, pursuant to FAR 6.302-1 (N68335-11-C-0050).

FY 2010

VERTREP from
T-AOE 6 to CG 72
(click to view full)

Sept 21/10: JMPS. Lockheed Martin announces a $10 million contract to add the Navy/USAF Joint Mission Planning System (JMPS) to the MH-60 family by 2012. The firm’s Owego, NY employees will spend 30 months developing a “unique planning component” software module configured to JMPS, which must also contain unique information about the MH-60R and MH-60S, and their mission types. Once the module is delivered, tests will be conducted at Naval Air Weapons Station Point Mugu, CA and Naval Air Station Patuxent River, MD.

The idea is that missions are planned on a laptop, ten loaded into the Common Cockpit system via a memory card. The software modules will be loaded onto a planning system laptop that allows MH-60 pilots to select preconfigured mission plans, compile weather data, maps, navigational routes, targeting data, and enter their helicopter’s chosen weapons and sensors. The finished mission profile is transferred to a memory card and uploaded to the helicopter. Once airborne, the aircraft’s avionics will know what mission they’re assigned, the intended route and navigation waypoints, the communications frequencies, available weapons and sensors, and other critical information.

July 21/10: No sonobuoys? Aviation Week Ares reports that future MH-60R helicopters may abandon their current sonobuoy launchers:

“U.S. Navy program manager for H-60, Capt. Dean Peters… said the aircraft’s Airborne Low Frequency Sonar (ALFS) worked so well during last year’s deployment of the aircraft there “was not much need for the [sonobuoy] launcher.” The potential exists, he says, to “take out the sonobuoy launcher,” and launch fewer buoys using a different type of launch system. The goal is reduce the amount of cabin space taken up by the launcher… ALFS provides so much range that it might be wise to have another helicopter prosecute the mission and “have the sonar remain in the dip.”… We’re evaluating other options to free up space and reduce cost.”

July 9/10: MH-60R Australia? The US DSCA announces [PDF] Australia’s formal request to buy 24 MH-60R Seahawk Multi-Mission Helicopters and related equipment, for up to $2.1 billion.

DSCA requests are not contracts, and in this case, it may not even indicate intent. The MH-60R is competing against the NH90 NFH in Australia, and it isn’t unusual for countries to submit requests during competitions, in order to ensure that the American equipment has full export clearances. Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.

Australia MH-60R request

June 11/10: Support. Lockheed Martin MS2 in Owego, NY received a $12.7 million modification to a previously awarded firm-fixed-price contract (N00019-06-C-0098) for MH-60R/MH-60S common cockpit provisioned items. Work will be performed in Owego, NY, and is expected to be complete in July 2012.

June 8/10: Hawklink. Lockheed Martin Mission Systems and Sensors (MS2) in Owego, NY received a $9 million firm-fixed-price delivery order against a previously issued basic ordering agreement (N00019-09-G-0005) for services in support of the MH-60R Common Data Link (CDL) Hawklink upgrade.

Services to be provided include production support; first article inspection test; generation of engineering change proposals to incorporate CDL Hawklink into the MH-60R; product test verification supporting an MH-60R fleet release; and on-aircraft production validation testing. Work will be performed in Owego, NY, and is expected to be complete in December 2011.

April 28/10: Australia RFP. Australia issues its formal solicitation for “AIR 9000, Phase 8” to buy naval helicopters: either the NH90 NFH or the MH-60R, with a decision expected in 2011. Ministerial release.

April 1/10: SAR – more MH-60Rs. The Pentagon releases its April 2010 Selected Acquisitions Report, covering major program changes up to December 2009. The MH-60R is included, because the planned number is going up:

“MH-60R – Program costs increased $2,101.6 million (+17.3%) from $12,139.4 million to $14,241.0 million, due primarily to a quantity increase of 46 helicopters from 254 to 300 helicopters (+$1,385.4 million) and associated schedule, engineering, and estimating allocations

• (+$171.6 million), and increases in other support costs and initial spares associated with the quantity increase (+$257.3 million). There was an additional increase due to a revised cost estimate for 23 additional airborne low frequency sonars (+$282.8 million).”

SAR – more MH-60Rs

March 23/10: MH-60S upgrades. Sikorsky Aircraft Corp. in Stratford, CoT receives an $18.2 million firm-fixed-price modification to a previously issued delivery order under a basic ordering agreement (N00019-08-G-0010). NAVAIR is buying 36 integrated self defense (ISD) mission kits and 33 weapons kits for the MH-60S.

Work will be performed in Tallassee, AL (76.1%); Coxsackie, NY (17.6%); Wichita, KS (4.3%); Valencia, CA (1%); and at various locations across the U.S. (1%) and is expected to be complete in January 2012. $1,487,432 will expire at the end of the current fiscal year.

March 15/10: Hawklink. L-3 Communications Corp. in Salt Lake City, UT receives a $37.5 million modification to a previously awarded fixed-price-incentive contract (N00019-09-C-0059), exercising an option related to the Hawklink sub-program.

The Navy will buy 11 AN/SRQ-4 (Ku) radio terminal sets for ship small surface combatants, and 51 AN/ARQ-59 RTS for the MH-60R aircraft, including technical data. These upgraded Ku-band systems will extend existing Hawklink connectivity from small surface combatants to the aircraft carrier, and increase data rates between MH-60Rs and surface combatants. Work will be performed in Salt Lake City, UT, and is expected to be complete in March 2013.

Feb 25/10: Australia. Australia formally announces Project AIR 9000 Phase 8, which will be a competition between the MH-60R Seahawk and the NH90-NFH. Australia currently operates S-70 Seahawks as naval helicopters, but it also chose the NH90-TTH to replace its Army Blackhawks. In the end, the MH-60R won.

Jan 19/10: FY 2010 contract. A $600.7 million firm-fixed-price contract, funding Program Year 4 for the US Navy under the current multi-year H-60 contract. The order funds 42 helicopters: 18 MH-60S Seahawks (Lot 12 production), 24 MH-60R Seahawks (Lot 8 production); plus tooling, program systems management, and technical publications.

Work is to be performed in Stratford, CT, with an estimated completion date of Dec 31/12. One bid solicited with one bid received (W5RGZ-08-C-0003).

FY 2010: 18 MH-60S, 24 MH-60R

Jan 6/10: Australia. Australia’s Daily Telegraph reports that Australia’s Labor Party government has rejected a DoD request to approve a $4 billion “rapid acquisition” of 24 MH-60R Seahawk helicopters, plus related equipment including training weapons, etc. The buy would have been an emergency replacement for the long-running, ill-starred, and canceled SH-2G Super Seasprite program.

Instead, successful lobbying by Eurocopter will force a competition between Sikorsky’s MH-60R, in service with the US Navy, and the European NH90 NFH variant, which is expected to be ready for service sometime around 2011-2012.

Dec 30/09: Common cockpit. Lockheed Martin Systems Integration-Owego in Owego, NY, which has just been amalgameted with Maritime Systems and Sensors in an internal Lockheed Martin reorganization, received an $82 million firm-fixed-price modification to finalize a previous contract to deliver MH-60 common cockpits for MH-60S Lot 12 and MH-60R Lot 8 production. This modification also provides for long lead materials that need to arrive early, in order to support timely production of MH-60S Lot 13 and MH-60R Lot 9 common cockpit kits.

Work will be performed in Owego, NY (58.8%); Salt Lake City, UT (13.9%); Farmingdale, NY (12.7%); Grand Rapids, MI (4.7%); Woodland Hills, CA (3.7%); Lewisville, TX (2.9%); Windsor Locks, CT (2.2%); Middletown, CT (0.6%); and Butler, NJ (0.5%). Work is expected to be complete in July 2012 (N00019-06-C-0098).

Dec 24/09: Lockheed Martin Systems Integration in Owego, NY received a maximum $68.3 million sole-source firm-fixed-price contract for receiver transmitters and processors. The date of performance completion is December 2013. The Defense Logistics Agency, Philadelphia issued the contract (N00019-06-C-0098).

Dec 23/09: Support. Lockheed Martin Systems Integration in Owego, NY received a $10 million modification to a previously awarded firm-fixed-price contract to develop, integrate and test modifications for the audio management computer and embedded GPS/inertial navigation system in the MH-60R and MH-60S common cockpit.

These efforts address electronics obsolescence issues, which are common given an electronics industry whose product lifecycles are 5-7 years, vs. military platforms’ 30-50 years. Work will be performed in Owego, NY, and is expected to be completed in February 2012. All contract funds will expire at the end of the current fiscal year (N00019-04-C-0028).

Dec 18/09: JMPS. Lockheed Martin Systems Integration – Owego in Owego, NY receives a $10 million firm-fixed-price delivery order to incorporate Joint Mission Planning Systems v1.2 into MH-60R and MH-60S helicopters. Work will be performed in Owego, NY, and is expected to be complete in July 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/09 (N00019-09-G-0005).

Dec 9/09: MH-60S upgrades. Sikorsky Aircraft Corp. in Stratford, CoT received an $11.5 million firm-fixed-price contract for incorporation of recurring costs associated with Navy MH-60S Engineering Change Proposals (ECPs). ECP 4003 covers night vision device compatible rotor head lights, and ECP 4035 covers active vibration control installation. Work is to be performed at Stratford, CT, with an estimated completion date of Dec 31/12. One bid was solicited and one bid received by U.S. Army Contracting Command, AMCOM Contracting Center at Redstone Arsenal, AL (W58RGZ-08-C-0003).

Dec 8/09: Hawklink. Lockheed Martin announces a $14.75 million U.S. Navy contract to integrate the high definition SAU 07000 Ship Air Upgrade interface. This is a digital messaging interface that will improve the MH-60R’s Hawklink communications system to make full use of the Ku band, as opposed to the C-band limitations of current MH-60Rs and SH-60Bs.

Developed jointly by US NAVAIR and NAVSEA, the SAU 07000 interface will be integrated into ship combat systems, including Aegis-equipped ships. SAU 07000-equipped MH-60R aircraft will remain backward compatible with the legacy C-band message interface to support naval ships that have not yet upgraded. See June 12/09 and May 28/08 entries for more contracts and background concerning Hawklink Ku-band improvements.

To date, Sikorsky and Lockheed Martin have delivered 48 MH-60Rs, which are deployed in 4 squadrons. Ku band-capable MH-60Rs are scheduled for deployment as part of the USS Harry S. Truman (CVN 75) Carrier Strike Group in 2012.

Nov 23/09: Support. Telephonics, a subsidiary of Griffon, received a $6.9 million contract from Lockheed Martin Systems Integration-Owego to supply test equipment for diagnosis and repair of the MH-60R/S helicopters’ communication systems. The equipment will be delivered to the US Navy’s Fleet Resource Center Southwest, which plans to have the test capability operational in early 2011. The contract also includes training Navy personnel in the repair of the communication systems and operation of the equipment.

Oct 23/09: Australia. The Australian reports that the country’s military chiefs have recommended the MH-60R as Australia’s next anti-submarine helicopter, citing it as a cheaper and lower risk solution compared with the NH90 NFH, with better allied interoperability. Australia would be looking to buy 24 helicopters for service by 2014, per its 2009 Defence White Paper.

Read “MH-60R Wins Australia’s Maritime Helicopter Competition” for full coverage.

Oct 4/09: MH-60R prospects. Aviation Week quotes Lockheed Martin VP of rotary wing programs as saying that the MH-60R is in flight trials with India, with Australia, Denmark, and Saudi Arabia also evaluating the Romeo’s capabilities.

FY 2009

MH-60S from USS JFK
(click to view full)

Sept 25/09: MH-60R upgrades. Lockheed Martin Systems Integration – Owego in Owego, NY received a $14.75 million firm-fixed-price order against a previously issued basic ordering agreement (N00019-09-G-0005) for non-recurring engineering support to complete the design, development, integration and test of an unspecified MH-60R upgrades. Work will be performed in Owego, NY, and is expected to be complete in April 2012.

Sept 24/09: MTS. Raytheon Systems Co. in McKinney, TX received an $11.7 million firm-fixed-price order for multi-spectral targeting systems (MTS) and associated line items in support of the US Navy’s MH-60R/S helicopters. Work will be performed in McKinney, TX and is expected to be complete by February 2011. The order under the existing Basic Ordering Agreement was awarded on a sole source basis by the Naval Surface Warfare Center Crane in Crane, IN (N00164-06-G-8555).

Sept 24/09: Common cockpits. Lockheed Martin Systems Integration, Owego, in NY received a $6.4 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0028) for additional MH-60R/S common cockpit components. Work will be performed in Owego, NY, and is expected to be complete in April 2010.

Sept 18/09: MTS. Raytheon in McKinney, TX received a $44.3 million firm-fixed-price job order for 62 U.S. Navy H-60 helicopter configuration multi-spectral targeting systems (MTS). The MTS turrets will be installed on U.S. Navy MH-60R and MH-60S models. Work will be performed in McKinney, Texas, and is expected to be complete by November 2011. The job order was awarded on a sole source basis by the Naval Surface Warfare Center in Crane IN (N00164-06-G-8555).

Sept 17/09: +2 MH-60S. A $24.6 million firm-fixed-price contract for 2 MH-60S “overseas contingency operation” (supplemental budget funding) aircraft for the US Navy. Work is to be performed in Stratford, CT with an estimated completion date of Dec 31/12 (W58RGZ-08-C-0003).

Sept 15/09: Sub-contractors. The Naval Surface Warfare Center, Crane Division in Crane, IN awards a set of firm-fixed price, indefinite-delivery/ indefinite-quantity multiple award contracts with a maximum value of $14 million, to 6 firms. The firms will compete for delivery orders for various types of MH-60S/R and V-22 gun mount components, along with bore sight kits. Work is expected to be completed by September 2014. This contract was competitively procured via the Navy Electronic Commerce Online and Federal Business Opportunities websites, with 14 proposals being received. Contractors include:

• Guardian Technology Group in Crawfordsville, IN (N00164-09-D-JN14)
  
• Northside Machine Company in Dugger, IN (N00164-09-D-JN60);
  
• MCD Machine Inc. in Bloomington, IN (N00164-09-D-JN61)
  
• C&S Machine in Plainville, IN (N00164-09-D-JN62)
  
• Precision Laser Services, Inc. in Fort Wayne, IN (N00164-09-D-JN63)
  
• Colbert Mfg, Co., Inc in Lavergn, TN (N00164-09-D-JN64)

Sept 15/09: Support. Simmonds Precision Products, Inc., DBA Goodrich Fuel and Utility Systems in Vergennes, VT received a $14.7 million modification to a previously awarded firm-fixed-price contract (N00019-06-C-0298) for various integrated mechanical diagnostics system kits and parts in support of MH-60R/S helicopters. Work will be performed in Vergennes, VT, and is expected to be complete in December 2010.

Sept 8/09: Denmark. Lockheed Martin and Terma A/S announce a Memorandum of Understanding to offer the MH-60R to the Danish Government, in the wake of a June 2009 authorization to procure new ship-based helicopters for Royal Danish Navy vessels. Lockheed Martin isn’t the MH-60R’s manufacturer, but they are the systems integrator. Lockheed and Terma have a long history of collaboration on Danish defense projects, including the F-16, C-130 and F-35 programs. Lockheed Martin release.

The MH-60R has yet to receive an export order. Expected Danish competitors include the NH90 NFH ordered by Denmark’s neighbors in Germany, Sweden, Norway, and the Netherlands. AgustaWestland’s Lynx/Super Lynx helicopters are already in service with Danish vessels, and its AW 159 Future Lynx SMCR is another expected competitor.

July 30/09: Common cockpits. Lockheed Martin Systems Integration in Owego, NY received a maximum $25.2 million firm-fixed-price, sole source contract for multi-mode radar and common cockpit system parts.

There was originally one proposal solicited with one response. The date of performance completion is May 2012. US Defense Logistics Agency Procurement Operations in Philadelphia, PA manage this contract (N00383-06-G-016F-THZ1).

July 22/09: South Korea MH-60S request. The US Defense Security Cooperation Agency (DSCA) announces South Korea’s request for a squadron of 8 MH-60S Airborne Mine Counter-Measures systems, at an estimated cost of $1 billion. The specific request includes:

• 8 MH-60S helicopters with associated Airborne Mine Countermeasure (AMCM) Sensors
  
• 16 T700-GE-401C engines
  
• 8 AN/AQS-20A Towed Sonar systems
  
• 8 AN/AES-1 Airborne Laser Mine Detection Systems (ALMDS)
  
• 8 AN/ASQ-235 Airborne Mine Neutralization Systems (AMNS)
  
• 8 AN/ALQ-220 Organic Airborne and Surface Influence Sweep Systems (OASIS)
  
• 8 AN/AWS-2 Rapid Airborne Mine Clearance Systems (RAMICS cannons)
  
• Plus test and support equipment, spare and repair parts, personnel training and training equipment, and other forms of support.

Korea already uses the related H-92 Superhawk as its Presidential helicopter, and H-60 Black Hawk helicopters for VIP transport, utility transport, and search and rescue duties. Implementation of this proposed sale will require temporary travel for U.S. Government or contractor representatives to the Republic of Korea for in-country training. The principal contractors will be:

• Sikorsky Aircraft Corporation in Stratford, CT (MH-60S, incl. GE engines)
  
• Lockheed Martin Systems Integration in Owego, NY (AMCM overall)
  
• Raytheon Integrated Defense Systems in Tucson, AZ (AQS-20A, AMNS)
  
• Raytheon Space and Airborne Systems in McKinney, TX
  
• Northrop Grumman Corporation in Melbourne, FL (ALMDS, RAMICS)
  
• ITT Corporation in Panama City, FL (OASIS)
  
• Concurrent Technologies Corp. for-profit affiliate Enterprise Ventures Corporation in Johnstown, PA.

DID called EVC to ask about this contract, but did not receive a response. EVC’s parent firm is closely linked to Rep. John Murtha [D-PA], and has been a frequent recipient of Congressional earmarks. CTC has also been involved in current and past investigations, as a client of The PMA Group, and for its partial charitable status.

South Korea MH-60S request

June 19/09: Support. Lockheed Martin Systems Integration in Owego, NY a $13.8 million firm-fixed-price contract for Specialized Test Equipment used to perform depot level repairs to the MH-60 family’s Common Cockpit Avionics Suite: 1 Audio Management Computer, 1 Relay Assembly, 1 Flight Management Computer, 1 Mission Computer, and the Communication Systems Controller testers.

Work will be performed in San Diego, CA (50%); Owego, NY (25%); and Farmingdale, NY (25%), and is expected to be completed in October 2010. This contract was not competitively procured by the Naval Air Warfare Center Aircraft Division in Lakehurst, NJ (N68335-09-C-0149).

June 12/09: Hawklink. L-3 Communications Corp.’s Communications Systems group in West, Salt Lake City, UT received a $59.8 million fixed-price-incentive contract for 9 SRQ-4(Ku) radio terminal sets for ship small surface combatants and 45 ARQ-58 RTSs for the MH-60R aircraft, including technical data. These upgraded Ku-Band systems will extend existing Hawklink connectivity from small surface combatants to the aircraft carrier and increase data rates between MH-60R to surface combatants; see May 28/08 entry for more.

Work will be performed in Salt Lake City, UT, and is expected to be complete in June 2012. This contract was competitively procured under an electronic request for proposals, and 2 offers were received by the Naval Air Systems Command in Patuxent River, MD (N00019-09-C-0059).

May 29/09: MH-60S armed upgrade. Sikorsky Aircraft Corp. in Stratford, CT received a $7.9 million firm-fixed-price delivery order for 22 Armed Helo Weapons System Fixed Provision Armament Retrofit Kits. Removable Mission Equipment will include an Integrated Self Defense Countermeasures Dispensing System, Forward Looking Infrared, Armor, and various weapons. They will be delivered under the existing Basic Ordering Agreement (N00019-08-G-0010), and used to retrofit 22 MH-60S Block 2A aircraft to MH-60S Block 3A configuration.

Work will be performed in Stratford, CT (21.8%); Ontario, Calif., (13.1%); Ronkonkoma, NY (11.3%); Milford, CT (8.6%); Tallassee, AL (6.7%); Mineola, NY (5.9%); Wallingford, CT (5.4%); Sylmar, CA (5.3%); Vernon, CT (4.1%); Berlin, CT (3%); Orange, CT (2.7%); Coxsackie, NY (1.7%); Shelton, CT (1.2%); Yaphank, NY (1.1%); Tempe, AZ (1%); and at various locations across the United States (7.1%), and is expected to be complete in December 2011.

April 15/09: Radars. Griffon Corp. subsidiary Telephonics announces a $99.3 million follow-on order from Lockheed Martin for AN/APS-147 Multi Mode Radar System and subsystem spares. It appears to be connected to the March 18/09 order, which covers equipment for 30 MH-60Rs from production Lot 7.

See also Aug 15/07, Oct 8/07, and March 18/09 entries. This is part of a multi-year contract covering 139 MH-60R helicopters from 2007 through 2013.

April 6/09: Lockheed Martin Systems Integration in Owego, NY received a $7.8 million modification to a previously awarded firm fixed price contract (N00019-04-C-0028) for 18 MH-60S helicopter Mission Computers, and components for MH-60R/S Common Cockpit Trainers. Work will be performed in Owego, NY, and is expected to be complete in April 2010.

March 25/09: Support. Lockheed Martin Integrated Defense Systems in Owego, NY receives a $56.6 million sole-source, firm-fixed-price retirements type long term contract. Lockheed Martin will repair and/or overhaul various weapons replaceable assemblies used to support the HM-60R/S helicopters.

Weapons replaceable assembly (WRA) is a generic term that includes all replaceable packages installed in an aircraft weapons system. A WRA is composed entirely of shop replaceable assemblies (SRAs), and does not include cable mounts, fuse boxes, or circuit breakers.

Work will be performed at Farmingdale, NY (60%); Phoenix, AZ (13%); Clearwater, FL (13%); and Salt Lake City, UT (14%), and work is expected to be complete by March 2014. The Naval Inventory Control Point is managing this contract (N00383-09-D-021F).

March 18/09: Radars. Griffon Corp. subsidiary Telephonics announces a $9.5 million order from Lockheed Martin to fund long-lead purchase of subsystem spares for the AN/APS-147 Multi-Mode Radar and its Identification Friend or Foe Interrogator System.

The award covers spares to support the U.S. Navy’s Lot 7 purchase of 30 MH-60R helicopters, for delivery beginning in 2012. The spares are part of a $1.065 billion multi-year contract awarded to Lockheed Martin in July 2007 to integrate the avionics and mission systems onto 139 MH-60R aircraft through 2013. See also April 14/09, Oct 8/07, and Aug 15/07 entries.

Feb 26/09: MH-60S armed upgrade. Sikorsky Aircraft Corp. in Stratford, CT received a $16.5 million firm-fixed price modification, against a previously issued delivery order, under a Basic Ordering Agreement (N00019-08-G-0010). That complicated contract structure will buy MH-60S Armed Helicopter Mission Kits: 33 Integrated Self Defense (ISD) Mission Kits, 30 Weapons Kits, and the B-Kit installation hardware.

Work will be performed in Tallassee, AL (76.1%); Coxsackie, NY (17.6%); Wichita, KS (4.3%); Valencia, CA (1%); and at various locations across the United States (1%), and is expected to be complete in April 2012.

Feb 3/09: MH-60S upgrades. Sikorsky Aircraft Corp. in Stratford, CT received a $5.7 million modification to a previously awarded firm-fixed-price, indefinite-delivery/ indefinite-quantity time and material contract (N00019-07-D-0005) for one-time engineering efforts. Work involves the planned retrofit of MH-60S aircraft 1-119, or all helicopters through Block 3A, to improve their capabilities.

Sikorsky will design and develop the retrofit kits; deliver 4 of them for 2 separate validation and verification tests; and prepare and deliver 2 routine action technical directives for the MH-60S Warfighter Operational Safety Improvement Program. Work will be performed in Stratford, CT (84.5%); Coronado, CA (12.2%); and Lexington, KY (3.3%), and is expected to be complete in June 2011.

Dec 24/08: +6 MH-60R. Sikorsky Aircraft Corporation in Stratford, CT receives an $85 million firm-fixed-price contract, exercising an option for 6 more MH-60R Helicopters. Note that they only provide the airframe; the mission systems are under contract from Lockheed Martin. Work is to be performed in Stratford, CT, with an estimated completion date of Dec 31/12 (W58RGZ-08-C-0003).

Dec 23/08: Common cockpits. Lockheed Martin Systems Integration-Owego in Owego, NY received a $45.1 million modification to a previously awarded firm-fixed-price multi-year contract (N00019-06-C-0098) to provide for end-of-life components, FY 2010 long-lead time items and associated efforts required for the production and delivery of Common Cockpit Kits. These kits will be used during MH-60S Lot XII and MH-60R Lot VIII production, in FY 2010. Work will be performed in Owego, NY, and is expected to be complete in December 2009.

Dec 16/08: FY 2009 order. A $619.9 million firm-fixed-price contract the H-60 VII multi-year contract. The Navy is buying 24 MH-60R helicopters (Lot 7) and 18 MH-60S helicopters (Lot 11), plus tooling; Program Systems Management, and technical Publications.

Work will be performed in Stratford, CT with an estimated completion date of Dec 31/12. Since it’s done under a set multi-year contract, one bid was solicited and one bid was received (W58RGZ-08-C-0003).

FY 2009: 18 MH-60S, 24 MH-60R

Dec 16/08: Common cockpits. Lockheed Martin Systems Integration in Owego, NY received a $37.5 million modification to a previously awarded firm-fixed-price contract for 49 common cockpit sets: 18 MH-60S, 30 MH-60R, and 1 MH-60R Trainer set. Work will be performed in Owego, NY, and is expected to be complete in April 2010 (N00019-04-C-0028).

Dec 12/08: Sub-contractors. Concurrent Technologies Corp. (CTC) in Johnstown, PA received a $10 million ceiling-priced contract to design, build, install and test the Navy MH-60S Helicopter Aircrew Carriage Stream, Tow, and Recovery System Trainer (CSTRS-T).

CSTRS is part of MH-60S AMCM helicopers, and is used to tow and retrieve items like sonars, decoys, and other components of the US Navy’s Organic Airborne Mine Countermeasures (OAMCM) program. Because the MH-60S is considerably smaller than the current MH-53E Sea Dragon, the challenge was to develop a small, modular system capable of accommodating both towed and non-towed sensor systems. CSTRS-T will be located at the Naval Station Norfolk, VA, where it will offer high fidelity simulation of the MH-60S helicopter’s interior for Helicopter Sea Combat Fleet Replacement Squadrons (FRS) and post-FRS aircrew training. The CSTRS-T will support training for CSTRS winch operators, and refresher training on normal, emergency, and degraded procedures.

Work will be performed in Johnston, PA and is expected to be complete in December 2011. Contract funds in the amount of $9.2 million will expire at the end of the current fiscal year. This contract was not competitively procured by the Naval Air Warfare Center Training Systems Division in Orlando, FL (N61339-09-C-0009).

Oct 16/08: MH-60S armed upgrade. A $15.2 million firm-fixed-price order against a previously issued basic ordering agreement (N00019-08-G-0010) for MH-60S Armed Helicopter Mission Kits, which consist of the Integrated Self Defense Mission Kit (32); Weapons Kit (31); and the B-Kit installation hardware. The ISD Weapons Kit is comprised of the Forward Looking Infrared (FLIR) Mission Kit and the External Weapons System (EWS) Wings Mission Kit.

Work will be performed in Tallassee, AL (76%); Coxsackie, NY (17.5%); Wichita, KS (4%); Valencia, CA (1%); Stratford, CT (7%); Ronkonkoma, NY (2%); and at various locations across the United States (6%) and is expected to be complete in April 2011.

FY 2008

MH-60S utility
(click to view full)

Sept 29/08: +2 each R/S. Sikorsky Aircraft Corp. in Stratford, CT receives a $52.7 million firm-fixed-price contract for an option for 2 MH-60S and 2 MH-60R helicopters for the US Navy. Note that expensive items like engines, cockpits, and mission systems are bought under separate contracts.

Work will be performed in Nashua, NH, with an estimated completion date of Dec 31/12. One bid was solicited and one bid was received by AMCOM (W58RGZ-08-C-0003).

Sept 29/08: Common cockpits. Lockheed Martin Systems Integration in Owego, NY receives a $16.3 million modification to a previously awarded firm fixed price contract (N00019-04-C-0028) for 2 additional MH-60R Common Cockpits and 2 additional MH-60S Common Cockpits, plus associated spares. Work will be performed in Owego, NY, and is expected to be complete in April 2010.

Aug 18/08: SAR – AMCM. The MH-60S AMCM problems noted in this article’s April 28/08 entry are officially documented in the US DoD’s latest Selected Acquisition Report:

“This SAR is being submitted to report schedule delays of six months or more. Specifically, Airborne Mine Countermeasures (AMCM) Initial Operational Capability (IOC) slipped 20 months from July 2008 to March 2010 and AMCM Interim Process Review (IPR) IV slipped two years from September 2008 to September 2010 due to testing and reliability issues. There were no cost changes reported.”

SAR re: MH-60S AMCM

July 22/08: +2 MH-60S. Sikorsky Aircraft Corporation in Stratford, CT received a $22 million firm-fixed price contract for 2 MH-60S Sea Hawk helicopters. Note that expensive items like engines, cockpits, and mission systems are bought under separate contracts.

Work will be performed in Stratford, CT and is expected to be complete by Dec 31/12. One bid was solicited on Oct 20/05 (W58RGZ-08-C-0003).

June 26/08: APS-153. Lockheed Martin Systems Integration – Owego in Owego, NY received a $144 million modification, finalizing a previously awarded cost-plus-fixed-fee modification (N00019-08-C-0005) to a cost-plus-incentive-fee contract. This modification provides for the system design and development of the MH-60R Advanced Radar Periscope Detection and Discrimination System, to include design, development, integration and test. Read “$144M to Help MH-60Rs Detect Enemy Periscopes” for a full explanation of this award’s tactical significance and challenges.

Work will be performed in Owego, NY (51%) and Farmingdale, NY (49%), and is expected to be complete in September 2013. Contract funds will not expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, MD manages this contract.

May 28/08: Hawklink. Lockheed Martin Systems Integration-Owego in Owego, NY received a $5.8 million modification to a previously awarded cost-plus-incentive-fee contract (N00019-05-C-0076) for non-recurring efforts associated with integration of the Ku-Band Hawklink Common Data Link (CDL) into Phase II of the MH-60R Block I upgrade (vid. Sept 28/08 entry). Work will be performed in Owego, NY (80%); and Patuxent River, MD (20%), and is expected to be complete in December 2008.

Why does Hawklink matter? In a word, bandwidth. MH-60R and SH-60B Seahawks currently send data across the C-band microwave frequency range. Using the Ku band and the high definition SAU 07000 Ship Air Upgrade interface will create point-to-point Internet-equivalent connectivity between the MH-60R and the ship, enabling both to publish and subscribe for information. That would allow a ship or strike group to request specific data from the helicopter, simultaneously receive streaming imagery and other messages, and capture ever greater levels of detail about multiple targets.

April 29/08: Point & click. Lockheed Martin Systems Integration in Owego, NY received a $21.7 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0028) for 17 point-and-click operator system interface test assets. They are being used as part of a redesign of the MH-60s’ common cockpit to include more of a “trackball point-and-click” approach, and this contract includes modification, testing, integration, training and logistics support tasks.

Work will be performed in Owego, NY (80%) and Austin, TX (20%), and work is expected to be completed in April 2010.

April 28/08: AMCM OpEval stopped. Inside Defense reports that the US has halted its OpEval (operational evaluation, realistic tests) of the MH-60S AMCM mine-countermeasures helicopter. A discussion with NAVAIR reveals that the problem is with one specific system, and OpEval is continuing with the rest of the AMCM package in its current state.

The problem is related to the AQS-20 towing sonar. The sonar works fine, but the mechanisms that deploy it out the side of the helicopter are encountering reliability issues. A team of engineers has been formed to look into the problem. Once they report back, the US Navy will have a better idea of the time and effort required to deliver a fix. AQS-20 OpEval will be rescheduled at a later date, once the Navy is confident that a fix is well underway.

March 31/08: Support. Lockheed Martin Integrated Defense Systems in Owego, NY won $57 million for firm-fixed-price delivery order #5012 under a previously awarded basic ordering agreement contract (N00383-06-G-016F). This buys “initial and wholesale spares requirements for 6 different weapons replaceable assemblies that are required to support the system used on the MH-60R/S helicopter.”

Work will be performed in Owego, NY, and work is expected to be complete by October 2010. The Naval Inventory Control Point is the contracting activity.

Feb 6/08: +1 MH-60S. Sikorsky Aircraft Corp. in Stratford, CT received a $14.2 million firm-fixed-price contract for “option one.” This is a single MH-60R Sea Hawk Helicopter in flying condition, but without mission systems and some avionics (see Aug 15/07 entry, these add about $8 million to the price). The way the current multi-year contract works is through a set of pre-contracted “lots”, in the MH-60R’s case Lots IV-IX. Options also exist that allow the Navy to take up to 2 helicopters out of a production lot, or add up to 3.

Work will be performed in Stratford, CT. The announcement says it is expected to be complete by Dec 31/12, but the helicopter is actually expected in 2010. It will have SysConfig 58 software plus the MH-60R’s associated “Block 2” equipment. Contract funds will not expire at the end of the current fiscal year. One bid was solicited on Oct. 20, 2005, and 1 bid was received by the U.S. Army Aviation & Missile Command in Huntsville, AL (W58RGZ-08-C-0003).

Jan 30/08: Support. Raytheon Integrated Defense Systems in Portsmouth, RI received $58.4 million for a delivery order under a previously awarded basic ordering agreement contract (N00383-06-G-011F, #5005). They will provide initial and wholesale spares for various weapons replaceable assemblies (WRAs) used in the development and deployment of the common cockpit and multi-mode radar system for the MH-60R helicopter.

Work will be performed in Portsmouth, RI and is expected to be complete by October 2010. This contract was not competitively procured by the Naval Inventory Control Point.

Jan 22/08: Sub-contractors. Vought Aircraft Industries, Inc. announces a 5-year contract with Sikorsky Aircraft Corp. to manufacture cabin structures for UH-60L, UH-60M and MH-60S helicopters. Each cabin structure consists of approximately 3,600 parts made from aluminum, titanium and steel. The total estimated contract value is approximately $600 million for deliveries through 2012.

The new award follows an earlier 2005 cabin structures contract with Sikorsky, which led to delivery of 90 helicopter cabins to Sikorsky over the last 3 years and employed 450 people in Dallas, TX. With UH-60M Black Hawk and MH-60R/S Seahawk production hitting full stride, the number of cabin structures involved in this contract is likely to increase sharply. Vought release.

Jan 22/08: Sub-contractors. Kaman Aerospace Corporation’s Aerostructures Division announces a Memorandum of Agreement with Sikorsky to manufacture cockpits for UH-60M, HH-60M and MH-60S helicopters at Kaman’s Jacksonville, FL facility. The value of initial orders to Kaman is approximately $74.3 million, but if all options are exercised through 2012, the new multi-year agreement has a total potential value of approximately $196.4 million.

Kaman began manufacturing cockpits for Sikorsky in 2005. The firm delivered 147 cockpits of various models through November 2007, including UH-60L, UH-60M, and S-70A Black Hawks, and MH-60S Seahawks. In addition to manufacturing the cockpit structures, Kaman also installs all wiring harnesses, hydraulic assemblies, control pedals and sticks, seat tracks, pneumatic lines, and the composite structure that holds the helicopter windscreen. Kaman release [PDF].

Dec 27/07: FY 2008 contract. A $1.51 billion firm-fixed-price contract for 117 UH-60, HH-60, and MH-60 helicopters for the USA and UAE, under the 2nd year (FY 2008) of the Multi-Year VII contract. Work will be performed in Stratford, CT and is expected to be complete by Dec 31/12. One bid was solicited on Oct 20/05, and 1 bid was received (W58RGZ-08-C-0003). Helicopters produced under this award will include:

• 18 MH-60S (US Navy utility, Lot 10)
  
• 25 MH-60R (US Navy ASW/strike, Lot 6)
  
• 28 UH-60M (US Army utility, Lot 32)
  
• 26 UH-60M (United Arab Emirates)
  
• 20 HH-60M (US Army rescue & medical, Lot 32)

Dec 14/07: The Multi-Year VII initial year (MY VII, FY 2007) contract award is a $1.48 billion firm-fixed-price contract. It covers for procurement of 106 Army and Navy helicopters for the USA, Bahrain and Thailand, as well as tooling, program systems management and production of technical publications. Work will be performed in Stratford, CT, and is expected to be completed by Dec 31/12. There was 1 bid solicited on Oct 20/05, and 1 bid was received (W58RGZ-08-C-0003). The helicopters purchased were:

• 18 MH-60S (US Navy utility, Lot 9)
  
• 02 MH-60S (Thailand)
  
• 25 MH-60R (US Navy ASW/strike, Lot 5)
  
• 34 UH-60M (US Army utility, Lot 31)
  
• 09 UH-60M (Bahrain)
  
• 13 UH-60M (Optional Aircraft moved over from MY VI contract)
  
• 05 HH-60M (Optional aircraft moved over from MY VI contract)

Multinational orders incl. 38 MH-60S, 50 MH-60R

Dec 12/07: MYP-VII buy. Sikorsky Aircraft Corp. signs a 5-year, multi-service contract in Huntsville, AL for 537 helicopters to be delivered to the U.S. Army and Navy. The “Multi-Year VII” contract covers UH-60M Black Hawk and HH-60M MEDEVAC(MEDical EVACuation) helicopters that will replace the Army’s current UH-60 Black Hawk fleet, and the Navy’s MH-60S and MH-60R Seahawks.

The agreement is a price framework agreement rather than a firm schedule; actual production quantities will be determined year-by-year over the life of the program, based on funding allocations set by Congress and the Pentagon. Under the terms of the contract, Sikorsky will provide helicopters plus technical publications and updates, while its field service representatives provide technical guidance and on-site training to Army and Navy maintenance personnel. The deliveries are scheduled to be made from 2007 – 2012, and options for an additional 263 aircraft, spares, and kits could push the total contract value from $7.4 billion to $11.6 billion and the number of helicopters to 800. Sikorsky release.

MYP-VII umbrella contract

Dec 3/07: Sub-contractors. GKN Aerospace, teamed with Sikorsky Aircraft and the US Army’s ManTech Program Office, completes the design, development and manufacture of the UH-60 Common Composite Tailcone (CTC) test unit. The new tail would offer reduced weight, parts count, tooling costs, and manufacturing costs, all of which would be attractive for Army UH-60Ms. Naval MH-60R/S helicopters would also benefit very strongly, however, because composites don’t corrode in the saltwater spray. This is one reason their new European competitors (NH90-NFH and EH101) make extensive use of composites, instead of metal.

GKN Aerospace’s Reduced Tooling Concept cut the number of tools by more than 70% over traditional methods while replacing traditional honeycomb-in-sandwich structures with a highly repeatable, close tolerance structure made of a material called X-Cor. Costs have also been reduced through the use of automated fiber placement in the manufacture of the tailcone skins – providing high quality, repeatable laminates that never need painting, because the color is integrated into the skin itself at the lay-up stage.

In 2005, during the design phase, the CTC program received the prestigious Robert L. Pinckney Award from the American Helicopter Society for notable achievements in the manufacturing research and development for rotorcraft components. GKN release.

Oct 8/07: Go heavier? Congress is questioning the US Navy’s Helicopter Master Plan, and some members believe key capabilities have been sacrificed for economics. Mine warfare, battlefield medical support, and the H-60 family’s inability to carry mission modules to the new Littoral Combat Ships were all highlighted as areas of concern:

“There are several missions that we believe are very constrained if we do not have a heavy-/medium-lift helicopter,” said Rep. Roscoe Bartlett, R-Md., ranking minority member of the House Armed Services seapower subcommittee… [retired admiral] Rep. Joe Sestak, D-Pa., agreed…”

The medium-heavy lift role is filled by helicopters such as the CH-53 family in the US Navy, and the EH101 in Europe and Japan. Sikorsky’s H-92 Superhawk approaches this category, and offers high commonality with the H-60 family. The European NH90 is similar to the H-92: both punch above their size due to extensive use of lighter, corrosion proof composites in the airframe, and higher performance engines. Of these 3 options, however, only the CH-53 could be assured of the ability to transport underslung LCS mission modules by air. See Defense News article | Information Dissemination includes an excerpt from a September 2007 USNI Proceedings article.

Note that the Navy’s proposed HV-22 Osprey tilt-rotor would not address any of these areas well, as its cabin’s 5.5 foot height is too low for a MEDEVAC role, its design is not well optimized for mine warfare speeds, and its ability to transport an underslung LCS module’s full weight is questionable.

Oct 8/07: Radars. Griffon Corporation subsidiary Telephonics announces that its Radar Systems Division has won a spares contract valued in excess of $42 million from Lockheed Martin Systems Integration in Owego, NY. This modification to a previously awarded contract includes the delivery of spare components for the AN/APS-147 Multi-Mode Radar (MMR) system, which will support fleet deployment of the U.S. Navy’s MH-60Rs. When combined with the previous award of a $318 million multi-year, full-scale production contract, the total contract value for MMR production systems, spares and services now exceeds $361 million.

Oct 4/07: MH-60R standup. The US Navy establishes the first MH-60R squadron, Helicopter Maritime Strike Squadron (HSM) 71, in a ceremony held at Naval Air Station (NAS) North Island. The MH-60R is replacing their SH-60B and SH-60F Seahawks, and possesses their combined capabilities: the radar role of the SH-60B, and the SH-60F’s sonar role. In the US Navy story, HSM-71’s commanding officer Cmdr. Michael K. Nortier said:

“Now, we have one aircraft with all the capabilities of every (previous) aircraft. That’s a significant change… Also, with the advances in technology and training for our Sailors, we’re providing five to 10 times more coverage than we have in the past, which is a huge improvement in how we defend the strike group.”

FY 2007

SH-60B fires Penguin
(click to view full)

Sept 28/07: MH-60R. The “Seahawks” of Helicopter Maritime Strike Squadron 41 graduated not only the last class of SH-60B helicopter naval air crew, but also the first class of MH-60R helicopter naval air crew at Naval Air Station North Island. Since 1983, the squadron has trained more than 3,000 fleet replacement pilots and air crew for the SH-60B helicopter and fleet squadrons. When HSM-41 received the Romeo aircraft (MH-60R) in December 2005, they started training the first set of pilots and air crew for the new aircraft. US Navy story.

Sept 27/07: MTS. Raytheon Systems Co. in McKinney, TX receives a $26.3 million firm-fixed-price order under previously awarded Basic Ordering Agreement (N00164-06-G-8555) for 24 AN/AAS-44C Multi-spectral Targeting Systems (MTS) and associated line items, in support of the MH-60S Block 3A program. Work will be performed in McKinney, Texas, and is expected to be complete by May 2009. Contract funds in the amount of $23,186,860, will expire at the end of the current fiscal year. The Naval Surface Warfare Center Crane, Crane, Ind., is the contracting activity.

Sept 25/07: Support. Lockheed Martin Integrated Defense Systems in Owego, NY, received a $31.7 million firm fixed priced delivery order on a basic ordering agreement contract for initial and wholesale spares requirements for 6 different weapons replaceable assemblies (WRAs) that are required to support the system used on the MH-60R/S helicopter. Work will be performed in Owego, NY, and work is expected to be completed by November 2008. This contract was not awarded competitively by the Naval Inventory Control Point (N00383-06-G-016F-5007).

Sept 13/07: HSC-8. Helicopter Sea Combat Squadron (HSC-8) receives its first MH-60S helicopter, and becomes the Navy’s first Helicopter Anti-Submarine Squadron (HS) to transition to an HSC. The MH-60S now flown by HSC-8 replace the HH-60H and SH-60F helicopters, as well as CH-46D Sea Knights. They provide search and rescue (SAR), combat search and rescue (CSAR) and logistics to include movement of personnel and equipment. In the US Navy story, HSC-8’s Commanding Officer Cmdr. Larry Vincent said that:

“The Sierra is designed to operate in an over-land environment where there are threats. The helo has a self-defense package and offensive weapons. I think we can really make an evolutionary leap forward in how we use this aircraft, especially in a joint environment [where the Marines may need us].”

The name and airframe aren’t the only things that are new. The new squadron will not deploy as individual detachments. Rather, the entire squadron will now deploy as part of the carrier air wing as a second helicopter squadron, and provide detachments to the strike group’s ships. HSM-71 and their new MH-60Rs will join HSC-8’s MH-60S helicopters in Carrier Air Wing (CVW) 9, aboard USS John C. Stennis [CVN 74].

Sept 7/07: Support. Raytheon Integrated Defense Systems in Portsmouth, RI received a firm fixed priced delivery order on a basic ordering agreement contract in the amount of $30.9 million for “initial and wholesale spares requirements for various weapons replaceable assemblies that are required to support the system used on the MH-60R helicopter.”

Work will be performed in Portsmouth, RI, and is expected to be complete by October 2009. This contract was not competitively procured by the Naval Inventory Control Point (N00383-06-G-011F-5004).

Aug 15/07: Multi-year Mission Systems buy. Lockheed Martin Systems Integration-Owego in Owego, NY received a $951.7 million finalization modification to a previously awarded advance acquisition contract (N00019-06-C-0098). This creates a firm-fixed-price multiyear contract for 139 MH-60R Mission Avionics Systems, including radars and other sensors, from FY 2007 (Lot 5) through FY 2011 (Lot 9). When combined with advance procurement contracts from January and May 2006 totaling $113.6 million, the total value of this multi-year contract rises to $1.065 billion – or $7.66 million per set.

It could have been $8.58 million each. Lockheed Martin’s release says the multi-year approach creates a 12% savings compared to individual batch buys. Work will be performed in Owego, NY, and is expected to be complete in December 2013. See “$1.065B Buys Electronics for 139 MH-60R Helicopters” for full coverage.

Mission Systems MYP

Aug 3/07: Training. Helicopter Maritime Strike Squadron (HSM) 41 on Naval Station North Island was given the first MH-60R Tactical Operational Flight Trainer 2. As soon as the simulator doors opened, HSM-41 pilots and air crewmen immediately began training with the TOFT 2.

According to Cmdr. Ed Balaton, NAVAIR’s MH-60R training systems program manager, TOFT 2 benefits include a more realistic simulation of combat environments along with having the ability to train for nearly every scenario. Development began in 2006, with new features that include new designs weapon systems technology, improved graphics capabilities, and electro-hydraulic machinery that require far less maintenance than its predecessor. In the near future, the TOFT 2 will be able to link systems with other training simulators in different locations across the world and throughout every branch of service. US Navy story.

July 30/07: MTS. Raytheon Space and Airborne Systems in McKinney, TX received $9.9 million for firm-fixed-price, definite-delivery/definite-quantity order #0012 under previously awarded basic ordering agreement contract (N00383-02-G-018A) for manufacture of spares for the MH-60R helicopter’s AN/AAS-44C multispectral targeting system (MTS). Most MH-60Rs will be fitted or upgraded past this version. Work will be performed in McKinney, TX and is expected to be completed by December 2008. This contract was not awarded competitively by the Naval Inventory Control Point.

June 25/07: Support. Sikorsky Aircraft Corp. in Stratford, CT, received an $18.8 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0115) for production sustaining support for the MH-60R, including project management, engineering, and logistics. Work will be performed in Stratford, CT, and is expected to be completed in December 2007.

May 30/07: Sub-contractors. Kimball Electronics Group in Jasper, IN won an estimated $15.7 million firm-fixed-price, indefinite-delivery/indefinite-quantity contract for Circuit Card Assemblies (Sets H and Q). Circuit cards, consisting of H and Q, are for MH-60 helicopters and ALQ-99 ECM pods. Set H is used to provide compatible interface between external stores, weapons systems and aircraft control devices in MH-60 helicopters. Set Q will be used to produce additional ALQ-99 Pod Programmable Interface units for the EA-18G Growler Aircraft.

Work will be performed in Jasper, IN and is expected to be complete by May 2012. Contract funds in the amount of $156,668 will expire at the end of the current fiscal year. This contract was competitively procured and advertised via the Internet, with 12 proposals solicited and 3 offers received by the Naval Surface Warfare Center, Crane Division in Crane, IN (N00164-07-D-0008).

April 7/07: Thai MH-60S request. the US Defense Security Cooperation Agency announces Thailand’s request for up to 6 MH-60S Knight Hawk helicopters and 14 T700 engines, plus spare and repair parts, support equipment, publications and technical data, personnel training and training equipment, contractor engineering and technical support services and other related elements of logistics support. The total value, if all options are exercised, could be as high as $246 million.

This would also make Thailand the MH-60S helicopter’s first international customer. The final agreement is signed in June 2007.

Thailand request

March 15/07: MTS. Raytheon Systems Company in McKinney, TX received a $28.7 million firm-fixed-price order under previously awarded Basic Ordering Agreement (N00164-06-G-8555) for Multi-Spectral Targeting Systems Navy configuration including 25 turret units and associated line items in support of the MH-60R. The MTS is a forward-looking infrared system that provides real-time imagery selectable between infrared and day TV as well as laser designation capability. Work will be performed in McKinney, Texas, and is expected to be completed by April 2009. The Naval Surface Warfare Center, Crane Division in Crane, IN issued the contract.

Jan 31/07: Mission systems. Lockheed Martin Systems Integration-Owego in Owego, NY received as $51.1 million firm-fixed-price modification to a previously awarded advance acquisition contract (N00019-06-C-0098) for long lead efforts and materials associated with the production and delivery of the Fiscal Year 2008 Full Rate Production of 27 Lot VI MH-60R Mission Avionics Systems. Work will be performed in Owego, NY, and is expected to be complete in December 2007.

Jan 30/07: Armed MH-60S tests. Navy HX-21 Squadron completes developmental testing of the MH-60S’ “Armed Helo” mission kit. The tests began in March, 2006 and tallied more than 260 flight test hours, included firing missiles from both sides of the aircraft. Previous-generation Seahawks could only do that from the left side, limiting them to 4 Hellfires. The MH-60R, and Mh-60S armed kit, double that capacity to 8.

HX-21 also tested GAU-21 .50 caliber and M240D 7.62mm machine guns from the MH-60S, but the entire kit will need to pass Operational Evaluation (OpEval) before it can be fielded with the fleet. US NAVAIR.

Jan 29/07: Support. Sikorsky Aircraft Corp. in Stratford, CT received a $68.8 million firm-fixed-price indefinite-delivery/ indefinite-quantity time-and-material contract for sustaining engineering and maintenance support for legacy MH-60 aircraft. Services to be provided include program management, engineering, test, logistics, training, repair, studies and aircraft technical and maintenance support for the MH-60R and the MH-60S aircraft fleets.

Work will be performed in Stratford, CT and is expected to be complete in November 2007. Contract funds in the amount of $300,000 will expire at the end of the current fiscal year. This contract was not competitively procured (N00019-07-D-0005).

Jan 5/07: Support. Lockheed Martin Systems Integration-Owego in Owego, NY received an $8.5 million firm-fixed-price, indefinite-delivery/ indefinite-quantity long term contract for repair/overhaul of 14 various weapon replaceable assemblies used on the common cockpit of the MH-60R/S helicopters. This contract includes options, which if exercised, brings the total estimated value of the contract to $68.3 million.

Work will be performed in Owego, NY (54%); Salt Lake City, UT (26%); Farmingdale, NY (13%); Grand Rapids, MI (5%); Middletown, CT (1%); and Phoenix, Ariz. (1%), and work is expected to be complete by January 2008. This contract was not competitively procured by The Naval Inventory Control Point (N00383-07-D-004F).

Dec 27/06: Support. Lockheed Martin Systems Integration-Owego in Owego, NY received a $10.5 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0113) to exercise an option for program management, engineering and integrated logistics support to provide production support services for the MH-60R Program. Work will be performed in Owego, NY, and is expected to be completed in June 2007. Contract funds will not expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, Md. is the contracting activity.

Nov 16/06: +12 MH-60R. Sikorsky Aircraft Corp. in Stratford, CT received a $138.5 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0115) for the procurement of 12 full rate production MH-60R Lot 4 air vehicles. Work will be performed in Stratford, CT (92%); and Troy, AL (8%), and is expected to be complete in December 2007.

Oct 31/06: MS-60s armed upgrade. Sikorsky Aircraft Corp. in Stratford, CT received an $18.6 million Navy modification to a previously awarded firm-fixed-price Army contract (DAAH23-02-C-0006) for the manufacture and installation of armed helo mission kit fixed provisions into 28 MH-60S aircraft including related logistics support.

Work will be performed in Stratford, CT (92%) and Crestview, FL (8%) and is expected to be complete in March 2008.

MH-60R TOFT
(click to view full)

Oct 6/06: Training. The Navy announces that the first MH-60R Seahawk helicopter Tactical Operational Flight Trainer (TOFT) was recently delivered to the “Seahawks” of HSM-41, the West Coast Fleet Replacement Squadron (FRS) at Naval Air Station North Island, CA. The TOFS shipment caps an aggressive 41-month design, build, and test schedule by the government agency Manned Flight Simulator (MFS), who worked with the Aviation Training Systems program office [PMA-205], NAVAIR’s Orlando Training System Division and Integrated Battlespace Simulation and Test Department (IBST), and Navy Fleet personnel from test squadrons VX-1 and HX-21, and FRS HSM-41.

The Romeo flight trainer actually consists of two separate trainers that can be combined together. The first trainer is the Operational Flight Trainer (OFT), which contains the high-fidelity cockpit for training the pilot and the Airborne Tactics Officer (ATO). The second trainer is the Weapons Tactics Trainer (WTT), which contains a high fidelity Sensor Operator (SO) station and a partial ATO station. The OFT and WTT can be used individually for simultaneous training or combined for multi-crew training.

One of the key challenges was that the MH-60R TOFT project required engineers and programmers to accommodate the software changes in the aircraft. This was partially offset by the team’s ability to use MFS’ existing Multi-Mission Helicopter MH-60R/S T&E lab trainer as a platform to test models and upgrades, while cultivating lessons learned. NAVAIR release.

FY 2006

MTS on Predator
(click to view full)

Sept 28/06: MTS. Raytheon Systems Co. in McKinney, TX received a $24.2 million firm fixed price order under previously awarded Basic Ordering Agreement N00164-06-G-8555, for Multi-spectral Targeting Systems (MTS), including 21 Turret Units and associated items in support of MH-60 R/S Multi-Mission Combat Helicopters. The MTS is a forward-looking infrared system that is also used on Predator UAVs; it provides real-time imagery selectable between infrared and night vision camera, as well as a laser designation capability. Work will be performed in McKinney, TX and is expected to be complete by May 2008. The Naval Surface Warfare Center in Crane, IN issued the contract.

Sept 28/06: MH-60R/S upgrade. Lockheed Martin Systems Integration-Owego in Owego, NY received a $7 million modification to a previously awarded cost-plus-incentive-fee contract (N00019-05-C-0076) for non-recurring design efforts associated with Link 16/P3I Phase II of the MH-60R/S Block I Upgrade. Work will be performed in Owego, NY, and is expected to be completed in May 2008.

July 6/06: Lockheed Martin Systems Integration-Owego in Owego, NY received a not to exceed $41.9 million ceiling-priced order against a basic ordering agreement for procurement of 12 weapons replaceable assemblies for the MH-60R helicopter. Work will be performed in Owego, NY, and is expected to be complete by January 2008. The Naval Inventory Control Point is the contracting activity.

May 24/06: Long-lead. Sikorsky Aircraft Corp. in Stratford, CT received a $40.2 million modification to a firm-fixed-price contract for advance procurement funding for the MH-60R Helicopters. Work will be performed in Stratford, CT, and is expected to be complete by Dec. 31, 2007. This was a sole source contract initiated on Oct. 4, 2000. The U.S. Army Aviation and Missile Command, Redstone Arsenal, ALA issued the contract (DAAH23-02-C-0006).

May 17/06: Mission systems. Lockheed Martin Systems Integration-Owego in Owego, NY received a $76.5 million modification for 12 full rate production mission avionics systems, including the multi-mode radar. This award definitizes the previously-awarded FY06 Lot IV MH-60R advance acquisition contract (AAC). Work will be performed in Owego, NY and is expected to be complete in August 2008 (N00019-04-C-0113).

May 17/06: MH-60S armed upgrade. Sikorsky Aircraft Corp. in Stratford, CT received a $6.3 million firm-fixed-price order against a previously issued basic ordering agreement for non-recurring engineering, required to incorporate the armed helicopter weapon system fixed provisions in the MH-60S production line. Work will be performed in Stratford, CT and is expected to be complete in July 2007 (N00019-03-G-0003).

May 1/06: Mission Systems. Lockheed Martin Systems Integration-Owego in Owego, NY received an estimated $51 million advance acquisition contract for long lead efforts and materials associated with the production and delivery of the FY 2007 full rate production of 25 Lot V MH-60R helicopter mission avionics systems. Work will be performed in Owego, NY, and is expected to be complete in January 2007. This contract was not competitively procured by the Naval Air Systems Command, Patuxent River, MD (N00019-06-C-0098).

April 28/06: MTS. Raytheon Space and Airborne Systems in McKinney, TX received a $16 million firm-fixed-price, definite-delivery/ definite-quantity order (#0010) against a previously issued basic ordering agreement (N00383-02-G-018A) to manufacture spares for the initial MH-60Rs’ AN/AAS-44C multispectral targeting system. The AAS-44C is shared with current SH-60B & HH-60 Seahawks, and P-3C aircraft. Work will be performed in McKinney, TX. This contract was not competitively procured by the Naval Inventory Control Point.

MH-60S: Easy rider?

April 10/06: MH-60S upgrade. Sikorsky Aircraft Corp. in Stratford, CT received a $6.8 million cost-plus-fixed-fee order against a previously awarded basic ordering agreement N00019-03-G-0003 for the development effort to modify, integrate, test, and qualify an active vibration control system for the MH-60S Knight Hawk helicopter. Work will be performed in Stratford, CT and is expected to be complete in June 2007.

Active Vibration Control deliberately sets up a counter-vibration in the helicopter that cancels out engine-induced vibration. The result is a helicopter that’s a lot easier on the people and instruments in it.

March 31/06: The MH-60R is approved for full-rate production.

March 28/06: MH-60R/S upgrades. Sikorsky Aircraft Corp. in Stratford, CT received an $8.2 million cost-plus-incentive-fee order against a previously awarded basic ordering agreement (N00019-03-G-0003) for the development effort to complete the installation of pre-planned product improvement upgrades into the MH-60R and MH-60S helicopters in support of Class I engineering change proposals. Work will be performed in Stratford, CT and is expected to be complete in March 2008.

March 28/06: Support. Lockheed Martin Systems Integration-Owego in Owego, NY received a not to exceed $41 million for delivery order #5045 under previously awarded basic ordering agreement (N00383-01-G-004N) to purchase spares for the H-60R helicopter’s multi-mode radar system.

Work will be performed in Owego, N.Y. (20%), and Farmington, N.Y. (80%), and is expected to be complete by December 2007. This contract was not awarded competitively by the Naval Inventory Control Point.

March 20/06: Infrastructure. Basing modifications are also part of a weapons program’s cost. Walbridge Aldinger Co. in Detroit, MI received a $41.4 million (first increment) firm-fixed price design/ build construction contract for design and construction of an MH-60R Type I helicopter hangar at Naval Air Station (NAS) Jacksonville.

The new Type I hangars shall be configured as 5 repetitive contiguous hangar modules under one roof. They will be designed to house five helicopter squadrons consisting of approximately 13 aircraft and approximately 330 personnel in each module. In addition to the open hangar bay space, the project includes required maintenance support, administration, and building support spaces for each squadron. The project also includes a helicopter wash rack along with site improvements such as utility infrastructure, repair/replacement of hangar aprons and tie-downs, new aircraft pavement markings, security fencing and gates, pedestrian circulation and parking lots.

March 16/06: MH-60R/S upgrades. Sikorsky Aircraft Corp. in Stratford, CT received a $16.3 million cost-plus-incentive-fee delivery order against a previously awarded basic ordering agreement (N00019-03-G-0003) for development efforts to complete the Link-16 Tactical Data Link (TDL) Full Scale Integration (FSI) of the MH-60R and MH-60S aircraft. Work will be performed in Stratford, CT and is expected to be complete in September 2007.

The Link-16 effort will provide a high capacity, multiple access, jam-resistant, digital data system that provides a common tactical picture between participating ships, aircraft, and even land installations. Because it’s radio based, it also has a secure voice system built in.

March 8/06: MH-60R upgrade. Sikorsky Aircraft Corp. in Stratford, CT received a $23.2 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0115) for production sustaining support, integrated logistics services, and the manufacture and installation of 6 Active Vibration Control kits in support of the Low Rate Initial Production Lot III MH-60R aircraft. Work will be performed in Stratford, CT (90%); and Owego, N.Y. (10%), and is expected to be complete in December 2006.

Active Vibration Control deliberately sets up a counter-vibration in the helicopter that cancels out engine-induced vibration. The result is a helicopter that’s a lot easier on the people and instruments in it.

Feb 2/06: MH-60S buy. Sikorsky Aircraft Corp. in Stratford, CT received a $271.4 million modification to a firm-fixed-price contract for MH-60S Knight Hawk Helicopters. Work will be performed in Stratford, CT and is expected to be complete by Dec. 31, 2007. This was a sole source contract initiated on Oct. 4, 2000 by the Army Aviation and Missile Command in Redstone Arsenal, AL (DAAH23-02-C-0006).

Jan 19/06: MH-60R rollout. Helicopter Maritime Strike Squadron (HSM) 41 introduced the new MH-60R Seahawk at a rollout ceremony held at Naval Base Coronado, CA. US Navy story.

Jan 18/06: MH-60S buy. Sikorsky Aircraft Corp. in Stratford, CT received a $33.3 million modification to a firm-fixed-price contract for MH-60S Navy Knight Hawks. Work will be performed in Stratford, CT and is expected to be complete by Dec 3/07. This was a sole source contract initiated on Oct. 4/2000 by the U.S. Army Aviation and Missile Command in Redstone Arsenal, AL (DAAH23-02-C-0006).

Jan 4/06: MH-60S AMCM. Sikorsky Aircraft Corporation in Stratford, CT received a ceiling $25 million cost-plus-fixed-fee, indefinite-quantity/ indefinite-delivery contract for highly specialized engineering and design efforts associated with continued integration of organic airborne mine countermeasures (AMCM) systems with full-production level MH-60S helicopters to provide organic airborne mine defense for carrier and expeditionary strike groups.

Work will be performed in Stratford, CT (60%) and Panama City, FL (40%), and is expected to be complete by January 2011. The contract was not competitively procured. by the Naval Surface Warfare Center in Panama City, FL (N61331-06-D-0012).

Dec 22/05: MH-60S fixes. Sikorsky Aircraft Corp. in Stratford, CT received an $11 million firm-fixed-price delivery order against a previously awarded basic ordering agreement (N00019-03-G-0003) for nonrecurring retrofit efforts in support of Engineering Change Proposal 4010 for correction of operational deficiencies in the MH-60S aircraft. Work will be performed in Stratford, CT and is expected to be complete in December 2008.

Dec 5/05: MH-60R received. A US Navy story salutes Helicopter Anti-Submarine Squadron (Light) HSL-41 as the first squadron to receive 2 new MH-60R Seahawk helicopters. HSL-41 is currently the Fleet Replacement Squadron (FRS) used to train pilots, and only MH-60R squadron in the Navy. Lt. Eugene Bolton, MH-60R pilot and instructor, put it this way:

“The MH-60R takes sonobuoy and Hellfire missile launching, forward-looking infrared, radar and electronic support measures capabilities from the SH-60B and adds to it the dipping sonar and torpedo launching capabilities from the SH-60F…. It also adds a ‘glass cockpit.’ “

MH-60R fielded

FY 2005 and earlier

MH-60S at work
(click to view full)

Sept 28/05: Sikorsky Aircraft Corp. in Stratford, CT received a $14.4 million firm-fixed-price delivery order against a previously awarded basic ordering agreement (N00019-03-G-0003) for the manufacturing and installation of 8 Fixed Provisions and 5 Removable Mission Equipment to be installed on the MH-60S aircraft. Work will be performed in Stratford, CT (82%) and Crestview, FL (18%), and is expected to be complete in September 2006.

Sept 28/05: MH-60R Upgrade. Lockheed Martin Systems Integration-Owego in Owego, NY received a $38.1 million modification to a previously awarded cost-plus-incentive-fee contract (N00019-05-C-0076) for non-recurring design efforts associated with Phase II of the MH-60R Block I Upgrade. Work will be performed in Owego, NY, and is expected to be completed in June 2008.

Efforts to be provided include development and/or integration of the Global Antenna System; Identification Friend or Foe Mode 5 and Mode S; Selective Availability Anti-Spoofing Module; Mission Planning System; Joint Mission Planning System; Satellite Communications; Ground Protection Warning System; KU Band; CV Integration; Built-in-Simulator; MK-54 torpedo; Electronic Surveillance Measures; and Right Hand Extended Pylon.

Sept 16/05: MH-60R/S upgrades. Lockheed Martin Systems Integration-Owego in Owego, NY received a $5.9 million firm-fixed-price delivery order against a previously issued basic ordering agreement (N00019-03-G-0014) for continued flight test support and various planned program upgrades for the MH-60R and MH-60S programs. Work will be performed in Owego, NY, and is expected to be complete in December 2007.

Sept 1/05: MH-60R OpEval. The MH-60R completes Operational Evaluation (OPEVAL) successfully.

MH-60R OpEval

Aug 29/05: +6 MH-60R. Sikorsky Aircraft Corp. in Stratford, CT received a $64.7 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0115) for the production and delivery of 6 Low Rate Initial Production MH-60R Multi-Mission helicopters. Work will be performed in Stratford, CT (92%); and Troy, Ala. (8%), and is expected to be completed in December 2006.

Aug 29/05: MH-60R/S upgrades. Lockheed Martin Systems Integration-Owego in Owego, NY received an estimated value $50.7 million cost-plus-incentive-fee contract for the Link-16 Full Scale Integration of the MH-60R and MH-60S aircraft. See this DID article for an explanation of Link 16 and what it does.

This contract includes research and development efforts to design, develop, integrate, and test the Link-16 Tactical Data Link subsystem and Single Channel Ground and Airborne Radio System (SINCGARS) functionality for both the MH-60R and MH-60S aircraft, and the Downed Aircrew Locator System Personnel Locator System for the MH-60S. Work will be performed in Owego, NY and is expected to be complete in January 2008. This contract was not competitively procured (N00019-05-C-0049).

Aug 19/05: MH-60R. Sikorsky Aircraft celebrates the delivery of the first new production MH-60R helicopter today in a ceremony held at their Stratford, CT facility. The previous 7 had been SH-60 rebuilds.

May 25/05: +12 MH-60R. Sikorsky Aircraft Corp. in Stratford, CT received a $24.9 million modification to a previously awarded firm-fixed-price advance acquisition contract (N00019-04-C-0115) for long lead material and effort associated with the fiscal year 2006 production and delivery of 12 full rate production MH-60R Multi-Mission helicopters. Work will be performed in Stratford, CT and is expected to be complete in April 2006.

May 9/05: MH-60R. The MH-60R Helicopter enters Operational Evaluation, a key final step before approval can be given for full-rate production. See DID’s article, which explains the process in detail.

MH-60R, Bermuda
(click to view full)

Aug 9/04: +8 MH-60R. Sikorsky Aircraft Corp. in Stratford, CT received a $12.3 million firm-fixed-price advance acquisition contract for long lead material and effort associated with the production and delivery of 8 Low Rate Initial Production MH-60R Multi-Mission helicopter air vehicles. Work will be performed in Stratford, CT and is expected to be completed in March 2005. This contract was not competitively procured (N00019-04-C-0115).

Dec 29/03: Common Cockpit MYP. NAVAIR awards Lockheed Martin Systems Integration (LMSI) in Owego, NY a $423 million multi-year contract for common cockpits for the MH-60R and MH-60S helicopters. By combining 4 years of annual buys into one contract, with an option for a 5th year in FY 2009, the Navy expects to save up to $63.9 million. Rotorhub article.

Feb 28/03: MH-60R trials. A US Navy story reports that 2 MH-60R helicopters recently got a break from the cold weather at Naval Air Systems Command (NAVAIR) Patuxent River, MD, deploying to the Atlantic Undersea Test and Evaluation Center (AUTEC) in Bermuda. More than 50 NAVAIR test team members accompanied the two Romeos to AUTEC. Pilots logged 126 hours on the two helicopters in three weeks and captured all of the data required by the test plan. Firsts performed there included the first shipboard landing (aboard USS Gettysburg [CG 64]). the first in-flight launch of a sonobuoy, and the first location of a live submarine using airborne low frequency sonar (ALFS) while also conducting a radar sweep of the surface environment using the multimode radar and electronic surveillance measures (ESM).

The tests performed by VX-21 primarily looked at how the radar, acoustics and ESM systems worked together. NAVAIR engineers also evaluated the MH-60R’s data fusion system, which takes data from the subsystems and fuses them into one piece of information for the crew. This test phase puts all the systems together in one package and verifies the expected performance of each system, as well as how they function and communicate with each other. This was the first phase for the Romeo where the test team actually performed mission profiles to see if it could conduct a complete mission. AUTEC, with its uniquely instrumented range, is the only facility where this type of acoustics testing is conducted.

Additional Readings & Sources

Readers with corrections, comments, or information to contribute are encouraged to contact DID’s Founding Editor, Joe Katzman. We understand the industry – you will only be publicly recognized if you tell us that it’s OK to do so.

Background: Helicopters

• Sikorsky – SEAHAWK(R) Helicopter. MH-60S and MH-60R naval helicopters, whose base airframe are bought under multi-year agreements.

• Lockheed Martin – MH-60R. Lockheed Martin is responsible for the MH-60R’s unique equipment.

• Naval Technology – MH-60R Seahawk Multimission Naval Helicopter, USA

• GlobalSecurity.org – MH-60R Seahawk [ex Strikehawk]

• Naval Technology – MH-60S Knighthawk Multi-Mission Naval Helicopter, USA. Technically, it’s a Seahawk not a Knighthawk, though that was widely believed to be its distinguishing name when it was first fielded, and sources including the Pentagon still use it on occasion.

• Naval Technology – MH-60S Knighthawk Multi-Mission Naval Helicopter, USA

• DID – NH90: Europe’s Medium Helicopter Contender. The main global competitor to the MH-60R/S. It’s larger, and uses a lot of composite materials to reduce the threat of corrosion. On the flip side, it took until late 2013 to begin delivering NH90-NFH machines with full ASW capabilities, and delivery backlogs are an issue.

Background: Ancillary Systems

• DID Spotlight – LCS & MH-60S Mine Counter-Measures Continue Development. Covers all AMCM systems, with links to related DID coverage of its various components. Most of them have since been moved off of the MH-60S, which doesn’t have enough heft and power to use them effectively.

• Lockheed Martin – Common cockpit far from ordinary.

• Raytheon – AN/AAS-44 Infrared Laser Detecting-Ranging-Tracking Set

• Raytheon – MTS Family of Sensor Solutions. Includes the AN/AAS-52 Multi-Spectral Targeting System (MTS); this older sheet [PDF] covers the AAS-52 specifically.

• DID Spotlight – Fly and Listen: The AN/AQS-22 ALFS Sonar System.

• DID Spotlight – APKWS II: Laser-Guided Hydra Rockets in Production At Last.

• Concurrent Technologies Corp – Carriage, Stream, Tow, and Recovery System (CSTRS) [PDF].

• DID Spotlight – The Wonders of Link 16 for Less: MIDS-LVTs.

• L-3 Communication Systems – West – CDL Hawklink AN ARQ 59 Radio Terminal Set [PDF]. The CDL Hawklink AN SRQ 4 Radio Terminal Set [PDF] is the shipborne counterpart; they can be up to 100 nmi apart.

• DID Spotlight – Listening Sticks: US Navy Sonobuoy Contracts.

News and Views

• Aviation Week (July 21/10) – No more sonobuoy launcher for MH-60R?

• Information Dissemination (Oct 9/07) – Congress Looking Into US Navy RW Gaps. Includes an excerpt from Captain George V. Galdorisi, USN (Ret.) and Scott C. Truver’s article in the September 2007 edition of the USNI’s Proceedings Magazine.

• Defense News, limited access via NLA Trove (Oct 8/07) – Congressmen Question U.S. Navy Copter Plan. “There are several missions that we believe are very constrained if we do not have a heavy-/medium-lift helicopter,” said Rep. Roscoe Bartlett, R-Md., ranking minority member of the House Armed Services seapower subcommittee…. [retired admiral] Rep. Joe Sestak, D-Pa., agreed….”

• Military.com (July 28/06) – Navy Gets New High-Tech Choppers.

• National Defense Magazine (Sept. 2005) – Navy, Marine Helicopter Fleets Will See Steady Arrivals of New Aircraft.

• Sea Power Magazine (June 2003) – MH-60 Romeo, Sierra Rack Up Successes.

Americas

The upcoming FY2019 will be good year for US aerospace companies. The recently signed National Defense Authorization Act allows for the procurement of 413 aircraft at a cost of $39.5 billion. The US Navy is set to order a total of 119 warplanes. This includes 24 Super Hornets, 10 P-8 maritime surveillance aircraft, eight CH-53K helicopters. In addition, the Naval Air Systems Command is being entrusted with a multi-year contract authority for the F/A-18 Super Hornet, EA-18G Growler and E-2D Advanced Hawkeye aircraft which gives it the right to negotiate bulk discounts with vendors based on a guarantee of several years of orders. The Air Force will buy 15 KC-46 tanker aircraft with a grant of $2.4 billion. The service will also be able to spend a further $300 million to procure aircraft for its Light Attack and Armed Reconnaissance (OA-X) program. Lockheed Martin will provide the Air Force, USMC and Navy with a total of 77 F-35 fighter jets. This $7.6 billion order is the largest appropriation for a single aircraft type. The company will deliver 48 F-35As, 20 F-35Bs and 9 F-35Cs. The total US defense funding rose by 2.4% to a total of $717 billion.

The US Army is investing in IED detection systems. Chemring Sensors and Electronic Systems will provide the service with a number of Husky Mounted Detection System systems. This firm-fixed-price contract has a value of $92.5 million. The Husky was initially developed in the 1970s by South Africa-based RSD, a division of Dorbyl and marketed by Critical Solutions International (CSI). The vehicle is equipped with a ground-penetrating radar (GPR) that detects mines and explosives by using hydraulically-controlled deploy and retract modes. The vehicle is fitted with automatic target recognition algorithms for GPR and metal detection data processing. The Husky’s crew is protected by a V-shaped hull and bulletproof glass. The employment strategy for the VMMD system involves a lead mine-detection vehicle searching for antitank mines. Upon detection, the prime mover would move forward towing the detonation trailers. A squad of engineers could then neutralize the mine or the trailers could detonate the mines in place. Locations of performance and funding will be determined with each order. Work is scheduled for completion by August 15th, 2022.

The Navy is contracting TOTE Services to support SBX-1. The company is being awarded with a firm-fixed-price contract valued at $11.1 million. The company will be responsible for operating and maintaining the Sea-Based X-Band Radar vessel. The X-band radar, also known as the SBX, was originally planned as a land-based system but a sea-based system became possible when the Bush administration withdrew from the 1972 Anti-Ballistic Missile Treaty. It constitutes a mid-course fire control radar based on a seagoing semi-submersible vessel. The $815 million, mechanically-slewed, X-band phased array assembly is 280 feet tall, and weighs 2,400 tons. The radome alone weighs 18,000 pounds, stands over 103 feet high, and is 120 feet in diameter. Made entirely of a high-tech synthetic fabric, the radome is supported by air pressure alone, and is designed to withstand 130+ mph winds and a “100-year storm” at sea. The radar performs cued search, precision tracking, object discrimination and missile kill assessment. The in-flight interceptor communication system data terminal transfers commands from the GMD fire control system to the interceptor missile during its engagement with the target missile. This contract is scheduled for completion by September 2019, but does include several options which could extend the contract until end of March, 2024. The total cumulative value of this contract would rise to $65.3 million, if all options are exercised.

General Dynamics Bath Iron Works is being tapped to replace the centralized 400-Hz power distribution system of three Arleigh Burke-class destroyers. The contract modification has a value of $9.5 million and provides for material and labor needed to add new integrated power node centers on the USS John Basilone (DDG 122), the USS Harvey C. Barnum Jr. (DDG 124) and on the USS Gallagher (DDG 127). The current centralized 400-Hz power-distribution system, consists of two air-cooled solid state frequency converters. The new integrated power node center combines power transfer, frequency conversion, voltage transformation, power conditioning, and fault protection into one cabinet. Electrical power is at the heart of any modern warship. On destroyers for example they allow the Mk41 VLS to perform its job. For each launcher there are 400-Hz and 60-Hz power distribution units to supply power to the launcher electronics. Work will be performed at the company’s shipyard in Bath, Maine, and is expected to be completed by November 2022.

Middle East & Africa

Reports suggest that the United Arab Emirates is currently deploying one of its Wing Loong II UAVs from its Assab airbase in Eritrea. In October 2017 satellite imagery confirmed the UAE as the first export customer of China’s next-generation medium-altitude long-endurance and strike-capable UAE. The Diplomat states that the Wing Loong II has been primarily designed and developed for export and has been marketed by China’s defense industry as a more cost-effective alternative to the US-made General Atomics MQ-1 Predator. The Wing Loong UAV’s fixed mid-mounted wings with high aspect ratio provide improved performance by reducing the drag. Its fuselage structure is designed to minimise the radar cross-section. It features two vertical tail fins, arranged in a V shape. The tricycle landing gear, with two main wheels under the fuselage and one single wheel under the nose, facilitates safe take-off and landing. The unmanned combat aerial vehicle can be armed with a variety of weapons including laser-guided bombs and missiles to attack and destroy air or ground-based targets. The UAE is currently fighting Al-Qaeda in Yemen.

Europe

Germany is issuing a long-awaited final request for its multi-national TLVS (Taktisches Luftverteidigungssystem) program. MBDA and Lockheed Martin will now negotiate the cost and technical parameters of the program with the Bundeswehr. If the German Bundestag, the country’s parliament, approves the necessary procurement funding, the Bundeswehr would receive its first-ever fielded air-defense system with a built-in 360-degree capability. The Medium Extended Air Defense System (MEADS) program aimed to replace Patriot missiles in the United States, the older Hawk system in Germany, and Italy’s even older Nike Hercules missiles. MEADS will be designed to kill enemy aircraft, cruise missiles and UAVs within its reach, while providing next-generation point defense capabilities against ballistic missiles. MEADS is the product of a $4 billion development program shared by the US, Germany and Italy that incorporates Lockheed Martin’s hit-to-kill PAC-3 Missile Segment Enhancement (MSE) missile in a system including 360-degree surveillance and fire control sensors, netted-distributed tactical operations centers, and lightweight launchers. So far, only Germany has chosen to field the system.

Asia-Pacific

Taiwan’s F-16 pilots are set to receive training support as part of a US foreign military sale. L3 Technologies is being awarded with a $25.8 million contract modification for an additional training system to be installed in an F-16 A/B Block 20 Mission Training Center. The Republic of China Air Force operates a total of 150 F-16A/B block 20 aircraft. Twenty F-16A/B Block 20 aircraft are based in the US for testing and training purposes. MTC’s immerse pilots in high-definition, dynamic training scenarios that enables them to practice air-to-air and air-to-ground missions under any condition that might be encountered during actual flight. Each F-16 MTC consists of four simulators that incorporate high-definition displays, image generation, databases and dynamic environments. Work will be performed in Arlington. Texas and is scheduled for completion by end of October, 2024.

The Chinese People’s Liberation Army Navy (PLAN) is adding 12 L-15 advanced jet trainers to its training school. The PLAN Aviation University was formed in 2017 and is based in Shandong. The Hongdu L-15 Falcon made its maiden flight in 2006 and is intended to train pilots to fly high-performance forth-generation aircraft, such as the J-10 and Su-27. It is also suitable to complete all basic jet flight training courses. The Hongdu L-15 features a full glass cockpit which can accommodate two crew members, either a student pilot and instructor, or an official pilot and weapons systems officer. The jet has six hard points of which four are located under the two wings and two under the wing-tips. It can accommodate 6,000lb of payload. The aircraft can carry short range air-to-air missiles, air-to-ground missiles, bombs and rocket pods. The development comes amid Beijing’s general airpower build-up, specifically as it develops air wings for its growing fleet of aircraft carriers.

Today’s Video

Watch: Jane’s reports of Merlin helicopter carrier deployment

MEADS: air view
(click to view full)

The Medium Extended Air Defense System (MEADS) program aimed to replace Patriot missiles in the United States, the older Hawk system in Germany, and Italy’s even older Nike Hercules missiles. MEADS will be designed to kill enemy aircraft, cruise missiles and UAVs within its reach, while providing next-generation point defense capabilities against ballistic missiles. MBDA’s SAMP/T project would be its main competitor, but MEADS aims to offer improved mobility and wider compatibility with other air defense systems, in order to create a linchpin for its customers’ next-generation air defense arrays.

The German government finally gave their clearance in April 2005, and in June 2005 MEADS International (MI) formally signed a contract worth approximately $3.4 billion to design and develop the tri-national MEADS system. In February 2011, however, events began to signal the likely end of the program. Since then, the US Administration has been battling with Congress where there is little support for a continued American participation.

MEADS: The System

MEADS concept
click for video

MEADS was intended to match up against foreseeable enemy aircraft over the next 30 years, as well as stealthier and/or supersonic cruise missiles, UAVs, and even ballistic missiles. The system will incorporate its own 3-radar set, along with networked communications for use as either a stand-alone system, or a component of larger air defense clusters that include other missiles.

The core vehicle for the US MEADS program appears to be the USA’s FMTV 6×6 trucks. These 5-ton capacity vehicles will carry the radars, containerized Tactical Operations Center (TOC), launcher, and reload packs. FMTVs can be carried in C-130 aircraft, and MEADS International has already tested some of the prototype systems for fit. Italian and German test vehicles have used their own national truck brands, and the Germans in particular appear to leaning to larger vehicles.

During the MEADS SDD phase, MEADS International was asked finalize designs for equipment and complete their integration into the system. The system’s 6 major equipment items are:

US TOC, ItAF launcher
(click to view full)

[1] Netted and distributed Battle Management, Command, Control, Communications, Computers, and Intelligence (BMC4I) Tactical Operations Center (TOC). The 3-workstation TOC shelter is a joint project of EADS, Lockheed Martin, and MBDA. It can be carried by 3 different trucks to meet national preferences, and adapter systems could probably be built to widen the number of compatible wheeled and/or tracked vehicles.

[2] Two 360-degree, Multifunction Fire Control Radars (MFCRs). The X-band MFCR employs active phased array technology, using transmit/receive modules developed in Germany. It also incorporates advanced identification-friend-or-foe (IFF) sensors with improved capabilities. As a point of comparison, the G-band AN/MPQ-65 radar used in the PATRIOT Config-3 system has a 120 degree field for horizontal coverage, narrowing to 90 degrees for engagement. Raytheon has begun studies toward a rotating 360-degree version, but MEADS has one now.

[3] Surveillance radar. These “Low Frequency Sensor” UHF radars will have self-diagnostic capability, to ease the extra maintenance load caused by replacing 1 MPQ-53/65 Patriot radar with 3 improved MEADS radars.

[4] Missile Segment Enhancement (MSE) certified missile round based on the current PAC-3 missile, augmented by Missile Segment Enhancement (MSE) technologies that will give it greater range, and possibly greater performance.

[5] Light weight launcher, mounted on a truck with a built-in winch to auto-load the missile packs.

[6] Reloader truck.

MEADS components
click for video

Lockheed Martin’s PAC-3 MSE is still a hit-to-kill missile, with upgraded batteries, an 11-inch dual-pulse solid fuel rocket motor, a thermally hardened front end, a enlarged fins and better control surfaces to improve maneuverability, upgraded guidance software. The desired end result is a longer range missile that is more agile, and able to counter both tactical ballistic missiles and more conventional threats. It’s also being designed to cost less than existing PAC-3 missiles, and time will tell if it succeeds.

The missile has survived MEADS’ demise, and US Army budget documents indicate that production will begin in FY 2014. It will be added to existing PATRIOT batteries, and current plans call for 1,680 missiles to be produced.

MEADS: Mobility and Employment

Harpy UAV’s dive attack
(click to view full)

As attack drones like Israel’s anti-radar Harpy long-loiter UAV, loitering precision missiles, and improved anti-radar missiles like the Italo-American AGM-88E AARGM come into service, air defense assets will also find themselves needing to use “switch-on/ switch-off” and “shoot and scoot” tactics to survive. This was certainly the pattern used by one successful battery in Serbia which not only survived the NATO air campaign, but used its 1970s-era SA-3 missiles to down an American F-117 stealth fighter. The idea is to have MEADS elements or other air defense systems “plug and fight,” joining in or breaking off from a common-picture air defense network as needed, in order to protect or reposition themselves.

Existing Patriot systems have some mobility to provide this kind of self-protection, but they aren’t really designed to maneuver with attacking US forces. Indeed, during Operation Iraqi Freedom in 2003, the Patriot system’s heavy HEMTT trucks and other large equipment found themselves hard-pressed to keep up with the US military’s rate of advance.

Early C-130 test
(click to view full)

MEADS would be better than that, but it isn’t really a forward air defense system for mobile units. It was originally envisioned to be transportable by C-130 or equivalent medium transport aircraft, able to roll off the transport and begin operations very shortly thereafter. At present, most elements are designed to be compatible with the USA’s 5-ton capacity FMTV 6×6 trucks; depending on their final weight, FMTV-mounted MEADS components may even be transportable as underslung loads on medium-heavy helicopters like the CH-47 Chinook, CH-53 Super Stallion, and the notional Franco-German Heavy-Lift Helicopter. Even the container-sized Tactical Operations Center (TOC) is being designed to be able to drive on and drive off the C-130, or serve as an underslung load on CH-47/ CH-53 class helicopters.

Cutting set-up time and adding air-transportability should help MEADS improve on the Patriot system’s deployability into theater, and mobility within it. Even so, MEADS will retain mobility limitations of its own, due to the terrain limits inherent in all trucks. German forces will have options like their short-range LeFlaSys armored vehicle system for full front-line mobility, while US forward units on the move may end up relying on equally short range Stinger-based systems like hand-held FIM-92 missiles, Avenger Hummers, LAV-II ADs, or Bradley M6 Linebackers for short-range air defense. Note that a number of Bradley M6 and Hummer Avenger systems have been converted out of the air defense role, weakening US forward-based air defense options.

MEADS is designed to operate behind those forward defense systems, and its broader goal was an open architecture system that can plug into broader defensive systems, working with shorter-range systems like the USA’s SLAMRAAM/CLAWS vehicle-mounted AMRAAMs, Italy’s Spada 2000, etc.; with wider surveillance systems like the JLENS tethered blimps; and with longer range theater-defense systems like the Lockheed/ Raytheon/ Northrop-Grumman THAAD, IAI/Boeing’s Arrow-2, or even Raytheon’s naval SM-3 missiles, connected to a common view of the battlefield via Co-operative Engagement Capability. That open architecture’s first big test, will be much simpler, however: integrating a vertical launch version of the European IRIS-T short-range air-to-air missile alongside the longer-range, radar-guided PAC-3 MSE.

Plug-and-Fight
click for video

MEADS International claims that this emphasis on open architecture, plug-and-fight system capabilities in MEADS’ requirements has led to a MEADS Tactical Operations Center (TOC) that can support other MEADS stations, or even other air defense systems. Normal operations require only 2 of the 3 workstations, leaving an additional seat that lets the MEADS TOC be used as a wider task force level TOC, complete with German, Italian, U.S, and NATO command and control functionality. Germany planned to use this capability to integrate MEADS with ground-launched IRIS-T short range infrared guided missiles.

Lockheed Martin is even touting the MEADS BMC4I TOC as a key component of the US Army’s competition for an IBCS system that would integrate all anti-aircraft defenses in a sector.

MEADS: The Program

MEADS fire unit
(click to see whole)

In September 2004, the NATO MEADS Management Agency (NAMEADSMA) awarded MI a Design & Development letter contract valued at approximately $2.0 billion + EUR 1.4 billion (about $3.7 billion total at the time). Because Germany hadn’t signed yet, the initial letter contract involved preliminary funding to proceed on a “limited basis,” under the authority of the American-Italian MEADS Design and Development Memorandum of Understanding. Germany’s acceptance and signature in April 2005 enabled NAMEADSMA to sign the full MEADS D&D risk-reduction contract.

The MEADS venture is being led by Lockheed Martin Corp. and includes MBDA Italia, French-German aerospace firm EADS and Germany’s MBDA-LFK (LenkFlugKorpersysteme). Together, these companies have focused an international engineering team in Orlando to develop systems and technologies for the MEADS program. Development work was allocated in accordance with national funding: USA 58%, Germany 25%, and Italy 17%.

• Lockheed Martin: Orlando, FL; Dallas, TX; Huntsville, AL; and Syracuse, NY.

• MBDA-LFK: BMC4I control suite, launcher, Surveillance Radar; and Multifunction Fire Control Radar (MFCR) elements at plants around Munich, Germany.

• MBDA’s Italian operating company MBDA Italia will perform work on the BMC4I, MFCR, and launcher/reloader elements in Rome, Italy.

MEADS MFCR radar
(click to view full)

The original 1990s plan for MEADS was for production by 2007, but the 2004 Memorandum of Understanding resulted in a late start, and envisioned System Design & Development until 2014. The US Army intended to see benefits before that 9-year period was over, revising its MEADS acquisition strategy to combine management, development, and fielding of both the MEADS and PATRIOT systems. Under this spiral development approach, the Patriot/PAC-3 system would evolve toward MEADS through the early introduction of the MEADS Major End Items (MEI).

Key milestones for MEADS included a systems requirements review, followed by subsystem and system-level preliminary design reviews from about February 2007 to August 2007. Subsystem critical design reviews (CDR) were finished in 2009, followed by a system-level CDR that finished in 2010. A series of 9 flight-tests were planned from 2011 – 2013, and deployment was scheduled for 2018.

That won’t happen in the USA. By 2009, the US Army had examined its budgets, and declared that it didn’t want the system. They also added a long string of extra requirements, involving expensive integration with back-end command and control systems. The US Missile Defense Agency might have picked MEADS up instead, but by 2011, MEADS production date with all the new requirements had slipped to 2018 at the earliest, and the Pentagon had reservations about MEADS ability to meet even that. The program’s cost estimate was around $4.2 billion, and revised estimates threatened to push it even higher. In response, the USA moved toward ending the program at the end of the Design and Development MoU. Later in 2011, Germany also announced that it would stop at the end of the MoU, as part of their ongoing budget austerity program.

Lockheed Martin has pinned some hopes on its eventual revival if tests go well, and they have. Germany and Italy are reconsidering a European Follow-On Program (EFOP), and interest from Japan may yet help to save MEADS. Russia has also provided considerable assistance, by reigniting an atmosphere of threat and crisis in Europe, and China has done the same in Asia. Their inadvertent cooperation may yet prove to be as pivotal to MEADS as the USA’s.

If Not MEADS, What?

Aster-30 launch
(click to view full)

In MEADS’ absence, the US Army intends to continue relying on its existing PATRIOT batteries, with some system upgrades and the new PAC-3 MSE missile. The MEADS LFS surveillance radar, developed under a separate contract with Lockheed Martin, may be the next PATRIOT addition.

Germany and Italy would have several options, if they wish to continue air defense modernization. MEADS will finish its reconfigured development program, but it will do so with key technologies unfinished.

One option would be to finish MEADS and buy it. Drumming up export interest elsewhere is critical, and they’ve reportedly received some interest in via Poland’s WISLA national air and missile defense program, and from Japan.

Italy would like to field a single MEADS battery around Rome, as the best point defense system they can afford. Or, they could simply delete the requirement for a MEADS battery, and rely on their high-end modern SAMP/T Aster-30 systems, which are BMD-capable against short range missiles.

NASAMS launch
(click to view full)

Germany has several options of its own. One possibility would be to take the same approach as the USA, and upgrade their existing PATRIOT batteries. They’re already in talks to do so, and would like to add some MEADS technologies, just as the USA is doing. If they do, the BMC4I command system and links to IRIS-T SL/SLS missile launchers are likely to join whatever systems the USA integrates with PATRIOT.

If Germany wanted to reach for more range than MEADS, and better ballistic missile defense than PATRIOT, they could buy EuroSAM/MBDA’s SAMP/T systems of their own as a new customer. Adding Germany to create a customer core of France, Germany and Italy would improve export prospects in Europe and abroad, while offering useful industrial spinoffs as the system becomes the core of Europe’s missile defense. SAMP/T’s down side is its high cost, a potentially fatal problem given the Euro-zone’s fiscal woes and Germany’s budget austerity. On the other hand, Iran’s continued development of longer-range missiles and nuclear weapons is likely to continue ratcheting up the pressure for European missile defense. If Europe decides not to rely wholly on America’s “phased adaptive approach” of off-continent THAAD systems and land-based SM-3 missiles, SAMP/T would be the logical choice.

Another option for Germany would be to sacrifice ballistic missile defense capability, and field less expensive replacement systems like the AIM-120 AMRAAM-based NASAMS from Kongsberg and Raytheon, already employed by Dutch, Norwegian, and Spanish forces within NATO. NASAMS already employs the AIM-120 AMRAAM missile used by the Italian and German air forces. It can be supplemented with short-range, radar-independent missiles like the IRIS-T SL which Germany intended to add to MEADS, or NASDAMS can extend its overall range by adding the RIM-162 ESSM that serves on German ships. To date, however, NASMS installations have been fixed sites. Mobility is possible, but some work would be required.

Contracts & Key Events

Beyond 2011, PAC-3 MSE related contracts are covered under DID’s general PATRIOT program coverage, as the missile gears up for production beginning in FY 2014. This article will only cover new MSE contracts in the context of MEADS purchases.

FY 2014 – 2018

Odds improving in Polish competition; Twin-kill test; IFF Mode 5 certification.

Test preview
click for video

August 17/18: Next phase Germany is issuing a long-awaited final request for its multi-national TLVS (Taktisches Luftverteidigungssystem) program. MBDA and Lockheed Martin will now negotiate the cost and technical parameters of the program with the Bundeswehr. If the German Bundestag, the country’s parliament, approves the necessary procurement funding, the Bundeswehr would receive its first-ever fielded air-defense system with a built-in 360-degree capability. The Medium Extended Air Defense System (MEADS) program aimed to replace Patriot missiles in the United States, the older Hawk system in Germany, and Italy’s even older Nike Hercules missiles. MEADS will be designed to kill enemy aircraft, cruise missiles and UAVs within its reach, while providing next-generation point defense capabilities against ballistic missiles. MEADS is the product of a $4 billion development program shared by the US, Germany and Italy that incorporates Lockheed Martin’s hit-to-kill PAC-3 Missile Segment Enhancement (MSE) missile in a system including 360-degree surveillance and fire control sensors, netted-distributed tactical operations centers, and lightweight launchers. So far, only Germany has chosen to field the system.

March 9/18: A Joint Venture for Germany Lockheed Martin announced the formation of a new joint venture with MBDA’s German outfit that will proceed with negotiations to develop a new air and missile defense system to replace the German military’s existing Patriot batteries. In 2015, the Medium Extended Air Defence System (MEADS) was chosen ahead of the Patriot as the selected platform of Germany’s TLSV program, however, discussions between the companies and the government were complicated by new procurement guidelines aimed at increasing the transparency of the process and reducing the risk of technical delays and cost overruns endemic on new projects. Furthermore, while initial procurement plans had costed the project at about $4 billion dollars, sources close to the project expect an adjustment that is likely to add several billion dollars to initial costings. MEADS is the product of a $4 billion development program shared by the US, Germany and Italy that incorporates Lockheed Martin’s hit-to-kill PAC-3 Missile Segment Enhancement (MSE) missile in a system including 360-degree surveillance and fire control sensors, netted-distributed tactical operations centers, and lightweight launchers. So far, only Germany has chosen to field the system.

March 7/17: The Germany defense ministry has delayed the signing of contracts with MBDA for the multi-billion Medium Extended Air Defense System (MEADS). The deal will instead move into the spring of 2018 as Berlin reaffirms its commitment to the project while maintaining that there was still work to do on the MBDA proposal, as well as on how the overall project would be managed. In the meantime, the ministry plans to spend several hundred million euros to modernise the software and hardware of the German military’s existing Patriot system, the system MEADS will eventually replace.

February 3/17: Raytheon has been awarded a $202 million foreign military sales contract to provide engineering services for international operators of the Patriot weapon system. US allies set to receive the support include Germany, Israel, South Korea, Japan, Saudi Arabia, Kuwait, Qatar, Spain, Taiwan and the Netherlands, with work to be performed in various locations and due to be completed by the end of January 2018. The company’s bid was the only one received.

January 2/17: Poland has received a proposal from the Lockheed Martin-led team behind the Medium Extended Air Defense System (MEADS), as part of the drive to upgrade air defense capabilities under the Wisla program. MEADS, Israel’s David’s Sling, and a French consortium were initially considered alongside Raytheon’s Patriot system, though all but the Patriot were dismissed by Warsaw due to the fact that they were still in development. However, since the procurement process has dragged on, MEADS is much closer to the fielding stage and was therefore asked to submit a proposal on request from the Polish government, triggering a head-to-head between Raytheon and Lockheed Martin. The proposal includes a potential order for 16 systems and a plan to include a work-share agreement with Polish industry.

October 19/16: A proposal submitted by MBDA and Lockheed Martin to provide the Medium Extended Air Defense System (MEADS) to Germany will cost nearly double the $4.5 billion originally estimated. Several sources have backed up the claims made by Reuters, but little reason has been given as to why the costing has jumped so suddenly. Berlin is expected to request that MBDA provide an additional detailed breakdown of the cost of the major items in the proposal while some officials have already raised the possibility of going back to negotiate with Raytheon about a new version of the current Patriot missile defense system.

September 12/16: MEADS International has teamed with Poland’s Polska Grupa Zbrojeniowa (PGZ) to bid on the country’s Wisla air defense program and related opportunities. PGZ stands to take a partnership role with MI alongside Lockheed Martin and MBDA. Benefits would ensure PGZ’s long-term participation in future expansion and sales of the Medium Extended Air Defense System (MEADS). Before production specifications are finalized, Poland will be able to tailor elements of the system to national needs through the Wisla program.

July 14/16: Lockheed Martin has dismissed fears that its joint proposal with MBDA to supply the Medium Extended Air Defense System (MEADS) to Germany could slip into difficulty. While negotiations could well run into 2017, an election year, officials said lawmakers could still approve the deal as long as it was done in the first three months of the year, before the German national election cycle kicks off in earnest ahead of the September vote. MBDA is expected to have its final proposal submitted very soon.

July 13/16: Negotiations between Germany, Lockheed Martin and MBDA over the Medium Extended Air Defense System (MEADS) looks likely to run into next year, dashing earlier hopes by the manufacturers that they would have a final contract proposal submitted by the end of the month. Experts say it may be difficult to win parliamentary approval for the $4.5 billion project if negotiations drag on too long too close to Germany’s national elections in September 2017. The MEADS system won out against Raytheon’s Patriot system to replace the current Patriot system fielded in the 1980s.

March 4/16: Poland and Lockheed Martin are back in discussions over the possible procurement of the Medium Extended Air Defense System (MEADS). The tender, estimated to be in the region of $5 billion, would form a central pillar of Poland’s large-scale military modernization efforts made all the more urgent by the Ukraine crisis and Russia’s renewed assertiveness in the region. A deal between Lockheed and the government, now five months in power, would represent a shift from the previous government, who were on the cusp of purchasing two Patriot batteries from Raytheon. An agreement on the MEADS deal would represent a massive coup for Lockheed, as they try to gather customers from countries looking to replace their aging Patriot systems.

May 18/15: The German Defense Ministry has reportedly selected the MEADS system as a replacement for its existing Patriots. The Defense Ministry has neither confirmed nor denied the reports circulating in German media, with an official decision expected to be announced in June. MEADS – Medium Extended Air Defense System – has been jointly developed by Lockheed Martin and MBDA, with funding received from three partner nations; the US, Germany and Italy. If the system has been selected over competitor Raytheon – who are offering upgrades to the in-service Patriots – then this would be a much-needed boost to the MEADS consortium, which urgently needs a buyer having failed to impress the US Army owing to cost and schedule overruns.

June 30/14: Poland. Poland’s MON announces the Wisla program’s finalists: Raytheon, and EuroSAM. Poland won’t become part of the MEADS program, nor will it buy Israel’s David’s Sling. The 2-stage technical dialogue led Poland to conclude that they required an operational system, and valued prior integration into NATO systems. Accordingly, MEADS and David’s Sling failed to qualify. Sources: Poland MON, “Kolejny etap realizacji programu Wisla zakonczony”.

Loss in Poland

June 16/14: Germany. MBDA Deutschland spokesman Wolfram Lautner says that Germany is considering MEADS adoption, even if it means going it alone on a EUR 2.5 – 3.5 billion program. A decision is expected by the end of 2014:

“The money would be spent on aligning MEADS with German standards and adapting it to fire the Iris-T missile, and it would start to go operational by 2018-19…. There is a requirement, and an RFP could be issued either to MEADS or for an updated version of the Patriot system Germany operates…. After that, there will be a negotiated contract and parliament will decide since the cost will exceed [the legal threshold of EUR] 25 million.”

Sources: Defense News, “Germany Could Spend €3 Billion To Get MEADS Going”.

May 21/14: IFF certification. MEADS gets full Mode 5 Identification Friend or Foe (IFF) certification from the United States Department of Defense International AIMS (Air Traffic Control Radar Beacon System, Identification Friend or Foe, Mark XII/Mark XIIA, Systems) Program Office. The certified IFF system is used in both MEADS radar types: the UHF Surveillance Radar, and the X-band Multifunction Fire Control Radar.

Mode 5 is NATO’s most secure IFF mode, and certification is a big deal to European NATO countries who might wish to go forward with MEADS. Sources: MBDA, “MEADS System Gains Full Certification For Identifying Friend Or Foe Aircraft”.

IFF Mode 5 cert.

May 14/14: Poland. The USA has reportedly used export clearance to block Israel’s David’s Sling system from WISLA consideration, and France’s continued willingness to sell Russia amphibious assault helicopter carriers is hurting them. Which leaves a strong likelihood that WISLA will be American-made.

At the same time, Lockheed Martin’s Marty Coyne told Reuters that the US government had “supported the MEADS bid by giving Lockheed permission to offer producing its baseline PAC-3 missiles in Poland, and to help Polish industry set up production of its own long-range missile.” If the winner is MEADS, that would mean either a PAC-3 downgrade within the more advanced MEADS system, or full local production of the PAC-3 MSE, which is the USA most advanced air defense missile. Read “Alone, If Necessary: The Shield of Poland” for full coverage.

Nov 6/13: Twin-kill. MEADS testing provides an impressive swan song, as the system destroys a circling QF-4 Phantom drone to the south, while simultaneously nailing a Lance tactical ballistic missile coming in from the north at White Sands Missile Range, NM. The test used 3 PAC-3 MSE missiles, as planned, using semi-automatic mode to direct 2 missiles at the Lance and 1 at the QF-4.

The deployed system included all MEADS elements: The two 360-degree radars for Surveillance (UHF-band) and Multifunction Fire Control (X-Band), the Battle Manager, and a pair of launchers in the Italian and German configurations. Now it’s up to the USA to decide if it wants to add key MEADS technologies like the UHF VSR to PATRIOT, while Italy, Germany, and other potential buyers need to decide whether they want to buy the entire system. Sources: Lockheed Martin, Nov 6/13 release.

All tests finished

October 21/13: Testing. Lockheed Martin announces another successful test at White Sands, NM using the MFCR radar. Whereas the 1st test in April consisted of the (easy) tracking of a small aircraft, this time the result is more significant as the target was a 20 ft Lance tactical ballistic missile (TBM). Next month there is a final, more momentous test scheduled to wrap up 2013, which will combine the interception of a TBM with an air-breathing target. Source: Lockheed Martin, “MEADS Multifunction Fire Control Radar Tracks Tactical Ballistic Missile for First Time.”

FY 2013

Germany and Italy pursue EFOP follow-on, may have partners; MEADS cruise missile test is a kill; PAC-3 MSE missile aces high-low intercept test, MEADS wants its last test to be harder.

Test launch #1
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June 19/13: Testing. During NATO’s Joint Project Optic Windmill (JPOW) exercises in May-June 2013, a MEADS tactical battle management command, control, communications, computers and intelligence (BMC4I) tested its ability to operate with other NATO systems. That’s important, because Germany, Italy, and others would need to use MEADS with NATO’s overarching command and control systems, in order to be most effective against ballistic missiles.

It was something of a lab test, and also somewhat limited. MEADS demonstrated the ability to transmit, receive and process Link 16 messages, as well as “other elements of threat engagement and target intercept.” It needs Link 16 and full threat engagement and target intercept data sharing. Lockheed Martin.

June 18/13: Testing & Future Plans. After the successful high-low test of PAC-3 MSE missiles mounted on a PATRIOT system (q.v. June 7/13), MEADS wants to use the same kind of challenging test for its last scheduled full-system test, with the 2 targets arriving almost simultaneously and 120 degrees apart, and 2 launchers participating together. That’s outside the PATRIOT’s capabilities, but proving MEADS this way means that the added cruise missile drone and accompanying test changes need to be funded. Which means they have to ask the USA, Germany, and Italy.

The Europeans may be interested in paying, even if the USA isn’t really sure what it wants to do with MEADS. That kind of demonstration would help their European Follow-on Program (EFOP) get traction with partners like Poland, and talks to lay out an EFOP plan are expected this fall. As things stand, it looks like the Europeans will get the BMC4I control centers to form the core of any further testing and development, a fire-control radar each, and 2 launchers. The United States really wants the surveillance radar. Aviation Week | Military.com.

June 16/13: Germany. Raytheon’s VP of Integrated Air and Missile Defense, Sanjay Kapoor, tells Bloomberg that Germany is discussing an upgrade of its own PATRIOT systems, and wants to incorporate elements of MEADS after spending all that R&D money. Bloomberg.

June 7/13: MSE Splash 2. The improved PAC-3 MSE aces a big test at White Sands Missile Range, NM, killing both a tactical ballistic missile (TBM) target and a cruise missile. The missile is fired as part of a PATRIOT system, as opposed to its more advanced MEADS counterparts.

The TBM was assigned 2 ripple-fired missiles, but the 1st hit so #2 self-destructed. Missile #3 took out the BQM-74 jet-powered target drone. Preliminary data indicates that all test objectives were achieved. Lockheed Martin | Raytheon.

May 15/13: Export interest. Aviation week quotes Italian National Armaments Director Lt. Gen. Claudio Debertolis, and Lockheed Martin Missiles & Fire Control EVP Rick Edwards, to confirm that 2 new nations are interested in MEADS. One of them is Poland, and the other is said to be Japan.

Poland is in the process of building a national air and missile defense system, and MEADS offers them a very strong air defense system with a BMD point defense option. Beyond its performance premium over PATRIOT, MEADS can also offer workshare benefits from early involvement.

Lt. Gen. Claudio Debertolis adds that Italy would like to deploy a single MEADS battery around Rome, as the most capable BMD solution that Italy can afford, given its poor fiscal situation. When one counts MBDA’s Aster-30 missiles deployed by Italian Horizon Class ships and SAMP/T army units, Rome could have a 2 layer BMD system. Aviation Week.

April 10/13: FY 2014 Budget. The President releases a proposed budget at last, the latest in modern memory. The Senate and House were already working on budgets in his absence, but the Pentagon’s submission is actually important to proceedings going forward. MEADS gets no FY 2014 funding, as expected. The $400.9 million budgeted in FY 2013 is designed to finish development, and meet all contractual obligations.

PAC-3 MSE missile production would begin with a budget of $540.5 million, covering 56 missiles plus long-lead time items for FY 2015’s 72 missiles. DID budget coverage.

April 9/13: Testing. MEADS tests continue under the development program, and Lockheed Martin continues to highlight progress in hopes of drumming up interest. During a recent test that tracked a small test aircraft near Syracuse, NY, MEADS’ UHF Low-Frequency Sensor radar succeeded in cueing its companion MFCR X-band fire-control radar, via the MEADS Battle Manager.

It’s a very basic test. Upcoming tests in a NATO exercise, and firing test #2 at White Sands missile range, will be much more significant. Lockheed Martin.

March 28/13: The US GAO tables its “Assessments of Selected Weapon Programs” for 2013. Which is actually a review for 2012, plus time to compile and publish. With respect to the “Patriot/Medium Extended Air Defense System (MEADS) Combined Aggregate Program (CAP) Fire Unit,” the report pegs funding from all parties through FY 2013 at $3.3255 billion, including $781.9 million from the Pentagon during FY 2012 and 2013.

Development of the system support vehicle, MEADS network radio, and reloader has been cut, focusing efforts on the 360-degree MFCR fire control radar; near-vertical launcher; and battle management system. Program officials cite all 3 as having met or exceeded predicted performance. So, which technologies are likely to find their way into other programs, other than the PAC-3 MSE missile? The volume search radar is cited as the leading candidate, followed by the near-vertical launcher, and the cooling technology used for its rotating phased array radars.

The system’s final test in late 2013 will involve a ballistic missile, against a MEADS system that accompanies the MFCR with a low-cost (just 50% of T/R arrays) version of the surveillance/ volume search radar design.

March 26/13: Politics. MEADS survives another Senate vote, with $381 million included in the Continuing Resolution to finish development. It’s the usual argument: the contention that cancellation would cost as much as finishing funding, while eliminating all of the associated jobs early and preventing the Army from picking up some MEADS technologies for future use.

The Council for Citizens Against Government Waste adds an interesting wrinkle, leaking a confidential Pentagon report that says it might not have to pay termination costs. It cites the 2005 MoU clause that makes MEADS activities subject to “the availability of funds appropriated for such purposes.” If Congress cuts off funding, does that mean the Army can exit the program with no penalty? Sen. Kelly Ayotte [R-NH] led the charge to reapportion MEADS funding to pay for operations and maintenance. Sens. Chuck Schumer [D-NY-LMCO], Senate Appropriations Chair Barbara Mikulski [D-MD], and Senate Majority Leader Harry Reid [D-NV] worked to keep Ayotte’s amendments from ever coming to the floor, believing that if they did, they’d probably pass.

In response, Sen. Ayotte has placed a hold on Alan Estevez’s nomination to be the next Principal Deputy Undersecretary of Defense for Acquisition, Technology and Logistics. She contends that MEADS was funded even though the NDAA prohibits such MEADS funding, via a provision that prevents the Pentagon from funding systems that won’t ever reach the battlefield. Sen. Ayotte in New Hampshire Sentinel Source | CNB News | Defense News Intercepts.

Jan 29/13: Italy & Germany letter. The German and Italian defense ministries send a formal letter to Secretary of Defense Leon Panetta, pressing the USA to continue MEADS funding through development. Excerpts:

“The results of the Design and Development (D&D) phase of the MEADS program remain vital for both Germany and Italy as they will be the basis for our future Air and Missile Defense System Architecture…. If the US does not fulfill its funding commitment for 2013, Germany and Italy would need to interpret this as a unilateral withdrawal. Under the terms of the MoU, Germany and Italy expect formal notification of the US intent to withdraw…. In a first estimate the current US position results in an economic damage to Germany and Italy of more than 400 Mio. US$…. In addition, there are wider implication of the US withdrawing or breaking the MoU and this would set a bad precedent for future transatlantic cooperation in principle.”

See: MEADS AMD [PDF].

Nov 29/12: Intercept. A partial MEADS configuration with a networked MEADS battle manager, a lightweight launcher firing the PAC-3 MSE, and a 360-degree MEADS Multifunction Fire Control Radar (MFCR) intercept and kill an MQM-107 target drone simulating a cruise missile.

This is MEADS’ 1st intercept test; a 2nd is planned for late 2013. Lockheed Martin | MEADS, incl. more photos etc.

Cruise missile intercept

FY 2012

 

MEADS: ground view
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Aug 21/12: US Army Brig. Gen. Ole Knudson, Program Executive Officer Missiles and Space, said during a conference that the surveillance radar is the piece of MEADS most worth salvaging. The Army has already turned the PAC-3 MSE missile into its own program, so perhaps he means “the next piece of MEADS most worth salvaging.” AviationWeek.

July 2012: Difficult funding. So far this fiscal year, reviving support in the US Congress for the program has been rocky. The Administration asked for $400M in its February budget request. In response, the House voted a bill that would prohibit obligating or expending funds for MEADS. Later the Senate Armed Services Committee concurred. In its statement of policy [PDF] issued in June in response to the House NDAA FY13 bill, the OMB wrote that it:

“strongly objects to the Committee’s decision to omit funding for MEADS. If the Congress does not appropriate the funding in the FY 2013 Budget request, there is a high likelihood that this action would be perceived by our partners, Italy and Germany, as breaking our commitment under the Memorandum of Understanding. This could harm our relationship with our Allies on a much broader basis, including future multinational cooperative projects. It also could prevent the completion of the agreed Proof of Concept activities, which would provide data archiving, analysis of testing, and software development necessary to harvest technology from U.S. and partner investments in MEADS.

SecDef Panetta wrote to SAC Chairman Inouye to ask for his support. That seemed to help as the Senate Appropriations Defense subcommittee maintained $380M for MEADS funding in its markup. However, given far from universal support in the Senate and opposition in the House, this will be hard to push through the eventual bill, whenever that happens given the likelihood of a Continuing Resolution in the fall. Scenarios to terminate MEADS were already floated in a CBO report on deficit reduction [PDF] and by the Pentagon (see Feb 14/11 entry) in early 2011.

July 9/12: MSS-M. Lockheed Martin deploys an 18-wheeler rig with its MEADS System Stimulator – Mobile (MSS-M) to White Sands Missile Range, NM. Its’s a way of reducing costs, and lowering risks, both of which are critical to a program whose funding is running down, with no buyer in sight.

Without MSS-M, they’d be limited to hardware-in-the-loop simulations in a laboratory environment. With it, they can do the same work in the field, running simulations and checking performance by the same live systems that will be used in firing tests. They will be very busy as the first MEADS target intercept test, scheduled for later in 2012, approaches. Lockheed Martin.

June 12/12: Testing. The 1st MEADS power and communications unit hass finished acceptance testing in Germany. The truck-mounted power and communications unit provides power for the MEADS fire control and surveillance radars. It includes a diesel-powered generation unit. A separate commercial power interface unit permits radar operation using commercial power (50 Hertz/60 Hertz). Lockheed Martin.

April 19/12: Testing. The 1st MEADS X-band Multifunction Fire Control Radar (MFCR) has begun system-level testing with a MEADS battle manager and launcher at Pratica di Mare AFB near Rome, Italy. Lockheed Martin.

Feb 22/12: Testing. Lockheed Martin announces that they’ve begun integration testing on the 3rd completed MEADS battle manager at its facility in Huntsville, AL. This one will be used as part of the ballistic missile intercept test planned for 2013 at White Sands Missile Range, NM. The other 2 are already supporting system testing at Pratica di Mare AFB, Italy and Orlando, FL.

Nov 17/11: The 1st full MEADS firing test successfully engages an “over the shoulder” target approaching from behind at White Sands Missile Range, NM. The test used the PAC-3 MSE missile, lightweight launcher and BMC4I battle manager, and the nature of the test required a unique sideways maneuver from the missile. Since the threat was not an actual target drone, the missile’s self destruct was triggered at the end. Lockheed Martin.

1st full firing test

Nov 10/11: Testing. In a simulated test at at Pratica di Mare, Italy, the MEADS BMC4I battle manager demonstrates the “plug and fight” concept, including attaching and detaching the launcher from the MEADS plug-and-fight network; configuring and initializing the MEADS launcher and simulated sensors; performing track management functions, threat assessment and identification; and transmitting a valid launch command to the launcher.

NAMEADSMA General Manager Gregory Kee adds that “Because of its advanced capabilities, there is international interest in MEADS.” Technicaly, that’s already true, due to its program structure. The question is whether there’s interest from an outside country with the funds to integrate MEADS into an existing air defense command-and-control framework, conduct further tests, and begin manufacturing. MEADS’ current publicity campaign is partly designed to help it find that buyer – if that buyer exists. Lockheed Martin.

Nov 3/11: The National Armaments Directors of Germany, Italy and the United States approve a amendment that lays out the rest of the MEADS System Development & Demonstration contract, which ends in 2014. Lockheed Martin will say only that MEADS “remains within the funding limit authorized… in the 2004 MEADS [MoU].” Testing will include engagement using remote tracks, plug-and-fight capabilities for MEADS components, the system’s netted/distributed operation, and interoperability through Link 16. In addition:

Fall 2011 will see a launcher missile characterization test, demonstrating MEADS’ 360 degree capability with an over-the-shoulder launch of a PAC-3 MSE missile, against a target approaching from behind.

Late 2012 will see an intercept flight test against an air-breathing (as opposed to rocket powered) threat.

Late 2013 will see a sensor test, followed by the grand finale: a tactical ballistic missile intercept test. Lockheed Martin.

Revised MEADS program

Nov 1/11: PAC-3 MSE. Lockheed Martin in Grand Prairie, TX receives a $16.1 million cost-plus-fixed-fee contract modification to cover PAC-3 MSE follow-on flight tests.

Work will be performed in Grand Prairie, TX; Chelmsford, MA; Camden, AR; Huntsville, AL; Pinellas, FL; Vergennes, VT; Hollister, CA; Torrance, CA; and Wichita, KS; with an estimated completion date of Dec 31/12. One bid was solicited, with one bid received (W31P4Q-07-G-0001).

Oct 24/11: Testing. Lockheed Martin announces that a MEADS launcher has arrived at White Sands Missile Range, NM, after system integration testing, to begin live fire testing. While PAC-3 MSE missiles have been fired before, it was done from existing launcher systems.

Integration and checkout tests are continuing in preparation for a November flight test, where the MEADS system will demonstrate an unprecedented over-the-shoulder launch of a PAC-3 MSE missile, against a simulated target that attacks from behind.

Oct 21/11: Deutschland raus. Germany changes its mind about termination, as it continues to cut its already weak defense sector. Under the new plan, Germany will also pull out of MEADS, and will cut its Patriot systems in half from 29 to 14.

This move virtually ensures the end of MEADS. If Italy also decides to pull the plug, as now seems likely, there will be no termination costs to fellow partners for shuttering the program. Depending on how they choose to go about closing things down, however, there may be termination costs to the contractors. Aviation Week.

Germany out

Oct 17/11: MICS. Lockheed Martin announces the early delivery of MEADS’ intra-fire unit communications kits for the MEADS Internal Communications Subsystem (MICS).

MICS provides secure communications between the MEADS sensors, launchers and battle managers across a high-speed internet protocol network. That network can have MEADS elements removed and added with no delay, and can be expanded to include other elements using a “plug-and-fight” architecture.

Oct 12/11: Battle Manager. MEADS International announces that they’ve begun integration testing on the first completed MEADS battle manager system (BMC4I TOC), which provides overall control and configuration of MEADS intended “plug and fight” system. The Battle Manager, mounted on back of an FMTV truck, completed acceptance testing in May 2011 at MBDA in Fusaro, Italy, and arrived at the MEADS Verification Facility in Orlando, FL in July 2011.

The Florida facility is putting the new system through its paces using the MEADS system stimulator, in preparation for a system live-fire in November at White Sands Missile Range, NM. In these simulated scenarios, the MEADS battle manager will configure the other major end items and receive Surveillance Radar tracks for simulated threats, cue the Multifunction Fire Control Radar, send launch commands, and complete interceptor launches and target intercepts.

FY 2011

 

MEADS BMC4I-TOC
(click to view full)

Sept 13/11: Lockheed Martin announces that MEADS’ Integrated Launcher Electronics System (ILES) has successfully executed a simulated missile launch, as they prepare for MEADS first major live-fire test in November at White Sands Missile Range, NM.

Aug 16/11: Battle manager. MEADS’ Battle Management Command, Control, Communications and Computers and Intelligence (BMC4I) “battle manager” successfully completes its software design review in Huntsville, AL. Lockheed Martin.

July 21/11: Unhappy partners. Italy and Germany are rattling cages in the USA, in response to FY 2012 budget committee votes. Germany is saying that they won’t agree to joint termination, while Italy’s undersecretary for defense, Guido Crosetto, sends a letter to the Pentagon saying:

“I expect that the U.S. DOD will put in place all the necessary actions to ensure that U.S. Congress will provide the required funds to complete the Meads development and meet our mutually agreed commitments within the limits… [otherwise] the U.S. shall then be required to bear all the resulting contract modifications and cancellation costs up to the total financial contribution established.”

Given the likely size of those contract penalties, that really does sound like an offer the USA can’t refuse. Bloomberg.

July 5/11: At least we’re secure. MEADS International wins its 3rd James S. Cogswell Outstanding Industrial Security Achievement Award. It’s presented by the U.S. Defense Security Service (DSS), who has responsibility for more than 13,000 cleared contractor facilities, during the National Classification Management Society’s Annual Seminar in New Orleans, LA.

Less than 1% are considered for Cogswell recognition, but MEADS International also won in 2000, and in 2007. Their 2011 Cogswell Award includes recognition for 7 consecutive years of Superior security ratings. Lockheed Martin.

June 21/11: Revised objectives. The National Armaments Directors of Germany, Italy and the United States have approved a revised set of MEADS development objectives, including 2 intercept flight tests by 2014. To support final system integration and flight test activities, MI has taken ownership of facilities at White Sands Missile Range, NM. Lockheed Martin.

June 15/11: Zero-out? Bloomberg reports that some members of the US Senate Armed Services committee are looking to zero-out MEADS funding in the FY 2012 budget. That happens the day after the US House Appropriations Committee approves a 2012 defense-spending draft that cuts $149.5 million from MEADS’ FY 2012 budget, and the SASC would go on to remove the MEADS’ request entirely.

The Pentagon has proposed funding MEADS development, due in part to MEADS’ termination costs. It remains to be seen whether that becomes a factor in debate.

May 4/11: PAC-3 MSE. Raytheon’s Patriot system successfully test fires Lockheed Martin’s PAC-3 MSE at White Sands Missile Range, NM. This is another step forward for MEADS development program. It also shows that the missile can be incorporated into existing Patriot systems, as an upgrade that stops short of full MEADS capabilities. Raytheon.

March 2011: Testing. The 2nd MEADS Launcher Platform Group (LPG) completes formal acceptance testing in Dello, Italy, after demonstrating capabilities including automatic upload/offload, switch from emplacement to mobile configuration, and detachment of components from the MAN truck carrier to allow helicopter transport.

Following integration with an Integrated Launcher Electronics System, Launcher Power System and Internal Communication System (MICS), the completed launcher will begin system-level integration with other MEADS elements, then begin flight tests at White Sands Missile Range, NM later in 2011. Lockheed Martin.

March 21/11: DOD Buzz reports from AIAA’s annual missile defense conference that MEADS may have bought itself the time it needs to survive, as the participants work to complete development instead of paying termination fees:

“Lockheed Martin believes there is a good chance the US will recommit to the tri-nation MEADS missile defense program, driven by its smaller manpower requirements, ease of transport and higher [8x – 10x higher] reliability. And Germany and Italian officials told a senior Lockheed official that they remain committed to MEADS and other countries may well join the program sometime in the next two years. Mike Trotsky, Lockheed’s vice president air and missile defense systems, told reporters during that adding more countries could substantially lower the price of American participation…”

April 15/11: The Pentagon’s Selected Acquisitions Report ending Dec 30/10 includes the “Patriot/Medium Extended Air Defense System Combined Aggregate Program (MEADS CAP) Fire Unit – Program”:

“…costs decreased $18,661.8 million (-85.0 percent) from $21,965.3 million to $3,303.5 million, due primarily to the Department’s decision to remove the production funding for the fire unit from the program and modify the design and development phase to continue as a proof of concept effort ending in fiscal 2014.”

SAR – termination

March 21/11: Testing. Lockheed Martin announces that a MEADS launcher and accompanying BMC4I Tactical Operations Center (TOC) have entered system test and integration at Pratica di Mare Air Force Base in Italy. Later additions of the Multifunction Fire Control Radar (MFCR) and a MEADS System Stimulator will enable demonstration of the full MEADS system in simulated engagements of live target aircraft. After pre-integration at Pratica di Mare, the MEADS system will complete integration at White Sands Missile Range, NM, and begin flight testing in 2012.

March 3/11: PAC-3 MSE. Lockheed Martin Corp. in Grand Prairie, TX receives a $7 million incremental-funding, cost-plus-fixed-fee contract to eliminate obsolete materials in the PAC-3 and PAC-3 MSE solid rocket motor, in support of the United States and Taiwan.

Work will be performed in Grand Prairie, TX, with an estimated completion date of June 30/14. One bid was solicited with one bid received (W31P4Q-07-G-0001).

March 2/11: BMD firing test. Lockheed Martin announces that a PAC-3 MSE missile successfully intercepted a “threat representative” tactical ballistic missile target at White Sands Missile Range, NM. Richard McDaniel, director of PAC-3 Missile Programs at Lockheed Martin Missiles and Fire Control:

“We continue to test the PAC-3 MSE Missile at higher altitudes and against more challenging targets, and it continues to meet expectations…”

Feb 16/11: Germany wobbles. Media reports confirm that Germany will not pursue MEADS beyond the development phase. A Feb 15/11 letter from the Germany defense ministry to its parliamentary budget committee was leaked to Reuters, and it reportedly states that:

“With the closing of the planned development of MEADS … between the United States, Germany and Italy,… a realisation or acquisition of MEADS will not be carried out in the foreseeable future…”

That doesn’t mean an immediate pullout. Announcements of the kind the Pentagon just made only happen after long and close consultation with partners, and agreement behind the scenes on what to do. All 3 countries will almost certainly be financing MEADS development instead of paying termination costs, before going their separate ways. Reuters.

Feb 16/11: Pentagon program suicide? DoD Buzz has a take on MEADS from Frank Cevasco. While a senior Pentagon official at the Office of the Secretary of Defense, Cevasco and co. pushed a future extended air defense program, which eventually became MEADS. His thoughts on what followed:

“I was told that doesn’t make sense [to want to replace Patriot units 1:1] as a MEADS fire unit has substantially greater geographic coverage than Patriot [but the Army did]. I agree there would be additional costs associated with integrating MEADS with a separate Army command and control system, a requirement that was levied on the program unilaterally by Army about two years ago. Moreover, a portion of the cost overruns and schedule slippages can be attributed to the Army and DoD technology disclosure community who refused to allow the MEADS industry team to share key technology. The matter was resolved but only after intervention by senior OSD officials and the passage of considerable time; and, time is money with major weapons system development programs… Army has done its best from the every beginning to sabotage the program, preferring to develop a US-only solution funded by the US (with funds provided by the good fairy).”

Feb 15/11: Germany. German lawmakers are pushing to follow the US lead and drop MEADS, but so far, Germany seems to be taking the same position as the US. Which isn’t really surprising, since the American decision would have been discussed extensively before it was made public. Opposition is coming from the Free Democrats and Greens, both minor players. The cost of continuing existing MoU commitments is about EUR 250 million for Germany, while the cost of cancellation is currently unknown. Bloomberg reports that:

“Germany will continue its commitments for the development phase of the project, according to a Defense Ministry official who declined to be identified in line with government rules. The official wouldn’t comment when asked about the government’s intentions beyond the development phase.”

Feb 14/11: Pentagon comptroller Robert Hale tells a budget briefing that the USA will fund MEADS up to its $4 billion cap and into FY 2013. After that?

“Yes, our proposal would be that we would invest no more U.S. funds in MEADS after 2013, fiscal year ’13. We will – we will let the program run out under its current plan so we don’t incur any termination liability. But we wouldn’t spend money beyond there. And we would try to harvest some of the technology, and we may use that in other programs, and our partners may go forward with some MEADS. But it is not our plan to do so.”

At present, the USA is committed to spending another $804 million under the current MEADS MoU. With MEADS behind on cost and schedule targets, a recent restructuring proposal would have reportedly added another 30+ months (to the existing 110 month development period) and another $974 million – $1.16 billion of American funding to the program. The Pentagon estimates that another $800 million would be needed to certify MEADS and integrate it into existing US air defense systems. In addition, MEADS lateness meant that the USA would have to spending more money than they had planned on new Patriot missiles and system modernization. That burden, on top of existing MEADS overruns and fielding costs, is what pushed the Pentagon to the breaking point with MEADS. Hence the current proposal, which will spend the committed $804 million or so on MEADS development instead of termination costs, produce prototypes and limited integration, and look to incorporate anything promising into existing systems.

The odds that Italy or Germany would pick up the system are poor, given Germany’s ongoing disarmament and austerity program, and Italy’s slow-motion budget crisis. The FY 2013 date is significant for the USA, however, as it leaves the next Presidential administration the option of deciding to keep MEADS going. Hale briefing transcript | Pentagon’s MEADs Fact Sheet [PDF] | Bloomberg | DoD Buzz | Gannett’s Army Times | Reuters.

US backing out

Feb 14/11: US Budget. The Pentagon unveils the official FY 2012 budget request, which amounts to $570.5 million for MEADS components.

$406.6 million would be dedicated to MEADS development, down from $467.1 million requested in FY 2011, and $571.0 appropriated in FY 2010.

The FY 2012 request also includes $163.9 million in PAC-3 MSE missile work ($89M RDT&E, $75M procurement), up from FY 2011’s request for $62.5 million.

Jan 31/11: Radar. Lockheed Martin announces that the MEADS Multifunction Fire Control Radar (MFCR) subteam at LFK in Germany completed integration of the antenna array in 2010, clearing the way for assembly-level testing of the Transceiver Group. Coolant pressure testing was completed, and cooling distribution was demonstrated at the slip ring and antenna rotary joint. Final rotation tests at both 15 and 30 rpm were successfully completed.

The X-band MEADS MFCR has not yet begun full system tests at Pratica di Mare air force base in Italy. The program is now completing final build, integration and test activities, hopefully leading to flight tests involving all system elements at White Sands Missile Range in 2012. If, that is, the program survives.

Jan 4/11: Passed but frozen. The FY 2011 US defense “budget” is passed in a very odd way, but it has a provision in it that’s specific to MEADS. About 75%, or $350.2 million of the approved $467 million annual funding, is frozen until a firm decision is made to either continue or cancel the program. There were also requirements in the Senate’s S.3454 bill, Sec. 233 around decisions by Germany and Italy regarding funding and production, and a variety of certifications and cost estimates. But the final bill passed was H.R. 5136.

Through June 30/10, the USA has approved spending about $2 billion on the program. So far, MEADS program estimates have grown in cost by about $900 million (to $4.2 billion), and its overall schedule has been delayed by 18 months. Bloomberg.

Dec 13/10: PAC-3 MSE. Lockheed Martin in Grand Prairie, TX receives a $9.1 million cost-plus-fixed-fee contract to design obsolete materials out of the PAC-3 and MSE solid rocket motor. These sorts of moves can improve performance, but their most important function is to ensure ongoing availability of spares and new-build components.

Work will be performed in Grand Prairie, TX, with an estimated completion date of Nov 30/13. One bid was solicited and one bid was received. by the U.S. Army Aviation and Missile Command Contracting Center in Huntsville, AL (W31P4Q-07-G-0001).

Nov 9/10: PAC-3 MSE. Lockheed Martin Missiles and Fire Control in Dallas, TX receives a $7.3 million cost-plus-incentive fee contract for PAC-3 MSE contract overrun funding.

Work is to be performed in Dallas, TX (95.74%); Camden, AR (0.25%); and Ocala, FL (4.01%), with an estimated completion date of Feb 29/12. One bid was solicited with one bid received by the U.S. Army’s AMCOM Contracting Center at Redstone Arsenal, AL (DAAH01-03-C-0164).

Oct 25/10: MICS. Lockheed Martin announces delivery of the first 2 MEADS Message Routing Subsystem units, as essential elements of the MEADS Internal Communications Subsystem (MICS) hardware, which will provide IP-based secure tactical communications between the launcher, surveillance radar and multifunction fire control radar across a high-speed network.

The Message Routing Subsystem supports the networked exchange of command, control and status data between the major components and the Tactical Operations Center.

FY 2010

 

MEADS elements
(click to see whole)

Sept 30/10: PAC-3 MSE. Lockheed Martin Missiles and Fire Control in Dallas, TX receives an $11.6 million cost-plus-fixed-fee contract for the Patriot PAC-3 MSE missile program.

Work is to be performed in Dallas, TX (95.74%), Camden, AZ (0.25%), and Ocala, FL (4.01%), with an estimated completion date of Feb 29/12. One bid was solicited with one bid received by U.S. Army Contracting Command’s AMCOM Contracting Center at Redstone Arsenal, AL (DAAH01-03-C-0164).

Sept 22/10: O&S costs. Lockheed Martin touts the MEADS program’s estimate of its required life cycle costs, which has been submitted to the governments of the USA, Germany, and Italy as cash-strapped European governments and the US Missile Defense Agency decide whether to use their funds to put MEADS into production. The assumptions and data used in that estimate aren’t discussed in any depth, but they contend that:

“MEADS will especially reduce operation and support (O&S) costs. Ordinarily, over two-thirds of the total cost of ownership is spent in this area, but MEADS O&S costs are about half [DID: which would be a 37% reduction – unless the absolute total is 37% or more higher than previous systems]. Savings result from features of the MEADS design that include high reliability, automated fault detection, prognostics, two-level maintenance and a reduction in the number of system elements. Additionally, MEADS was shown to defend up to eight times the coverage area with far fewer system assets… [DID: vs. Hawk? Nike Hercules? Patriot? Doesn’t say.]

NAMEADSMA General Manager Gregory Kee said, “The combination of advanced 360-degree sensors, near-vertical launch capability and the improved PAC-3 MSE Missile gives MEADS a far greater defended area. MEADS active phased array, digital beamforming radars make full use of the extended range of the PAC-3 MSE Missile.”

Sept 21/10: PAC-3 MSE. Lockheed Martin in Dallas TX receives $6 million in contract overrun funding for the Missile Segment Enhancement program’s cost-plus-incentive-fee contract.

Work will be performed at Dallas, TX; Camden, AZ; and Ocala, FL, and is expected to be complete by Feb 29/12. One bid was solicited, with one received by the US Army Contracting Command at Redstone Arsenal, AL (DAAH01-03-C-0164; Serial #1971).

Aug 26/10: CDR. MEADS completes its final Critical Design Review, leaving the United States, Germany and Italy to make decisions about moving on to low-rate production in October 2010. The government-industry team had to demonstrate 1,100 elements of design criteria during 47 separate critical design reviews, and the week of Aug 23/10 featured the final summary critical design review.

The next step will involve the NATO MEADS Management Agency, who will conduct an October 2010 program review during which decisions are expected concerning production rates and sizes during the LRIP and production and sustainment phases. The question is whether MEADS will continue beyond the development phase, and in what form. The US Army no longer wants the system, Germany’s Bundeswehr is in the midst of savage budget cuts, and Italy is finding it difficult to meet its existing budgetary commitments.

Meanwhile, the program’s initial phase continues, and MEADS International is now producing test hardware and prototypes. Current plans call for Practica di Mare AFB, Italy to begin receiving the system’s first battle management and command and control system in late 2010, followed by launcher and fire control radar hardware in early 2011. Surveillance radar integration activities will take place in Cazenovia, NY, before all of the hardware is shipped to White Sands Missile Range, NM for 3 years of flight testing, beginning early in 2012. Space News | Aviation Week | defpro | Lockheed Martin.

Critical Design Review

July 2010: Battle manager. MEADS battle management element demonstrates interoperability with the NATO Air Command and Control System (ACCS) during the Joint Project Optic Windmill (JPOW) test, which used NATO’s Active Layer Theatre Ballistic Missile Defense (ALTBMD) Integration Test Bed. During Optic Windmill, MEADS systems shared simulation and military communications data, including track reports for different tactical ballistic missile threats. The test represents the 1st time that the MEADS program has been authorized to exchange data outside of its 3 partner nations.

MEADS is designed to work with a wide range of platforms and command and control structures, and NATO interoperability is especially important to Germany and Italy. NATO ACCS is its overarching tactical command and control element for theater missile defense. NATO’s ALTBMD program is tasked with designing a theater missile defense architecture that will include MEADS as a key component.

Lockheed Martin’s Sept 27/10 release says that MEADS system elements are continuing integration and testing at system integration laboratories in the U.S. and Europe, and are on track for flight tests at White Sands Missile Range, NM, starting in 2012.

March 10/10: Army antagonism. The meeting, involving senior Army officers and the US Missile Defense Agency, produces no resolution concerning the potential transfer of MEADS to the US MDA. Instead, senior officials from both organizations reportedly agreed that follow-up questions needed to be answered, and additional analysis was needed first. Defense News.

March 9/10: Army antagonism. The Washington Post reports that the US Army wants to cancel MEADS:

“After several failed attempts, the Army is trying again to cancel a $19 billion missile defense system that the United States is developing in partnership with Italy and Germany… the Army says MEADS has become too expensive, is taking too long to produce and is difficult to manage because any changes in the program require German and Italian approval. “The system will not meet U.S. requirements or address the current and emerging threat without extensive and costly modifications,” an internal Army staff memo concluded last month in recommending the cancellation of MEADS… Officials said a primary reason for sticking with the project is that it would be too expensive to stop. If the Defense Department were to cancel the system now, it would be required to pay $550 million to $1 billion in penalties… [and could] undercut the Pentagon’s relations with Germany and Italy, which need to replace their own aging missile defense systems… The Army is scheduled to decide this week whether it will continue to oversee the development of MEADS or hand over responsibility to the Pentagon’s Missile Defense Agency.”

Feb 1/10: US Budget. The Pentagon releases its FY 2011 budget request, and begin to break out MEADS-related spending from its Patriot programs, instead of aggregating them.

The FY 2011 request is for $467.1 million, down from FY 2010’s $566.2 million budget, but still above FY 2009’s $454.7 million.

Oct 6/09: Foreign crypto. The MEADS program has received approval to use a European cryptographic device to implement SELEX Sistemi Integrati’s Identification Friend or Foe (IFF) in its radars, via a waiver from the U.S. National Security Agency. This makes MEADS the first American system ever to incorporate a foreign cryptographic device.

SELEX’s IFF will be packaged into MEADS’ UHF Surveillance Radar, and its X-Band Multifunction Fire Control Radar (MFCR) used for missile targeting. Selection of the SELEX unit means that the MEADS IFF subsystem is available to begin testing this fall at Pratica di Mare AFB near Rome, Italy, ahead of schedule. Lockheed Martin describes SELEX’s products as:

“…more robust than current implementations of U.S. IFF systems…SELEX leads U.S. industry in IFF development because Europe has already adopted new standards for radar operation and civilian aircraft. The U.S. is moving to adopt these standards in the future.”

FY 2009

 

PAC-3 MSE drawing
(click to view full)

Sept 15/09: T/R acceptance. EADS Defence & Security announces that its transmit/receive (T/R) modules for MEADS’ Multifunction Fire Control Radar (MFCR) have passed all required acceptance tests “with margin,” paving the way for integration into the 1st of 3 planned prototypes. The firm says that it has produced more than 10,000 of these modules already, which are core elements of the MFCR’s AESA radar. During the Design and Development phase, Defence Electronics will produce thousands of additional T/R modules, including the associated control electronics, under a EUR 120 million sub-contract.

These EADS DS T/R modules are the only ones in Europe which are certified in accordance with the International Electrotechnical Commission (IEC) standard – as is the “Microwave Factory” clean room facility in Ulm, Germany. These modules and technologies are mature, and have already been used in other EADS SMTR family radars, including the TerraSAR space radar, the BUR vehicle-mounted ground and air surveillance radar, and the Eurofighter‘s developmental E-Captor radar. EADS release.

Aug 5/09: Component CDRs. MEADS International announces that they has successfully completed Critical Design Reviews (CDRs) for all major components, clearing the way for production of radars, launchers, tactical operation centers, and reloaders needed for the system.

Under its design and development contract, this clears the way for MEADS International to provide 6 Battle Management, Command, Control, Communications, Computers and Intelligence Tactical Operations Centers, 4 launchers, 1 reloader, 3 surveillance radars, 3 multifunction fire control radars, and 20 PAC-3 Missile Segment Enhancement missile rounds for system tests at White Sands Missile Range, NM.

The next stage is a set of CDRs for the system as a whole, instead of just its individual components. A total of 15 system-level CDR events will be completed in the year ahead, leading to final evaluations of MEADS’ survivability, logistics, safety, integration and test, life cycle cost, and performance. The final system-level CDR event is expected in August 2010, and initial flight tests are planned for 2012.

Feb 2/09: MEADS + IRIS-T. Lockheed Martin announces Germany’s request to add the IRIS-T SL (Surface Launched) as a secondary MEADS missile for German fire units. The request will involve software adaptation to integrate the missile and launcher Via a standardized plug-and-fight data interface, and incorporation of the second missile into existing MEADS simulations. This will be an early test of the system’s open architecture electronics. Incorporating the missiles themselves will not require any redesign of MEADS hardware.

The IRIS-T SL system is based on the concept of the short-range, infrared guided IRIS-T air-to-air missile, adding a larger solid-propellant rocket motor, a data link, and a nose cone for drag reduction. The combination of radar-guided PAC-3 MSE and infrared-guided IRI-T SL missiles would expand MEADS’ options by allowing for engagements even with the tracking radar shut down as a result of command decisions or damage. Competing launchers like Israel’s Spyder-MR (Derby radar-guided and enhanced Python-5 missiles) and France’s MICA-VL (MICA-IR and MICA-RF missiles) employ similar philosophies. Lockheed Martin.

Adding IRIS-T SL

FY 2008

 

BMC4I TOC
(click to view full)

March 28/08: Lockheed Martin Corp. in Grand Prairie, TX received a $6.7 million cost-plus fixed fee contract finalizing the change order for the CLIN 0002 PAC-3 missile segment enhancement, effort, and making changes to the PAC-3 MSE master test plan. See Jan 16/08 for more.

Work will be performed in Grand Prairie, TX and is expected to be complete by March 31/09. One bid was solicited on July 30/07 by the U.S. Army Aviation and Missile Command at Redstone Arsenal, AL (DAAH01-03-C-0164).

Feb 18/08: Nav. Northrop Grumman Corporation announces that MBDA Italia chose their navigation and localization system for NATO’s MEADS program within the design and development phase.

Feb 11/08: Lockheed Martin announces that the MEADS project has completed its System Preliminary Design Review (PDR), which tests whether the basic design of MEADS is ready to move forward into detailed design. Over the 6-month period leading to the PDR summary event on December 18, transatlantic review teams attended 27 multi-day design reviews to ensure that the needs of the three3 partner nations are being met.

The MEADS team will now focus on detailed design work for the system, with the Critical Design Review (CDR) scheduled for 2009, leading to initial MEADS flight tests in 2011. Lockheed Martin release.

Preliminary Design Review

Jan 16/08: PAC-3 MSE. Lockheed Martin announces that NATO’s MEADS Management Agency awarded them a $66 million contract to develop the Lockheed Martin PAC-3 Missile Segment Enhancement (MSE) Missile as the baseline interceptor for the tri-national program. The baseline PAC-3 Missile was selected as the primary missile for MEADS when the design and development program began in 2004, but PAC-3 MSE adds additional range and coverage by using larger folding control surfaces, and a more powerful rocket motor designed to boost range by up to 50%, to about 30 km/ 18 miles.

The MEADS Steering Committee, composed of 1 government representative from each of the 3 participating nations, recommended the change following submittal of a study by MEADS International, Inc. that assessed the principal technical, schedule, cost, contract and program implications of integrating the PAC-3 MSE Missile instead. MEADS International Technical Director Claudio Ponzi:

“Changing the baseline interceptor during our Preliminary Design Review keeps risk to a minimum and keeps us on track to provide the three nations with the 21st century air and missile defense system they have requested.”

PAC-3 MSE development

Nov 15/07: Security. For the third consecutive year, MEADS International receives Superior ratings in an annual audit by the U.S. Defense Security Service (DSS). DSS has responsibility for approximately 12,000 cleared contractor facilities, and fewer than 5% demonstrate the top-rated “Superior” performance for an industrial security program. It’s reserved for contractors that consistently and fully implement the requirements of the National Industrial Security Program Operating Manual in a documented fashion that provides a superior security posture, compared with other contractors of similar size and complexity.

In announcing the results, DSS team leader Rob Gerardi noted that although MI received a Superior rating in 2006, the inspection team found several improvements to the security program this year. Lockheed Martin release.

FY 2007 and earlier

 

Aug 14/07: TOC. MEADS International releases more details concerning its Tactical Operations Center (TOC). With a large US Army contract on the horizon for an IBCS system that would integrate all anti-aircraft defenses in a sector, MI President Jim Cravens adds that:

“We have invested years of architectural and conceptual work to meet these requirements via an open, modular set of software that gives MEADS great flexibility to accommodate additional requirements. This flexibility offers the U.S. Army an opportunity to leverage the MEADS Battle Manager functionality as a backbone for its IBCS (common TOC) initiative.”

Lockheed Martin joined Northrop Grumman’s IBCS bid team in April 2007, becoming the 3rd member alongside NGC & Boeing. Their team’s main competitor is Raytheon, who is partnered with General Dynamics as well as Davidson Technologies, IBM, and Teledyne Brown Engineering.

Aug 7/07: Lockheed Martin announces that MEADS recently completed its 2-day Start of System Preliminary Design Review (PDR), which allows the project to continue on to detailed design.

The Start of System PDR marks the end of 33 months of Design and Development effort. It summarized previous Major End Item-level PDRs, including allocated baseline documentation, and addressed a set of operational and performance analyses. The PDF kicks off a series of 29 reviews over the next 4 months, leading to a Summary System PDR in late October 2007. Initial flight tests are still scheduled for 2011.

June 19/07: Security Award. MEADS International announces that The US Defense Security Service (DSS) has announced that MEADS International is one of 30 companies to receive the James S. Cogswell Outstanding Industrial Security Achievement Award, the most prestigious honor DSS may bestow on a cleared facility. To be a candidate for the award, a facility must receive a minimum of two consecutive Superior industrial security review ratings and show sustained excellence and innovation in their overall security program, including a security program that goes well beyond basic National Industrial Security Program requirements.

This is MEADS International’s second James S. Cogswell award, and follows implementation of a transatlantic NATO classified network that enables MI’s 7 work locations to collaborate in designing the MEADS system. MEADS International release.

Jan 16/07: Lockheed Martin announces a $3 million contract from the Missile Defense Agency (MDA) to continue the Air-Launched Hit-to-Kill (ALHTK) initiative, which would enable fighter aircraft to carry and launch Patriot Advanced Capability-3 (PAC-3) Missiles to intercept hostile ballistic and cruise missiles.

Since a modified PAC-3 is slated to act as the MEADS system missile, and air-defense batteries can share information with fighters via channels like Link 16, the announcement has implications for future MEADS capabilities as well.

Feb 9/06: Management. MEADS International announces 2 changes within its management organization on the Medium Extended Air Defense System (MEADS) program, adding a finance director/ treasurer, and a planning manager.

Aug 4/05: Management. MEADS International announces the expansion of its Orlando technical management organization to lead development of the Medium Extended Air Defense System (MEADS) with a multinational set of appointments. In addition, 3 new positions have been added to the program management Team. See MEADS International release for more details.

June 17/05: MBDA buys LFK. MBDA buys a 100% stake in LFK, which used to be owned jointly by EADS and MBDA.

June 1/05: MEADS International Signs $3.4 Billion Design and Development Contract. The D&D contract extends the period of performance of a previous letter contract that was awarded to MI by the NATO MEADS Management Agency (NAMEADSMA) in September 2004. Lockheed Martin release.

Final SDD contract

April 20/05: Germany approves involvement in MEADS missile. This clears the way for the signing of the full development contract.

September 2004: NATO’s MEADS Management Agency (NAMEADSMA) awards MEADS International a letter contract valued in then-year terms at approximately $2.0 billion plus EUR 1.4 billion euros to design and develop the system, with an initial period of performance for which the overall maximum financial ceiling was approximately $54.5 million plus EUR 54.8 million.

Initial SDD contract

Additional Readings The Program

• US Office of the Secretary of Defense (Feb 11/11) – Medium Extended Air Defense System (MEADS) Fact Sheet [PDF]. Provides program background, and explains the decision to end funding in FY 2013.

• MEADS International Inc. See also MEADS Program Overview Presentation [PDF]

Background: MEADS Components

• Lockheed Martin – Medium Extended Air Defense System (MEADS).

• Lockheed Martin – PAC-3 Missile Segment Enhancement.

• Diehl BGT Defence – IRIS-T SL / IRIS-T SLS. Will serve as as the secondary missile in the German MEADS system.

• Army Technology – MEADS Medium Extended Air Defense System, Germany / Italy / USA.

• GlobalSecurity.org – Medium Extended Air Defense System (MEADS) Corps SAM.

Background: Related Systems

• US Missile Defense Agency – Terminal Phase Defense. Includes THAAD, Arrow II, Patriot PAC-3 & MEADS.

• Designation Systems – Lockheed-Martin Patriot PAC-3.

• DID FOCUS Article – Keeping Patriots in Shape. The Patriot Engineering Support contract already included provisions for MEADS-related MEI work.

DID FOCUS Article – THAAD: Reach Out and Touch Ballistic Missiles. A ground-based complement to MEADS that offers the next step up in range.

News & Views

• DID – Alone, If Necessary: The Shield of Poland.

• SLD (Oct 28 – Nov 5/10) – Regional Missile Defense: The Challenge of Crafting Integrated Missile Defense in NATO and Other Allied Regions. Read Part One | Part Two.

• Air Defense Artillery Magazine (July-September 2005) – It’s Time to Start Thinking MEADS [PDF]

• Aviation Daily & Defense Report (Oct 27/04) – Germany Expected To Approve New MEADS Phase In December. Actually, it happened in late April, 2005.

• BASIC Publications (May 15/01) – European Missile Defense: New Emphasis, New Roles.

SBX-1, Pearl Harbor
(click to view full)

As rogue state proliferation by the likes of North Korea made missile defense a growing priority for nations including the USA, Japan, and Israel, the USA began to look at the linchpin of any defense: powerful radars that could both track ballistic missiles, and guide interceptors. The USA has its BMEWS tracking system, but that would not serve. America’s Safeguard ABM system was dismantled long ago – though Russia still maintains its counterpart System A-135 network around Moscow. Something new would be needed.

Enter Raytheon’s new XBR radar, based on an SBX-1 platform that looks a lot like a mobile oil drilling rig. Basing the radar at sea offers numerous advantages. One is the obvious ability to move the radar as threats materialize, allowing much greater coverage with fewer radars. Another is the ability to protect allies, without having to invest in expensive systems whose regional capabilities and value to the USA could be put at risk by the decisions of a single foreign government. In exchange for this freedom from political interference, of course, the designers must contend with nature’s interference in the stormy Pacific.

Boeing SBX system is linked to its land-based GMD (Ground-based Mid-course Defense) missile system but can also operate with other naval and land elements.

The XBR Radar and SBX Platform

SBX concept
(click to view full)

Initially, the SDX will provide the Ground-based Midcourse Defense (GMD) element of the Ballistic Missile Defense System with an advanced training and decoy discrimination capability that will help interceptor missiles located in Alaska and California provide a defense against a limited long-range missile attack.

Information from SBX would go to the missile system nerve center in Colorado Springs, Colorado, which could then deploy defensive missiles from sites in Alaska and California. The radar’s position in the northern Pacific would allow it to keep an eye on North Korea, which is viewed as the greatest missile threat to the United States at present. It had been homeported midway along the Aleutian Islands chain in Adak, Alaska, but SBX-1 is capable of moving throughout the Pacific Ocean to support both missile defense advanced testing and defensive operations.

Tests of GMD intercept missiles thus far have been hit-or-miss, with close to half of the interceptors either not getting off the ground or missing the target. Naval launches of Raytheon’s SM-3 missile have had far more success, however, and the SBX has been used in a number of these launches as a collaborating element. Meanwhile, system development of the land-based GMD system continues.

After the radar was removed from operational status in 2012 as a money-saving move, it was located in Hawaii. By April 2013, however, North Korean threats pushed the US Navy to activate SBX and sail it into the Pacific once more.

Boeing Co. is GMD’s prime contractor, including the GMD missiles and overall integration of SBX. Raytheon is the primary subcontractor, with responsibility for the XBR radar. Alpha Marine Services’ M/V Dove is chartered as the platform’s supply vessel, and Interocean American Shipping Corp. holds the crewing charter for the underlying SBX-1 vessel.

The XBR Radar

Catching foreign speeders
(click to view full)

Raytheon’s giant XBR radar is a distant relative of the X-band radars used by police to detect speeding drivers, but designed to detect and illuminate incoming missiles instead. It floats on a system resembling an oil drilling platform, and will usually provide long-range mid-course guidance for ballistic missile defense systems. It can also provide earlier guidance if positioned correctly. The Sea-Based X-Band radar (SBX) that uses it was originally planned as a land-based system, but a sea-based system became possible when the George W. Bush administration withdrew from the 1972 Anti-Ballistic Missile Treaty.

The XBR radar has been fitted to a huge mobile oil platform built by a Russian firm. It would normally steam out to offshore waters and be used as a base to drill oil and gas wells. Instead, SBX will steam at a top speed of about 7 mph and add a mobile element to the USA’s missile defense network.

The $815 million, mechanically-slewed, X-band phased array assembly is 280 feet (85 meters) tall, and weighs 2,400 tons. The radome alone weighs 18,000 pounds, stands over 103 feet high, and is 120 feet in diameter. Made entirely of a high-tech synthetic fabric, the radome is supported by air pressure alone, and is designed to withstand 130+ mph winds and a “100-year storm” at sea. This makes it far more durable than any air-supported radome of remotely comparable size, and its design and fabrication required development of several new processes, materials, and technologies.

New technologies have been developed within the radar as well. XBR leverages lessons learned on earlier radar programs, including the Ground-Based Radar – Prototype (GBR-P), located at Kwajalein in the Republic of the Marshall Islands, and the land-based AN/TPY-2 Terminal High Altitude Area Defense (THAAD) radar. Raytheon continued to work on design and manufacturing enhancements, including 3 iterations of cost and reliability improvements to Raytheon’s Gallium Arsenide Transmit/Receive (GaN T/R) module, which lies at the heart of its X-Band radar family. That’s good, because XBR uses over 45,000 T/R modules, and has a Physical Aperture of 384 m2 and Active Aperture of 248 m2.

XBR provides 2-90 degree elevation coverage (not exactly vertical, can be tipped upward), and about 270 degrees of azimuth coverage (beam width profile). It scan a horizon of about 2,500 miles (4,000 km) at a sensitivity so great that it could detect the movement of a baseball at the opposite end of the United States. X-band radars also have much tighter discrimination than UHF radars like Alaska’s Cobra Dane, which means they’re faster and better at telling separating incoming warheads apart from debris and decoys.

Contracts & Events

Unless otherwise noted, the US Missile Defense Agency (US MDA) in Huntsville, AL manages these contracts.

FY 2012 – 2018

Budget cuts force SBX out of operation; North Korea forces it back into operation; Crewing charter.

SBX departs
(click to view full)

August 17/18: Sea-based BMD The Navy is contracting TOTE Services to support SBX-1. The company is being awarded with a firm-fixed-price contract valued at $11.1 million. The company will be responsible for operating and maintaining the Sea-Based X-Band Radar vessel. The X-band radar, also known as the SBX, was originally planned as a land-based system but a sea-based system became possible when the Bush administration withdrew from the 1972 Anti-Ballistic Missile Treaty. It constitutes a mid-course fire control radar based on a seagoing semi-submersible vessel. The $815 million, mechanically-slewed, X-band phased array assembly is 280 feet tall, and weighs 2,400 tons. The radome alone weighs 18,000 pounds, stands over 103 feet high, and is 120 feet in diameter. Made entirely of a high-tech synthetic fabric, the radome is supported by air pressure alone, and is designed to withstand 130+ mph winds and a “100-year storm” at sea. The radar performs cued search, precision tracking, object discrimination and missile kill assessment. The in-flight interceptor communication system data terminal transfers commands from the GMD fire control system to the interceptor missile during its engagement with the target missile. This contract is scheduled for completion by September 2019, but does include several options which could extend the contract until end of March, 2024. The total cumulative value of this contract would rise to $65.3 million, if all options are exercised.

April 26/13: What’s My Role? The GAO looks at the Missile Defense Agency’s full array of programs in report #GAO-13-342, “Missile Defense: Opportunity To Refocus On Strengthening Acquisition Management.” With respect to SBX, it has this to say:

“MDA faces continuing portfolio challenges…. For example, after approximately $2 billion had been spent in several years of development, the SBX sea-based radar was downgraded from operational status to a limited test status because of funding limitations…. Limited test support status means SBX will support BMDS flight and ground tests as appropriate, but can be recalled to active, operational status when warnings indicate a need…. By transitioning SBX to a limited test support status, MDA officials expect to save almost $670 million in operation and maintenance costs for fiscal years 2013 through 2018.

Because SBX is primarily used to support GMD’s defense of the United States, removing SBX from operational status also changes how the BMDS operates…. [Northern] command has developed alternatives for conducting engagements without the SBX. However… there is a difference in how the BMDS operates without SBX, the details of which are classified.”

Those plans must include the huge Cobra Dane PAVE PAWS radar in Alaska – but its sustainment funds only exist to 2015, its UHF frequency isn’t good for target discrimination, and it will need another upgrade soon. Replacing Cobra Dane would cost an estimated $1 billion, though the NRC’s suggestion of a “GBX” stacked TPY-2 radar could bring that cost down considerably.

April 1/13: Off the bench. The USA deploys SBX, sailing it from Pearl Harbor and toward North Korea in the wake of serous threats made against the USA as well as South Korea. Obviously, the Navy isn’t talking about exactly where it’s headed, but there are many safe places in the Pacific that offer a better vantage point for North Korea’s expected “test” launches. Chosun Ilbo | Hankyoreh | Hawaii News Now | KITV Hawaii | conservative Heritage Foundation.

Dec 13/11: Support. Boeing in Huntsville, AL receives a $15.1 million sole-source cost-plus-fixed-fee contract modification, exercising an option for continued SBX operation and sustainment services from Jan 1/12 through June 30/12.

Work will be performed in Huntsville, AL. FY 2012 research, development, test, and evaluation funds will be used (HQ0147-09-C-0007).

Nov 3/11: Crewing. Interocean American Shipping Corp. in Moorestown, NJ receives a $28.2 million firm-fixed-price contract to crew and maintain the Sea-Based X-Band Radar platform, SBX-1. Contract funds will expire at the end of the current fiscal year, on Sept 30/12, but 4 more 1-year option periods could turn it into a 5-year, $165.2 million deal.

This contract was competitively procured via solicitations posted to Military Sealift Command, Navy Electronic Commerce Online, and FBO.gov websites, with 5 offers received out of 100 firms with access. US Military Sealift Command in Washington, DC manages the contract (N00033-12-C-2500).

Crewing charter

Nov 1/11: Support. The US Missile Defense Agency (MDA) awards Raytheon IDS of Woburn, MA a maximum $307.6 million indefinite-delivery/ indefinite-quantity (IDIQ) contract. Under this new contract, Raytheon will maintain software required to operate “the X-band family of radars,” and perform and Ballistic Missile Defense System test planning, execution and analysis.

Discussions with Raytheon personnel confirmed that the funding applies to SBX’s XBR radar, as well as Raytheon’s AN/TPY-2 radars (THAAD, European missile defense, deployed in Israel & Japan), and a “Ground Based Radar Prototype” that they’re working on as a technology demonstrator.

Work will be performed in Woburn, MA from Nov 1/11 through Oct 31/13, and the MDA’s FY 2012 research, development, test and evaluation funds will be used to fund initial orders. The MDA at Redstone Arsenal, AL manages the contract (HQ0147-12-D-0005).

Oct 19/11: To Hawaii. The US MDA announces that SBX is about the head into Pearl Habror, HI for scheduled maintenance and crew training operations.

FY 2010 – 2011

Test failure: try to turn it all on next time; Supply vessel chartered.

Renewed Vigor
(click to view full)

Sept 19/11: Support vessel. Edison Chouest subsidiary Alpha Marine Services, LLC in Galliano, LA wins a $25.3 million firm-fixed-price contract for the time charter of M/V Dove, a US-flagged, anchor-handling, towing supply vessel that will be used to support SBX-1. M/V Dove will transfer fuel, supplies, and offshore workers to and from SBX-1, and will function as the platform’s oil spill response vessel. Alpha Marine Services will operate and maintain M/V Dove for the duration of the charter. This contract includes 4 more 1-year option periods, which could bring the total contract to $147 million.

Work will be provided in the Pacific Ocean, and is expected to be complete by September 2012. Contract funds are subject to availability in FY 2012, and will expire on either Sept 30/12 or Sept 30/13; subsequent options could extend that. This contract was competitively procured via a solicitation posted to the Military Sealift Command, Navy Electronic Commerce Online, and FBO.gov websites with 4 offers received. US Military Sealift Command in Washington, DC manages the contract (N00033-11-C-2006).

Support vessel charter

Aug 20/11: Maintenance. SBX leaves from Vigor Shipyards (formerly Todd Shipyards) in Seattle, WA, where the sea platform has been undergoing scheduled maintenance and planned upgrades over the past 3 months. A Naval Vessel Protection Zone will be applied to SBX as it departs, and will be monitored by the US Coast Guard. US MDA.

April 19/11: Maintenance. A sole-source, not-to-exceed $27.2 million cost-plus-fixed-fee (CPFF) contract modification. The firm will provide support for SBX’s shipyard maintenance at Todd Pacific Shipyard in Seattle, WA, from March 2011 through September 2011.

$10.4 million in FY 2011 Research, Development, Test and Evaluation funds will be used to incrementally fund this effort (HQ0147-09-C-0007, P00028).

Oct 7/10: Maintenance. The Missile Defense Agency is planning to have SBX undergo modifications and maintenance at the Todd Shipyard in Seattle, WA. Work is expected to start in March 2011, cost about $9.4 million, and take about 90 days.

Work on the vessel’s thrusters and other modifications must begin in March, 2011, in order to maintain its Certificate of Inspection issued by the American Bureau of Shipping. Maintaining SBX requires a port with water depth of at least 50 feet, and there are only 3 facilities on the US West Coast with deep enough facilities: Todd, Naval Station Everett, WA; and Naval Air Station North Island, CA. US MDA.

Sept 30/10: Development. Boeing in Huntsville, AL, receives a $27.9 million sole-source cost-plus-award-fee modification to continue Sea-based X-band Radar development, test and evaluation efforts.

Work will be performed in Huntsville, AL from October 2010 through July 2011. This procurement will be funded with both FY 2010 and FY 2011 Missile Defense Agency research, development, test and evaluation funds (HQ0147-09-C-0008).

April 6/10: Why? Aviation Week is able to add some details regarding the January 2010 test failure:

“The first problem, known in the rocket sector as “chuffing,” occurred as the target boosted from the Kwajalein Atoll… refers to the sound that the motor makes, but it is also used to describe changes in the burn rate or pressure of burning in the solid-rocket fuel… [it’s] common in rocket motors, particularly older boosters. LV-2 used Trident C4 boosters, some of which are 25-35 years in age.

…While the chuffing did not affect target performance, a problem arose when… Algorithms designed to help SBX “filter out” chuffing were not engaged during the test [which became] more complex than it should have been. In a real engagement, this official says, the algorithms would be engaged… The second problem contributing to the test failure involved the functioning of the Exoatmospheric Kill Vehicle (EKV) itself, according to the officials. The EKV apparently experienced a mechanical failure in a thruster. This was described by one of the officials as a quality control issue brought on by a faulty connector.”

Jan 31/10: Testing. The USA MDA announces that, following a number of successful missile interception tests involving SBX in a supporting role, the latest test experienced a glitch:

“A target missile was successfully launched at approximately 3:40 p.m. PST from the U.S. Army’s Reagan Test Site at Kwajalein Atoll in the Republic of the Marshall Islands. Approximately six minutes later, a Ground-Based Interceptor was successfully launched from Vandenberg Air Force Base, Calif. Both the target missile and Ground-Based Interceptor performed nominally after launch. However, the Sea-Based X-band radar did not perform as expected.”

See also: WIRED Danger Room.

Test failure

FY 2007 – 2009

SBX deployed, supported, begin participating in tests.

X-Band install

March 23/09: Sub-contractors. Raytheon announces a $27 million contract from Boeing to support the Ground-based Mid-course Defense system’s 6-month bridge effort. Work will include continued evolution, maturation, test, and verification of the Raytheon-built X-Band Radar aboard the Boeing-developed SBX, plus work on the Upgraded Early Warning Radars at Beale Air Force Base, CA, and at Fylingdales, England; and the Cobra Dane Upgrade Radar at Shemya, AK.

Dec 5/08: Testing. The USA’s Ground-based Midcourse Defense (GMD) system successfully intercepts a target warhead in a live-fire test that includes SBX.

The long-range ballistic missile target lifted off from the Kodiak Launch Complex in Alaska. In response, a GMD interceptor missile was launched from Vandenberg Air Force Base, CA, and received target data updates from the GMD fire control system, which collected and combined data from 4 different sensors: naval AEGIS Long Range Surveillance and Track system; the AN/TPY-2 land-based; the Upgraded Early Warning Radar at Beale Air Force Base, CA; and SBX. After flying into space, the interceptor released its exoatmospheric kill vehicle, which tracked, intercepted and destroyed the target warhead. Norm Tew, Boeing’s chief engineer for GMD:

“This test was an important milestone for the Sea-Based X-Band Radar… This was the first intercept test in which data from SBX was combined with data from the other sensors to provide tracking data and guidance aimpoint updates to [a live] interceptor.”

See: Boeing.

July 18/08: Testing. The U.S. Missile Defense Agency tests the land-based Ground-based Midcourse Defense (GMD) system of sensors, including SBX. While previous tests typically involved a single target-tracking sensor, this test used 4: a ship-mounted AEGIS Long Range Surveillance and Track system in the Pacific; an AN/TPY-2 radar in Juneau, AK; the Upgraded Early Warning Radar at Beale Air Force Base, CA, and the Sea-Based X-Band Radar (SBX) in the Pacific.

During the test, the sensors detected, tracked and assessed a long-range ballistic missile target launched from the Kodiak Launch Complex in Alaska. The sensors provided target information via ground and satellite links to GMD’s dual-node, distributed fire control system, located at Fort Greely, AK, and NORAD HQ in Colorado Springs, CO. Boeing.

March 17/08: Support. Raytheon announces 2 two task orders worth $28.3 million, as part of an indefinite-delivery/ indefinite-quantity Consolidated Contractor Logistics Services program to operate and sustain the US MDA’s X-Band radars (AN/TPY-2 used in the FBR and THAAD, GBR-P radar, and XBR/SBX). The first task order, valued at $1.2 million, provides management services for the operation and sustainment of the Raytheon-developed X-Band radar (XBR) aboard the Sea-Based X-Band radar (SBX) vessel and subsequent task orders. The second task order, valued at $27.1 million, covers the XBR/SBX’s day-to-day management, direction and control, and operations.

Raytheon adds that this contract award signifies a long-term partnership between Raytheon and MDA to consolidate operations and sustainment, designed to improve operational availability and reduce the total cost of ownership by identifying and leveraging efficiencies and improvements throughout the missile defense mission. This contract is structured to include a 5-year base period worth $756 million, plus 5 one-year options, bringing the total potential value to $1.9 billion over 10 years.

Work will be performed at Raytheon Integrated Defense Systems Missile Defense Center in Woburn, MA; Integrated Air Defense Center in Andover, MA; and by Raytheon Technical Services Company personnel at sites designated by the MDA.

Sept 20/07: Infrastructure. Boeing announces that the Sea-Based X-Band Radar (SBX) mooring system has been installed at SBX’s homeport near the Aleutian island of Adak, Alaska. Boeing sub-contractor Manson Construction used tugs, barges and cranes to place the mooring system’s 8 anchors on the bottom of Kuluk Bay. Heavy machinery aboard a barge then dragged the 75-metric-ton anchors, embedding them into the sea bed. The construction team completed the installation 3 weeks ahead of schedule.

Boeing’s partners in this effort included partners Manson Construction Co., Golder Co., Glosten Associates, the US Missile Defense Agency; and the American Bureau of Shipping, which had to ensure that the work met all mooring installation standards.

March 21/07: Testing. The US MDA completes a Ground-based Midcourse Defense (GMD) system test using the SBX radar, which detected, tracked and assessing a long-range ballistic missile target launched from Vandenberg Air Force Base, CA.

This was primarily a test of the system’s sensors and handoffs. As part of the GMD system, SBX provided that target information via satellite to GMD’s Colorado-based fire control system, which used the data to simulate a target shootdown with a simulated ground-based interceptor. Boeing.

Jan 4/07: Support. Raytheon Company has announced a $32.7 million subcontract to provide sustainment support for the X-Band Radar (XBR) portion of the Sea-Based X-Band Radar (SBX). The award was made by Boeing Integrated Defense Systems, as SBX is considered to be part of the Ground Based Midcourse Defense (GMD) element of the Ballistic Missile Defense System (BMDS), and Boeing is the prime contractor for that segment.

Raytheon Integrated Defense Systems (IDS) will provide trained personnel for on-platform sustainment and operation of the XBR, along with radar maintenance and development of spares. The contract will run through 2007, and work will be performed at the company’s Missile Defense Center in Woburn, MA; the Integrated Air Defense Center in Andover, MA; and Raytheon Technical Services Company on site at the SBX platform.

FY 2003 – 2006

From initial design to development; Done, but not ready for prime time.

Building SBX-1
(click to view full)

Aug 28/06: Stuck in Hawaii. SBX was supposed to be in Adak by now, but it’s still in Hawaii. The non-governmental Project On Government Oversight looks at the issues and glitches that are keeping it in port, via a link to a Chicago Tribune article and a leaked “For Official Use Only” June 2/06 document entitled “SBX-1 Operational Suitability and Viability Assessment” [PDF].

Most of the issues are typical post-shakedown items re: adequate training, drills & procedures mature enough, certifications required, recreation facilities, etc. Other issues like the crane’s ability to handle at-sea tasks, electrical/propulsion limitations, etc. are more serious.

Stuck in Hawaii

June 8/05: Support. The Raytheon Co. in Waltham, MA receives an indefinite delivery/ indefinite quantity contract to provide logistics support services to operate and maintain up to 4 forward-based X-Band transportable radars to support the Ballistic Missile Defense System. The maximum potential value of the contract is $260.9 million. Most work will take place at Raytheon Integrated Defense Systems in Woburn, MA from May 26/05 through May 25/10. The Missile Defense Agency issued the contract (HQ0006-05-C-0016).

At this point, the platform is expected to arrive in Adak, Alaska on schedule by late December 2005, and may get a full test when it nears Hawaii and a nearby missile range on its voyage north. Integration, testing and certification will evaluation will continue throughout its voyage. Meanwhile, the final touches are being put on the sea-based X-band radar system, which is expected to ship out on a 20,000-mile (32,000-km) trip from Ingleside/Corpus Christi, TX to Adak, AK in the Aleutian Islands.

April 5/05: Raytheon announces that it BMDS X-Band Radar has been lifted aboard the SBX-1 platform.

Jan 27/03: The Boeing Co. in Anaheim, CA received a $747.5 million cost-plus-award-fee modification to contract HQ0006-01-C-0001, for completion of the development of Sea-Based Test X-Band Radar (SBX) capability. Boeing will continue to develop a Test X-Band Radar (XBR) capability in support of the Ground-Based Midcourse Defense Program as a multi-phased acquisition, and this modification is described as:

“…necessary to ensure that a Test XBR is ready to be integrated into the Ballistic Missile Defense System Test Bed in the fourth quarter of fiscal year 2005. Raytheon Electronic Systems, a major subcontractor, in Bedford, Mass., will primarily perform the effort.”

Phase one of the SBX effort was awarded during the fourth quarter of fiscal year 2002, and an effort was announced in November 2002 for acquisition of radar long-lead items and associated labor costs. The Missile Defense Agency issued the contract (HQ0006-01-C-0001).

Main SBX development contract

Nov 21/02: Long-lead. The Boeing Co. in Anaheim, CA received a $30 million cost-plus-award-fee contract modification for acquisition of long-lead items associated with the Test X-Band Radar (XBR) capability in support of the Ground-Based Midcourse Defense Program, as well as associated labor costs. Subject to completion of environmental analysis, this modification is necessary to ensure that a Test XBR is ready to be integrated into the Ballistic Missile Defense System Test Bed in the 4th quarter of FY 2005. Raytheon Electronic Systems, a major subcontractor, in Bedford, MA, will primarily perform the effort.

None of these funds will be used to acquire the sea-based platform, in accordance with direction contained in the Joint Explanatory Statement accompanying the conference report for H.R. 5010 (P.L. 107-248), the FY 2003 Department of Defense Appropriations Act (HQ0006-01-C-0001).

Aug 1/02: Initial Design. The Boeing Co. in Anaheim, CA received a cost-plus-award fee contract modification for development of a Sea-Based Test X-band Radar capability in support of the Ground-Based Midcourse Defense Program.

This effort will be accomplished in a phased approach. At this time, only Phase 1 is being executed, for the reservation of the sea-based platform and preliminary design effort in the amount of $31 million. The principal place of performance will be Bedford, MA (HQ0006-01-C-0001).

Preliminary design

Additional Readings and Sources Background: SBX

• US MDA – Sea-Based X-Band Radar [PDF].

• Claremont Institute, MissileThreat.com – Sea-Based X-Band Radar (SBX).

• GlobalSecurity.org – Sea-Based X-Band radar.

• Raytheon – Sea-Based X-Band Radar for Missile Defense [PDF].

Background: Related Systems

• HowStuffworks.com – How Missile Defense Systems Will Work.

• Boeing – Ground-based Midcourse Defense (GMD) System.

• DID – CEC: Cooperative Engagement for Fleet Defense.

• Foxtrot Alpha – These Are The Wild Radar Ships That Make Missile Defense Possible. SBX is included, along with the Cobra King system, SS Pacific Tracker, and several others. June 24/14 article.

News & Views

• US National Research Council (September 2012) – Making Sense of Ballistic Missile Defense: An Assessment of Concepts and Systems for U.S. Boost-Phase Missile Defense in Comparison to Other Alternatives It goes far beyond that, with well-researched recommendations across the entire BMD array.

• MostlyMissileDefense (Aug 28/12) – Ballistic Missile Defense: Why the Current GMD System’s Radars Can’t Discriminate. And why X-Band is better.

• Report to the US Missile Defense Agency (June 2/06) – SBX-1 Operational Suitability and Viability Assessment [PDF]. Submitted by L-3 Communications subsidiary SY Coleman.

• Reuters (June 7/05) – Missile defense radar nearing completion in Texas.

• SpaceWar.com (May 23/05) – Radome Successfully Installed on Sea-Based X-Band Radar.

Americas

The US pace and Missile Systems Center is ordering new missile defense satellites. Lockheed Martin will manufacture the three Next Generation Overhead Persistent Infrared Geosynchronous Earth Orbit Space Vehicles at a cost of $2.9 billion. The satellites will be a follow on to the US Space Based Infrared System (SBIRS) program. The SBIRS architecture includes a resilient mix of satellites in geosynchronous earth orbit (GEO), payloads in highly elliptical orbit (HEO), as well as ground-based hardware and software. The integrated system supports multiple missions simultaneously, while providing robust performance with global, persistent coverage. The Next-Gen OPIR will succeed the current SBIRS by providing improved missile warning capabilities that are more survivable against emerging threats. This order supplements a similar contract to be awarded to Lockheed Martin, that sees for the production of two polar space vehicles. The contract encompasses a variety of tasks ranging from requirements analysis to a system critical design review. Work will be performed at Lockheed’s facility in Sunnyvale, California, and is expected to be completed by April 30th, 2021.

The Air Force is boosting its lethality with help from researchers at George Mason University. The University is receiving a cost contract for hardware and software valued at $60.4 million. The objective of this contract is to use existing infrastructure and proven technologies as means to enhance the capabilities of the Mobile Unmanned/Manned Distributed Lethality Airborne Network (MUDLAN) architecture. Under the contract, airborne high-bandwidth, multi-beam common datalink, autonomous connectivity will be demonstrated between tactical data-links and swarming unmanned aircraft systems and small unmanned aircraft systems. First concrete concepts of distributed lethality were introduced in January 2015 as a response to the development of very capable anti-access area-denial (A2/AD) weapons and sensors specifically designed to deny access to a contested area. The plan is to fully interlink submarines, ships, UAVs and fighter jets so that they can track, identify and engage enemy forces simultaneously. Work will be performed in Fairfax, Virginia, and is expected to be completed by August, 2022.

The Air Force One’s little brother is set to receive an interior makeover. The awarded $16 million contract enables Boeing to make all necessary changes to the C-32A so that its interior commensurates with the President’s VC-25A, better known as Air Force One. Changes include new interior elements, cleaning and painting efforts and replacing the current double-seat configuration with a triple-seat configuration. The C-32 is a specially configured version of the Boeing 757-200 commercial intercontinental airliner. The primary customers are the vice president, using the distinctive call sign “Air Force Two,” the first lady, and members of the Cabinet and Congress. Work will be performed at Boeing’s facility in Oklahoma City and is scheduled for completion by August 2019.

Middle East & Africa

Israel will send its ‘Sons of Sa’ar’ to protect its Mediterranean gas fields and its exclusive economic zone. The Israeli Navy is set to receive four next-generation Sa’ar 6 corvettes between 2019 and 2024. The 300-feet-long warships, which are currently being built in Kiel, Germany, will be packed to the gills with highly sensitive detection equipment — to monitor both the surrounding sea and airspace — as well as offensive weapons and defensive missile interceptors. The ships will be equipped with the ‘Naval Dome’, essentially a navalized version of the Iron Dome, with the Barak-8 missile at its core. The Barak-8, and aims to deliver up to 42 mile of range, thanks to a dual-pulse solid rocket motor whose second “pulse” fires as the missile approaches its target. This ensures that the missile isn’t just coasting in the final stages, giving it more than one chance at a fast, maneuvering target. The missile’s most important feature may be its active seeker. Instead of forcing its ship or land-based radar to “paint”/illuminate its target at all times, the Barak 8 can be left alone once it is close to its target. This is an excellent approach for dealing with saturation attacks using older ship radars, which can track many targets but illuminate just a few. The Barak-8 was developed by IAI in collaboration with Israel’s DDR&D, India’s DRDO (Defense Research and Development Organization), the navies of both countries, Rafael Advanced Defense Systems Ltd., IAI’s ELTA Group and local industries in India.

Europe

The Spanish Ministry of Defense is looking for UAV systems to be deployed overseas. The military wants to procure a UAS that is light weight (20kg class) and must be suitable for protect troops that are posted on overseas training missions where local protection and security levels are minimal. The running bidding contest states the the country wants to purchase two systems, each consisting of three UAVs and their payload at a cost of $4.9 million. The contract also includes two ground stations and required launching and recovering systems. Currently there are several systems on the market that would fulfil Spain’s requirement. Considering the fact that Spain likes to support its domestic industry one likely contender could be the Fulmar X. Others include Insitu’s ScanEagle and Aerovironment’s Puma AE.

Jane’s reports that the UK is buying counter-unmanned aircraft system developed by Israeli defense contractor Rafael. According to Rafael, Drone Dome is an innovative end-to-end defence system designed to provide effective airspace defence against hostile drones, including micro and nano drones used by terrorist groups to gather intelligence and carry out aerial attacks. The C-UAS provides 360° circular coverage and is designed to detect, track, and neutralize drones classified as threats flying in No-Fly zones. The system integrates subsystems from different Israeli specialist manufacturers, including RADA that provides the RPS-42 Radar and communications intercept unit provide early warning and target detection, coupled with Controp’s MEOS EO/IR observation used for target recognition. The electronic attack segment is represented by C-Guard RD provided by Netline. RAFAEL’s Command and control system integrates these subsystems to enable effective and simple operation by a single user. The Drone Dome is designed to operate autonomously, or from command and control centers. No details pertaining to delivery timelines or contract values were disclosed.

Asia-Pacific

Russia is launching a modernization program for its ageing fleet of Tu-95MS long-range strategic bombers. Despite being a Soviet-era aircraft the Tu-95MS conducted a number of bombing sorties in Syria where it attacked a total of 66 targets with cruise missiles. Between 1979 and 1993 several dozen Tu-95MSs were produced. The ‘Bear’ is powered by four turboprop engines and can be equipped with either 6 or 16 Kh-55 missiles and carry a further eight Kh-101 air-launched cruise missiles or 14 Kh-65 anti-ship missiles. Self-defence capabilities include two 23mm automatic cannons and electronic jamming equipment. The modernization will include an upgraded NK-12MPM engine, new electronics, a new navigation system and enhanced weapon systems. Work will be performed at Tupolev’s Taganrog Aviation Plant, with the first overhauled Tu-95MSM scheduled to be ready for departure by the end of 2019. Russia plans to keep the planes in service until 2040.

The government of the Philippines is receiving a Special Airborne Mission Installation and Response (SABIR) system as part of a US military assistance package. The system has a price-tag of $15 million and will enhance the Philippine military’s maritime domain awareness, airborne command and control, counterterrorism, and humanitarian assistance and disaster relief (HADR) capabilities. The system will be installed on C-130 aircraft and will transform the airframe into a sophisticated C4ISR platform which retains it basic cargo aircraft capacity. SABIR is a system of individual “bolt-on” modular components that can be configured in a number of ways to support various missions, aircraft configurations, and other customer-specific requirements. This SABIR system will be operated by the PAF’s 300 Air Intelligence and Security Wing (300 AISW) out of Benito Ebuen Air Base, Mactan.

Today’s Video

Watch: Osprey performs take-off and landing on aircraft-carrier.

SBIRS-High
(click to view full)

The Space Based Infrared System (SBIRS)-High satellite program is a key component of the USA’s future missile alert system, designed to give maximum warning and monitoring of ballistic missile launches anywhere in the world. The new satellites will replace the existing Defense Support Program (DSP) fleet. Their infrared sensors have 3x the sensitivity of DSP and 2x the revisit rate, while providing better persistent coverage.

Unfortunately, the program has been beset by massive cost overruns on the order of 400%, technical challenges that continue to present problems, and uncertainties about performance. Despite these problems, the U.S. Air Force is proceeding with the program, and has terminated potential alternatives and supplements. However, as part of a January 2015 effort to institute cost reforms, the Air Force will weaken requirements for the program, and at least three other major procurement programs.

SBIRS – High: Current State

Caption

The SBIRS team is led by the Infrared Space Systems Directorate at the U.S. Air Force Space and Missile Systems Center, Los Angeles Air Force Base, CA. Lockheed Martin Space Systems in Sunnyvale, CA is the SBIRS prime contractor. Northrop Grumman Electronic Systems in Azusa, CA as the payload subcontractor, and Lockheed Martin Information Systems & Global Services in Boulder, CO is the ground system subcontractor.

SBIRS-High GEO are satellites, while SBIRS-High HEO (High Elliptical Orbit) are payloads hosted on spacecraft with classified launch dates. At present, 2 HEO are in service, and a 3rd HEO payload is prepping for launch. The first SBIRS High HEO payload was declared operational in November 2008.

The first SBIRS-High GEO satellite launch was pushed back many times, thanks to significant program delays that moved the initial launch back from 2002. SBIRS GEO-1 wasn’t delivered to Cape Canaveral until March 2011, and the launch actually took place in May 2011.

Increment 1 of the program used the SBIRS Control Segment and User Segment, operating with DSP satellites, to handle current military capability. Initial Operational Capability was attained Dec 18/01, consolidating the operations of the “DSP” and “Attack” and “Launch Early Reporting to Theater” missions.

It was eventually joined by SBIRS payloads in space, currently referred to as “SBIRS Effectivity 5,” which has been deemed both operationally effective (performance) and operationally suitable (maintained and supported). As of March 2014, SBIRS HEO-1 and HEO-2 are in use, and so are SBIRS GEO-1 and GEO-2.

The program’s final state is Increment 2, which is covered below.

SBIRS: Budgets & Next Steps

About 12 years after the 1st SBIRS satellite was supposed to launch, the Pentagon still has a lot of work to do en route to the final Increment 2. That state will include 2 hosted SBIRS HEO payloads, and 4 satellites in geosynchronous orbit. Increment 2 also involves new ground system software and hardware for consolidated data processing across DSP and SBIRS, and improved SBIRS performance.

The first step is fixing GEO-1. Other software problems took precedence, so GEO-1 launched without event recovery software intended to re-establish ground control in case of a failure. Given successful recovery software testing of GEO-2, the USAF plans to upload the software to GEO-1 in Q4 2014.

SBIRS GEO-3 and GEO-4 have run into a number of problems that have added costs and delays: GEO-3 will be delivered in September 2015 now.

The Block 10 mobile ground system (MGS) software increment is expected to be delivered in March 2016. It will let the USAF process integrated data from the DSP, SBIRS HEO sensors and SBIRS GEO, with fully-tuned sensor data that’s cleared of background noise like irrelevant light sources. The tuning feature was originally supposed to wait until 2018.

GEO-4 will be delivered in September 2016 now.

MGS Block 20 software is expected to achieve certification in June 2018. The program plans to fully meet operational requirements in 2019.

GEO-5 and GEO-6 will be in storage for quite some time after they’re delivered, since they’re scheduled to replace GEO-1 and GEO-2 at the end of their useful lives. These satellites will feature further improvements, including a Unified S-Band uplink frequency with a modulation scheme to the existing L-Band Space to Ground Link System.

Alternatives, Interrupted

Raytheon’s 3GIRS

According to US GAO auditors, the SBIRS program has suffered from immature technologies, unclear requirements, unstable funding, underestimated software complexity, poor oversight, and other problems that have resulted in billions of dollars in cost overruns and years in schedule delays. The cost of the program has ballooned from an original $4.8 billion estimate to over $18.8 billion. Normally, this kind of performance would produce program cancellation, but the USAF had no alternatives for a mission that must be carried out: early detection of ballistic missiles, and detection of nuclear detonations.

In 2006 the USAF finally began a parallel effort known as the Alternative Infrared Satellite System (AIRSS). AIRSS/3GIRS was intended to ensure that the nation’s missile-warning and defense capabilities could be sustained, even in SBIRS-High failed. It showed early progress, and could have provided a less expensive supplement to the SBIRS-High constellation. By the time 3GIRS began to show progress, however, SBIRS was beginning to show adequate performance, and was now too far advanced to cancel. The USAF has continued to develop some of the ideas in 3GIRS via research and demonstrations involving commercially hosted payloads, but SBIRS will fulfill the missile warning role going forward.

Contracts and Key Events

SBIRS acquisition is led by USAF Space and Missile Systems Center’s Infrared Space Systems Directorate at Los Angeles AFB, CA and USAF Space Command operates the system from Colorado. Lockheed Martin is the SBIRS prime contractor, and Northrop Grumman is the payload integrator.

Note that many of the program’s problems occurred before FY 2009. They are not included here for the time being.

FY 2014 – 2018

Contract for GEO-5 and GEO-6.

SBIRS-High GEO
(click to view full) FY 2018

August 16/18: SBIRS replacement underway The US pace and Missile Systems Center is ordering new missile defense satellites. Lockheed Martin will manufacture the three Next Generation Overhead Persistent Infrared Geosynchronous Earth Orbit Space Vehicles at a cost of $2.9 billion. The satellites will be a follow on to the US Space Based Infrared System (SBIRS) program. The SBIRS architecture includes a resilient mix of satellites in geosynchronous earth orbit (GEO), payloads in highly elliptical orbit (HEO), as well as ground-based hardware and software. The integrated system supports multiple missions simultaneously, while providing robust performance with global, persistent coverage. The Next-Gen OPIR will succeed the current SBIRS by providing improved missile warning capabilities that are more survivable against emerging threats. This order supplements a similar contract to be awarded to Lockheed Martin, that sees for the production of two polar space vehicles. The contract encompasses a variety of tasks ranging from requirements analysis to a system critical design review. Work will be performed at Lockheed’s facility in Sunnyvale, California, and is expected to be completed by April 30th, 2021.

FY 2009 – 2015

March 3/15: The Air Force Space and Missile Systems Center finished a three-day test of the Increment 2 ground control system for SBIRS. The Increment 2 system features a single control center to operate all three types of satellite, with a single backup system.

Jan 23/15: With U.S. Commerce Department commercial satellite image resolution limits being somewhat lifted starting in February, the National Geospatial-Intelligence Agency (NGA) is moving to exploit what is expected to be a flood of additional imagery resources with quicker update frequencies.

Jan 16/15: As part of its effort to institute cost reforms, the U.S. Air Force will weaken requirements for the space-based infrared system (SIBRS), among others.

Sept 30/14: GEO-4. Northrop Grumman delivers the SBIRS GEO-4 satellite payload, which will now be integrated with the SBIRS GEO-4 satellite bus in final assembly, integration and test at Lockheed Martin’s Sunnyvale, CA facility. Sources: Lockheed Martin and NGC Sept 8/14, “Lockheed Martin and Northrop Grumman Deliver Payload for Fourth SBIRS Missile Defense Early Warning Satellite”.

Sept 30/14: Support. Lockheed Martin Space Systems in Sunnyvale, CA receives a $44.2 million contract modification for SBIRS FY 2014 studies and systems modifications, contractor logistics support, and sustainment of the baseline system. $21.1 million in FY 2014 USAF missile budgets are committed immediately.

Work will be performed in Boulder, CO; Sunnyvale, CA; Azusa, CA; Buckley AFB, CO; and Schriever AFB, CO, and is expected to be complete by Sept 30, 2015. The USAF Space and Missile Systems Center Infrared Space Systems Directorate Contracting Division, El Segundo, CA, manages the contract (FA8810-13-C-0017, PO 0029).

Sept 30/14: Support. Lockheed Martin Space Systems in, Sunnyvale, CA receives a $37.4 million contract modification to for SBIRS studies directed in response to deficiencies, failures or evolving requirements; changes in external user data needs or interfaces; or changes in technology. All funds are committed immediately, using FY 2013 USAF O&M budgets.

Work will be performed at CO Springs, CO; Boulder, CO; and Greely, CO, and is expected to be complete by Sept 30/16. Fiscal 2013 operations and maintenance funds in the amount of $37,438,157 are being obligated at the time of award. Space and Missile System Center, Los Angeles AFB, CA, manages the contract (FA8810-13-C-0002, PO 0031).

Sept 5/14: GEO-5/6. A $42.9 million contract modification will improve GEO-5 and GEO-6 with dual-band telemetry, offering better tracking and communications. This includes the addition of a Unified S-Band uplink frequency, and a modulation scheme to the existing L-Band Space to Ground Link System uplink. Lockheed Martin will redesign the interfacing, software, power, thermal, and structures accordingly for the new transponder box and cabling. $10.7 million in FY 2012 USAF missile budgets are committed immediately.

Work will be performed at Sunnyvale, CA, and is expected to be complete by July 31/21 (FA8810-13-C-0001, PO 0003).

June 24/14: GEO-5/6. Lockheed Martin Space Systems Co. in Sunnyvale, CA receives a $1.8635 billion contract modification, in order to finish SBIRS Geosynchronous Earth Orbit 5 and 6 satellites, and provide performance incentives. The contract modification also includes adding options for acoustic testing, launch vehicle integration, launch and early on-orbit testing, and contractor operations support. Total contracts announced to date for SBIRS GEO-5 and GEO-6 add up to a maximum of $2.4017 billion, or $1.2 billion per satellite:

• $1,863.5M main contract
  
• $42.9M to redesign & improve telemetry, communications, and uplinks (Sept 5/14)
  
• $20.0M to accelerate production (May 20/14)
  
• $42.4M for engineering & advance buys (Sept 19/13)
  
• $284.4M for advance buys (Feb 20/13)
  
• $66.6M for engineering (Dec 19/12)
  
• $81.9M for engineering and advance buys (Oct 25/12)

$655 million is committed immediately: $266 million in FY 2013 missile budgets and $389 million in FY 2014 missile budgets. This contract is not multi-year (FA8810-13-C-0001, PO 0001). Sources: Pentagon | Lockheed Martin, “U.S. Air Force Awards Lockheed Martin Contract For Next Two SBIRS Missile Defense Early Warning Satellites”.

GEO-5 & GEO-6

May 30/14: HEO-4. Lockheed Martin Space Systems Center in Sunnyvale, CA receives an extra a $41.2 million contract modification to add HEO-4 launch and early on-orbit test (LEOT) capabilities to the HEO-3 baseline, bringing the total contract to $3.215 billion. “This HEO 3/4 transition concept of operations is required to support the HEO 3/4 payloads transition to the Increment 2 operational baseline.”

$36.5 million in USAF FY 2013 RDT&E funds is committed immediately. Work will be performed until Sept 30/18 at Sunnyvale and Azusa, CA; and in Boulder, Aurora, and Colorado Springs, CO (FA8810-08-C-0002, PO 0075).

May 20/14: GEO-5/6. Lockheed Martin Space Systems Center in Sunnyvale, CA receives a $20 million modification to accelerate production of SBIRS GEO 5 and GEO 6; specifically, they’re buying planning and production, and parts including hinges, valves, structures and special test equipment. This brings the contract to $346.8 million so far.

All funds are committed immediately, using FDY 2013 USAF missile budgets. Work will be performed at Sunnyvale, CA and is expected to be complete by June 19/16 (FA8810-13-C-00001, P00004).

May 12/14: GEO-4. Lockheed Martin has completed the propulsion module for SBIRS GEO-4, and is now proceeding with satellite assembly, integration and test. Sources: Space Daily, “Propulsion Module For SBIRS GEO-4 Satellite Completed”.

April 17/14: SAR. The Pentagon finally releases its Dec 31/13 Selected Acquisitions Report, which says that SBIRS 5 & 6 may cost less than expected. They still have to finalize that contract, however:

“Subprogram costs for the Block Buy (GEO 5-6) decreased $460.9 million (-11.9%) from $3,869.3 million to $3,408.4 million, due primarily to a reduced estimate to reflect a fixed price contract proposal for GEO 5-6 (-$362.4 million) and Congressional and sequestration reductions (-$118.5 million).”

Slight cost decrease for GEO-5/6

March 31/14: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2013, plus time to compile and publish. SBIRS is projected to cost $18.886 billion overall (incl. $11.806 billion RDT&E, $6.817 billion Procurement), which is a 393% increase over the original $4.8 billion price tag. Meanwhile, there’s still a fair bit of work to do on the constellation:

“The program launched the first satellite without event recovery software intended to re-establish ground control of the satellite in the event of an unforeseen failure, so that other software issues could be addressed. Given successful recovery software testing on the second GEO satellite, the Air Force plans to upload the software to the first satellite in the fourth quarter of 2014.

The Block 10 software ground system increment is expected to be delivered in March 2016, and is intended to facilitate processing of integrated data from the Defense Support Program satellites, HEO sensors and GEO satellites now on-orbit. According to the program, this software delivery will also provide the capability for fully-tuned starer sensor data, which means that the data returned from the satellites will be cleared of background noise, such as irrelevant light sources. This capability was previously planned for inclusion in a subsequent Block 20 software delivery which is expected to achieve certification in June 2018. The program plans to fully meet operational requirements in 2019.”

GAO Report & Overall costs

March 12/14: GAO Report. The US GAO offers details of the USA’s major military space programs, in GAO-14-382T – “Space Acquisitions: Acquisition Management Continues to Improve but Challenges Persist for Current and Future Programs.” SBIRS is projected to cost $18.9 billion overall, a 393% increase over the original $4.8 billion price tag.

The production contract for GEO-5 and GEO-6 is slated for “early 2014,” but hasn’t arrived yet. The GEO-3 satellite is expected to deliver to the USAF in late 2015, but the program won’t hit Full Operational Capability until 2019 (HEO payloads + 4 GEO satellites + completion of first 2 software blocks + delivery of mobile ground assets.

March 4-11/14: FY15 Budget. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. SBIRS figures are incorporated into the updated table and chart above, which now has an accompanying chart.

Jan 28/14: DOT&E Testing Report. The Pentagon releases the FY 2013 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). SBIRS Effectivity 5 is deemed operationally effective and suitable, ever since the Air Force resolved an open deficiency identified a classified December 2012 report.

DOT&E can say that GEO-1’s scanning sensor payload is meeting accuracy and sensitivity requirements, being least as capable as legacy DSP sensors, while providing detection over a given location 2x as frequently. That last statistic matters, given a missile’s short boost time. Overall, GEO-1’s presence improved accuracy of both strategic and theater missile warning mission data, while improving the missile defense mission. SBIRS support was functional and effective, and no major problems were observed during the integrated and operational test periods.

The department did add that the USAF “continues to address problems identified… with the overall system, technical intelligence missions, and specific Information Assurance postures.” Of 9 DOT&E previous recommendations, the USAF satisfactorily addressed 1, is in the process of addressing 5, and made insufficient progress with 3.

Nov 25/13: GEO-2. SBIRS GEO-2 receives USAF Space Command’s Operational Acceptance, 8 months after its March 19/13 launch from Cape Canaveral. Sources: LMCO, “Lockheed Martin-Built SBIRS GEO-2 Missile Defense Early Warning Satellite Certified for Operation”.

FY 2013

GEO-2 delivery and launch. Work on GEO 5 and 6. HEO-3 delivery.

SBIRS sharing
click for video

Sept 30/13: Support. Lockheed Martin Space Systems Co. in Sunnyvale, CA has been awarded a sole-source $48.6 million contract for SBIRS HEO/ GEO’s FY 2014 flight operations support (FOS) and factories support. Lockheed Martin will provide ongoing sustainment, using FOS in SBIRS Auxiliary Support Center and SBIRS Payload On-Orbit Test Sustainment. This includes ongoing sustainment of the flight software and databases, labs infrastructure, and performance trending of the payload.

Work will be performed at Sunnyvale, CA, and is expected to be complete by Sept 30/14. FY 2014 USAF operations and maintenance funds will be obligated when they become available. The USAF Space and Missile Systems Center’s Infrared Space Systems Contracts Division at Los Angeles AFB, CA manages the contract (F04701-95-C-0017).

Sept 27/13: Support. Lockheed Martin Space Systems Co. in Sunnyvale, CA receives a $96.3 million contract modification for SBIRS contractor logistics support, including operations crew support and organizational and depot maintenance. Funds will be committed if needed.

Work will be performed in Boulder, CO and at Buckley AFB< CO, and is expected to be complete on Sept 30/14. No funds are being obligated at time of award. The USAF Space and Missile Systems Center’s Infrared Space Systems Contracts Division at Los Angeles AFB, CA manages the contract (FA8810-13-C-0002, PO 0011).

Sept 26/13: Australia. Northrop Grumman Electronic Systems Intelligence Surveillance in Azusa, CA, receives a $12.1 million contract for the Australian Mission Processor Phase 3 (AMP 3). Northrop Grumman will design, develop, procure, test, install, and integrate the AMP 3 system, which will be capable of processing both DSP and SBIRS GEO satellite infrared data. The contractor will also provide 3 years of ongoing contractor logistics support.

Work will be performed in Azusa, CA, and is expected to be complete by March 2018. This award is the result of a sole source acquisition, as a 100% unclassified foreign military sales to the Government of Australia. The USAF Space and Missile Systems Center’s Infrared Space Systems Contracts Division at Los Angeles AFB, CA manages the contract (FA8810-13-C-0005).

Australia AMP-3

Sept 19/13: GEO-5 & 6 Ph2a. Lockheed Martin Space Systems in Sunnyvale, CA receives a $42.4 million contract modification for GEO-5 and GEO-6 one-time engineering and long-lead materials. When added to past long-lead contracts (q.v. Feb 20/13) the total is now $408.7 million. The next order after February’s was supposed to be the main buy, but this order seems to have intervened.

All funds are committed immediately, using FY 2011 and 2012 funds. Work will be performed at Sunnyvale, CA, and the contract extends to June 19/16 (FA8810-13-C-0001, PO 0002).

July 1/13: HEO-3 delivery. Lockheed Martin delivers the 3rd HEO to the Air Force. The first 2 HEOs had been delivered in 2004 and 2005; this one is the 1st from the SBIRS Follow On Production Program (SFP), 3 1/2 years after its critical design review. Sources: Lockheed Martin, July 1/13 release.

June 28/13: Ground systems. Lockheed Martin Space Systems Co. in Sunnyvale, CA receives a $75.2 million modification to SBIRS’ S2E2, Increment 1’s FY 2013 – 2016 Contractor Logistics Support, Legacy Sustainment, and Combined Task Force Support contract. All funds are committed immediately, and the total cumulative face value of the contract is $181.1 million.

They’re going to change the current Mobile Ground System (MGS) to enable processing of older DSP and new SBIRS GEO mission data, and let them perform limited contingency SBIRS GEO satellite command. They’ll also provide maintainer and (limited) operator training, and replace the existing Intermediate Maintenance Facility with the Maintenance and Operations Support Suite used for pre-deployment preparation on the S2E2 MGS Force Packages.

Work will be performed at Colorado Springs, CO, Boulder, CO, and Greeley CO, and is expected to be complete by by Jan 31/17. The USAF Space and Missile Systems Center Infrared Space Systems Directorate’s Contracting Division manages the contract (FA8810-13-C-0002, PO 0003).

May 17/13: GEO-1. Air Force Space Command declared GEO 1 operational, and recommends Integrated Tactical Warning and Attack Assessment (ITW/AA) certification of the asset to USSTRATCOM. Sources: Lockheed Martin, July 1/13 release.

GEO 1 operational

April 15/13: Budget Request. The belated FY2014 budget request submitted by the Administration makes few changes to the outlook for Space Based Infrared System (SBIRS) High EMD. The total requested in RDTE funding is down by $5 million from the previous year’s president budget, to $352.5 million. The FY15 budget is raised by almost $39 million to $279.9 million, but FY16 and FY17 are both significantly below the previous FYDP. Total cost to complete comes at $10.25 billion. EMD awards for FY 2014 are scheduled for October 2014 (which is actually already in FY15) for $230 million.

The main focus of the year is ground system development rather than space components, with Block 10 Mission Control Station (MCS) fit up (vid. April 4/11 entry) throughout 2013, following its 2012 CDR. Block 10 integration and test will then come in 2014/15.

Source: DoD Comptroller / USAF: PE 0604441F exhibit R-2.

March 28/13: GAO Report. The GAO issues its assessment of the Pentagon’s Selected Weapon Programs, and seems to take the program office’s word for it that SBIRS has turned the page:

“The 1st GEO satellite demonstrated outstanding overall data quality during its trial period. Despite the data quality, the satellite experienced a delay to operational certification to address a sporadic recurrence of a known spacecraft issue. The second satellite continues to prepare for its March 2013 initial launch capability. The ground system is mature and performing well. Program leadership recently approved the ground system completion baseline, which delivers all SBIRS ground capability required to meet system performance requirements. The production program’s cost and schedule performance is stabilizing [emphasis: DID].”

But it’s not all rosy:

“The Air Force is projecting a cost overrun of $438 million for these two satellites and a satellite delivery delay of 14 months. The estimated delivery dates for the 3rd and 4th satellites are now late 2015 and 2016.”

GEO-1 & 2 overruns

March 19/13: GEO-2 launch. Launch for SBIRS GEO-2, on board a United Launch Alliance Atlas V 401 rocket, the same type that launched SBIRS GEO-1. The 40-minute launch window opened at 5:21 pm EDT, and the launch took place immediately. All systems are working normally, and GEO-2 has achieved its launch objectives with a successful separation.

The company also used the launch to hold a STEM education event at a nearby school, touting careers in science and technology. Good idea. ULA mission page | Full live mission coverage | USAF | Lockheed Martin | STEM promotion.

GEO-2 launch

March 15/13: Support. Lockheed Martin Space Systems Company, Sunnyvale, CA is being awarded a $105.9 million cost-plus incentive-fee and fixed-price incentive-firm contract for this tranche of SBIRS contractor logistics support, legacy sustainment, and combined task force support. FY 2013 funds are being used to pay for this year’s efforts.

Work will be performed in Colorado Springs, CO, and is expected to be complete by Sept 30/16. USAF SMC’s ISK at Los Angeles AFB, CA manages the contract (FA8810-13-C-0002).

Feb 20/13: GEO-5 & 6 Ph2. A $284.4 million fixed-price incentive firm target contract covers the 2nd stage of advance procurement for SBIRS GEO 5-6, per the Sept 10/12 entry.

The contract uses FY 2011 and 2012 funds, and completes long-lead item buys for these birds at $366.3 million ($183.15M per satellite). The 3rd stage will involve satellite production under a fixed-price contract structure. Work will be performed in Sunnyvale, CA, and is expected to be complete by June 19/16 (FA8810-13-C-0001).

Jan 29/13: Lockheed Martin Space Systems Co. in Sunnyvale, CA receives a $58.4 million contract modification for the “Space Based Infrared Systems Follow-on Production Program,” using FY 2013 funds. USAF SMC later explains that it produces, launches, and transitions to operations SBIRS HEO-3, HEO-4, GEO-3 & GEO-4.

Work will be performed in Sunnyvale, CA, and is expected to be complete by April 28/16 (FA8810-08-C-0002, PO 0054).

Jan 17/13: DOT&E testing. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). SBIRS is included, but DOT&E focuses on “SBIRS Effectivity 5,” which includes the SBIRS ground architecture, GEO-1, HEO-1 & 2, and the legacy DSP systems. They say that Effectivity 5 is operationally effective, but not yet operationally suitable in terms of maintenance, readiness, etc. What’s the problem? Sorry, that’s only in the classified report. They will say this:

“Integration of GEO-1 into the operational constellation improved accuracy of both strategic and theater missile warning mission data and did not degrade overall mission performance. SBIRS also demonstrated improved performance against the missile defense mission. SBIRS support to the technical intelligence and battlespace awareness missions was functional and effective. There were no major problems observed during the integrated and operational test periods. The SBIRS enterprise system accomplished its strategic and theater missile warning missions, successfully detecting and reporting all missile events during both real-world and simulation scenarios during these test periods. The SBIRS GEO-1 scanning sensor payload is meeting accuracy and sensitivity requirements, based on developmental and integrated test activities. It is at least as capable as legacy DSP sensors, while providing detection over a given location twice as frequently… [which] enables the ability to determine target missile type with higher confidence….”

Jan 15/13: GEO-2. GEO-2 is delivered by C-5 transport aircraft to Cape Canaveral, FL, for an Atlas V rocket launch scheduled on March 14/13. Lockheed Martin.

Jan 8/13: Lockheed Martin Space Systems in Sunnyvale, CA receives a is being awarded a $13 million contract modification for “Space Based Infrared System high component.”

Work will be performed in Sunnyvale, CA, and is expected to be complete by March 2013. The USAF Space and Missile Center at Los Angeles AFB, CA manages the contract (F04701-95-C-0017).

Dec 19/12: GEO-5 & 6. Lockheed Martin Space Systems in Sunnyvale, CA receives a $66.6 million contract modification for initial engineering associated with SBIRS GEO 5 & 6.

Work will be performed in Sunnyvale, CA, and is expected to be complete by Jan 19/16. US SMC’s IS at Los Angeles Air Force Base, CA manages the contracts (FA8810-12-C-0001, PO 0001).

Oct 25/12: GEO-5 & 6 Ph1. Lockheed Martin Space Systems in Sunnyvale, CA receives an $81.9 million contract to begin initial work on SBIRS GEO-5 and GEO-6. Work is to be complete by Aug 21/15.

This satellite buy will come in 3 phases. In this 1st phase, Lockheed Martin will complete initial engineering activities to update obsolete parts from previous designs, and buy select “long lead” spacecraft parts so they’ll be ready at the beginning of the assembly phase. Phases 2 & 3 will fund the rest of the long lead-time parts, as well as fixed-price satellite production. Grouping the buy this way allows for better economies of scale, and the parties hope to save money (FA8810-12-C-0001). See also Lockheed Martin, who says that SBIRS GEO-2 is scheduled for launch in March of 2013.

Oct 3/12: Operational Testing. The USAF announces that SBIRS GEO-1 and its associated ground system is certified to enter operational testing. That sounds like a small step, but it means that for the first time, live SBIRS GEO scanner data will be injected into existing missile warning networks. U.S. Strategic Command certification of the GEO 1 satellite and ground processing elements for full operational use is expected later this fall.

As one might imagine, ballistic missile warning satellites get tested a lot before they begin providing warning data. Those tests have been ongoing since its launch in May 2011, and the final test event reportedly ran the SBIRS system through a gauntlet that compressed nearly 10 years worth of simulated operational use into a high-intensity 2 month test period.

FY 2012

GEO 1 performs well.

GEO-2
(click to view full)

Sept 25/12: Support. Lockheed Martin Space Systems in Sunnyvale, CA receives a $54.2 million contract modification for SBIRS sustainment support. Work will be performed in Colorado Springs, CO; Boulder, CO; and Aurora, CO until March 31/13. US SMC’s ISK at Los Angeles Air Force Base, CA manages the contracts (F04701-95-C-0017, PO 0747)

Sept 24/12: Ground systems. Lockheed Martin Space Systems in Sunnyvale, CA receives a $12 million contract modification for sustainment & modifications to SBIRS Increment 1 ground system in Boulder, CO. Work is expected to be completed by Sept 30/14. USAF SMC’s ISK at Los Angeles Air Force Base, CA manages the contracts.

Sept 10/12: GEO-5 & 6. Lockheed Martin Space Systems Co. in Sunnyvale, CA receives an $81.9 million cost-plus incentive fee contract to begin work on SBIRS GEO 5 & 6. Under this 1st phase, Lockheed Martin will complete non-recurring engineering activities, and buy select long lead spacecraft parts. The follow-on 2nd phase contract will fund procurement of the remaining long lead parts. The 3rd contract will involve satellite production under a fixed-price contract structure.

Work will be performed in Sunnyvale, CA, and will be complete by Aug 21/15. The USAF SMC/IS at Los Angeles Air Force Base, CA manages the contract (FA8810-12-C-0001). Lockheed Martin.

March 21/12: GAO report. The GAO says that USAF satellite programs are improving, but still cites some issues for SBIRS. From “DOD Faces Challenges in Fully Realizing Benefits of Satellite Acquisition Improvements” :

“The first of six SBIRS geosynchronous earth orbit (GEO) satellites successfully launched in May 2011, after a roughly 9 year delay… program officials are predicting a 1-year delay on production of the 3rd and 4th GEO satellites due in part to technical challenges, parts obsolescence and test failures. Along with the production delay, program officials are predicting a $438 million cost overrun for the 3rd and 4th GEO satellites… DOD will not be able to fully utilize the data collected from [GEO-1’s] staring sensor because the ground segment software that is to process the sensor’s data is not planned to be fully functional until at least 2018.”

March 19/12: GEO-1 Performance. The USAF seems to be very happy with its new satellite:

“On-orbit performance of the first GEO-1 satellite has proven superb. At the payload level, the GEO sensors are detecting targets 25 percent dimmer than requirements with an intensity measurement that is 60 percent more accurate than specifications. The payload pointing is nine times more precise than required, which is a key confidence measure for achieving a system level line-of-sight accuracy well within specification… interim mission performance results indicate that the system already demonstrates the ability to meet more than 90 percent of Air Force Space Command’s performance requirements for operational use. The remaining performance refinements are on track to be completed prior to the formal testing campaign slated to begin in June… This first GEO satellite is expected to be certified for operations by U.S. Strategic Command by the end of 2012.”

Performance report

Dec 13/11: Testing. Lockheed Martin announces that they’re done with thermal vacuum testing on SBIRS GEO-2. It’s the last of 7 key environmental tests, clearing the way for delivery to Cape Canaveral and launch aboard a Delta V rocket.

Lockheed Martin adds that SBIRS GEO-1, launched on May 7/11, has completed its initial calibration and testing activities, and “is performing as expected.”

FY 2011

GEO 1 launch. Cost increases. HEO. Ground systems.

GEO-1 launch
(click to view full)

Sept 29/11: Spares. Lockheed Martin Space Systems in Sunnyvale, CA receives an $11.9 million cost-plus-fixed-fee and cost-plus-award-fee contract modification “to procure the first set of spares specific for focal plane assembly hardware for [SBIRS-High]… into acceptance tested focal plane units. This effort also includes production of the next set of material necessary to fill a new spares kit, to include at least two new sensor chip assemblies.” The Infrared Space Systems Directorate at the USAF’s Space and Missile Systems Center in El Segundo, CA manages this contract (FA8810-08-C-0002, PO 0026).

DID asked them why a satellite needs spares at all, and they explained that the SBIRS payload assemblies undergo buildup and testing on the ground, before launch. If a primary part fails during this testing, the program would be in trouble without qualified spares, because they take a long time to build (long lead-time item). Having a spare available reduces risks to the overall satellite production schedule, because an acceptance-tested focal plane unit, or other available spare, can just be swapped in.

Sept 26/11: Support. Lockheed Martin Space Systems Co. in Sunnyvale, CA received a $94.8 million cost-plus-award-fee contract modification, exercising 2 options that deliver SBIRS-High logistics and sustainment support in FY 2012. Work will be performed in Boulder, CO at the Space and Missile Systems Center. The SBIRS Directorate at Los Angeles AFB, CA manages the contract (F04701-95-C-0017, PO 0710).

Sept 26/11: HEO upgrades. Lockheed Martin Space Systems Co. in Sunnyvale, CA receives an estimated $12.2 million cost-plus-award-fee contract to upgrade the 2 HEO strings to be capable of operating 2-3 HEO satellites, while maintaining the health and safety of the offline HEO. They’ll use software based on the Interim Test Center’s geosynchronous orbit initial operations software baseline. The SMC/ISK at Los Angeles AFB, CA manages the contract (FA8810-08-C-0002, PO 0033).

July 19/11: Ground systems. Lockheed Martin Corp. in Sunnyvale, CA wins a $24.5 million cost-plus-fixed-fee SBIRS EMD contract modification. This FY 2011 contract covers hardware and software modifications that will lay the groundwork for the overall SBIRS Survivable/Endurable Evolution (S2E2) program upgrade in FY 2012 and beyond.

After some discussion with the USAF Space and Missile Systems Center’s Infrared Space Systems Directorate, we can clarify S2E2’s purpose: it evolves the satellite’s Mobile Ground System (MGS) capabilities from the previous DSP satellite system. The SBIRS program originally planned to develop its own MGS element, but cost growth on SBIRS-High has forced a change of plans to less expensive upgrades of existing systems. Considering the kind of information these ground systems are processing, mobility remains the ultimate defense against pre-emptive strikes that could silence these missile launch warnings. The S2E2 modification will become part of the program of record’s baseline, and will be reported in documents like the Pentagon’s Selected Acquisition Reports.

Lockheed Martin will pick a FY 2011 antenna platform subsystems vendor, and support the SBIRS program with a mobile ground system 2nd path radio upgrade, as well as FY 2011 S2E2 engineering and labs development. Work will be performed in Boulder, CO, and is expected to be complete in December 2012. The USAF Space and Missile Systems Center in Los Angeles AFB, CA manages this contract (F04701-95-0017).

June 27/11: Testing. Lockheed Martin Space Systems Company in Sunnyvale, CA receives an $8.2 million cost plus award fee contract modification to implement Phases 2-4 of the HEO Functional Test Article (HFTA) Phase I study. The SMC/ISK at Los Angeles AFB manages the contract (FA8810-08-C-0002, PO 0029).

June 14/11: Layoffs. Layoffs at Lockheed Martin Space Systems. This branch of the firm employs around 16,000 employees in 12 states, but intends to shed 1,200 employees by year-end, including a 25% cut in middle management to reduce impacts elsewhere. LMSS’ Sunnyvale, CA; Pennsylvania; and Denver, CO sites will be hardest hit, and the firm’s release says that it’s pushed in part by several of their major programs moving beyond the labor-intensive development phases.

Space Systems says it will offer “eligible” salaried employees an opportunity for a voluntary layoff, plus career transition support for all affected employees. Lockheed Martin.

May 20/11: GEO-1 on-orbit. SBIRS GEO-1 reaches geosynchronous orbit – passing the damaged but climbing AEHF-1 communications satellite on the way. Initial checkout tests are positive. Aviation Week | UPI.

May 7/11: GEO-1 launch. After weather conditions forced a postponement of the May 6/11 launch, SBIRS GEO-1 successfully blasts off from Cape Canaveral, FL aboard an Atlas V 401 configuration rocket. The 401 configuration consists of an RD AMROSS RD-180 booster, a Centaur upper stage with a PW Rocketdyne RL-10A engine, and a 4-meter payload fairing. USAF | ULA [incl. video] | Lockheed Martin.

GEO-1 launched

April 15/11: Program SAR. The Pentagon’s Selected Acquisitions Report ending Dec 30/10 includes SBIRS High. The program is being expanded, but cost increases haven’t stopped, either:

“Program costs increased $2,459.6 million (+16.3 percent) from $15,115.6 million to $17,575.2 million, to fully fund the fifth and sixth Geosynchronous Earth Orbit (GEO) satellites (GEOs 5 and 6) (+$1,883.6 million), plus associated support requirements in fiscal 2018 (+$212.7 million). There are additional increases to complete the Engineering, Manufacturing, and Development (EMD) space segment effort for GEOs 1 and 2 integration, launch, early orbit test, and check out (+$206.8 million), and to complete the EMD ground effort to satisfy the August 1996 Operational Requirements Document requirements (+$717.1 million). This completes the final block (Increment 2) of the SBIRS ground segment capability, which funds fiscal 2016 and beyond, and reflects total acquisition cost. These increases are partially offset by a revision in the acquisition strategy from full funding to a block buy for GEOs 5 and 6 (-$520.9 million).”

SAR

April 11/11: GEO-1. Successful completion of spacecraft fueling for SBIRS GEO-1. Its propulsion system is a dual-mode design. It operates as a pressure-regulated bipropellant (hydrazine and nitrogen tetroxide) system of fuel and oxidizer for use during orbital transfer, and a monopropellant hydrazine system for use on station.

April 4/11: Ground systems. Lockheed Martin Corp. in Sunnyvale, CA receives a $460.4 million contract modification, which pays to revise SBIRS’ ground development and delivery strategy. Following a successful Preliminary Design Review, Lockheed Martin has been contracted to deliver SBIRS Ground Systems Block 10, whose service-oriented architecture segregates the system into 4 different mission areas. The goal is to improve long term sustainment costs and improve service, using technologies that weren’t available when the original ground system was first approved.

The Block 10 system will process data from SBIRS and from legacy DSP Overhead Persistent Infrared satellites at a single operational control center, and will be fielded at 1 primary site and 1 backup site. Block 10’s new service-oriented I.T. architecture makes independent mission area upgrades possible with less expense and difficulty. It also makes SBIRS data available in a more timely and less costly way, to a larger community of users, for both real time activities and off-line analysis. That means the USAF can quickly release missile warning and battle space awareness messages to military commanders, and provide other relevant data to intelligence and missile defense organizations.

Work will be performed at Sunnyvale, CA and Redondo Beach, CA. The USAF’s Space and Missile Systems Center at Los Angeles AFB, CA manages this contract (F04701-95-C-0017, P00641).

March 28/11: GEO-1. SBIRS GEO-1 completes its final major pre-launch test. The SBIRS System Test 5001.4 Regression Test demonstrated the ability to transmit data between the spacecraft and flight control facilities, and perform the critical operational functions of the SBIRS GEO-1 integrated ground and space system. USAF.

March 7/11: GEO-1. SBIRS GEO-1 is delivered to Cape Canaveral Air Force Station, FL, on board a C-5 Galaxy superheavy cargo aircraft. It will be prepared for an early May 2011 liftoff aboard a United Launch Alliance Atlas V launch vehicle. USAF | Lockheed Martin.

Jan 7/11: GEO-4 order. Lockheed Martin Space Systems Co. in Sunnyvale, CA, receives a $424.7M contract modification, exercising the option for production of GEO Satellite 4. At this time, $75 million has been committed by the US Space and Missile System Center’s Infrared Space Systems Directorate in El Segundo, CA (FA8810-08-C-0002; P00017).

The GEO-3 and GEO-4 satellites will be near clones of the first 2, accommodating small changes such as a different star tracker, inertial measurement unit, and replacing obsolete parts. Even so, they’re expected to rack up over $400 million in cost overruns.

GEO-4

GEO-2 in BIST-1
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Dec 15/10: Support. The Scitor Corp. in El Segundo, CA won a $29.9 million contract for engineering, consulting and technical advisory support services to the Space Based Infrared Systems Directorate. $1,234,000 has been committed by the SMC/PIK at Los Angeles AFB, CA (FA8802-11-F-3013).

Dec 2/10: Lockheed Martin Space Systems Co. in Sunnyvale, CA receives an $8.8 million contract modification which will add a dual operations capability to SBIRS-High’s existing engineering, manufacturing and development contract. At this time, all funds have been committed by the SMC/ISK in El Segundo, CA (F04701-95-C-0017; P00659).

Oct 15/10: Space News reports that:

“After nearly a decade of delay, the U.S. Air Force tentatively plans to launch its first dedicated Space Based Infrared System (SBIRS) missile warning satellite April 30 but faces a narrow launch window, which means any additional hiccups in the program likely would push the mission into 2012, a service official said.

At the same time, the Air Force is renegotiating its SBIRS prime contract with Lockheed Martin Space Systems of Sunnyvale, Calif., to make improvements to the system’s ground infrastructure and data processing algorithms through the latter part of the decade ahead…”

Oct 6/10: GEO-2. The SBIRS GEO-2 satellite successfully completes integration of its 2 equipment panels onto the spacecraft core module, creating a fully assembled and integrated GEO-2 space vehicle. It took 34 days, included 134 precise connector mates between the equipment panels and spacecraft, and finished 9 days ahead of schedule. The equipment panels are responsible for holding the individual electronics components which provide the satellite’s communications, attitude control, power distribution, commanding and payload data processing.

The GEO-2 team will now proceed with Baseline Integrated System Test 2, creating the data baseline needed before environmental testing. GEO-2 is scheduled for launch in 2012. Los Angeles AFB.

FY 2010

SAR. CDR for GEO-3 & 4.

Sept 28/10: EMD. Lockheed Martin Space Systems Center in Sunnyvale, CA won an $8.3 million contract modification which will incorporate both hardware and software modifications to SBIRS-High’s existing engineering, manufacturing, and development contract. At this time, the entire amount has been committed by the ISSW/PKS in El Segundo, CA (FO4701-95-C-0017; PO0650).

Sept 13/10: Ground systems. The SBIRS ground team completes the GEO Interim Operations Ground Segment System’s integration testing for Missile Warning Message Certification, at the Interim Test Center in Boulder, CO. Given the missile-tracking mission of SBIRS GEO satellites, validating those 853 mission readiness objectives and exercising 594,000 lines of code is a good idea. Los Angeles AFB.

Aug 16-18/10: CDR for GEO-3 & 4. The USAF Space and Missile System Center’s SBIRS Wing and Lockheed Martin hold a successful critical design review in Sunnyvale, CA for SBIRS GEO-3 and SBIRS GEO-4. The review confirmed that the detailed design has addressed all electronics obsolescence issues from the previous SBIRS satellites, and lets Lockheed Martin move forward into production towards a projected GEO-3 launch in late 2014.

The GEO-3 and GEO-4 satellites will be near clones of the first 2, accommodating small changes such as a different star tracker, inertial measurement unit, and replacing obsolete parts.

CDR

July 16/10: HEO-3 Long-lead. Lockheed Martin Space Systems Co. in Sunnyvale, CA receives a $34.8 million contract modification, exercising the 4th option for SBIRS HEO Payload 3 Launch and Early On-Orbit Support. At this time, $548,174 has been committed by the ISSW/PKF at Los Angeles Air Force Base, CA (FA8810-08-C-0002; P00012).

The same announcement was issued again on July 20/10, but that is a duplication.

June 30/10: Ground Systems. Researchers in the SBIRS program office at Air Force Space Command’s Space and Missile Systems Center in Los Angeles, CA successfully complete the major “5001.2 system-level test” of the interfaces between all SBIRS ground facilities and the GEO-1 satellite.

The test successfully demonstrated command and control using GEO-1’s Tri-band Antenna/Modem Suite, as well as data transmissions using frequency hopping. A team made up of people from Lockheed Martin, Northrop Grumman, The Aerospace Corporation, and the USAF tested 12 critical areas over 2 days. USAF.

June 7/10: EMD. Lockheed Martin Corp. in Sunnyvale, CA receives a $183 million contract, finalizing a set of previous production and ground systems modification contracts for the SBIRS GEO satellite, and SBIRS HEO payload. At this time, the entire amount has been committed by SMC/ISSW at Los Angeles AFB in El Segundo, CA (FA8810-08-C-0002).

June 3/10: EMD. Lockheed Martin Space Systems Corp. in Sunnyvale, CA receives a $10.9 million contract which will provide support for SBIRS-High GEO’s message certification. At this time, $2.4 million has been obligated by the SBISW/PK in El Segundo, CA (F04701-95-C-0017).

May 7/10: Testing. The National System for Geospatial Intelligence (NSG) announces that the SBIRS HEO-2 payload and associated ground system have been operationally accepted for the Technical Intelligence mission.

The planning, testing and coordination effort leading to this day involved the NSG, Air Force Space Command, and SMC’s SBIRS Wing. The previous SBIRS HEO-1 was certified on Aug 27/09. USAF Los Angeles AFB.

April 1/10: Program SAR – to 6. The Pentagon releases its April 2010 Selected Acquisitions Report, covering major program changes up to December 2009. SBIRS-High makes the list, as the planned constellation rises from 4 to 6 satellites, and other program costs continue to rise:

“SBIRS (Space-Based Infrared System) High – Program costs increased $3,561.1 million (+30.8%) from $11,554.5 million to $15,115.6 million, due primarily to a quantity increase of two Geosynchronous Earth Orbit (GEO) satellites from four to six satellites (+$2,164.1 million). There were also increases resulting from the realignment of missile procurement costs to the support category (+$162.8 million), a delay in the GEO 1 launch from 2009 to 2010 (+$372.8 million), revised estimates for implementation of a new ground acquisition strategy (+$393.8 million), and incorporation of the technology maturation and parts obsolescence effort (+$384.0 million).”

SAR

March 30/10: GAO Report. The US GAO audit office delivers its 8th annual “Defense Acquisitions: Assessments of Selected Weapon Programs report. Summary?

“The SBIRS High program continues to experience setbacks that could add to cost overruns and schedule delays. All three of the program’s critical technologies are mature and 99 percent of the expected drawings are releasable. However, program costs continue to increase due to software development problems, hardware quality issues, and testing delays on the first GEO satellite. Unplanned work continues to be a challenge for the software development effort. The program also recently discovered hardware defects on the first GEO satellite. The Air Force’s best-case estimate is that the first GEO satellite launch will be delayed an additional year from December 2009 to December 2010. The HEO payloads continue to perform well on-orbit, and according to program officials, they were accepted for specific mission operations in 2009… The SBIRS High program remains at high risk for cost and schedule growth. DCMA is currently projecting over $245 million in cost overrun from the current baseline at contract completion. This amount has more than doubled in the past year and continues to steadily grow… The program’s management reserve… will likely be depleted before the first GEO satellite launches…”

See also the 2009 annual report, and its SBIRS-related 2007 GAO testimony, referenced in “Additional Readings.”

Feb 16/10: Testing. Lockheed Martin announces that the SBIRS GEO-2 satellite has completed its first phase of Baseline Integrated System Test (BIST-1) in Sunnyvale, CA.

With the completion of BIST-1, the team will proceed with final factory work on the satellite and prepare for the final, comprehensive BIST milestone, followed by environmental testing. The spacecraft is planned for launch aboard an Atlas V launch vehicle in 2012. SBIRS GEO-1 is preparing for final integration and test activities that will culminate with final checkout and delivery to the Air Force later in 2010.

Feb 2/10: AIRSS Axed. A Pentagon document [PDF] confirms that 3GIRS/AIRSS is being recommended for cancellation as an “unneeded program.”

Jan 15/10: AIRSS. Reuters reports that AIRSS/ 3GIRS is one of several programs on the chopping block for the FY 2011 budget, based on internal Pentagon documents that were leaked to the news service. With SBIRS GEO late and over-budget, but moving forward, the better-performing 3GIRS program is deemed superfluous.

No AIRSS

Dec 1/09: Testing. A joint U.S. Air Force/Lockheed Martin-led team announces successful thermal vacuum testing of the first SBIRS GEO-1 satellite inside Lockheed Martin’s Dual Entry Large Thermal Altitude (DELTA) chamber. This completes the last of several critical environmental test phases that validate the overall satellite design, quality of workmanship and ability to survive in space. Lockheed Martin.

November 2009: CDR for GEO-3 & 4 payloads. The Critical Design Review for GEO 3 & 4’s infrared payloads is held at Northrop Grumman Electronic Systems in Azusa, CA.

FY 2009

GEO-3 & HEO-3 ordered.

Some assembly required…
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Sept 1/09: EMD. A $99.5 million modified contract to Lockheed Martin for the existing engineering, manufacturing, and development contract for the SBIRS-High Component. The Space Based Infrared Systems Wing at the Los Angeles Air Force Base in CA manages the contract (F04701-95-C-0017, P00583).

July 10/09: GEO-4 & HEO-4 long-lead. A $262.5 million contract to Lockheed Martin for long-lead time parts and materials used to build the 4th SBIRS-High satellite (GEO-4) and the 4th HEO payload (HEO-4). At this time $137.1 million has been committed by the Space Based Infrared Systems Wing at Los Angeles Air Force Base, CA (FA8810-08-C-0002).

These long-lead effort contracts tend to precede a production contract by a year or more, in order to ensure that required components are already on hand and do not delay assembly.

May 29/09: GEO-3 & HEO-3 ordered. A cost-plus-fixed-fee contract of up to $1.49 billion to prime contractor Lockheed Martin Space Systems in Sunnyvale, CA for production of the 3rd SBIRS-High satellite (GEO-3, a geosynchronous orbit design), the 3rd payload (HEO-3, a Highly Elliptical Orbit design), and modification of the SBIRS ground systems to accommodate the operation of 3 payloads at the same time.

So far, $1.1 billion has been obligated under the May 29/09 contract. The Space and Missile Center’s Space Based Infrared Systems Wing in El Segundo, CA manages the SBIRS-High contract (FA8810-08-C-0002). See also Lockheed Martin release on the May 29/09 contract.

GEO-3 & HEO-3

March 31/09: GAO. The US Government Accountability Office auditors release their 2009 Assessments of Selected Weapons Programs. SBIRS – High is one of the programs reviewed, and the report expresses concern about its progress:

“Two of the SBIRS High program’s three critical technologies are mature – a lower level of maturity than last year… the program has experienced design-related problems, especially with the flight software, and more could still emerge… Defense Contract Management Agency (DCMA) assessments indicate that the contractor’s cost and schedule performance are high risks. DCMA is currently projecting a $103 million cost overrun at contract completion, and that amount is growing. Further contractor cost increases and schedule delays are expected…”

Additional Readings Background: Space Vehicles

• USAF, Los Angeles AFB – Factsheet: Infrared Space Systems Directorate

• Lockheed Martin – Space Based Infrared System – High (SBIRS). Was once called SBIRS-High.

• MissileThreat.com – Space-Based Infrared System-High (SBIRS-High)

Official Reports

• GAO (March 12/14, #GAO-14-382T) – Space Acquisitions: Acquisition Management Continues to Improve but Challenges Persist for Current and Future Programs.

• GAO (March 21/12, #GAO-12-563T) – DOD Faces Challenges in Fully Realizing Benefits of Satellite Acquisition Improvements

• GAO (Sept 12/07, #GAO-07-1088R) – Space Based Infrared System High Program and its Alternative. Testimony before the Senate Armed Services Strategic Forces Subcommittee.

News & Views

• DID – 3GIRS: SBIRS Evaluates, Cancels New Technologies. Last updated 2010.

• DID (Jan 17/06) – Lockheed’s SBIRS High Satellite Program Bracing for a Fall.

• Space News, via WayBack (Dec 19/05) – Pentagon Scales Back SBIRS Program.

• DID (Aug 4/05) – GAO Report: Satellite Programs Show Overruns Across the Board.

• DID (April 15/05) – SBIRS Dilemma: Go High or Go Home.

• DID – DSP Satellites: Supporting America’s Early-Warning System.

Saar 5: INS Hanit
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The 1,227t/ 1,350 ton Sa’ar 5 Eilat Class corvettes were built by Northrop Grumman in the 1990s for about $260 million each. It’s a decent performer in a number of roles, from air defense to anti-submarine work, to coastal patrol and special forces support. In 2006, the Israelis went looking for a next-generation vessel with better high-end capabilities. Six years later, Israel had nothing to show for its search. In the meantime, massive natural gas deposits have been discovered within Israel’s coastal waters, adding considerable urgency to their search.

The USA is Israel’s logical supplier, but given Israel’s size and cost requirements, the only American option was the Littoral Combat Ship. Israel pursued that option for several years, conducting studies and trying to get a better sense of feasibility and costs. Their approach would have been very different from the American Freedom Class LCS, removing the swappable “mission modules” and replacing them with a fixed and fully capable set of air defense, anti-ship, and anti-submarine weapons. In the end, however, the project was deemed to be unaffordable. Instead, Israel began negotiating with Germany, and reports now include discussions involving both South Korea, and a local shipyard.

Ship Systems: What is Israel Looking For? The Strategic Situation

Offshore energy
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Israel’s discovery of massive offshore gas reserves in the Tamar and Leviathan fields has the potential to change Israel diplomatic weight, as well as its economy and energy status. Work is already underway in cooperation with Cyprus, and Greece has shifted from hostile to cooperative over the last decade, but Turkey is making hostile noises, and Syrian hostility is assured.

Potential irregular threats to Israeli drilling installations include UAVs, which have already overflown existing rigs on their way into Israeli airspace, or boat operations with divers or depth charges. Rig owners are working with the IDF to counter the irregular threat, via armed teams on each platform and radars networked to Israel’s coastal defenses. They may need to take further steps with RWS emplacements and missiles, given rules that require enemies to close within 1/2 mile before defenders can open fire.

The higher end is more problematic, and isn’t much discussed, but it exists. Hezbollah has already proven its ability to use long-range surface-launched naval missiles, and drilling platforms are ideal targets if they can be reached. Full state-level threats leave Israel open to the threat of supersonic Russian SS-N-26s in Syria’s possession, and add enemy submarines to this picture. Turkey’s purchase of 6 U214s, Iran’s Kilo Class boats, and a possible Egyptian purchase of 2 U209s fitted with modern systems, are changing the local balance. Turkish saber-rattling and Syrian hostility mean that enemy fighters must also be considered, and the rigs will be placed some distance from Israeli quick-reaction fighter launches.

It’s a complex, multi-dimensional problem, and the solution will have to be multi-layered. Defensive systems and sensors on board the rigs themselves, and naval flotillas of smaller ships that offer presence while providing point defense and surface attack punch, are already in place. Heron UAVs are already operating in maritime patrol mode, which offers Israel a persistent aerial surveillance option, but doesn’t help much with response capability at present. Israel could benefit greatly from maritime patrol aircraft with good on-station time, and offensive capabilities that allow them to intervene. Their aged Westwind 1124N Sea Scan business jets don’t fit that bill.

Meanwhile, their naval flotillas need a boost, and acknowledging higher-end threats becomes very consequential if it means that Israel needs high-end wide-area air defense and anti-submarine capabilities on station.

Israel’s Requirements

LCS-I components
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Whatever that solution may be, Israel’s experience with the LCS concept shows where their needs are leading them. From Israel’s point of view, the keys to their original interest in an LCS-I design were threefold.

Flexibility. The 1st key is an open architecture combat system. Israel produces a lot of its own electronics, and the ability to easily integrate their own products into current and future configurations was seen as a huge plus. Lockheed Martin’s VP of Israel Operations, Joshua Shani, meant it when he said that that “participation by the Israeli defense industry will be the cornerstone of [LCS-I’s] success.” The same will be true of any other ship type that Israel adopts.

Wider View. The 2nd key is better sensors. LCS-I negotiations focused on Lockheed Martin’s SPY-1F S-band radar, which also equips Norway’s Fridjhof Nansen Class AEGIS frigates. Discussions surrounding other ships have focused instead on IAI Elta’s locally-developed EL/M-2248 MF-STAR “Adir” S-band active array radar, which has been exported to India for use on their Kolkata Class destroyers, and is being installed as a Sa’ar 5 upgrade. AESA radars are much easier to resize for smaller ships, and IAI ELta’s designs scale all the way down to the EL/M-2258 ALPHA (Advanced Lightweight Phased Array) radar, which is being installed on Israel’s 500t class Sa’ar 4.5 Fast Attack Craft.

AN LCS-I would also have offered far superior underwater sensors. The ability to embark larger helicopters, including the MH-60 Seahawk family or similar naval helicopters, would dramatically boosting Israel’s anti-submarine capabilities. A modern bow sonar, which is present in other ship designs, would add a lot all by itself, especially if the ship’s combat system could integrate that data with towed and/or variable-depth sonars.

SM-2 (top), SM-3

Weapon Improvements. The 3rd key involves a wider weapon fit, especially when it comes to air defense. Adopting the MK41 Vertical Launch System would give Israel inherent flexibility over time to integrate new missiles of all types, in order to handle Israel’s combat scenarios, and address changes in threats and operational requirements.

LCS-I’s high-end armament would have included torpedo tubes, mounts for Harpoon or Gabriel anti-ship missiles, and the contents of the ship’s 16 strike-length vertical launch cells. Those cells would offer Israel the flexibility to include anti-air missiles like the new Israeli Barak-8, the entire range of Raytheon’s Standard family air and missile defense interceptors, compatible anti-ship and precision strike missiles like Lockheed Martin’s LRASM, or even current anti-submarine missiles like VL-ASROC. Local options like IAI’s ANAM/ Gabriel 5 and IMI’s Delilah-SL will also be of interest to the Israelis.

In Israel’s case, a strike-length MK41 VLS system could take on strategic significance. Raytheon’s SM-3 (area defense), SM-2 Block IV, and SM-6 missiles (point defense) can be used to defend against ballistic missile attacks, if paired with a suitable radar. The AN/SPY-1F has never received the signal processor upgrades given to larger and more powerful SPY-1D radars for ballistic missile defense, nor has it ever been tested in that role. Alternatively, the ship could be networked with long-range ground radars like Israel’s “Green Pine.” In either scenario, the SM-3’s range and Israel’s tiny size would allow just 1 ship on station to cover most of Israel. A situation where 2 ships out of 4 are on station at any given time is very plausible, and could provide overlapping point defense ABM coverage. Either option would supplement Israel’s medium range Arrow and short range Patriot PAC-2 GEM systems on land. At present, this is an option rather than a focus, but even the potential for such a vital national mission is a first for the Israeli Navy.

Onboard vehicles add to an Israeli frigates’ punch in a different way. New ships will be expected to embark a flexible USV/UUV mix, with the ability to store and launch Rigid Hull Inflatable Boats (RHIB), mine or sub-hunting hunting UUVs, or surface USVs. Israel’s leading-edge capabilities in USVs would make that capability an immediate and long-term force multiplier.

Israel’s core problem is that a high-end, full featured frigate is going to cost them $600+ million. They want the capabilities, but don’t have the money to buy 3-4 ships at that price. In response, they can choose to scale back their desires, or they can find some way to make a deal.

What Are You Shipping: Vessels & Systems Current State: Israel’s Sa’ar 5 Corvettes

Sa’ar 5 corvettes
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Some have called the 1,227 tonne Eilat Class a better base model for the USA to adopt, as it seeks an affordable Littoral Combat Ship or flotilla asset. The ships were built by Litton-Ingalls Shipbuilding Corporation of Pascagoula, MS (now HII), based on Israeli designs. All 3 ships of class were launched from 1993 – 1994.

Air Defense. Sa’ar 5 corvettes have moderate anti-air capabilities, thanks to IAI Elta ELM-2218S and ELM-2221 GM STGR radars. Twin 32-cell launchers hold short-range Barak-1 surface-air missiles, and the ship has a Mk15 Phalanx 20mm CIWS gun for last-ditch defense. As of 2013, the ships are preparing to swap their Barak-1 systems for the larger Barak-8 missile, whose 70+ km reach will give the Israeli Navy its first area air defense capability.

ASW. Bow-mounted and towed sonars, plus 6x 324mm torpedo tubes for Mark 46 torpedoes, give these corvettes moderate anti-submarine capability. This was quite adequate until the early 2010s. As Turkey has become progressively more hostile, and unstable neighbors like Egypt buy modern submarines, there is some concern that the Eilat Class’ anti-submarine capabilities may not be enough.

Surface Warfare. Surface warfare is addressed well. Harpoon or Gabriel anti-ship missiles can be used against larger ships or land targets, while the Mk15 Phalanx 20mm gun and Typhoon remotely-operated 7.62-30mm gun/missile systems deal with guerrilla craft. The corvette is also capable of launching small special forces boats, or robotic USVs like RAFAEL’s Protector series.

A 76mm Oto Melara naval gun option could be installed in place of the Phalanx. It would offer slightly less air defense capability, in exchange for a longer reach and more punch against fast boats. That upgrade would be compatible with long-range Vulcano ammunition for naval fire support, but Israel has chosen the Phalanx for now.

The Eilat Class’ helicopter hangar can accommodate AS565 Dauphin/Panther, Kaman SH-2F or Sikorsky S-76N helicopters. Israel’s navy flies the AS565, but they haven’t armed them with substantial naval weapons.

Future Option: Lockheed Martin’s LCS-I

LCS-I missions
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The Israelis have a long-standing relationship with Lockheed Martin, and a 2,500-3,000t LCS design with the USA’s swappable mission modules could significantly improve Israel’s ability to conduct anti-submarine warfare and mine neutralization missions.

Unfortunately, the pitifully weak armament of the USA’s LCS ships is inadequate for the Israelis, who need their ships to be able to engage other naval vessels, and to provide their own air defense. Worse, the American design lacks the flexibility to add meaningful weapons in future. As a result, the Israelis took a different approach, eliminating the ship’s swappable mission modules in favor of a much more heavily-armed vessel.

Initial studies were conducted in conjunction with Lockheed Martin, leading to an RFP and even an official $1.9 billion DSCA request for Lockheed Martin’s LCS-I design. That would have made Israel the first LCS export customer. Construction of the LCS-I ships would have occurred at Marinette Marine and Bollinger Shipyards in the United States and American construction allows Israel to buy the ships with American military aid dollars, rather than using its hard-currency budget. Gary Feldman, Lockheed’s business development director international LCS sales, said that detail design could have begun in 2009, with construction starting in 2010.

In the end, however, expected per-ship costs of $700 million or so led the Israelis to back away and look for another solution.

Future Option: HII’s Sa’ar 5B

Northrop Grumman has proposed an enlarged “Sa’ar 5B” corvette with more advanced systems, and Israel has made that task easier by developing their own advanced ship radars and improved missiles. Indeed, the Israelis are implementing a de facto Sa’ar 5B by upgrading existing Eilat Class ships with fixed-plate MF-STAR “Adir” AESA radars, new medium range Barak-8 missiles, and better anti-ship/ land strike missiles.

Northrop Grumman (now HII) has hinted that Sa’ar 5B ships could be built for less than $450 million, using American aid dollars, but Israel initially rejected that option as well. Discussions are rumored to have resumed, but nailing down a firm price will require money up front for extensive design studies. That left Israel looking beyond the USA for their base ship, even as the equipment they wanted in those ships remained fairly constant.

Future Option: Germany, Overall?

MEKO CSL
(click to view larger)

In February 2009, Israel switched its interest to ThyssenKrupp Marine Systsems’ MEKO family, which comes in sizes ranging from A100 corvettes to full-size A200 frigates. MEKOs are customized to their destination country, so a German K130 Braunschweig Class is very different than Malaysia’s Kedah Class, even though both begin with the A100 base. As part of that customization, the radar would have been IAI’s Elta’s EL/M-2248 MF-STAR, and many of the other technologies requested for the LCS-I would have applied as well.

Reports are split between a buy of 4 A100 base corvettes to put more ships on station, vs. a purchase of 2 high-end frigates that would be able to focus on advanced anti-submarine and wide-area anti-air warfare.

There was even some talk of making Israel the launch customer for the MEKO CSL, which would have given Israel some of the modularity found in the USA’s LCS class. The Meko CSL is only slightly smaller than the American LCS Freedom Class, at 108m/ 354 ft. long, with a beam of 21 meters and full-load displacement of 2,750 tonnes. Propulsion is by a combined diesel-and-gas (CODAG) water-jet system that cruises at 15 knots and reaches 40. Cruising speed range at would be about is 3,500 nautical miles, with 21 days endurance. The MEKO CSL variant adds improved stealth shapes and measures refined on Sweden’s Visby Class corvettes, and has several modular sections for faster swap-outs. An Israeli MEKO CSL would contain a lot of local content, including IAI Elta’s MF-STAR, the new Barak-8 medium range air defense missile, and Israeli electronic countermeasures systems, among others. The CSL also has a rear mission bay, and could serve as a hub for Israel’s advanced UAVs and robotic naval USV/UUVs.

German negotiations stalled after Germany agreed to provide subsidies for more Dolphin Class submarines, but not for frigates. 2013 Reports indicate that negotiations have resumed.

Asian Quality: The South Korean Option

FFX launch
(click to view larger)

South Korea (ROK) is a global leader in shipbuilding, and their successful naval shipbuilding programs include cruiser-size KDX-III AEGIS destroyers as well as smaller ships like their FFX and FFX II light frigates. The FFX Block II in particular appears to be an advanced small combatant that meets Israel’s size and capability requirements. The 2,500t+ ships will offer electrical power to spare, high-end long range radar capabilities, a 127mm/ 5″ gun with guided shell options and future long-range fire capabilities, a 16-cell vertical launch system, and the ability to embark full-size anti-submarine helicopters.

The South Koreans might be able to produce new frigates at the price and quality level Israel needs, and they’ve become significant buyers of Israeli defense technologies in recent years. Israel wants to keep that relationship going, but KAI’s recent loss of a $1 billion deal for new IAF jet trainers has put a dent in things. South Korea remains interested in other Israeli technologies, including its Iron Dome rocket defense system.

A deal that offset ROK defense purchases with Israeli buys of South Korean FFX Block II ships might make everyone happy, and get the Israeli political support required to move the project ahead. Negotiations are reportedly underway.

Final Option: Don’t Go Big – Go Home

Saar 5 Eilat Class
(click to view larger)

Israel’s final option is less ambitious in terms of performance, but more ambitious industrially. It involves a deal with the privatized Israel Shipyards. In exchange for government investment to modernize and expand the shipyard, they would design and build an larger, improved version of existing corvettes. The Sa’ar 5.5 option would be designed to give Israel a locally-built offering that was both exportable and upgradeable, without requiring outside help or approval.

Recent MF-STAR/ Barak-8 upgrades are laying the groundwork for a tested option. The question is whether all of the money required for shipyard modernization, ship design, fabrication in a shipyard stretching its capabilities, and platform testing would make the final product as expensive as higher-end options, while offering comparatively less capability. That could also make the vessels unexportable on price grounds, creating a lose-lose-lose scenario.

Contracts & Key Events 2015 – 2018

 

Barak-8
(click to view full)

August 16/18: Protector of Israeli interests Israel will send its ‘Sons of Sa’ar’ to protect its Mediterranean gas fields and its exclusive economic zone. The Israeli Navy is set to receive four next-generation Sa’ar 6 corvettes between 2019 and 2024. The 300-feet-long warships, which are currently being built in Kiel, Germany, will be packed to the gills with highly sensitive detection equipment — to monitor both the surrounding sea and airspace — as well as offensive weapons and defensive missile interceptors. The ships will be equipped with the ‘Naval Dome’, essentially a navalized version of the Iron Dome, with the Barak-8 missile at its core. The Barak-8, and aims to deliver up to 42 mile of range, thanks to a dual-pulse solid rocket motor whose second “pulse” fires as the missile approaches its target. This ensures that the missile isn’t just coasting in the final stages, giving it more than one chance at a fast, maneuvering target. The missile’s most important feature may be its active seeker. Instead of forcing its ship or land-based radar to “paint”/illuminate its target at all times, the Barak 8 can be left alone once it is close to its target. This is an excellent approach for dealing with saturation attacks using older ship radars, which can track many targets but illuminate just a few. The Barak-8 was developed by IAI in collaboration with Israel’s DDR&D, India’s DRDO (Defense Research and Development Organization), the navies of both countries, Rafael Advanced Defense Systems Ltd., IAI’s ELTA Group and local industries in India.

January 19/18: Upgrades—Testing Israel’s Navy announced that it has successfully tested a new chaff defense system for its Sa’ar 4.5-class missile boats and it is expected that the system will be declared operational in the coming weeks. First to receive the upgrade was the INS Sufa, with testing conducted two months ago off the coast of Haifa. The system includes an algorithm that identifies and classifies any kind of projectile making its way towards the Israeli missile ship, and then programs a unique diversion plan: firing chaff rockets from the front deck and create a “wall” over the water of hundreds of metal wires, which mislead the enemy missile into “thinking” this was the Israeli ship. This helps divert the enemy missile, only a minute or two before it was to hit the Israeli ship.

April 3/17: The Israeli Navy is altering the design of the Sa’ar-6 corvette in order to fit additional Iron Dome interceptors onboard the vessels. By adding a second launcher, each corvette will be able to carry as many as forty Tamir interceptor missiles, allowing vessels to engage an increasing number of disruptive, possibly deadly and inexpensive shore-launched rockets launched by groups such as Lebanon’s Hezbollah. Four Sa’ar-6 ships are currently on order with Germany’s ThyssenKrupp Marine Systems (TKMS); however, the sale is source of a scandal in Israel and are part of an investigation into potential conflicts of interest among those close to Israeli Prime Minister Benjamin Netanyahu.

November 10/16: Israeli navy officials are evaluating fixed-wing extremely short take-off and landing (ESTOL) UAV ideas to eventually deploy on their four new Saar 6 corvettes and existing SAAR 5 missile vessels. The ESTOL UAV will be based on propulsive lift technology that will enable it to take off from a very small platform on the navy ship. A decision will be made on the platform in 2017.

May 12/15: The Israeli Ministry of Defense announced Monday that it has signed a contract for four Sa’ar-class corvettes, manufactured by Germany’s TKMS. Discussions between the two countries over the supply of Littoral Combat Ships to protect Israel’s offshore gas reserves have been in the works since 2009, with the Germans agreeing to a discount in October last year, with the German government further subsidizing the deal, funding approximately a quarter of the contract’s value. The $480 million deal will see TKMS buying $181 million-worth of Israeli-manufactured equipment as offsets. Whilst the Israeli MoD did not announce the precise type of corvette the Israeli Navy will receive, it is likely to be the Blohm Voss-class 130 corvette, with modification to Israeli specifications.

2014

Israel’s offshore strategic situation; Significant Sa’ar 5 improvements underway; Negotiations with Germany.

Oct 19/14: Germany. Ha’aretz reports that Germany has agreed to a discount, and seems set to secure the Israeli contract for its next-generation ships:

“A crisis between Israel and Germany over missile boats required to protect Israel’s offshore gas fields has ended after Berlin agreed to slash [EUR] 300 million (about $382 million) off the cost, officials on both sides said. They are expected to initial an agreement for the boats within weeks.”

Time will tell which boats Israel orders. If they still want 4 ships, a sum of just over $900 million with subsidies included could get them MEKO derivatives along the lines of Germany’s own 1,840t K130 Braunschweig Class corvettes, but with Israeli technology. If they’re only ordering 2 ships, possibilities expand to include base options like the 2,750t MEKO CSL, or a MEKO A200 derivative that compares to Turkey’s own 3,350t Barbaros Class. Sources: Ha’aretz, “Missile boat crisis ends as Germany gives Israel $382 million discount”.

Sept 28/14: RFP & timelines. State Comptroller Judge (ret.) Joseph Shapira published an audit report in March 2014 that said Israel’s gas facilities in the Mediterranean were only partially protected, but constituted a prime target for attacks by terrorist organizations. That has ratcheted urgency a bit higher, but Israel may have to wait for some time before its ships sail out:

“The Ministry has been preparing for a number of years an international tender for the procurement of ship to operate in Israel’s marine economic area, and has done in-depth staff work in the matter. The government decided to procure the ships only in November 2013, and provided a special budget for them. Procurement was suspended in order to provide enough time for negotiations for a deal with a foreign country. Last July, following the prolonging of these processes, the Defense Ministry decided to issue an international tender for procurement of the ships. The tender is currently taking place; the envelopes will be opened next December, and a preliminary answer will be given. The tender will be completed by the end of 2015.”

Add time for integration of Israeli components, construction, outfitting, testing, and training, and operational acceptance before 2018 would be quite a feat. Globes reports that the contract’s scope involves NIS 2 billion (about $550 million) for 4 ships. That won’t get them very much. Sources: Globes, “Israel Navy to wait years for gas rig defense ships”.

May 15/14: Germany. Ha’aretz reports that the proposed deal discussed in December 2013 (q.v. Dec 8/13) appears to have fallen through for now:

“The German government has decided not to give Israel a massive subsidy for the purchase of German missile boats, due to the breakdown in Israeli-Palestinian peace talks, both Israeli and German officials said on Thursday.”

Sources: Ha’aretz, “Germany nixes gunboat subsidy to Israel, citing breakdown of peace talks”.

May 13/14: Sa’ar 5+. Israeli improvements to their existing ships are underway. This matters, because deploying the systems within the Israeli Navy makes Israel much more likely to demand them as part of any future frigate. Fielding a tested upgrade to the Eilat Class also provides added weight to options like the Sa’ar 5B or Sa’ar 5.5, by creating a proven starting point.

A “senior naval source” tells The Jerusalem Post that Israel is upgrading the anti-ship and strike missiles on board its ships, in order to give their Navy medium-range precision strike capability against land targets. They weren’t specific, but IAI has developed an “Advanced Naval Attack Missile” as a successor to existing naval Gabriel missiles. The other likely option is IMI’s “Delilah-SL”; it’s a ship-launched version of the Air Force’s go-to missile for strikes against targets that are heavily defended, or require a high level of human judgement via its “man in the loop” feature.

The article adds that a Sa’ar 5 Eilat Class corvette has already been outfitted with IAI Elta’s MF-STAR S-Band AESA radar and Barak-8 air defense missiles. Adding better strike weapons to that array changes effectively creates a proven “Sa’ar 5B/ 5.5” option. Sources: The Jerusalem Post, “The Israel Navy is quietly enhancing its capabilities for precision, long-range missiles”.

Jan 18/14: Israel Defence reports that Israel is scaling down its naval platform ambitions. They’re reportedly back to a platform around 1,300t, which is about the same size as their Sa’ar 5s, rather than a 2,000t+ platform. They’ll still insist on its ability to carry MF-STAR and the Barak-8, but success won’t entirely solve their problems:

“Originally, the IDF Navy should have initiated the procurement of the new missile frigates in the context of the previous multi-year plan, and funds had been allocated for this purpose as part of that plan, but owing to the cancellation of the LCS option, the process never materialized…. intention of the IDF is to finance the procurement of the new vessels by a dedicated budget allocated by the government outside the framework of the normal defense budget, in order to secure the offshore gas drilling rigs. The procurement plan notwithstanding, the total number of missile frigates in the IDF Navy is expected to decrease during the next five-year period, owing to the obsolescence of the present vessels, some of which are to be decommissioned.”

Sources: Israel Defence, “The Next Missile Frigate of the IDF Navy”.

Jan 8/14: Strategic. Paul Alster & David Andrew Weinberg discuss the difficulties Israel faces in defending its offshore gas resources, and take a critical look at the exploitable reserves and revenue projections. They say flatly that:

“IDF officials concede that they do not have the resources as of now to properly secure the infrastructure at sea.”

They list threats that include UAVs, which have already overflown existing rigs on their way into Israeli airspace; suicide operations with divers, boats or depth charges; and surface-to-surface missiles like the C-802s that have already been used by Hezbollah. Rig owners are working with the IDF to counter the irregular threat, via armed teams on each platform and radars networked to Israel’s coastal defenses. They may need to take further steps with RWS emplacements and missiles, given rules that require enemies to close within 1/2 mile before defenders can open fire. Higher end threats are even more problematic, and aren’t much discussed here, but they exist. It’s a complex, multi-dimensional problem, and the solution will have to be multi-layered.

One apparent error: the authors refer to “two state-of-the-art German-built MEKO class F221 frigates” as Israel’s choice. The F221 is FGS Hessen, a Sachsen Class advanced air warfare destroyer. First off, it isn’t part of the MEKO family, but a separate and more advanced class built in the context of trilateral cooperation between the Netherlands, Germany and Spain. They are top-end multi-role “frigates,” whose size and growth capacity for ballistic missile defense would make them destroyers if Europeans weren’t so averse to the term. It’s a very capable ship, but an unlikely choice. One ship of that class, with modifications, would eat most of Israel’s reported EUR 1 billion budget for 2. Sources: Forbes, “The Daunting Challenge Of Defending Israel’s Multi-Billion Dollar Gas Fields”.

2012 – 2013

 

Sa’ar 5 & Panther
(click to view full)

Dec 16/13: Strategic. Information Dissemination runs an analysis of Israel’s apparent interest in 2 high-end ships, which is a departure from their traditional focus on larger numbers of smaller vessels. The best that can be said for Jacob Stoil’s analysis is that it’s incomplete. He’s correct to say that this is a departure, and that presence matters, but he never looks at the regional changes underway, and the strategic imperatives created by new enemy capabilities and new Israeli needs. Then there are quotes like this one, which assume premises that turn out not to be true:

“Israel clearly does not intend to use naval power to support land operations or develop independent strategic operations from the sea in a serious way. All of their naval procurement and training decisions over the last more than twenty years have made that impossible.”

Sources: Information Dissemination, “Of Destroyers and Doctrine: An Evaluation of Israel’s Decision to Invest in Larger Hulls”.

Dec 8/13: Germany. The newspaper Ha’aretz reports that Israel’s Defense Ministry is expected to ask the Finance Ministry for a ILS 3 billion budget increase (about $855 million/ EUR 624 million) to purchase 4 “missile boats” as a special buy outside the defense budget, for protection of Israel’s huge offshore natural gas fields. At the same time, the German Bild newspaper is reporting a different deal: 2 ships for EUR 1 billion. The Ha’aretz report does add that Israel continues to negotiate with American and South Korean suppliers, leaving the Navy’s plans characteristically unclear.

What is clear is that there’s a big difference between the implications in the Israeli and German reports. EUR 156 million per ship will struggle to buy a ship like the K130 corvette, a surface warfare patrol ship with limited anti-aircraft capabilities, and no anti-submarine capabilities. They could form interesting flotilla dyads with the proposed Multi-role Super-Dvora, but submarine threats are rising in the Mediterranean. At EUR 500 million per ship, on the other hand, Israel would be looking at high-end MEKO Class frigates will a full range of capabilities, which would become the most advanced ships in their navy. The price would be more limited coverage, with just half the number of ships bought for slightly more money. Sources: Die Presse, “Israel konnte deutsche Kriegsschiffe kaufen” | Ha’aretz, “Defense Ministry seeking $853m to buy German missile boats” | AFP, “”Bild”: Deutschland verkauft Israel zwei raketenbestuckte Zerstorer” | N24, “Israel will Raketenschiffe aus Deutschland” (repeats Ha’aretz figures).

Aug 10/12: South Korea. Israel Defense reports that South Korea is interested in Israel’s Iron Dome rocket defense system, and is negotiating for possible offsetting deals involving frigates for Israel.

April 1/12: South Korea? Israel Defense reports that South Korea is offering to build new surface vessels for the Israeli Navy via Hyundai shipyards. South Korean representatives have reportedly visited Israel and met with the Ministry of Defense, and are said to be continuing discussions. The magazine reports that the offered ships had a displacement of just 1,300 tons, the same size as current Sa’ar 5 Eilat Class corvettes, and significantly smaller than South Korea’s new 2,300t FFX Incheon Class frigates. It didn’t say whether that displacement was measured at full load, after Israel radars, weapons, etc. had all been installed.

Israel hasn’t set aside a budget for such vessels in its current plans, but ongoing discoveries of huge offshore oil and gas are changing its assessment of its security needs.

Meanwhile, Israel Shipyards has reportedly proposed an alternative in which government re-investment would help them add hundreds of employees, invest in a new manufacturing layout, and build 2,100 ton “Saar 5.5” light frigates. They would then become an exporter, with the ability to field upgraded versions for Israel later on. The MoD has approached the Treasury about this plan, but it’s reportedly stuck, even as negotiations have stalled with the USA for a Freedom Class LCS derivative, and with Germany for a MEKO frigate derivative.

2009 – 2011

LCS too expensive; Talks center around German MEKO designs, incl. MEKO CSL; Israel may not have the budget to buy the ships it wants – but huge resource finds mean they may have to.

MEKO 200TN
(click to view full)

November 2010: Leviathan. Israel’s giant “Leviathan” offshore natural gas field is discovered. The gas field is located roughly 130 km/ 81 miles west of Haifa, in 1,500 m/ 4,900 ft. of water. Estimated reserves are a stunning 500+ billion cubic meters, or more than 18 trillion cubic feet.

Israel’s navy just became much more important.

Giant offshore gas find

July 25/10: MEKO. Hopes of German government subsidies to finance Israel’s MEKO buy appear to be fading, amidst the country’s tightening climate of austerity. From The Jerusalem Post:

“The [Israeli] Defense Ministry statement came amid reports that Chancellor Angela Merkel’s government had decided to turn down an Israeli request for financial assistance in purchasing the Dolphin-class submarine and new [MEKO frigates]. In another rare statement, the German government, which rarely talks about defense sales, also denied it was holding talks with Israel on subsidizing new naval vessels… Israel had hoped to receive additional subsidies for two Meko-class ships it was interested in purchasing.”

May 18/10: MEKO CSL? Aviation Week reports that Israel may become the launch customer for ThyssenKrupp’s new MEKO CSL. If true, the American Littoral Combat Ship’s price may end up spawning an international export competitor.

The Meko CSL is only slightly smaller than the American LCS Freedom Class, at 108m/ 354 ft. long, with a beam of 21 meters and full-load displacement of 2,750 tonnes. Propulsion is by a combined diesel-and-gas (CODAG) water-jet system that cruises at 15 knots and reaches 40. Cruising speed range at would be about is 3,500 nautical miles, with 21 days endurance. The MEKO CSL variant adds improved stealth shapes and measures refined on Sweden’s Visby Class corvettes, and has several modular sections for faster swap-outs. An Israeli MEKO CSL would also contain a lot of local content, including IAI Elta’s MF-STAR active-array radar, the new Barak-8 medium range air defense missile, and Israeli electronic countermeasures systems, among others. The CSL does have a rear mission bay, and one of its roles would likely be as a hub for Israel’s advanced set of robotic UAVs and naval USV/UUVs.

Jan 18/10: MEKO. Defense News reports that Germany and Israel are in talks concerning a $1.45 billion naval deal that would add 1 Dolphin Class submarine, and 2 MEKO-derived frigates as the beginning of Israel’s next-generation frigate program. Current reports do not see a January 2010 agreement as likely, and Defense News claims that Israel is asking Germany to pay for 33% of the cost as a German industrial stimulus program, just as it did with Israel’s previous 2-sub order.

The MEKO ships would be Israel’s alternative to a very modified version of Lockheed Martin’s Littoral Combat Ship design, which Israel rejected due to its expected $700+ million cost. Even so, American components in the total naval package could reach up to $200 million. This is important because Israel can use US military aid dollars to buy them, instead of hard currency.

Nov 25/09: German MEKOs? Reuters reports on negotiations between TKMS and Israel to buy up to 8 next-generation MEKO ships.

“Built at ThyssenKrupp’s (TKAG.DE) Blohm+Voss shipyards in Hamburg, the Meko costs around $300 million but Israel wants the German government to underwrite the sale. An official involved in the talks said Israel sought a discount of 20 to 30 percent. That would help the Meko outprice the Littoral Combat Ship (LCS)… An Israeli official said despite the fact that U.S. defence grants would significantly defray the estimated $460 to $600 million cost of the LCS, the Meko topped the wish list. “We want to close a deal by the end of the year. Now it comes down to financing issues with the Germans,” he said.”

Previous reports placed the LCS-I cost closer to $650-700 million. As was the case with the LCS-I, Israel is looking to incorporate a range of Israeli technologies and weapons into the frigates.

Oct 15/09: TKMS + UAE. Blohm + Voss parent firm, ThyssenKrupp Marine Systems, sells an 80% share of all Blohm + Voss groups to the United Arab Emirates’ firm Abu Dhabi MAR, and makes future naval construction a 50/50 joint venture. It remains to be seen whether this will affect Israeli negotiations to use Blohm + Voss’ MEKO designs as the base for its future frigate.

June 29-July 6/09: USA Out. Multiple sources report that Israel is abandoning the LCS-I design, owing to its high costs. Israeli estimates reportedly put the price of an LCS-I at over $600 million, a reasonable figure given the $650-700 million cost of the first 2 American ships, and LCS-I’s extensive Israeli equipment upgrades. Arutz Sheva:

“As much as we sought commonality with the U.S. Navy, it became much, much more expensive than planned,” a naval source said. “At the end of the day, we had no choice but to face that fact that, for us, it was unaffordable.”

Surprisingly, Israel also turned down a 2,300 ton Sa’ar 5.5/5B option from original Eilat class builder Northrop Grumman, owing to expected costs of about $450 million. Instead, Israel is reportedly looking at expanding cooperation with ThyssenKrupp Marine Systems (TKMS), whose HDW subsidiary builds Israel’s Dolphin subs. The idea is to build an advanced, stretched version of Blohm + Voss’ 2,200 ton MEKO A-100 corvette. The ship would add Mk 41 VLS cells, IAI’s Elta’s EL/M-2248 MF-STAR “Adir” active array radar, and other Israeli equipment. The Israelis reportedly believe they would be able to field such a capable ship for around $300 million, and that they can build it locally as a joint military/economic stimulus project. One source told Arutz Sheva (INN) that “We believe a strong case can be made for making this into a national project that fosters self sufficiency and provides all the economic benefits that come with creating a military shipbuilding industry.”

TKMS would be the main design partner, IAI looks set to step into the role of overall systems integrator, and the likely shipbuilder would be Israel Shipyards in Haifa. Israel Shipyards have mostly focused on much smaller fast attack boats, but were also responsible for local integration of the Sa’ar 5 corvettes.

This version of Israel’s next-generation ship project will face 2 main challenges. One is a technical/ engineering challenge. The other is financial.

As one source told the Jerusalem Post: “The challenge will be to make a relatively small ship large enough to carry everything we need, including the radar system.” Given that the systems Israel wants usually equip 4,000+ ton ships, that challenge should not be minimized. TKMS’ Meko 200, in service with the Turkish and South African navies, does offer a 3,850 ton option, and the Israeli Navy is reportedly preparing to issue a design contract to IAI and TKMS subsidiary Blohm+Voss, in order to sort out their technical options.

The financial challenge will be equally formidable. Both LCS-I and a Sa’ar 5.5 design could be purchased with American military aid dollars, which must be spent in America. Those agreements have provisions that allow up to 26% of that aid to be spent in Israel, but those funds are already committed to projects like an extended-range Barak anti-aircraft missile, IAI Elta’s MF-STAR active array radar, and other priority projects. There are 2 possible workarounds for this, and they are not mutually exclusive. One involves financing from other ministries beyond defense, as an industrial project that would provide employment, expand Israeli shipbuilding capabilities, and might even create an exportable platform if the right agreement is struck with TKMS. The second workaround involves using American aid dollars to cover some elements, like steel, American production of the Meko’s MTU1168 diesel engine by General Dynamics, etc., in order to reduce the hard currency price. That would help the project get approved, but it comes with a cost of its own – it would force the Israelis to labor under America’s cumbersome ITAR export approval laws whenever they or TKMS wished to sell the design abroad.

If those conundrums cannot be resolved at an acceptable cost, a 3rd option may exist. Defense News adds that Israel might have driven down the Sa’ar 5.5’s price by $100 million if it had paid for a contract design/detail design process, and that option may return depending on how efforts with ThyssenKrupp Marine Systems progress:

“When Northrop Grumman makes a fixed-price offer, it’s the result of an organized and serious process that allows the company to honor all of its commitments,” a company representative said. “Without conducting a contract design – which eliminates most of the uncertainties that drive up price – NG couldn’t offer the unit costs we all believed we could have delivered to the Israel Navy.”

Sources: Arutz Sheva | Jerusalem Post | Defense News | Jane’s.

LCS-I out; No NGC Sa’ar 5B either

Feb 12/09: Industrial. The director of naval procurement at the Israeli Ministry of Defence’s purchasing mission in New York informs U.S. parties that a change in plans toward a different class of locally-built ships may be in the cards:

“In the event this option turns out to be more suitable both in terms of our operational and budgetary requirements, the [multimission ships] will be built in Israel.”

Source: Defense News June 2009 report.

Feb 1/09: LCS-I. The Jerusalem Post reports that OC Navy Adm. Elazar Marom has dispatched a number of officers to the United States to sail on Lockheed Martin’s Freedom [LCS 1] and test its capabilities. The report adds:

“In addition to reviewing the LCS – whose price has soared over the past year and now reportedly reaches $500 million – the navy is also considering downgrading its procurement plans and purchasing more Sa’ar 5-class missile ships… “There are a number of possibilities and they are under review,” one source said. “There are other possibilities such as more Sa’ar 5s, an upgraded Sa’ar 5 that would be called Sa’ar 5.5, or to wait for the LCS’s price to go down.”

January 2009: Tamar. Noble Energy announces that exploratory drilling has found an offshore gas field about 80 km west of Haifa, in 1,700m / 5,600 ft. of water. The field is called Tamar.

Eventual estimates for the area are a bit of a shock to the traditionally resource-poor Israelis: 200 billion cubic meters / 7.1 trillion cubic feet of natural gas.

Giant offshore gas find

2006 – 2008

From studies to a formal LCS-I request.

(click to view full)

July 15/08: LCS-I. The US Defense Security Cooperation Agency announced [PDF] Israel’s official request for up to 4 Littoral Combat Ships (LCS-I variant), including the hull, and all mechanical and electrical functions. The ships will also include design and integration services, hardware and software, spare and repair parts, test and tool sets, personnel training and equipment, publications, U.S. Government and contractor engineering and logistics personnel services, and other related elements of logistics support. The estimated cost is $1.9 billion.

Each ship will be equipped with:

• 2 MK-41 Vertical Launch Systems, with 8 launch cells for each system. This would allow the ship to hold and fire up to 16 SM-2/3 air defense missiles, or up to 64 RIM-162 Evolved Sea Sparrow Missiles.
  
• 1 Enhanced Harpoon Launching System with missile launchers. Harpoon is an anti-ship missile, but the latest versions can also be used to hit land targets.
  
• 1 Phalanx Close-In-Weapon System, Block 1A. This is surprising, as Block 1B adds important capabilities against the small boats that remain a concern for Israel. Israel is likely to bolt on other gun systems like RAFAEL’s Typhoon in order to cover that threat, but Israeli systems do not need to be specified in the DSCA announcement.
  
• 2 MK-32 triple-launcher Surface Vessel Torpedo Tubes, which handle lightweight torpedoes and launch them from on deck using pressurized air.
  
• Communications and Sensors, including Link 16.
  
• The same COMBATSS-21 Combat system used in American LCS designs.
  
• The smaller AN/SPY-1F (V) AEGIS radar, which is also used on Norway’s Nansen Class frigates. SPY-1F radars lack ballistic missile defense capabilities, but could be networked with other radars like Israel’s “Green Pine.”
  
• A MK-99 Fire Control System; or the Ship Self-Defense System (SSDS) now being installed on American Carriers, LHA/LHD ships, San Antonio Class LPDs, etc.

The principal contractors will be:

• Lockheed Martin Maritime Systems and Sensors in Moorestown, NJ and Eagan, MN (LCS-I, SPY-1F radar, COMBATSS-21, Mk-41)
  
• General Dynamics Armament Systems in Burlington, VT (AEGIS illuminator, 20mm gun for Phalanx)
  
• Raytheon Company, Equipment Division in Andover, MA and Integrated Defense Systems in Waltham, MA (Phalanx, SSDS)

The DSCA announcement says that the Israeli Navy will have no difficulty integrating these ships into its Naval forces, adding that this proposed sale will not require the assignment of any U.S. Government or contractor representatives to the Israel.

LCS-I DSCA request

Feb 6/08: LCS-I. The Jerusalem Post:

“Looking to upgrade its sea-based capabilities, the Israel Navy has submitted a Request for Proposal (RFP) to the United States Navy for a new missile ship currently under development by Lockheed Martin Corp. The Defense Ministry said that the navy expects to receive a reply by April.”

The report added a final caveat, but it doesn’t mean as much as it seems when set against a detailed ship design study, and accompanying industrial arrangements for an extensive array of Israeli equipment on board. That prior work and set of partnerships creates a strong pull toward the Team Lockheed design – one that will not be lightly broken:

“While the navy has filed the RFP, defense officials said it was still not certain whether Israel would purchase the LCS from Lockheed Martin. As part of its multi-year plan finalized in September, the IDF decided to purchase two new ships, but did not state from which company.”

September 2007: LCS-I. NAVSEA asks Lockheed Martin to conduct a 9-month, $2.5 million study of combat system integration for an Israeli LCS-I configuration.

Systems that must be compatible with the combat system reportedly include Lockheed’s AEGIS SPY-1F radar and the Israeli Elta EL/M-2248 Adir radar, RAFAEL’s Typhoon remotely-operated gun/missile systems, Raytheon’s Standard SM-2 surface-to-air missile, and Israel Aerospace Industries’ Barak 1 and 8 anti-air missile systems. A Nov 12/07 Lockheed Martin release adds that:

“During the nine-month combat system configuration phase, Lockheed Martin will examine the combat system performance of LCS-I using two different radar options: the advanced radar under development by Israeli Aircraft Industries (IAI) and Lockheed Martin’s SPY-1F radar. The team will examine the performance of these two radar options using the COMBATSS-21 combat management system integrated with the Israeli Navy Command and Control (IC2) system and develop the technical architecture, high level specifications and estimated costs to integrate COMBATSS-21 with IC2 and multiple Israeli and U.S. sensor and weapon systems including the MK 41 Vertical Launch System (VLS)… Lockheed Martin is currently partnered with Rafael Armament Systems, Elbit Systems and Ness on LCS-I.”

Combat system study

April 10/06: LCS-I. Lockheed Martin announces a $5.2 million NAVSEA study studied Team Lockheed’s LCS hull, mechanical, and engineering systems’ ability to accommodate the systems and weapons the Israelis want, while avoiding the need for major redesign of the USA’s basic configuration.

The final answer was that it could, with some obvious modifications to accommodate better radars and vertical launch systems for missiles.

Freedom Class LCS study

Additional Readings & Sources Background: Israeli Sa’ar Vessels

• Israeli Weapons – Eilat Class Saar 5 multi-mission corvettes. Built by what is now Huntington Ingalls in the USA. Currently being refitted with the MF-STAR AESA radar, Barak-8 medium-range air defense missiles, and improved anti-ship/ land strike missiles.

• Naval Technology – Eilat Class Sa’ar 5 Multi-Mission Corvettes, Israel.

• Israeli Shipyards – SAAR Class Fast-Attack Vessel. The Sa’ar 4 and 4.5, which max. out at 500t, plus an abbreviated description of the the 800t SAAR S-72. They didn’t build the Sa’ar 5s, but are an option to build a “Sa’ar 5.5” design if Israel goes that route.

• Defense Update – Israel Shipyards Introduces the SAAR 72 Mini-Corvette Design. The 800t design sits somewhere between the existing Sa’ar 4.5 and Sa’ar 5 corvettes. From May 16/13.

• Israeli Weapons – Sa’ar 4.5. Currently being refitted with improved IAI ELM-2258 APLHA radars.

Background: Other Ships

• DID – The USA’s New Littoral Combat Ships (LCS).

• ThyssenKrupp Marine Systems – Blohm+Voss Class 130 Corvette. Based on the MEKO 100, displacement 1,840t. Mostly surface warfare & point air defense. They carry 2 small heli-UAVs in a small hangar on board, and can accommodate medium helicopters on the deck.

• Naval Technology – K130 Braunschweig Class Corvette, Germany. Germany’s 5th and final ship entered service in March 2013.

• ThyssenKrupp Marine Systems – Blohm+Voss MEKO® A-200 Class Frigate.

• Naval Technology – MEKO A Class Combat Ship Family, Germany.

• ThyssenKrupp Marine Systems – Blohm+Voss Class MEKO® CSL Light Frigate. Modular design with a payload bay.

• DID – Korea’s New Coastal Frigates: the FFX Incheon Class. About 2,300t full displacement. Hyundai and Daewoo can go much bigger, of course, all the way up to their 4,800t KDX-II and 10,000+ tonne KDX-III destroyers that serve with the ROKN. They’ll also be working on an FFX Batch II class that’s expected to be larger, with an upgraded radar and Mk.41 VLS cells.

Background: Ship Systems

• IAI Elta – ELM-2248 MF-STAR : MULTI-FUNCTION Surveillance and Threat Alert Radar. Has up to 4 fixed active array S-band tiles, with multiple digital beamforming capability. Each tile containing 16 Gallium Arsenide transmit/receive modules. A typical 3×3 m array weighs approximately 1,500 kg, and total weight below decks is about 900 kg for onboard equipment in 2 processing and 4 power supply cabinets. Liquid cooling is used.

• Defense Update – EL/M-2248 MF-STAR Naval Multi-Mission Radar. also known as “Adir,” and being fitted to Sa’ar 5 corvettes as part of a current upgrade.

• IAI – ELM-2258 ALPHA: Advanced Lightweight Phased Array Naval Radar. Significantly smaller than MF-STAR, uses a single rotating face. An upgrade for Sa’ar 4.5 FACs.

• Wikipedia – Gabriel (missile). Israel currently fields the Mk.IV (200 km range), and they’ve exported successive versions around the world.

• IAI – Advanced Naval Attack Missile. Effectively, the Gabriel Mk.V, but different enough to merit its own designation.

• IMI – Delilah-SL. The EO-guided Delilah is the IAF’s go-to missile for attacks against heavily defended targets, or targets that demand a high level of human judgement via a “man in the loop” feature. This ship-launched variant offers a 250 km range.

• IAI – Barak-1 Ship Point Defense System.

• DID – India & Israel’s Barak-8 SAM Development Project(s). Barak-8 is already being retrofitted to the Sa’ar 5 Eilat Class, along with an MF-STAR radar.

News and Views

• Forbes (Jan 8/14) – The Daunting Challenge Of Defending Israel’s Multi-Billion Dollar Gas Fields.

• Information Dissemination (Dec 16/13) – Of Destroyers and Doctrine: An Evaluation of Israel’s Decision to Invest in Larger Hulls.

• Defense Update (Oct 14/12) – Israel Navy to Modernize Hetz Class Missile Boats with a New Radar. The Sa’ar 4.5 will get the EL/M-2258 ALPHA S-Band, electronically-steered, software-defined radar. It uses a number of MF-STAR technologies, but is adapted for small ships.

• Ha’aretz (July 9/12) – Israel Navy demands NIS 3 billion for protection of gas rigs.

• Defense Update (January 2010) – Israel Turns to Germany for Naval Stealth Ships. Israel switches gears. Report is focused on the MEKO, incl. the MEKO CSL.

• Defense News (Oct 22/07) – Lockheed Moves Forward With USN’s LCS.

• Jane’s Defence Weekly (Oct 11/07) – Reports that “[The Lockheed Martin LCS-I] design appears to be the most suitable for our needs,” a senior IN source told Jane’s…”

Americas

The Air Force is quickly moving ahead with its hypersonic missile program. The service is contracting Lockheed Martin’s Missiles and Fire Control division to move ahead with the critical design review and relevant testing of its air-launched rapid response weapon (ARRW). The undefinitized contract has a value of $480 million. The ARRW is one of two current US hypersonic missile research programs. Once completed the ARRW will be able to travel at least five times the speed of sound. Current information suggests that the missile will achieve hypersonic speeds by the use of scramjets, which use an aircraft’s forward motion to shovel air at supersonic speeds into the engine, causing thrust. The hypersonic scramjet will be carried aloft by a large aircraft as a wing-mounted missile. Once the parent aircraft is going fast enough that the scramjet will ignite, it launches the missile. Hypersonic weapons will likely be engineered as “kinetic energy” strike weapons, meaning they will not use explosives but rather rely upon sheer speed and the force of impact to destroy targets. The Air Force is currently investing over one billion dollars to aggressively expedite the ARRW’s and HACSW’s development schedule. Work will be performed at Lockheed’s facility in Orlando, Florida and is expected to be completed by November 30th, 2021.

The Navy’s Blue Angels squadron is set to receive new wings. Boeing is being awarded with a firm-fixed-price delivery order valued at $17 million. The contract provides for necessary work needed to convert nine F/A-18E and two F/A-18F aircraft into a Blue Angel configuration. The Blue Angels were formed in 1946 following WWII as a public relations and recruiting tool to inspire airshow crowds to pursue excellence in all of their endeavors and as a recruiting asset to attract potential candidates to join the US Navy. Work is likely to include removing the jet’s 20mm Vulcan cannon, enhancing the the aircraft’s fuel systems for prolonged inverted flight, adding an oil tank and extra plumbing to the Super Hornet’s exhaust for the smoke system, as well as other smaller changes. Flight controls on the Blue Angels’ F/A-18’s are usually modified to make formation and inverted flight easier. The flight control stick between the pilots’ legs uses a spring to exert 40-pounds of forward bias force meaning the pilot constantly exerts slight rearward pressure compared to a normal Hornet to maintain level flight. Work will be performed at Boeing’s facility in St. Louis, Missouri and is scheduled for completion by December, 2021.

Ceradyne is being tapped to support the US Army’s newly developed lightweight helmet. The $34.6 million contract modification provides for the incorporation of additional systems and components in the Integrated Head Protection System (IHPS). The helmet is capable of providing a larger area of protection for the head and face. The new head protection system is also equipped with accessories, such as mandibles, visors, night vision goggle attachment devices, rails and a modular ballistic appliqué that provides protection against fragmentation, 9mm and rifle fire. The Army intends to field 7,000 units of IHPS to separate brigades during the FY2018 before moving to full-rate production. Work will be performed at the company’s location in Irvine, California.

The US Army is procuring a number of Inflatable Satellite Antenna (ISA) systems. GATR Technologies will provide the service with the systems, kits, spares and associated training under this $522,4 million contract modification. GATR’s ground-mounted antennas look like giant beach balls with tie-downs to point them in the right direction. The inflatable satellite terminal reduces the tactical footprint of large-aperture satellite communications systems and enables portable high-bandwidth communications in remote areas. The ISA is designed for military ground use in remote areas with harsh weather and where the movement and installation of large standard rigid satellite antennas is challenging. The main advantage of the terminal is portability, the company noted. When the ball is deflated, it rolls up (with the dish inside) like a sleeping bag and weighs 18 pounds. The antenna bag, blower, hoses and plates fit in one transportable case. The modification brings the contract’s total face value to more than $960 million. Work locations and funding will be determined with each order. The contract has an estimated completion date of September 26th, 2023.

Middle East & Africa

Iranian media reports that the Islamic Republic has a new anti-ship ballistic missile in its arsenal. Dubbed Fateh Mobin, the new missile is based on the existing Fateh 110 missile design. The Mobin was recently tested by Islamic Revolutionary Guard Corps. The missile flew more than 100 miles on a flight path over the strait to a test range in the Iranian desert. The Fateh 110’s development started in 1995 and was first tested in 2001. According to CSIS the Fateh 110 already comes in two anti-ship variants. In 2014 the IRGC displayed the Hormuz-1 and Hormuz-2 equipped with anti-radiation capabilities for attacking radar systems. Another anti-ship variant of the Fateh is the Khalij Fars, which does have the electro-optical seeker required to improve accuracy enough to potentially hit a moving target. Defense Minister Gen. Hatami recently underlined Iran’s determination to further enhance its defense power in all fields “despite sanctions, pressures and psychological war by enemies”. A message clearly directed towards an US and regional audience.

Turkey may lose a $1.5 billion defense deal as the diplomatic crisis with the US escalates. The contract in question is Pakistan’s planned acquisition of 30 Turkish-made T129 ATAK helicopter gunships. The T129 is produced by Turkish Aerospace Industries but partly uses US-made engine parts for which TAI will need US export licenses. If those licenses are not issued Turkey cannot legally export the gunships to Pakistan. The helicopter is powered by two CTS800-4A turboshaft engines that are manufactured by LHTEC, a joint venture between the American firm Honeywell and the British company Rolls-Royce. Turkey and Pakistan signed a deal July 13th for 30 T129 ATAK helicopter gunships.

Europe

The German Navy plans to equip its K130 corvettes with the Skeldar V-200 rotary-wing unmanned aerial vehicle (UAV). The Navy is procuring two V-200s and will start to operate them by the end of 2019. The Skeldar is developed by Saab, is capable of being launched from the deck of any vessel, and delivers real-time intelligence and surveillance. The Skeldar V-200’s major mission capabilities include surveillance, reconnaissance, target attainment and transfer of target data to strike platforms. The typical payload configuration includes EO/IR gimbals, a laser pointer, laser range finder (LRF), synthetic aperture radar (SAR), ground moving target indicator (GMTI), electronic warfare, AIS transponder, searchlight, megaphone and cargo hook. The German Navy has its K130s deployed to a variety of naval missions where an increased reconnaissance capability is direly needed. During combat operations the V-200 will assist in guiding ship-launched RBS15 Mk3 missiles to their target.

Asia-Pacific

Vietnam is exporting three radar systems to Laos. The VRS-2DM radar system is produced by Viettel and provides information to air-defense troops and can perform airspace and flight management tasks. Laos purchased the system as means to boost its combat capability.

The government of Australia is set to receive a new engine for one of its P-8 Poseidon aircraft at a cost of $12.8 million. The Poseidon is powered by a CFM56-7B27AE engine is produced by CFM International belongs to the family of high-bypass turbofan aircraft engines. The CFM56-7 first ran on 21 April 1995 and has a takeoff thrust range of 19,500–27,300lb. It powers commercial Next-Generation 737s and military versions of the airframe including the AWACS and C-40 Clipper. Work will be performed at multiple international locations, including Villaroche, France and Durham, North Carolina. Delivery of the engine is scheduled for September 2019.

Today’s Video

Watch: Iran unveils ‘Mobin’ missile

Americas

The Air Force is investing in research that seeks to protect aircraft from photonic energy. UES Inc. is being awarded a cost-plus-fixed-fee contract with a value of $49 million. The contract provides for research and development as part of the Air Force’s Flash and Laser Airborne Protection System program. Flash and Laser Airborne Protection System program has been devised as means to increase an aircrew’s survivability to flash-blindness and directed energy threats. Laser weapon systems could one day become standard for self-defense capabilities on Air Force aircraft and augment existing kinetic capabilities. It could also be used to better defend non-stealth aircraft that are seen as increasingly vulnerable to advanced anti-aircraft defense systems developed by Russia and China. Directed energy weapons are still considered a nascent market although significant progress has been made on laser weapons for use in naval and ground-based applications, including systems capable of downing drones. UES will be responsible for conducting exploratory and advanced research and development of materials and technologies needed to control, manipulate, and protect airfares against photonic energy. Work will be performed at Wright-Patterson Air Force Base, Ohio, and is expected to be completed by November 10th, 2024.

Raytheon and Leonardo-DRS are being contracted to support the Army’s FLIR technology. Both companies are each being awarded with a maximum $79.3 million firm-fixed-price, indefinite-delivery/indefinite-quantity contract that provides for the production of spare parts in support of the Second Generation Forward Looking Infrared Block 1 B kit. The SG FLIR 1 B kit is a thermal imaging system developed as part of the Army’s Horizontal Technology Integration (HTI) initiative. B-Kits consist of common components that will be integrated into combat vehicle sights for reconnaissance, surveillance and target acquisition. These B-Kit upgrades will provide combat vehicle crews with a common picture across all host vehicles. Weapon sights that are based on FLIR technology support battlefield surveillance and target acquisition. They allow gunners and field commanders to see, identify and target enemy platforms 24 hours a day, regardless of obscurants such as smoke, fog and dust. FLIR systems are installed on various platforms including the M1 Abrams and the Bradley. Both contracts have a duration of five years and do not include option periods. Work will be performed at the companies locations in Texas and Florida, and is scheduled for completion by August 2023.

The Navy is ordering torpedo replacement kits from Lockheed Martin Sippican. The firm-fixed-price, cost and cost-plus-fixed-fee modification has a value of $59.1 million and provides for the production of G&C sections and CBASS kits used on the Mk48 Mod 7 torpedo. The Mk-48 is a huge 533mm torpedo (19 feet long, 3,500+ pounds) with advanced homing, wire guidance capabilities, and devastating consequences when its 300kg warhead hits a target. The Mk48 Mod 7 CBASS is an upgraded version of the MK 48 Advanced Capability (ADCAP) Mod 6 Advanced Common Torpedo (ACOT). CBASS includes a Broadband Sonar Analog Receiver, preamplifier and interfacing hardware. This gives the retrofitted torpedoes the ability to transmit and receive over a wide frequency band, and takes advantage of broadband signal processing techniques to improve their targeting & tracking capabilities. According to the Lockheed’s website the company delivers at least 20 Mod 7 CBASS kits per month to the US Navy. This contract combines purchases for the US Navy and international allies. The governments of the Netherlands, Canada and Turkey will each receive the kits under the US foreign military sales program. Work will be performed at Lockheed’s facilities in Marion, Massachusetts; Braintree, Massachusetts and Lemont Furnace, Pennsylvania. The kits are scheduled for delivery by March 2021.

Lockheed Martin is being tapped for work on the F-35 Lot 12. The company is being awarded with a cost-plus-fixed-fee delivery order that provides for the procurement of ancillary mission equipment at a cost of $301.9 million. The Lockheed Martin F-35 Lightning II is a family of single-seat, single-engine, all-weather stealth multirole fighters. The fifth-generation combat aircraft is designed to perform ground attack and air superiority missions. In May 2017 the DoD awarded Lockheed with a $1.3 billion contract for the low-rate initial production of 130 Lot 12 F-35s, including the provision of parts, maintenance, and other services for the program. This contract combines purchases for the Air Force ($109.7 million), USMC ($50.1 million), Navy ($8.9 million), non-DoD participants ($102.3 million) and FMS customers ($30.8 million). Work will be performed at Lockheed’s facility in Fort Worth, Texas and is expected to be completed by January 2021.

Middle East & Africa

Recent satellite imagery indicates that the Egyptian Air Force has 12 new attack helicopters in its inventory. The helicopters in question are Russian-made Ka-52s. In 2015 Egypt agreed to acquire 46 conventional Ka-52 Alligator helicopters. The Ka-52 Alligator is an all-weather attack helicopter, powered by two Klimov VK-2500 turboshaft engines and designed by Kamov Design Bureau. The platform can destroy enemy armored and unarmored ground targets, low-speed aerial targets and troops at the frontline and in tactical depth. It is also deployed as a surveillance platform and aerial command post for a group of attack helicopters. The Alligator is armed with a 30mm machine gun and comes with six wing-mounted external hard points, its armor can withstands hits from 23 mm projectiles. Pilots are seated in ejection seats. It can also fly when one engine is disabled. About Egyptian 30 pilots and 70 technicians were trained in Russia last year. The country also voiced its interest to acquire a number of navalised Ka-52K Katran helicopters.

Europe

Airbus’s Zephyr S could be the holder of a new world record for aerial endurance. The solar-powered unmanned aircraft is developed by Airbus Defense & Space stayed aloft for 25 days 23 hours and 57 minutes. The Zeyphr S is a High Altitude Pseudo-Satellite or HAPS, designed to fill the gap between satellites and UAVs. The HAPS is the first UAV to fly in the stratosphere. The aircraft has a wingspan of 82ft and a weight of 165lb and can achieve daytime altitudes of about 74.000ft. The drone was initially developed by UK company QinetiQ and later bought and marketed by Airbus. The UK Ministry of Defence has three Zephyrs on order, being built at a new factory in Farnborough. While the UK MoD has not specified its plans for the aircraft, HAPS are seen as supplementary to satellites for Earth observation. The Zeyphr S can carry a variety of payloads which offer voice, data communications both line of sight and beyond the line of sight, and line of sight high resolution optical imagery. HAPS could be fitted with a mission-specific payload and deployed tactically to provide persistent surveillance in response to a natural or human-caused disaster, or to act as a telecommunications relay station.

Asia-Pacific

The government of Australia is set to receive support services for its destroyers as part of a US foreign military sale valued at $23.9 million. Lockheed Martin will provide the Royal Australian Navy with engineering and logistics support for its Aegis combat system installed on the Australian Air Warfare Destroyer Hobart Class vessels. Australia’s 7,000t destroyers are based strongly on Spain’s 5,800t F-104 Mendez Nunez AEGIS “frigate”, with some features from the subsequent 6,390t F-105 Cristobal Colon. Hobart will provide air defence for accompanying ships in addition to land forces and infrastructure in coastal areas, and for self-protection against missiles and aircraft. The Aegis Combat System incorporating the state-of-the-art phased array radar, AN/SPY 1D(V), in combination with the SM-6 missile, will provide an advanced air defense system capable of engaging enemy aircraft and missiles at ranges in excess of 93 miles. The destroyers can also be deployed in law enforcement operations, defence aid to the civil community, collection of environmental data, rescue operations and diplomatic roles. Work will be performed in Adelaide, Australia and three US locations including Moorestown, New Jersey, among others. Work is scheduled for completion by January 2020.

Indonesia is determined to move ahead with its planned acquisition of 11 Su-35s from Russia, despite the risk of being hit by US sanctions. The Asian nation wants to purchase the fighter jets to replace its ageing fleet of F-5 Tigers. The potential deal has a value of $1.5 billion. Several Asian countries, including Indonesia, India, and Vietnam, are under threat of American sanctions for importing Russian-produced weapons systems. The sanctions aim to punish Russian President Vladimir Putin for the 2014 annexation of the Crimean Peninsula from Ukraine, involvement in the Syrian war, and interference in the 2016 US presidential election.

Today’s Video

Watch: IAF Su-30s fly during exercise Pitch Black 2018

F100 visits Sydney
(click to view full)

Under the SEA 4000 Air Warfare Destroyer program, Australia plans to replace its retired air defense destroyers with modern ships that can provide significantly better protection from air attack, integrate with the US Navy and other coalition partners, offer long-range air warfare defense for Royal Australian Navy task groups, and help provide a coordinated air picture for fighter and surveillance aircraft. Despite their name and focus, the ships are multi-role designs, with a “sea control” mission that includes area air defense, advanced anti-submarine operations, and the ability to fight other ships.

The Royal Australian Navy took a pair of giant steps in June 2007, when it selected winning designs for its keystone naval programs: Canberra Class LHD amphibious operations vessels, and Hobart Class “air warfare destroyers.” Spain’s Navantia made an A$ 11 billion clean sweep, winning both the A$ 3 billion Canberra Class LHD and the A$ 8 billion Hobart Class Air Warfare Destroyer contracts. The new AWD ships were scheduled to begin entering service with the Royal Australian Navy in 2013, but that date has now slipped to 2016 or so. A 2014 ANAO report examines why – and the answers aren’t pretty.

SEA 4000: The Program

SEA 4000

The AWD is needed because Australia’s Adelaide Class (heavily upgraded FFG-7 Oliver Hazard Perry Class) frigates have limited air defense capabilities, and would be hard-pressed to survive against modern anti-ship missiles. All 4 remaining ships are set to retire by June 2019. Planned upgrades to Australia’s 6 ANZAC frigates will deliver a big leap ahead in their capabilities, but they still won’t be suitable for protecting an entire task force by themselves in high threat areas. Nor will they have the potential to grow into ballistic missile defense roles, which are acquiring new urgency in the 21st century. Hence SEA 4000.

In 2001, the SEA 4000 entry in the Defence Capability Plan 2001–2010 contained an initial cost estimate of A$ 3.5 – $4.5 billion. By June 2007, the SEA 4000 cost analysis for a 3-ship, F100 based program was A$ 7.207 billion (A$ 7.929 billion as of December 2013, with inflation and foreign exchange).

That jump was alarming. On the other hand, it’s less expensive than blindly accepting lowball estimates, then having to make ship changes part-way through the build stage. It’s also less disruptive than having to find billions of extra dollars after long-term navy plans are set. Those kinds of surprises are normal in places like the USA, but Australia has undertaken some major defense reforms intended to surface problems, and their likely costs, before the build contracts are placed. That has partly paid off, with a current 2014 estimate of A$ 8.455 billion – just a 6.6% increase over the June 2007 figure.

Unfortunately, the most 2014 ANAO report looked at EVMS data, and concluded that “…major corrective actions were necessary to restore confidence in the AWD build program’s [current] cost and [v2.0] schedule estimates.” See the full timeline below:

There was a contractual option for a 4th ship, but it was declined by the government. See Appendix B for more details concerning the SEA 4000 project’s phasing and timelines.

SEA 4000: The Process

The Problem: The Australian Treasury’s June 2007 Second Pass submission to government estimated an extra A$ 1 billion in costs associated with building the AWDs in Australia, representing an effective rate of assistance of over 30% for naval shipbuilding. Reader will note that this doesn’t square with overall project costs, but shipbuilding usually isn’t even the majority of a warship’s cost.

SEA 4000 Solution: In order to minimize these cost premiums, the AWD was meant to be the product of several competitions, not just one. Rather than taking the conventional approach of securing a prime contractor and having them do the integration and deliver the ship, the Australian government broke up the process into a series of contracts, with each subsequent decision building on the previous ones.

Australia calls the proposed acquisition strategy a “Design Driven” approach, where it contracts separately for design and construction. A designer is contracted to produce a ship design to meet specified requirements, and that design was competed among several shipbuilders offering their platforms as a base, plus one contracted ship design based on the American DDG-51. A winner is chosen, and then a shipbuilder is contracted to build that design.

In theory, the potential contracting strengths of the “Design Driven” strategy include:

• The potential to design to a budget;
  
• Greater assurance that the final product will meet the user expectations;
  
• Maximized competition in equipment supply and construction;
  
• More standardization across future shipbuilding projects by having the government instead of the contractor set the key standards;
  
• Maintain a long-term relationship to ensure that through life support considerations are taken into account up front, and vet this before making a design choice.

Navantia’s modified F100 Alvaro de Bazan Class AEGIS frigate won the competition, beating Blohm + Voss’ F124 frigate, and an “Evolved Design” based on the larger American DDG-51 Arleigh Burke Class destroyer. See Appendix A for more details concerning that competition, and the offered platforms.

Unfortunately, the most 2014 ANAO report concluded that these process improvements were only a start. They looked at EVMS data, and concluded that:

“Defence and its industry advisers underestimated the risks associated with incorporating the design changes to Navantia’s F-104 design, exporting that design to Australia, and adapting the designer’s build strategy and processes to accommodate a distributed build at shipyards that lacked recent experience in warship building.”

These conclusions have implications beyond the Hobart Class. Australia is planning a SEA 5000 program to field anti-submarine frigates, as well as an A$ 40 billion program to field up to 12 new-build submarines. Both will try to learn from the SEA 4000 program’s efforts, successes, and shortfalls.

Australia’s Hobart Class AWD

2007 AWD Concept
(click to view full)

Australia’s 7,000t destroyers are based strongly on Spain’s 5,800t F-104 Mendez Nunez AEGIS “frigate”, with some features from the subsequent 6,390t F-105 Cristobal Colon. They also have a few unique Australian features like bow thrusters, a different helicopter hangar and recovery system, and interoperability changes to the combat system.

Australia’s approach to picking their AWD design actually began with a decision about the radar and combat system they wanted. America’s SPY-1/ SPS-62/ SPQ-9B radars weren’t as modern as the European LCF’s APAR/ SMART-L systems, but they have a very strong foothold in the Pacific Rim, and the back-end AEGIS combat system is a well-proven offering that creates interoperability with advanced ships throughout the region. Australia made AEGIS their choice, and a mature trump card called Co-operative Engagement Capability (CEC) even offers them the ability to fire at targets they cannot see, using an American ship’s target cue.

While the Hobart Class isn’t built with Ballistic Missile Defense (BMD) capabilities, it has a proven path. Once new SM-6 missiles arrive in the early 2020s, the ships will be able to intercept ballistic missiles in their last stage of flight, much like the USA’s land-based PATRIOT missiles.

Efforts beyond that will require ship upgrades, and purchases of larger SM-3 missiles that can intercept enemy missiles outside the atmosphere. The US Navy is busy upgrading most of its DDG-51 AEGIS destroyer fleet, paying about $60 million per ship to do so. Similar upgrades have been applied to Japan’s 4 Kongo Class AEGIS destroyers, and their 2 newer Atago Class derivatives are following suit. Korea’s cruiser-size KDX-III AEGIS destroyers face a missile-armed North Korea, and may yet see upgrades of their own. If all parties have also adopted CEC technology, the result will be a powerful pool of fully interoperable, top-tier air defense ships around the Pacific Rim. The following chart offers some comparative perspective:

The USA’s AMDR program offers another potential upgrade. It will use the same X-band AN/SPQ-9 carried by the Hobart Class as a secondary radar, linked to a main AMDR S-band system that uses modern active array radar technologies. The Hobart Class’ onboard power generation is already superior to America’s larger destroyers, and the USA is spending significant R&D funds to overcome important weight and cooling challenges. If they succeed, Hobart Class upgrades could become feasible by the late 2020s.

Other potential upgrades, involving the ship’s weapons, are presented in the Additional Readings sections at the end of the article.

SEA 4000: Industrial

AWD Project management is performed by the Air Warfare Destroyer Project Office, located in Canberra, Australia. The Alliance contract is based on a cost-plus incentive-fee arrangement, under which they receive monthly payments of Direct Project Costs, and incentive fees based on their cost performance relative to a Target Cost Estimate. If there are cost overruns, AWD Alliance members share reductions in their incentive fees.

The AWD Alliance includes ASC Pty Ltd. in Adelaide as the lead Australian shipbuilder, and Raytheon Australia as the combat system integrator. Input comes from an Integrated Product Team (IPT) drawn from the Defence Materiel Organisation, DSTO and the Royal Australian Navy. BAE Australia (formerly Tenix) in Melbourne and Forgacs in Newcastle are the major shipbuilding sub-contractors within the program.

Each destroyer is comprised of 32 ship section “blocks”, which are outfitted with relevant equipment at their home shipyard before they are joined together at ASC’s facility. Key industrial participants, and their contributions, include:

Alliance CEO Rod Equd has said that “there is no way in which the traditional Defence contracting model would have coped [with the project],” but the risk-sharing dimension didn’t make sense for Navantia. Their project share was supposed to be just A$ 300 million, and if the firms picked by Australia’s government didn’t perform, they weren’t about to pay penalties. DMO ended up signing separate contracts with the AWD Alliance and with Navantia, introducing a disconnect that ended up haunting the program.

SEA 4000: Contracts & Key Events

Building AWD

Unless otherwise specified, US Naval Sea Systems Command in Washington, DC manages the contracts, on behalf of their Foreign Military Sale client.

2018

Program restructured, again, as delays & costs escalate; ANAO in-depth review; Brisbane’s keel laid.

The problem

August 14/18: Aegis support The government of Australia is set to receive support services for its destroyers as part of a US foreign military sale valued at $23.9 million. Lockheed Martin will provide the Royal Australian Navy with engineering and logistics support for its Aegis combat system installed on the Australian Air Warfare Destroyer Hobart Class vessels. Australia’s 7,000t destroyers are based strongly on Spain’s 5,800t F-104 Mendez Nunez AEGIS “frigate”, with some features from the subsequent 6,390t F-105 Cristobal Colon. Hobart will provide air defence for accompanying ships in addition to land forces and infrastructure in coastal areas, and for self-protection against missiles and aircraft. The Aegis Combat System incorporating the state-of-the-art phased array radar, AN/SPY 1D(V), in combination with the SM-6 missile, will provide an advanced air defense system capable of engaging enemy aircraft and missiles at ranges in excess of 93 miles. The destroyers can also be deployed in law enforcement operations, defence aid to the civil community, collection of environmental data, rescue operations and diplomatic roles. Work will be performed in Adelaide, Australia and three US locations including Moorestown, New Jersey, among others. Work is scheduled for completion by January 2020.

2014

Dec 9/14: Reforming the reform. Minister for Finance Mathias Cormann and Minister for Defence David Johnston make a joint announcement to address the state and future of the program. BAE Systems, Navantia SA, and Raytheon Australia are asked for increased project management involvement during an interim period until the end of July 2015. The government is told that “the schedule overruns are closer to 30 months for ships one and two and about three years for ship three.” That’s an additional 9 months beyond the delays discussed during the last restructuring… 6 months ago. As far as getting a new estimate for cost overruns, you’ll have to wait until the end of the interim period.

Sources: Australian government: Reform of Air Warfare Destroyer Program | The Australian: “Defence team given seven months to save air warfare destroyers”.

Oct 27/14: Costs. The ANAO’s initial estimate that the AWD program would exceed the current budget by A$ 302 million, and cautioned that estimates could worsen. they have, and the difference is reportedly closer to A$ 800 million.

“An announcement is now believed to be imminent on the future structure of the AWD program and of ASC… believed likely to involve ramped-up technical support from Spanish ship designer Navantia, on whose modified F-104 platform the Hobart class is based, and the assumption by BAE Systems of managerial responsibility for the overall program.”

Sources: Australian Defence Magazine, “AWD’s $800 million blowout”.

June 19/14: Legal. Australia’s government needs good consultants and a solid legal team to implement their proposed restructuring of the SEA 4000 program’s contracts and organization (q.v. June 14/14). They held a tender, and the investment bank Greenhill & Co Australia Pty Ltd. won the job as commercial advisers. Ashurst Australia will serve as the government’s legal advisers. Sources: Australia DoD, “Minister for Finance and Minister for Defence – Advisers appointed for Air Warfare Destroyer Program Reform Strategy”.

June 6/14: Productivity. During a press conference to announce a new supply ship program, and initial funding for the SEA 5000 future frigate, the Hobart Class comes up again twice. First, the initial Future Frigate investigation involves mounting the CEAFAR/ CEAMOUNT radar, Saab 9LV Mk3E combat system, and RIM-162 ESSM air defense missiles in the Hobart’s hull. Second, Minister Johnston is asked by a reporter about the Labor Party comments “when they say it’s a ‘fake Air Warfare Destroyer emergency’.” Sen. Jonston replies:

“Well let me deal with the emergency question. The international benchmark is 60 man-hours per tonne, we set the benchmark for that program at 80 man-hours per tonne, currently it is running at 150 man-hours per tonne, now if that’s a fake emergency – well I just think that is the most ridiculous statement I’ve ever heard. Getting back on track is essential to the future of naval shipbuilding, we want to get the program back up because it is potentially a very, very strong program. Never forget that when we went into East Timor we had to have the assistance of firstly a British and then a United States air warfare destroyer.”

While the base F105 Cristobal Colon frigate design is a multi-role frigate with anti-submarine capabilities, that isn’t its primary role, the way it is for Norway’s derivative but smaller Fridtjof Nansen Class. On the other hand, one of the Hobart Class’ big problems has involved issues with translating Navantia’s designs into production (q.v. March 6/14), and the AWD program is still facing serious issues. If those issues can be solved, Australia’s government could argue that it’s best to use a design whose production has finally been worked out, if it’s going to be built in Australia. Sources: Australian DoD, “Minister for Defence – Transcript – Naval shipbuilding announcement, CEA Technologies, Canberra”.

June 4/14: Restructuring. Australia’s new Liberal Party government announces another AWD program restructuring, “dealing with a range of unresolved structural and systemic issues that have remained unaddressed for too long.” The short form of their conclusions?:

“Now the main problems with the project as we have inherited it is that there were problems with the initial program plan, there were problems with inadequate government oversight, there were problems with the alliance structure which seemed incapable to manage issues if and as they arose and there were also problems with the performance and capabilities of ASC and major subcontractors.”

The overall project is 21 months behind, with Hobart delayed to 2016, and delivery of the 3rd ship shifted to March 2019. Defense minister Johnston reminds reporters that this is the program’s 3rd remediation cycle, and patience seems a bit thin. That’s understandable, given the program’s huge size and how alarmingly far along it is. In the wake of former US Secretary of the Navy Don Winter’s report (q.v. Nov 18/13), and an ANAO review (q.v. March 6/14), SEA 4000 is now on Australia’s “Projects of Concern” list. In addition:

“…the reform strategy that Professor Winter has recommended to the Government will seek to improve ship building productivity at the Air Warfare Destroyer Ship Builder ASC and its sub-contractors. It will include the urgent insertion of an experienced ship building management team into ASC [emphasis ours] and after we have been able to augment ship building capacity, we will seek to pursue the reallocation of blocks between ship yards to ensure that the program is sustainable and that productivity levels are maximised…. There are obviously some serious complexities involved in giving effect to the recommendations… which is why we will immediately engage relevant commercial and legal advisers to assist us through that process. We will have some further announcements to make in terms of the practical implementation of this reform strategy in July this year.”

Defense minister Johnston certainly sounds serious, and then he delivers a 2nd major shot across ASC’s bow. Submarines may be considered to be a top-tier strategic industrial capability, but:

“Now we’ve got potentially another 8 future frigates that we would like to build in Australia, but I am sending a very clear message out today. If we can’t fix this, that is something that will certainly be in jeopardy, because I don’t believe the Government will support an enterprise that cannot deliver productively.”

The next step is a lot of complex negotiations, especially given the legal issues around existing contracts. The government is saying that these negotiations are why they won’t release Winters’ full report now. Sources: Australia DoD, “Minister for Finance and Minister for Defence – Joint Media Release – Putting the Air Warfare Destroyer program back on track” | “Minister for Defence – Air Warfare Destroyer added to Projects of Concern list” | “Minister for Finance and Minister for Defence – Joint Press Conference – Review of the Air Warfare Destroyer program”.

Program restructuring

March 6/14: ANAO Report. Australia’s ANAO releases a 302 page report that chronicles the AWD program and its issues, and makes recommendations. The key takeaway is that ANAO has almost no confidence in the A$ 302 overrun estimate provided by the AWD Alliance in November 2013, citing issues with process control and EVMS measurements of shipyard productivity – 1.0, as of September 2010, vs. 0.62 as of November 2013. Why?

“As at November 2013, the Alliance was experiencing a range of difficulties that have cost and schedule implications. Longstanding issues with the maturity of detailed design documentation were ongoing, resulting in significant rework, major construction problems had re-emerged at subcontractor level, and shipbuilding productivity remained well below expectations…. There has been an average of 2.75 revisions per drawing (as at March 2013), and revised drawings were still being provided in late 2013. This process has led to costly and out-of-sequence rework in cases where construction work already undertaken no longer matched the design…. detailed design immaturity and construction performance issues were ongoing in late 2013, and continue to pose a [serious] risk to the program’s cost and schedule.”

Forgacs’ ANAO audit reply adds that some remedial measures, like the November 2010 reallocation of ship blocks from BAE, just ended up breaking execution limits at their firm and spreading the problem. It’s important to remember that none of the Australian firms picked had built a major surface combatant in recent memory, and Forgacs warns of a possible repeat: “…the time line for the tender evaluation process of the next major Defence project to prevent a gap in work is dangerously close.” On which note, Australia’s DoD’s reply adds insight into SEA 4000’s issues, while providing a textbook example of a phenomenon known as The Planning Fallacy:

“Defence did consider these issues throughout Phases 1 and 2 of the AWD project and made sizeable investments in the shipbuilding industry in studying existing and evolved designs, and comparing these to contemporary projects of similar scale and scope in Australia and overseas. The estimated cost and schedule for the shipbuilding element exceeded all other contemporary examples…. on present estimates, the shipbuilding delay is anticipated to be at least 49 weeks (or 18 per cent) longer than the period required for the original F100 design and build….. Defence considers the amount of design change was not excessive for a design of the complexity of the AWD, nor was the level of design change unpredicted at Government approval.63 The real issue around these changes was in the immaturity of the processes to manage the design change challenge with the designer and the block subcontractors.”

Sources: ANAO, “Air Warfare Destroyer Program” | NineMSN, “Warship project heading for cost blowout”.

ANAO Audit Report

Nansen Class: S-5000?
(click to view full)

Feb 3/14: Keel-laying. ASC in Adelaide holds a ceremony for destroyer #2 Brisbane. There are a number of questions swirling around reports of large cost overruns, the inquiry the government announced last year, etc. The Minister’s response:

“The project overall won’t have an overrun until we have finished the project, if there is one. Now, things come and go with ships – with labour there is a whole lot of flexibility in the program, there is a lot of contingency. We won’t know the final figure until the last boat is in the water…. I can confirm that the contingency has not been spent already…. I am working on the inquiry as we stand here now, and there may be an announcement on that in the near future…. I don’t believe it is government policy for a 4th Air Warfare Destroyer at this time because we have a White Paper coming. Those issues are very important to inform the White Paper and there is a possibility that this hull can be used for the SEA 5000 [DID: future ASW frigate] programme but we are a long way from finalising that. So, let’s just not try and speculate too much before we put everything together in a White Paper…”

With respect to his statement that the base (F100 class) hull could be used as the basis for Australia’s SEA 5000 anti-submarine warfare frigates, it’s worth remembering that shipbuilding is a minority of a ship’s cost, with onboard equipment and weapons making up the majority. With that said, 7,000t is quite large for an anti-submarine frigate. Even with significant equipment cost reductions, Australia would be very hard pressed to build 8 ships. Navantia has a more likely option in the scaled-down Fridtjof Nansen Class AEGIS frigates it built for Norway. The 5,130t ships combine an anti-submarine focus with a smaller AN/SPY-1F radar, AEGIS combat system, and solid mid-range air defenses. Costs in 2000 were about $326 million per ship. Sources: Australia MoD “Minister for Defence – Transcript – Keel-laying ceremony for Air Warfare Destroyer (AWD) HMAS Brisbane, Techport Australia, Adelaide” and “Minister for Defence – Transcript – Doorstop at Keel-laying ceremony for Air Warfare Destroyer (AWD) HMAS Brisbane, Techport Australia, Adelaide”.

Brisbane keel laid; Same hull for SEA 5000?

2012 – 2013

Hobart’s keel laid; Australia to wait until 2017-2018 for next-gen EW systems; Labor Government stretches AWD project timeline to keep busy until submarine contracts begin – then dithers on its submarine choices; New Liberal government promises a program review after AWD is 17.2% over budget for the past year.

ASC ceremony
(click to view full)

Dec 17/13: ANAO Report. Australia’s National Audit Office releases their 2012-13 Major Projects Report. There’s a lot of coverage in the Australian press about overspends during the past year, including reports describing potential billion-dollar bailouts of the program. The overspend is real, but the ANAO says nothing about billion-dollar cost increases. Here’s how the actual numbers break out.

According to ANAO, the total program budget, including indexing for inflation and exchange rate factors, works out to A$ 7,869.2 million as of June 2013. That hasn’t moved much in real terms since the program began. ANAO does say that about 59.2% of the program’s budget has been spent as of June 2013, leaving about A$ 3.3 billion to go, with only 46-49% of the project complete. That isn’t unusual for long efforts like shipbuilding, which order a lot of equipment up front. Indeed, the Canberra Class LHD are in the same spend/completion boat. ANAO lists the AWD project’s maturity at about 75%, even as they warn “the 2012–13 MPR continues to highlight inconsistencies within [DMO’s] application of Project Maturity, reducing the level of reliability of [their] maturity assessments.”

Financially, the SEA 4000 program went over budget by A$ 106.4 million in the past year (A$ 723 million instead of A$ 618.6 million, a 17.3% overrun), due to “Participants exceeding budget for labour, materials and subcontracts, as well as [DID: a miniscule] indexation shortfall.” Even if all remaining spending as of June 2013 faced a 17.3% hike, that adds up to about A$ 570 million extra – which would place the entire project just 6.7% over budget. For whatever it’s worth “DMO considers, as at the reporting date, there is sufficient budget remaining for the project to complete against the agreed scope.” ANAO does acknowledge that the budget for (American) Engineering and Technical Assistance probably isn’t sufficient, but that’s not generally a major cost driver. The one interesting technical note is that:

“Electronic Warfare Radar – Electronic Attack sub-system procurement has been deferred as current technology does not meet the contract and Royal Australian Navy (RAN) requirements. The budget has been preserved to support second generation technology being fielded in the AWD. It is expected that the capability will be available in the 2017-18 timeframe.”

If local efforts fail, there’s always the option of switching to the USN’s forthcoming SEWIP Block 2. Sources: ANAO, 2012-13 Major Projects Report | Australian Broadcasting Corp., “Air Warfare Destroyer project hit by budget blowouts of $10 million per month” | The Australian “Fears of $1bn bailout as destroyer project leaks $10m a month”.

Nov 18/13: Review coming. After the AWD Alliance reports that a full baseline review forecasts a A$ 302 million overspend beyond the approved budget, Australia’s government announces:

“Since coming into Government… detailed briefings from key stakeholders associated with the Air Warfare Destroyer program [show] ….part of the legacy of unresolved issues which we have inherited from Labor…. [The Ministry for Finance of Ministry for Defence] are committed to establishing an independent review into the Air Warfare Destroyer program. We will provide further details of this review when we finalise the terms of reference in early 2014.”

Source: Australia DoD, “Minister for Finance and Minister for Defence – Coalition committed to the efficient delivery of the Air Warfare Destroyer programme” | ANAO report No.22 2013–14.

July 11/13: Infrastructure. The Australian government announces that Baulderstone Pty Ltd. will be appointed to manage an A$ 170.2 million project to build new and refurbished LHD and Air Warfare Destroyer berthing and support facilities in Sydney. The firm has a long history managing large construction projects, including the iconic Sydney Opera House.

The award is split, with A$ 60.3 million allocated to the Canberra Class LHDs and $109.9 million for the Hobart Class Air Warfare Destroyers. Baulderstone will manage the build-out of berthing infrastructure, permanent maintenance, and systems support facilities for the new ships at Garden Island, and nearby training facilities at Randwick Barracks and HMAS Watson. Construction is expected to begin in late July 2013, with completion scheduled for late 2015. Australia DoD.

July 2/13: Hobart. The final keel block, which happens to be the 18th of 31 total ship blocks, of the Hobart was lifted into place in Adelaide. That block is used for flotation and stabilization. Work on the hull should be consolidated by early 2014. DoD | The Advertiser (with timelapse video}.

April 19/13: Weapons. Raytheon announces that they’ve delivered the 2nd Phalanx Block 1B CIWS system for last-ditch, close-in defense on board the future HMAS Brisbane. The first Phalanx 1B was delivered for Hobart in late 2012, and Sydney’s system will be delivered and installed in 2014.

April 2/13: Sub-contractors. MG Engineering loads Hobart’s 22m mast on a barge, and floats it up the Port River to Techport Australia. See also July 4/12 entry. Adelaide Now.

Jan 17-20/13: Industrial. BAE ships its 8th and 9th keel blocks to ASC, who accepts them. This completes all of BAE’s blocks for Hobart and Brisbane. Block 415 is a 117t hull block, while Block 111 is a 112t keel block.

BAE’s release emphasizes their focus on securing future work, which has been in jeopardy ever since the yard’s high-profile workmanship problems in 2010. Unsurprisingly, the rest of the release spends time discussing improved processes for work planning, welding quality, dimensional control, and inspection and acceptance. BAE Systems.

Oct 30/12: Torpedoes. Australia’s government announces that Hobart’s triple-tube Mk32 MOD 9 torpedo launchers successfully completed testing in June 2012, and Brisbane’s launchers successfully completed their own test with an MU90 torpedo mockup.

Sept 6/12: Delays. The Australian government announces a re-baselining of the AWD construction schedule. Nothing’s wrong, but the government’s delayed commitment to the future submarine program means that the AWD program will end before any submarine program begins. That would create a sudden loss of jobs and skilled workers, so after consultation with Australian industry, the time between each delivery is being extended to 18 months.

That’s certainly an easier schedule to meet, and offers more project leeway, but it also means that Australia’s ability to protect its naval forces will suffer. The opposition Liberal Party’s shadow defence minister, highlights this problem, even as Sen. Johnston dismisses the industrial rationale. The AWD delays, he says, are entirely driven by recent heavy cuts to the defense budget, and the delays are just a way to take money out of the project.

The re-baselined schedule changes the delivery dates to March 2016 for D39 Hobart, September 2017 for D41 Brisbane, and March 2019 for D42 Sydney. The program is currently valued at A$ 8 billion. Australian government | Liberal Party Opposition.

Project delays

Sept 6/12: Keel-laying. The official keel-laying for AWD01 Hobart at Techport Australia in Adelaide moves the project into the Consolidation phase. BAE Systems has delivered all 7 of its Hobart blocks to AWD Shipbuilder ASC in Adelaide, and Forgacs is expected to deliver all 7 of its blocks before the end of 2012. Hobart’s hull is due for completion on the hardstand within 15 months, but delivery won’t take place until 2016. AWD Alliance.

Hobart keel laid

July 4/12: Sub-contractors. The Australian government awards an A$ 3.25 million contract to MG Engineering in Adelaide. Over the next 2 years, the firm will build 25 tonne, 22 meter long central masts for all 3 Air Warfare Destroyers.

The masts have to be built in 6 sections, joined together on a jig, then transported by barge to Techport. MG engineering will hire another 10 staff to do this work, raising their total to 40 people. AWD Alliance.

July 4/12: AEGIS. The first 2 radar faces for Hobart’s AN/SPY-1D (V) phased array radar arrive in Australia. Each SPY-1D radar has 3 “faces” to offer radar coverage all around the ship. Australian DoD.

2011

Major reallocation of shipyard work arrangements away from BAE, to Forgacs; Australia picks MH-60R to serve on AWDs.

MH-60R Seahawk
click for video

Oct 18/11: Sub-contractors. The Australian government awards Hunter subsidiary Forgacs another 2 AWD blocks (1 each for Hobart and Brisbane), worth around $80 million. This brings their total to 40, up from 29 when the project started.

The work will create about 150 more jobs, and Forgacs will open another shipyard line at Carrington, which currently employs 50 people. Another 450 are working on the AWD at Tomago. Work has already begun on all 14 Hobart blocks, and 2/13 Brisbane blocks. The new hires will bring Forgacs to its envisioned maximum of 650 people working on AWD, across both shipyards. Australian DoD.

Aug 12-15/11: BAE Systems ships the first Air Warfare Destroyer (AWD) block to the ASC facility at Osborne in South Australia. This first block weighs around 180 tonnes, and is 18 x 16 x 5 meters. In light of past problems at the Williamstown shipyard, BAE Systems Director of Maritime, Harry Bradford, tried to reassure by saying that:

“We are now at a stage where we have the right people and the right skills to meet the challenges this project will bring. As an international shipbuilder BAE Systems also has the added advantage of global reachback and can draw on our experiences in other markets.”

Aug 6/11: Guns delivered. The AWD Alliance announces the arrival of 6 RAFAEL Typhoon Mark 25 Mod 2 guns, which will equip 3 Hobart Class destroyers at a cost of around A$ 15 million. These 25mm, stabilized guns are operated from within the ship using a joystick and screen, with imagery provided by the Typhoons advanced Toplite day/night optics. Each AWD will be equipped with 2 Typhoon guns, located on the Port and Starboard Bridge wings of each ship.

The guns will be stored in a secure Adelaide warehouse until they are installed on HMAS Hobart, Brisbane and Sydney during construction.

July 27/11: Guns delivered. The AWD Alliance has taken delivery of the Hobart Class’ 3 Mk.54 MOD 4 gun mounts, which include the 127/62 mm gun, turret, and associated below-decks systems for handling ammunition. The BAE Systems gun mounts were manufactured in the United States, per the Sept 17/08 contract, and are valued at A$ 80 million (conversion rose from USD $63.5 – $88 million in the interim). They will be placed into a controlled storage facility in Adelaide, until they are installed in their respective ships. Australian MoD.

June 16/11: MH-60R wins. Australia picks Sikorsky’s MH-60R naval helicopter over the NH90 NFH; it will equip the Hobart Class.

Helicopter picked

May 27-31/11: Shipbuilding issues. BAE Australia doesn’t react officially, but reports begin to surface in the Australian press that suggest problems with the AWD Alliance as the root cause, via poor quality drawings and incorrect specifications. The claim is that more than 2,400 faults have been discovered in the data, said to include wrong dimensions for the hull shapes, inconsistent assembly instructions, missing measurements, and faulty welding guides. It has reached the point that BAE has rejected the ASC’s design pack for Brisbane, the 2nd ship of class. The ASC has rejected BAE’s criticism, and refused to agree to BAE’s request for an improved design package.

There’s also controversy over reports that the Gillard government was warned of these problems in February 2011, and was very slow to act.

The Australian government eventually fires back. While they agree that there have been thousands of technical queries, and that lead shipbuilder ASC and BAE are in dispute over the designs, they note that the other 2 contractors, and Navantia haven’t had the same problems. DMO chief executive Dr Stephen Gumley tells an Australian Senate committee that experts will look into the drawings issue, but adds that BAE may have taken on more work than it had skilled personnel to handle, and did not inform the DMO about problems in a timely way. The state of AWD industrial team relations seems poor, at best. The Australian, re: drawings dispute, re: Government notice | Adelaide Now re: DMO testimony.

May 26/11: Shipbuilding issues. Australia’s government announces that they will change the allocation of work on the SEA 4000 AWD project. Even after reallocating 3 ship blocks away from the Melbourne BAE Systems shipyard to Forgacs in Newcastle (vid. April 1/11 entry), it remains stretched due to AWD and LHD commitments. As a result:

“The advice of the AWD Alliance is that if no action is taken to relieve the pressure on the Melbourne BAE Systems shipyard the first ship would be two years late, approximately 25 per cent over schedule… [our proposed changes] will reduce the delay of the completion of Ship 1 by up to 12 months, and of all three AWDs by up to 12 months.”

Note that this still means a year’s delay for Hobart. After consultation with Australia’s DoD, we are able to provide the following modified work summary for the 93 blocks involved in all 3 ships:

• Navantia: 8 blocks… 3 sonar block assemblies, 5 reallocated blocks for Brisbane (expected cost: A$ 40 million)
  
• ASC: 25 blocks… 9 Hobart, 8 for Brisbane & Sydney.
  
• BAE: 7 blocks… 7 Hobart.
  
• Forgacs: 38 blocks… 12 Hobart, 13 for Brisbane & Sydney.

BAE will complete the structural steel and initial outfitting work on the 7 Hobart blocks in its yard. Up to 13 BAE blocks (6 construction, 7 blast/ paint/ advanced outfitting) from Hobart & Brisbane to be reallocated “among the 3 Australian shipyards,” but this is likely to mean ASC & Forgacs in practice. A decision on BAE blocks for Sydney (implicitly: 2) will be made later in the AWD project.

BAE will, however, keep all 14 ship blocks for the 2 Canberra Class amphibious ships’ superstructure and integration work. Royal Australian Navy | Australia DoD | The Australian.

Major work reallocation

May 15/11: Infrastructure. ASC in Adelaide invites the public to its shipyard from 12noon -3:00pm, to tour progress on the construction of Hobart Class Air Warfare Destroyers (AWD). The event is jointly hosted with the AWD Alliance, and is the 1st time ASC’s shipyard has ever been open to the public.

This week also marked the start of blast and paint work at a new A$ 8 million facility at ASC’s Shipyard to paint steel blocks under construction. ASC.

April 27/11: AEGIS. Lockheed Martin Mission Systems & Sensors in Moorestown, NJ receives an $18.3 million not-to-exceed contract modification for command team trainer efforts to build the Aegis Weapon System baseline for Australia’s Hobart Class. The firm will provide necessary combat systems engineering, computer program development, ship integration and test, logistics technical services, technical manuals and staging support.

Work will be performed in Moorestown, NJ (89%); Clearwater, FL (9%); and Adelaide, Australia (2%). Work is expected to be complete by December 2014 (N00024-10-C-5125, FMS case AT-P-LCQ).

April 1/11: Shipbuilding issues. Lead yard ASC hands Forgacs in Newcastle, Australia a new A$ 40 million contract from ASC for another 3 hull blocks, as a result of problems with work at BAE systems (formerly Tenix) in Victoria, Australia.

The contracts comes on top of Forgacs’ original A$ 150 million contract, and the firm is set to employ an extra 70 workers, but they’re having trouble recruiting enough skilled tradespeople at the Tomago shipyard. They’ve already gone from about 15 people at Tomago to around 300, and adding the additional boilermakers, welders, riggers, dogmen and scaffolders is proving to be a challenge. Australia Broadcasting Corp.

2010

Picks: EW/ESM, STACOM; Problems with BAE’s work; DSCA request: SM-2 air defense missiles.

Spain’s F101, 2005
(click to view full)

Dec 20/10: AWD Alliance. The Air Warfare Destroyer Alliance officially appoints acting CEO Mr. Rod Equid, BE (Electrical), M.Sc Engg (Aerosystems) as its new CEO. Before his step up to acting CEO in April 2010, he had been the alliance’s General Manager Business. His previous background includes 15 years as a RAAF engineer officer, 5 years as a senior Defence public servant, and nearly 14 years with Raytheon Australia.

“Mr Equid said hull construction is in the start-up phase on the way to peak production. Block production is currently underway in three shipyards, ASC in Adelaide, BAE Systems in Melbourne and Forgacs in Newcastle. “The combat system production is well advanced, combat system integration is on track and the AWD Alliance has signed contracts for nearly all major equipment and material,” Mr Equid said.”

Oct 27/10: Shipbuilding issues. The Australian reports that ASC has asked shipping experts from Lloyd’s Register Asia to visit BAE’s Williamstown shipyards, in order to “ensure the blocks are being built to internationally recognised standards.”

“ASC is believed to have asked Lloyd’s to become involved about four weeks ago when it became aware of the gravity of the keel bungle. The Lloyd’s advisers are likely to visit the shipyards once a week for at least the next six months to help oversee the construction. Spokespeople from ASC and Lloyd’s declined to comment yesterday.”

Oct 26/10: Keel Issues. Australian media report that Hobart’s 200t, 20m x 17m central keel block was built to inaccurate dimensions, as a result of faulty welding, and inadequate quality control at BAE Systems Australia’s (formerly Tenix) Williamstown shipyard. The AWD Alliance confirmed the problems, and said 2 other hull blocks were saved from distortion when the issue was identified and production processes were changed. The Australian reports that:

“One AWD source, who asked not to be named, said: “This is not a small problem – this is a major headache for us. This will have a ripple effect on the whole project because that hull block is critical, and if that block is delayed, then a raft of other things also get delayed.”

Beyond the obvious compatibility problems with other ship blocks, the keel block is arguably the most important part of the ship, supporting the heaviest machinery, and playing a large role in the ship’s long-term durability. AWD Alliance CEO Rod Equid said that he believes the problem has been fixed, without offering many details, and adds that the program has been 4 months ahead of schedule until recently. That buffer may help cushion the blow, but he would not commit to a revised timing figure. The Australian | Sydney Morning Herald | China’s Xinhua | The Age (incl. video) re: effects on other programs. See also The Australian’s update on current progress, “Destroyer program on full throttle .”

Shipbuilding problems at BAE

Oct 26/10: The US DSCA announces [PDF] Australia’s formal request to buy 17 Warhead Compatible Telemetry missiles used in missile tests, including AN/DKT-71 Telemeters and assembly kits, spare and repair parts, technical data and publications, personnel training and training equipment, and support. The estimated cost is $46 million. The prime contractors are Raytheon Missiles Systems Company in Tucson, AZ; and Raytheon Company in Camden, AR.

The proposed sale of SM-2 Block IIIB STANDARD missiles will be used for anti-air warfare test firings during Combat Systems Ship Qualification Trials for the Royal Australian Navy’s 3 new Hobart Class Air Warfare Destroyers, currently under construction. Australia, which has already integrated the SM-2 Block IIIA, will have no difficulty absorbing these missiles into its armed forces. Implementation of this proposed sale will not require the assignment of U.S. Government or contractor representatives to Australia.

SM-2 request

Oct 8/10: We’re hiring! The AWD Alliance announces a national recruitment drive to fill up to 60 vacancies in skilled positions.

The current focus on hull fabrication is leading to a demand for more welders at all three shipyards, as well as sheet metal workers, stores and warehouse positions, schedulers, procurement specialists and business analysts, pipe fitters, and boilermakers. In total, the 3 shipyards will also employ about 200 apprentices.

The Combat System team is moving to the management and test phase, creating demand for production engineers, integrated logistics support (ILS), systems engineers, and operations managers.

Sept 17/10: AEGIS. Lockheed Martin Mission Systems & Sensors in Moorestown, NJ receives a $197.5 million cost-plus-fixed-fee, contract with performance incentives, for post-Critical Design Review (CDR) Aegis Combat Systems Engineering to finalize and implement the Aegis Weapon System baseline for the Government of Australia. This contract includes options which, if exercised, would bring the cumulative value of this contract to $211.4 million.

Naval Sea Systems Command contract N00024-09-C-5104 supported these efforts through Aegis Combat System Critical Design Review, but a new contract is needed for post-CDR efforts. Work will include the necessary combat systems engineering, computer program development, ship integration and test, logistics technical services, technical manuals and staging support.

The AWD AWS baseline will be derived from a technology refreshed variant of the U.S. Navy’s AWS Baseline 7, Phase I.

Work will be performed in Moorestown, NJ (86%), and Adelaide, Australia (14%), and is expected to be complete by December 2014. There’s only one Aegis supplier, so this contract was not competitively procured (N00024-10-C-5125 for FMS case AT-P-LCQ.

June 16/10: Block transport. The AWD Alliance signs a A$ 25 million contract with Toll North Pty Ltd. The firm will make 23 trips of a barge towed by a tug boat, in order to move 66 destroyer hull blocks by sea from BAE Systems in Newcastle (15 trips) and Forgacs in Melbourne (8 trips), to ASC in Adelaide. Each destroyer is composed of 31 hull blocks, which are assembled at the AWD Alliance’s Techport site in Adelaide.

Minister Combet adds that the SEA 4000 project is currently on track to deliver HMAS Hobart in December 2014. HMAS Brisbane is scheduled for delivery in March 2016, and HMAS Sydney in June 2017. Australia DoD.

May 20/10: SATCOM. Australia’s Labor Party Minister for Defence Materiel and Science, Greg Combet, announces that the Air Warfare Destroyer (AWD) Alliance has selected Thales Australia Ltd. as the preferred supplier for satellite communications (SATCOM) equipment for the Hobart Class destroyers.

The AWD system incorporates SATCOM equipment from leading suppliers including ViaSat, SITEP and Thrane & Thrane. Under the A$ 9 million contract, Thales Australia will design and build the equipment at its Garden Island facility in Sydney, before installing the equipment on the AWDs at Techport Australia in Adelaide. Australian DoD.

SATCOM picks

April 23/10: AWD Alliance. CEO John Gallacher retires as chief executive of ASC Shipbuilding and the Air Warfare Destroyer Alliance, returning to Western Australia after 5 years as the head of the company. Adelaide Now.

April 15/10: Update. Air Warfare Destroyer (AWD) Alliance CEO John Gallacher offers some updates, as the AWD Alliance holds a formal ceremony to launch the project’s construction phase:

“At ASC in Adelaide work is well advanced on two blocks including decking and superstructure components a total of 35 metres long and weighing a total of more than 200 tonnes.

At BAE Williamstown, Victoria work is underway on building the four main ‘keel’ blocks that, when consolidated at ASC, will be 69 metres long and weigh a total of 450 tonnes; and

At FORGACS Newcastle, New South Wales work is underway on three central blocks, including super structure, with a total length of 36 metres and weighing a total of more than 200 tonnes… At the three shipyards some 500 people are now working directly on building the blocks with the total workforce on the project of 1000.”

AWD Alliance | Adelaide Now

April 14/10: EW/ESM. The AWD Alliance announces ITT-EDO Reconnaissance Surveillance Systems (RSS) as the preferred supplier of the Hobart Class’ electronic warfare capability, which will detect and classifying radars, produce countermeasure transmissions, and intercept communication signals. The EW component will be integrated with the AEGIS combat system, and ITT/EDO is joined by Australia’s Jenkins Engineering Defence Systems and Avalon Systems.

The AWD Alliance will now enter into contract negotiations that are expected to be complete by mid-2010.

EW/ESM picks

April 1/10: Radars. Northrop Grumman Systems, Inc. in Garden City, N.Y., is being awarded a $41.5 million modification to previously awarded contract (N00024-10-C-5343) for the delivery of AN/SPQ-9B radar sets and combat interface kits for use on U.S. Navy ships. Work will be performed in Melville, NY (91.2%); Norwalk, CT (5.5%); and Baltimore, MD (3.3%), and is expected to be complete by April 2011. The Naval Sea Systems Command in Washington, DC manages this contract.

A subsequent corporate release confirms that this purchase covers 6 radar shipsets, including the 3rd radar of a 3-system order for the Royal Australian Navy’s Hobart Class Air Warfare Destroyers; and 3 antenna groups. The follow-on order is part of a five-year $281.5 million contract awarded in October 2009. See also May 5/08, July 9/08, and Oct 30/09 entries in this FOCUS article, as well as the free-to-view article: “NGC Contracted for USN/RAN SPQ-9B Radars & Support”

March 10/10: Infrastructure. The AWD announces contracts worth more than A$ 4 million for the fit-out of the new Air Warfare Destroyer (AWD) Systems Centre at Techport Australia, Adelaide, South Australia. The new AWD headquarters will have a 5 Star Green Star rating from the Green Building Council of Australia, and will accommodate 300 staff including personnel from the Commonwealth, ASC, Raytheon Australia, Navantia, Bath Iron Works, Lockheed Martin and the US Navy. Move-in is expected later in 2010.

Member firm ASC signed a contract with the ISSI property services group, for infrastructure, equipment and services in the Systems Centre. This includes work stations; custom joinery; electrical, mechanical, hydraulic and fire protection services; graphics and interior design; equipment; and project management.

Member firm Raytheon Australia signed a contract with Synergy for work audio visual systems (including interactive whiteboards, LCD screens, projectors and audio systems), video conference systems and a voice telephony system. Many of the audio-visual items will be provided by Adelaide’s Leedall Presentation Systems.

Woods Bagot, designers of the fit-out, will provide expert consultancy services to the AWD Alliance. More than 1,300 pieces of loose furniture have been ordered from 6 Adelaide office furniture suppliers, including Living Edge and Schiavello.

2009

4th ship declined; Ships will have GPS-guided RGM-86 Harpoon Block IIs and SM-6 air defense missiles; FORGACS to work on several ship blocks; Other sub-contracts; Project updates.

RGM-84 Harpoon launch
(click to view full)

Dec 8/09: Harpoon Block II. Minister for Defence Personnel, Materiel and Science Greg Combet provides an update regarding the AWD program, and notes both Lockheed Martin’s “pull the plug” ceremony, and an A$ 20 million (currently $18.3 million) contract with Boeing for the Advanced Harpoon Weapon Control System.

Its accompanying missiles, expected to be RGM-84 Harpoon Block IIs with dual radar/GPS guidance “…will allow our three Air Warfare Destroyers to engage surface and land targets at ranges well beyond the horizon.”

Dec 1/09: Testing. Lockheed Martin hosts a “pull-the-plug” ceremony at its Moorestown, NJ facility, marking the end of acceptance tests for the 1st Australian AEGIS system. The AWD-1 system is now ready for installation on Hobart, it will now be packed and shipped to ASC Shipyard in Adelaide, South Australia. The ship is still scheduled for delivery as HMAS Hobart in 2014. Lockheed Martin.

Oct 30/09: Radar. A $26.6 million firm-fixed-price contract for 4 AN/SPQ-9B radar sets combines purchases for the US Navy (56%) and the government of Australia (44%) under the Foreign Military Sales Program. They will deliver 2 horizon search AN/SPQ-9B radar sets to each customer, including above and below deck hardware, and combat interface kits.

This contract includes options which would bring the duration to 5 years, and the cumulative value of this contract to $281.5 million. Those options encompass U.S. Nimitz Class aircraft carriers, Ticonderoga Class cruisers and amphibious assault ships; as well as the U.S. Coast Guard’s Bertholf Class National Security Cutters and the Australian Navy’s Hobart Class.

Northrop Grumman will perform the work in Melville, NY (91.2%); Norwalk, CT (5.5%); Baltimore, MD (3.3%), and expects to complete it by April 2011. This contract was not competitively procured. The Naval Sea Systems Command in Washington, DC, is the contracting activity (N00024-10-C-5343). See also NGC release.

Oct 30/09: Radar. A $7.9 million cost- plus-fixed fee contract for continued design agent and technical engineering support to AN/SPQ-9B radars during installation, integration, testing, and refurbishment. This contract includes options which, if exercised, would bring the cumulative value to $39.3 million. It combines purchases for the US Navy (71.8%) and the government of Australia (28.2%) under the Foreign Military Sales Program.

Work will be performed in Melville, NY (96.9%); Baltimore, MD (2.4%); Norwalk, CT (0.7%), and is expected to be completed by October 2010. This contract was not competitively procured by the Naval Sea Systems Command in Washington, D.C. (N00024-10-C-5341).

Oct 20/09: Update. The Rudd government’s Minister for Defence Personnel, Materiel and Science, Greg Combet, provides some updates regarding the program and recently-awarded contracts.

• ASC in Adelaide has begun work on the “pilot block”, one of its 27 assigned 200-tonne ship sections.
  
• Similar fabrication of blocks will begin at BAE’s facilities in Williamstown, Victoria in November 2009.
  
• Similar fabrication of blocks will begin at The FORGACS Group’s facilities in Newcastle, NSW in December 2009.
  
• South Australia’s Ferrocut has successfully tested its steel plate cutting capabilities.
  
• The AWD Alliance signed an A$ 12 million (about EUR 7.4 million) contract with Eurotorp to provide 3 shipsets of torpedo launch systems.

The AWD Alliance also signed 6 contracts worth approximately A$ 18 million (about $16.7 million) with Australian companies:

• Scientific Management Associates has won a contract initially worth A$ 13 million to supply a range of integrated logistic support services to the project.
  
• Ottoway Engineering in Adelaide, has won a contract potentially worth up to $3.7 million.
  
• United Fasteners, Priority Engineering Services, Century Products and Whyalla Fabrications have also won work on the AWD project to provide a range of materials and services.

Aug 20/09: Sub-contractors. The Australian government announces a pair of AWD contracts worth about A$ 39 million.

Taylor Bros Slipway and Engineering in Tasmania won a tendered contract worth “more than $25 million” to deliver parts for sailor accommodation, including cabin and sanitary modules, on-board furniture and galley, pantry and scullery equipment. This contract will create 20 new jobs.

The AWD Alliance has also signed a contract to provide Australia’s biggest crane, which will help with construction of ship “blocks” weighing up to 250 tonnes. Manitowoc Crane Group Australia will supply the 900+ tonne capacity crane under an A$ 14 million contract. Minister’s announcement | AWD Alliance.

Aug 13/09: Testing. The AEGIS Weapon System destined for HMAS Hobart begins a 4 month testing program at Lockheed Martin’s Aegis Production Test Center. The center replicates a ship’s superstructure, and allows for initial integration of the SPY-1D(V) radar, illuminators, all computing hardware, and the cabling that will be used in the final ship installation. Once testing is complete, the system will be shipped to ASC Shipyard in Adelaide, Australia for installation. Lockheed Martin release.

June 30/09: AEGIS. Lockheed Martin Maritime Systems and Sensors in Moorestown, NJ received a $44.9 million cost-plus award/ fixed-fee contract for combat systems engineering to support the government of Australia’s Air Warfare Destroyer (AWD) Program. Under Foreign Military Sales Program – Case AT-P-LCQ, LM MS2 will support efforts through AEGIS Combat System critical design review (CDR).

LM MS2 will provide the necessary combat systems engineering, computer program development, ship integration and test logistics technical services, NSCC/CSEDS equipment, and staging support to design and build an AEGIS Weapon System (AWS) baseline for the program, derived from a technology refreshed variant of the US Navy’s AEGIS baseline 7 Phase I.

Work will be performed in Moorestown, NJ (97%) and Australia (3%), and is expected to be complete by June 2010. This contract was not competitively procured, under the authority of 10 U.S.C. (c)(4), International Agreement. As such, this procurement was not synopsized in Federal Business Opportunities (N00024-09-C-5104).

June 29/09: ASC, on behalf of the AWD Alliance, announces contracts with BAE Systems Australia Defence in Victoria (formerly Tenix) and The FORGACS Group in New South Wales. They will build 66 (70%) of the 200 tonne Australian ship “blocks” used in the 3 Hobart class ships. The combined work is valued at A$ 450 million, and will create about 450 direct jobs, with the majority of the work going to BAE Systems’ shipyard in Williamstown. Construction of the first blocks will begin later in 2009.

The Alliance had previously identified NQEA in Queensland as a preferred supplier (q.v. May 9/09 entry), but the firm later advised the Alliance that it was seeking to restructure its business, and needed more time to meet its financial obligations. This led the AWD Alliance to decide that it would negotiate with both short-listed bidders, and BAE was able to beat NQEA by demonstrating that it could meet the project’s requirements. FORGACS, who had been listed as a preferred supplier on May 9/09, remained one.

Shipbuilding block contracts

May 11/09: ASIST. Curtiss-Wright Corporation announces a “multi-million dollar contract” from ASC AWD Shipbuilder Pty. Ltd. to supply Aircraft Ship Integrated Secure and Traverse (ASIST) helicopter handling systems and modular lightweight tracks for 3 Hobart class ships. The contract contains an option for a 4th shipset of equipment, with a potential award in 2009. The total contract value, including all follow-on options, is expected to be in excess of $15 million.

Curtiss-Wright Flow Control will perform the work at its facility in Ontario, Canada, with initial deliveries scheduled to begin in late 2009.

The ASIST system is a state-of-the-art deck handling solution for shipboard helicopter operations that allows all deck handling operations to be accomplished without the need for personnel on the flight deck. The ASIST system uses advanced positioning data and displays inside the helicopter to help achieve safe helicopter handling in all operational weather and sea conditions. The system will initially operate with the Australian Navy legacy S-70B helicopters, and will be compatible with future helicopter designs.

May 9/09: The Air Warfare Destroyer (AWD) Alliance selects the FORGACS group in Newcastle, and NQEA Australia Pty Ltd in Cairns, as the preferred suppliers to build most of the Australian ship “blocks” for the Hobart class.

The contracts could be worth up to A$ 450 million, and will see 66 blocks (70%) built at these 2 sites, with the remaining 27 blocks (30%) built at ASC’s facility in Osborne, South Australia. When complete, the blocks will be transported by ship or barge to the ASC facility in Osborne, where block erection and integration with the ship will occur. On average the blocks measure 18m x 12m x 7m, and weigh up to 200 tonnes.

Shipbuilding picks

May 2/09: SM-6. Australia’s new defense White Paper says that the forthcoming Hobart class Air Warfare Destroyers will be equipped with new SM-6 missiles and Cooperative Engagement Capability. A 4th Hobart class destroyer is noted as a possible future buy, but this is unlikely.

Their equipment set will give the Hobart class wide anti-air warfare reach, and even some latent terminal phase ballistic missile defense capabilities. As a matter of policy, however, the Rudd Labor Party government disavows national missile defense systems. The Hobart class ships will not be ordered with the AEGIS BMD modifications that would give them full missile defense capabilities, but another government could retrofit those changes later on, much as the USA has done with some of the US Navy’s DDG-51 class destroyers and CG-47 class cruisers. See “Australia’s 2009 Defense White Paper” for full coverage.

White Paper tabs SM-6

March 30/09: AEGIS. Lockheed Martin announces that 4 antennas destined for HMAS Hobart were recently installed in the firm’s Aegis Production Test Center. Testing on the first Air Warfare Destroyer Aegis shipset will begin in early May 2009, and complete in November 2009. When testing concludes, the
entire AEGIS System will be shipped to ASC Shipyard in Adelaide, Australia, for installation.

March 6/09: Engines. India’s Business Times reports that an overzealous US State Department bureaucrat appears to have created a 3-4 month delay in the Project 17 program, after ordering GE to stop work on the LM2500 turbines it was supplying for India’s Shivalik Class frigates. The given reason? A 3-4 month internal State Department review of American relationships with other countries. The article reports that “GE has been told to stop work even with close US allies like the UK and Australia.”

As the Feb 25/09 entry notes, GE’s LM2500s also power the Hobart Class. Read “US State Dept. Throws A Wrench Into Exports, Allied Shipbuilding” for more.

Feb 25/09: Engines. As expected, GE Marine reports that it will supply ASC Shipbuilding in Adelaide, Australia, with 6 LM2500 gas turbines to power the Royal Australian Navy’s 3 Hobart Class ships. The engines will be mounted in a CODAG (Combined Diesel And Gas) propulsion system, and dual-turbine sets are scheduled for delivery in 2010, 2011, and 2012.

The LM2500 gas turbines for the AWD program will be manufactured at GE’s Evendale, OH facility, while the base and enclosure assemblies will be manufactured by Thales Australia Ltd. in Bendigo, Australia. As DID has reported, that Thales partnership already manufactures all of the LM2500 bases and enclosures for the United States Navy, and for international customers who select the U.S. Navy-configured propulsion module. Maritime Executive.

Engines picked

Feb 15/09: Adelaide newspaper The Advertiser reports that the current draft of Australia’s Defence White Paper will recommend against building a 4th Hobart Class destroyer, and also includes plans to mothball 1-2 of the RAN’s Collins Class submarines. When asked for comment, Defence Minister Joel Fitzgibbon refused to discuss any recommendations until the White Paper’s recommendations could be approved and released.

Those submarines are currently inactive anyway, due to recruitment difficulties that have left the RAN short on submarine crews. A decision to build only 3 Hobart Class destroyers has larger industrial implications, however, because the 4th ship was expected to form a bridge of work to the next-generation submarine that would replace the Adelaide-built Collins Class. That project may be headed for big political trouble of its own, however, which would force some very difficult industrial decisions by the Australian government.

2008

DSCA requests: AEGIS for 4th ship, CEC & SPQ-9B for other ships; Key sub-contractors picked for sonar, passive surveillance; Naval guns contract.

Mk.45 MOD 4 Naval Gun

Dec 2/08: Sub-contracts. The Air Warfare Destroyer (AWD) Alliance announces contracts for 3 more component sets within the Hobart class ships, totaling about USD$ 20 million.

$10 million will go to SAFRAN Group’s Sagem Defense Securite Australasia for its VAMPIR NG (Veille Air-Mer Panoramique Infrarouge Nouvelle Generation/ New Generation Infrared Panoramic Air-Sea Surveillance) infrared surveillance systems. VAMPIR NG offers high-resolution panoramic images in visible light and/or infrared, providing short range surveillance and warning of incoming UAVs, fast boats, or even missiles – without creating traceable radar emissions. It calls on state-of-the-art image processing technology, and deploys 3rd-generation gyrostabilized infrared sensors for maximum efficiency. VAMPIR NG will be integrated with the ships’ combat system, and an also be used as a helicopter landing aid. It is already present on Australia’s upgraded ANZAC-ASMD Class frigates, and had been chosen for the Canberra class LHDs, giving it a huge advantage in this selection process. Sagem’s VAMPIR NG data sheet [PDF].

$5 million will go to Terma A/S of Lystrp, Denmark for the ships’ Counter Measure Launcher system, which fires decoys in automated sequences that are designed to confuse inbound anti-ship missiles and acoustic-homing torpedoes. The system includes 4 deck mounted MK-137 130 mm decoy launchers, a launch control computer, and a launcher interface unit. The system will support both passive and active decoys, and is prepared for further DL-6T upgrade if required. The system can be operated from the dedicated control units, or via the Australian Tactical Interface (ATI). Terma decoy systems equip Australia’s upgraded Adelaide Class frigates, the USA’s Littoral combat Ships, and vessels of the Danish, Dutch, Norwegian, and Romanian navies. Terma release.

$3 million will go to L-3 Communications Nautronix Limited in Fremantle, Australia for the ships’ Navigation Radar, Voyage Data Recorder, and Automatic Identification System. The ships will use L-3 X-Band Navigation Radar, the DEBEG 4300 Voyage Data Recorder, and Protec-S AIS. L-3 SAM Electronics of Germany and L-3 Communications Aviation Recorders Division of the USA will act as sub-contractors.

These follow contracts earlier this year for the Australian Tactical Interface Phase One (A$ 4 million), sonar (A$ 85 million) and the MK 45 5-inch gun (A$ 80 million). Australian Parliamentary Secretary for Defence Procurement Greg Combet adds that further contracts worth a total value of more than A$ 100 million are also likely to be signed by the end of the year. The Alliance intends to complete a number of purchases by the end of the year, including the RGM-84 Harpoon anti-ship missile launcher and control system, the Very Short Range Defence capability, torpedo launch system and tubes, and satellite communications antennas. AWD Alliance | Australian DoD.

Sept 17/08: Guns. The Air Warfare Destroyer Alliance announces an A$ 80 million (about $63.5 million) contract to BAE Systems to provide the 3 Mark 45 Guns for the Hobart Class ships. As noted earlier, Raytheon will act as the weapon and systems integrator.

The 5-inch/ 127mm Mk45 currently serves on the RAN’s ANZAC frigates, Spain’s F100 frigates, and American Arleigh Burke Class destroyers, among others; the most current version in the Mk45 MOD4.

At this point in time, the AWD Alliance has now let contracts or identified preferred suppliers for the delivery of equipment worth more than $1.1 billion, including the core AEGIS radars and combat system, sonar systems, and guns. The AWD Alliance will make a decision in early 2009 on contracts to build ship modules or ‘blocks,’ which will eventually be integrated at the ASC facility in Adelaide. The total value of those upcoming contracts is estimated to be around A$ 400 million. AWD Alliance release | Minister’s announcement | BAE Systems release

Guns

Sept 15/08: AWD Alliance. Australia’s Minister for Defence announces his appointment Mr Michael Roche as the new Chair of the Air Warfare Destroyer Alliance Principals’ Council. Other members include Dr Stephen Gumley, CEO of the DoD’s Defence Materiel Organisation; Vice Admiral Matt Tripovich of the RAN; Mr John Prescott, Chairman of ASC Pty Ltd; and Mr Dan Smith, President of Raytheon Company.

Mr Roche is a former Under Secretary for Defence Materiel in the Department of Defence and, before that Deputy CEO of the Australian Customs Service with responsibilities for Border Control, Intelligence, Information and Communications Technology and Internal Affairs.

“I have discussed the Air Warfare Destroyer project with Mr Roche, and made it clear that I expect him to closely monitor the progress of the project and the AWD Alliance… to ensure that it is kept on track.”

Sept 10/08: 4th ship? The Liberal Party of Australia, now Her Majesty’s Loyal Opposition in Australia, issues a public call for Australia to build a 4th Hobart Class destroyer:

“If Mr Rudd wants a naval build-up, he should immediately order a fourth air warfare destroyer. The contract option for a fourth AWD expires in October but we have heard no word from the Government on that option being extended. “

The release follows a Sept 9/08 speech by Labor Party Prime Minister Rudd at Australia’s Returned Veteran and Services League’s national congress.

Aug 8/08: Sonar. The British firm Ultra Electronics has its sonar picked for the Australian AWD program, following a rigorous tender process. The firm supplies the bow-mounted sonar for Britain’s Type 45 anti-air destroyers, and has committed to undertake more than 50% of its AWD sonar systems work in Australia. The Australian DoD releases hints that its Surface Ship Torpedo Defence system may also be part of the contract.

Other Requests for Tender will follow for work on the ships’ hull blocks, as well as work on other elements of the ships’ combat systems. AWD Alliance release | Australian DoD | Sydney Morning Herald.

Sonar picked

July 29/08: AEGIS. Lockheed Martin announces that it has completed production of 2 of the 4 SPY-1D-V radar arrays for Australia’s first Hobart-class Air Warfare Destroyer. These updated S-band radars perform a number of tasks including long-range volume search, fire control-quality tracking and ballistic missile defense. They will be paired with the new Aegis Open Architecture (OA) combat system.

July 9/08: The US Defense Security Cooperation Agency announces [PDF] Australia’s official request for the AEGIS Combat System and select combat system and communication components for its “Air Warfare Destroyers,” plus Communication and information distribution systems, U.S. Government and contractor engineering and logistics personnel services, personnel training and training equipment, support and test equipment, spare and repair parts, publications and technical documentation, and other related elements of logistics support.

The estimated cost is $700 million, and implementation will require 3 contractor representatives in Australia for approximately 6 months during the equipment installations, test and checkout of the AEGIS Combat System. In addition, Australia is requesting:

• 1 MK 41 Vertical Launch System (32 cells)
  
• 1 AN/SPQ-9B Horizon Search Radar
  
• 1 Cooperative Engagement Capability System
  
• 1 Naval Fire Control System
  
• 1 Multi-Functional Information Distribution System (MIDS, i.e. Link 16 capability)
  
• AN/SLQ-25A Nixie Countermeasure Suite
  
• MK160 Gun Computer System with MK 20 Electro-Optical Sight
  
• AIMS MK XII Identification Friend or Foe (IFF)

The principal contractors will be:

• Lockheed Martin Maritime Systems and Sensors in Moorestown, NJ; Eagan, MN; and Baltimore, MD
  
• Raytheon Systems Company in St. Petersburg, FL and Sudbury, MA
  
• Northrop Grumman Corporation Melville, NY

This request appears to cover Australia’s option for a 4th ship, which is later declined.

AEGIS request – 4th ship

May 5/08: The US Defense Security Cooperation Agency announces [PDF] Australia’s formal request for ancillary components and services to equip its 3 ordered ships.

These include 3 AN/SPQ-9B Horizon Search Radars, 3 Cooperative Engagement Capability Systems, 3 Naval Fire Control Systems, 3 Multi-Functional Information Distribution Systems, the MK160 Gun Computer System that directs the ship’s naval gun, AIMS MK XII Identification Friend or Foe (IFF), and AN/SLQ-25A Nixie torpedo countermeasure suites and decoys. The request also includes unspecified communication and information distribution systems, U.S. Government and contractor engineering and logistics personnel services, personnel training and training equipment, support and test equipment, spare and repair parts, publications and technical documentation, and other related elements of support.

The estimated cost is up to $450 million, but exact costs will depend on contract negotiations. The principal contractors will be: Lockheed Martin Maritime Systems and Sensor in Moorestown, NJ and Eagan, MN; Raytheon Systems Company in St. Petersburg, FL; and Northrop Grumman Corporation in Melville, NY.

Implementation of this proposed sale will require the assignment of 3 contractor representatives in Australia for approximately 3 months during the preparation, equipment installations, and equipment test and checkout of the Cooperative Engagement Capability systems and the AN/SPQ-9B radar.

Ancillary systems request

March 7/08: Infrastructure. Construction on the $100 million upgrade of ASC’s Osborne shipyard begins with the explosive demolition of an outdated amenities building, and a traditional soil-turning next to Techport Australia’s Common User Facility.

See June 27/07 entry; the upgrade will include state-of-the-art AWD production facilities, new office accommodation for 400 employees and a wharf support building with office space and workshops. ASC release.

Jan 31/08: Training. ASC announces that it will be offering a number of its employees spaces in a new Master of Project Management program, to be delivered through the University of South Australia and funded by the Australian Defence Materiel Organisation’s “Skilling Australias Defence Industry” (SADI) program. Courses will take place at the South Australian Government’s new Maritime Skills Centre, which is part of the Techport Australia precinct at Osborne where the Hobart Class will be built.

2007

Main AWD contract to AWD Alliance; Main “Australianization” contract for Raytheon; Infrastructure approval and contracts for shipyard; Other contracts continue; Government changes; 4th ship?

AN/SPY-1 emitter

November 2007: New government. Australia’s general election results in a change of government. Howard’s Liberal Party is eclipsed by Rudd’s Labor Party. Dr. Brendan Nelson becomes the Leader of Her Majesty’s Loyal Opposition.

Oct 4/07: 4th ship? In a “doorstop interview,” Minister for Defence Dr. Brendan Nelson discusses the option for a 4th AWD ship, and hints that it may be a pre-election announcement:

“More than 3,000 Australians will get jobs from this. More than 1,000 contractors throughout Australia will be undertaking work to help build the ships. More than $4 billion of that will be invested directly in Australia… Well I certainly am disposed to seeing a fourth destroyer being built. Obviously we have kept the option open. We will need to make that decision before the end of next year. But we’d be talking about [A$] 1.5 billion, which is a lot of money… We’ve kept the option open… the decision as to whether we do have a fourth Air Warfare Destroyer… does not have to be made until the end of next year, because Raytheon, which [inaudible] Aegis combat system, which is the fighting part of the ship, will have a production line going until then.”

Raytheon Australia is the overall electronic systems integrator on the Hobart Class, which includes integrating the AEGIS system. Properly speaking, however, Lockheed Martin makes the AEGIS radar & combat system. The USA is reaching the end of DDG-51 class production, and has no other ships under construction that will carry AEGIS systems. They are also producing AEGIS systems for South Korea’s KDX-III destroyers, Spain’s F100 frigates, Norway’s Nansen Class frigates, and any future Japanese Kongo Class destroyers, though the volume of these orders is not large.

AWD Concept
(click to view full)

Oct 4/07: Raytheon announces that AWD Mission Systems Integrator Raytheon Australia has signed a contract to “Australianize” the Hobart Class combat system around the AEGIS core. The contract covers the design, development and procurement of the “Australianized” combat system, and is valued at US$ 1.2 billion (A$ 1.4 billion). Raytheon release.

Oct 4/07: Main contract. Minister for Defence Dr. Brendan Nelson announces the signing of the final contracts to build 3 “Air Warfare Destroyers (AWDs)” for the Royal Australian Navy.

The principal contract signed was the 3-way Alliance Based Target Incentive Agreement between the Defence Materiel Organisation, Navantia’s Australian partner ASC AWD Shipbuilder Pty Ltd, and mission systems integrator Raytheon Australia Pty Ltd. This contract does not include the AEGIS Combat System, which is a separate agreement between the Australian and United States Governments. The Platform System Design contract between Australia and Navantia S.A. was also signed this day.

Teams from the Air Warfare Destroyer Alliance will be touring Australia in late October-early November 2007 to promote project opportunities to Australian industry, with 2 teams from the Alliance visiting Canberra and Cairns (22 October), Newcastle and Wollongong (23 October), Sydney and Launceston (24 October), Brisbane (25 October), Melbourne (26 October), Adelaide (30 October) and Perth (2 November). More details will be announced on the AWD Alliance website.

3 AWDs ordered

June 27/07: Infrastructure. ASC Ltd Pty announces that it has awarded its first major AWD contract for construction of the Program’s A$ 100 million shipyard. Work will include the development of dedicated AWD production facilities, new office accommodation for 400 employees, a wharf support building with office space and workshops, and a significant upgrade to existing facilities. South Australian firm Hansen Yuncken has been selected to design and construct the shipyard.

These facilities will be located adjacent to Techport Australia’s Common User Facility in Osborne. ASC will work in an alliance with Hansen Yuncken to develop the infrastructure master plan, design and manage the entire construction. Final designs are scheduled to be completed in September 2007, with construction to commence in October 2007 and be completed by October 2009. Upon satisfactory completion of the design phase, Hansen Yuncken will again be contracted to perform the associated shipyard construction.

John Gallacher, Chief Executive Officer of ASC Shipbuilding, said development of the shipyard held unique challenges not often found in local construction programs:

“Our shipyard production facilities and infrastructure will need to be capable of handling and transporting ship components weighing up to 1,200 tonnes each – this is no common development project.”

June 20/07: Phase 2 ends. The Australian DoD announces the winner of its AWD design competition: Navantia’s F100 Class frigates. This ends Phase 2 of the SEA 4000 program, and moves it ahead to the Build phase. Since entering service with the Spanish Navy, Alvaro de Bazan Class frigates have worked alongside the US Navy as the first foreign AEGIS-equipped ship to be fully integrated into a USN Carrier Strike Group, been deployed as the flagship of NATO’s Maritime Group Standing Reaction Force, and even participated in a US anti-ballistic missile test [vid. June 22/07 entry].

The government’s release adds that Australian Industry will deliver products and services worth around:

“…[55% of the A$ 6.6 billion AWD Program] over the next 15 years, which will be followed by high value through life support contracts into the middle of the century. While Adelaide based ASC will conduct the final assembly of the AWDs, around 70 per cent of the ship modules will be built at other shipbuilding sites around Australia, potentially including sites in Western Australia, Queensland, New South Wales, Victoria and Tasmania. The AWD Programme will eventually employ around 3,000 Australians in a variety of engineering and related fields working for a range of companies and suppliers throughout Australia.”

Australian DoD release | Australian DoD prepared Q&A [PDF format] | ASC release || Australian DoD briefing in Audio-only [MP3, 8.1MB] and Video [Windows Media, 20.1 MB].

Navantia design wins

June 13/07: AEGIS. General Dynamics Armament and Technical Products in Burlington, VT received an $8 million firm-fixed-price modification to previously awarded contract (N00024-07-C-5103) for production, assembly and testing of 8 sets of AEGIS MK 82 Mod 0 Guided Missile Directors and MK 200 Mod 0 Director Controllers, major components of the AEGIS Weapons Systems. This modification supports the governments of Australia (75%, 6 sets for AWD) and Spain (25%, 2 sets for F105) under the Foreign Military Sales program. Work will be performed in Burlington, VT and is expected to be completed by February 2013.

The MK82 mounts the antenna assembly on an elevation-over-train pedestal and provides space stabilization for the AN/SPY-1 radar’s line of sight (LOS). The assembly is capable of motion on two axes, train and elevation (parallel to and normal to the base plane of the director), and is unmanned with start, stop and reset controls remotely located. The director, which is not limited in train or traverse positioning, supplies train and elevation position data and radar LOS rates in traverse and elevation for use by the fire control system computer.

May 30/07: Infrastructure. Defence Minister the Hon Dr Brendan Nelson and South Australian Deputy Premier Kevin Foley gave the official green light to construction of the Maritime Skills Centre. The $6 million purpose-built facility will support the Air Warfare Destroyer Alliance as a centre of excellence in maritime construction training. The Maritime Skills Centre will be located adjacent to ASC Shipbuilding at Techport Australia. Construction will commence in the June-July 2007 and conclude in February 2008, in readiness for the AWD Alliance to commence training at the facility from March 2008.

Techport Australia will not only build the state-of-the-art AWDs but also attract other shipbuilding and repair opportunities. Their investment includes:

• Common user shipbuilding facilities, including wharf, transfer system and Australia’s largest shiplift
  
• More than 35 hectares for suppliers to establish operations, and
  
• The future home of the high tech AWD Systems Centre – headquarters for the AWD program.

“Where capacity permits, the Skills Centre will also be able to be used for training to benefit wider industry,” Mr Foley said. The South Australian Government has invested over $20 million in workforce development programs to support the skill growth required by modern shipbuilding, and is investing over $250 million to develop Techport Australia as a world-class shipbuilding precinct at Osborne, with approximately $60 million worth of contracts awarded to date. These developments are part of the South Australian state government’s plan to double the contribution of the defense industry to their economy, and increase defense industry employment to 28,000 people by 2013. Official Australian DoD announcement.

March 28/07: AEGIS. Raytheon Integrated Defense Systems in Sudbury MA received a $184.9 million firm-fixed-price definitization modification for production of 4 AEGIS Transmitter Groups. AWS is the primary anti-air warfare defensive weapons system onboard surface ship combatants. The transmitter group is part of the AN/SPY-1D radar; 3 of the transmitter groups are for the Commonwealth of Australia’s Hobart Class Air Warfare Destroyer shipbuilding program, with one designated for the Government of Spain’s next Alvaro de Bazan Class frigate, designated F105. The so-called “definitized” contract reflects the fully negotiated firm-fixed-price, and includes an increase in funding over the original $72 million contract awarded June 26/06.

Under this Foreign Military Sales contract, Raytheon IDS will manufacture, integrate and test AN/SPY-1 D(V) system transmitters and MK99 Fire Control Systems for the AWD program and F105. Each ship will mount 3 SPY-1 transmitter plates, and 2 MK99 illuminators. Work is expected to be complete by April 2010, and will be performed at Raytheon IDS’ Surveillance and Sensors Center in Sudbury, MA; the Integrated Air Defense Center in Andover, MA; and the Maritime Mission Center in Portsmouth, RI. The Naval Sea Systems Command, Washington, D.C., is the contracting activity (N00024-06-C-5118). See also Raytheon’s April 24/07 release.

AEGIS Combat Control
(click to view full)

March 27/07: AEGIS. Lockheed Martin Maritime Systems and Sensors in Moorestown, NJ received a $260.4 million fixed-price incentive modification under previously awarded contract (N00024-06-C-5120) for production of 4 AEGIS Weapon Systems (AWS).

This contract modification specifies AWS Long Lead Material requirements, and modifies a June 30/06 award of $85 million for Australia’s AWD long lead material items. It combines support of the Commonwealth of Australia (75%) and the Government of Spain (25%) under the Foreign Military Sales Program. Work will be performed in Moorestown, NJ, and is expected to be complete by February 2013.

The heart of the AWS is Lockheed Martin’s AN/SPY-1D Radar System, a 3-dimensional, air/surface search and tracking radar; there is also a software combat system component. The 4 will be next-generation Aegis Weapon Systems – among the first to include 100% commercial off-the-shelf hardware and a fully open architecture computing environment. Lockheed Martin will synchronize production of the systems for Australia and Spain with the U.S. Navy’s AEGIS modernization program, which calls for delivery of the first fully open architecture Aegis Weapon System to the USS Bunker Hill [GC 52, Ticonderoga Class cruiser] in 2008.

March 13/07: MK-41. Lockheed Martin Corp. Maritime System and Sensors – Marine Systems in Baltimore, MD received a $16.1 million firm-fixed-price contract modification to previously awarded contract (N00024-98-C-5363) to provide MK 41 Baseline VII Vertical Launching System launcher ship sets for 3 Royal Australian Navy Air Warfare Destroyer Class (Project SEA 4000) ships and Spain’s new F100 Alvaro de Bazan Class frigate [F105, unnnamed at present] under the Foreign Military Sales (FMS) Program.

The modification combines purchases for the governments of Australia (73%) and Spain (27%), and includes the labor associated with production of installation and checkout (INCO) spares, INCO special tools and test equipment, onboard repair parts and other ancillary equipment. Work will be performed in Baltimore, MD and is expected to be completed by December 2009.

Jan 30/07: MK-41. Lockheed Martin in Baltimore, MD received a $5.6 million cost-plus-award-fee modification under previously awarded contract (N00024-04-C-5453). It exercises options for technical engineering services in support of MK 41 Vertical Launching System Integration for the Governments of Spain (60%); Australia (37%); Germany (2%); and Korea (1%) under the Foreign Military Sales Program. Work will be performed in Baltimore, MD (80%) and Ventura, CA (20%), and is expected to be complete by October 2008.

Jan 11/07: AEGIS. General Dynamics Armament and Technical Products in Burlington, VT received a not to exceed $9.9 million firm-fixed-price letter contract for long lead material items to support assembly and testing of the AEGIS MK 82 Mod 0 Guided Missile Directors and MK 200 Mod 0 Director Controllers in support of Australian Foreign Military Sales case AT-P-LCQ for the amount of $3.7 million (75%) and Spanish Foreign Military Sales case SP-P-LGB for the amount of $1,237,500 (25%). The actual AEGIS equipment being assembled and tested will be installed at a later date aboard the Australian Air Warfare Destroyer and the Spanish F100 Frigate Class F105. Work will be performed in Burlington, VT, and is expected to be complete by January 2009. This contract was not competitively procured by the Naval Sea Systems Command in Washington, DC (N00024-07-C-5103).

The MK82 mounts the antenna assembly on an elevation-over-train pedestal and provides space stabilization for the radar line of sight (LOS). The assembly is capable of motion on two axes, train and elevation (parallel to and normal to the base plane of the director), and is unmanned with start, stop and reset controls remotely located. The director, which is not limited in train or traverse positioning, supplies train and elevation position data and radar LOS rates in traverse and elevation for use by the fire control system computer.

2006

DSCA modified to AEGIS & Mk.41 VLS systems; Contracts begin for AEGIS, Mk.41; Gibbs & Cox release evolved design.

MK 41 VLS
(click to view full)

Nov 9/06: MK-41. Lockheed Martin Maritime System and Sensors/ Littoral Ships and Systems in Baltimore, MD received a $60.7 million firm-fixed-price modification under previously awarded contract (N00024-98-C-5363) for procurement of 4 MK 41, MOD 15 Baseline VII, Vertical Launcher Ship (VLS) Sets. This work is taking place on behalf the Governments of Australia (73.2%) and Spain (26.8%) under the Foreign Military Sales Program.

Lockheed will also provide launcher support equipment and the associated labor for establishing material requisitions, program scheduling requirements, and establishment of purchase orders with suppliers and performance of necessary business and production operations. Work will be performed in Baltimore, MD (52.7%), Minneapolis, MN (22%), Aberdeen, SD (8%), Aiken, SC (7%), Ft. Totten, ND (5.2%), and East Elmhurst, NY (5.1%), and is expected to be complete by December 2008.

August 3/06: Gibbs & Cox release their 7,370t “Evolved” design for the Air Warfare Destroyer. Overall, it’s about mid-way between Spain’s 5,800t F100 Alvaro de Bazan Class, and the USA’s 9,000t DDG-51 Arleigh Burkes; and slightly smaller than Britain’s 8,000t Type 45 Daring Class anti-air warfare desroyers. Gibbs & Cox is part of the Evolved AWD Team working at the newly-opened AWD Systems Centre in Adelaide; it also includes ship builder ASC Shipbuilder Pty Ltd, weapons integrator Raytheon Australia, General Dynamics Bath Iron Works and Australia’s Defence Materiel Organisation. Their Evolved design will now compete with an ‘Australianized’ version of the Spanish F100, and a selection will be made at Second Pass Approval in 2007. See DID coverage.

Evolved design released

July 14/06: AEGIS. The US Defense Security Cooperation Agency (DSCA) announces [PDF format] a formal request from the Government of Australia to buy up to 3 AEGIS Mk7 Weapon Systems; and up to 3 MK 41 Vertical Launch System Baseline VII ship sets (24 modules each). Together, the AEGIS radar and weapon-control system plus the Mk 41 vertical launchers will contain and direct most of the Australian Air Warfare Destroyer’s firepower. The total value, if all options are exercised, could be as high as $1 billion.

The order would also include U.S. Government and contractor engineering and logistics personnel services, personnel training and training equipment, support and test equipment, spare and repair parts, publications and technical documentation, launch system software development and maintenance and other related elements of logistics support. There are no known offset agreements proposed, and implementation of this proposed sale will require the assignment of 3 contractor representatives in Australia for approximately 36 months during the preparation, equipment installations, and equipment test and checkout of the MK 41 Vertical Launch Systems on the ships.

The principal contractors will be Lockheed Martin Maritime Systems and Sensors in Moorestown, NJ & Eagan, MN (AEGIS lead contractor); Raytheon’s Equipment Division in Andover, MA (hardware and spares); and General Dynamics Armament Systems in Burlington, VA. Note that this umbrella announcement includes many subsequent contract awards covered by this article, which are the piecemeal implementation of the framework described here.

AEGIS & Mk.41 request

July 12/06: AEGIS. Raytheon announces a $72.8 million U.S. Navy contract for the advanced procurement of radar equipment for the Royal Australian Navy’s Air Warfare Destroyer (AWD). Under the contract, Raytheon Integrated Defense Systems (IDS) will provide system transmitters, associated hardware and spares for AN/SPY-1D(V) radar for the first three Australian ships. Work will be performed at IDS’ Surveillance and Sensors Center in Sudbury, MA the Integrated Air Defense Center in Andover, MA and the Maritime Mission Center in Portsmouth, RI.

June 30/06: AEGIS. Lockheed Martin Maritime Systems and Sensors, Moorestown, NJ receives an $85.3 million fixed-price letter contract for long-lead material items and critical work center efforts to support the production of 3 AEGIS Weapon Systems (AWS) for the Commonwealth of Australia’s Air Warfare Destroyer (AWD) Shipbuilding Program. The AWS comprises the core command and control system, the phased array radar, and missile launch system. See March 27/07 entry for the final cost figure.

Award of this contract is designed to eliminate the risk and increased costs associated with a break in production, and minimize the risk of delay in the 2013 delivery date for the first Air Warfare Destroyer. This award is for Australia (100%) under the Foreign Military Sales Program. $64.6 million will be obligated at time of award. Work will be performed in Moorestown, NJ, and is expected to be complete by March 2012. Contract funds will not expire at the end of the current fiscal year. This contract was not competitively procured by the Naval Sea Systems Command in Washington DC (N00024-06-C-5120).

June 26/06: AEGIS. Raytheon Integrated Defense Systems in Sudbury, MA receives a $72.8 million firm-fixed-price letter contract for long-lead material items and Critical Work Center efforts in support of SPY-1D (V) AEGIS Weapon Systems (AWS) Transmitter Group production for the Government of Australia (GOA) Air Warfare Destroyer (AWD) Program. This contract supports the GOA under the Foreign Military Sales program. Long lead-time items will, at a future date, be used by contractor to manufacture key components of the AWS for Australia’s $6 billion AWD shipbuilding project.

Work will be performed in Andover, MA (80%), and Sudbury, MA (20%), and is expected to be complete by February 2009. The contract was not competitively procured by the Naval Sea Systems Command in Washington, DC (N00024-06-C-5118). See also May 23/05 DSCA announcement, and also the March 28/07 entry, which represents the final figure for this work.

2004 – 2005

Picks: Lockheed’s AEGIS radar/combat system, Raytheon as combat integrator; Navantia for existing design option; Gibbs & Cox for evolved design; ASC to build. DSCA AEGIS Mk.7 request.

Early DoD concept
(click to expand)

October 11/05: Infrastructure. South Australia will be home to the new headquarters of the Air Warfare Destroyer project, creating up to 200 additional jobs there, as well as generating specialized design work for contractors throughout Australia. Australian DoD announcement.

Aug 16/05: Evolved. The Australian government chooses Gibbs & Cox as the preferred designer for the AWD Evolved Design, which will be based on the USA’s DDG-51 Arleigh Burke Class destroyers. This concludes Phase 1C of the SEA 4000 project. See DID coverage.

May 31/05: The Australian government chooses ASC Shipbuilder Pty Ltd as the AWD’s preferred shipbuilder, and announces that the 3 destroyers will be built at ASC’s shipyards in Adelaide, South Australia. This will shift the Australian shipbuilding industry away from its current center in Melbourne, Victoria to some extent. The government has now granted first pass approval, and provides ASC with AUS $455 million (USD $343 million) toward the next phase of the SEA 4000 project.

See “ASC Wins Australian Shipbuilding Contract with $455M First Pass Funding,” which also notes that ASC is to be privatized and that this award will drive up the asking price.

ASC to build.

May 23/05: The US DSCA announces [PDF format] Australia’s request for 3 MK 7 AEGIS Weapons Systems, support equipment, testing, computer programs and maintenance support, ship integration, spare and repair parts, supply support, publications and technical data, training, U.S. Government and contractor technical assistance, and other related elements of logistics support.

The intended purchase is part of the Air Warfare Destroyer program, and the total value, if all options are exercised, could be as high as $350 million. Contractors would include:

• Lockheed-Martin Maritime System and Sensors in Moorestown, NJ
  
• Lockheed Martin Maritime Systems and Sensors in Eagan, MN
  
• Raytheon Company, Equipment Division Andover, MA
  
• General Dynamics, Armament Systems Burlington, VT

Implementation of this proposed sale will require the assignment of up to 3 U.S. Government and contractor representatives to Australia.

AEGIS request

May 2005: Existing. The Spanish firm Navantia is chosen as the preferred designer for the AWD Existing Design. It will be based on a version of the 5,800t F100 Alvaro de Bazan Class AEGIS frigate, with Australian systems replacing some of the original equipment.

April 21/05: Raytheon Australia Pty Ltd. is chosen as the prime integrator for the ship’s combat systems, beating rivals BAE Systems and Saab to become the Project Combat System-System Engineer. As part of the contract, Raytheon receives a $15 million contract to undertake studies on Combat System Integration and Risk Reduction.

Raytheon Australia is a Canberra-based company that employs over 1,000 people in six different locations, and is one of the largest defence electronic companies in Australia. Raytheon has also performed mission systems integration in Australia for the Collins Class Submarines Replacement Combat System (based on its systems for the USA’s new SSN-774 Virginia Class), and Electronic Warfare Training Services for the Australian Defence Force, as well as defensive systems integration for the U.S. Navy’s new LPD-17 San Antonio Class amphibious ships; and the U.S. Navy’s next-generation DDG-1000 Zumwalt Class destroyers and CVN-21 Class super-carriers.

Raytheon for combat systems

Dec 23/04: Bids to Build Air Warfare Destroyers Announced. Proposals were received from ASC Shipbuilding, Northrop Grumman Ship Systems and Tenix Defence. At this stage, Australia’s DoD is evaluating the 3 ship designer proposals from Blohm +Voss, Gibbs &Cox, and Izar; and responses from BAE Systems, Raytheon Australia and Saab Systems for the Combat System-System Engineer.

Aug 11/04: Phase 1B done. Following analysis by the Defence Science Technology Organisation and support from the US Navy, Australia’s Department of Defence recommends Lockheed Martin’s AEGIS as the best system for its air warfare combat needs based on cost, capability, risk and schedule. Australia’s DoD Defence will now undertake a combat system integration and risk reduction study to:

• Refine detailed aspects of the version of the AEGIS system to be acquired;
  
• Explore the use of Australian designed phased array fire control technology; and
  
• Examine options for integrating Australian components and sub-systems into the AEGIS combat system.

At the time, ship construction and equipping costs are estimated at A$ 4.5 – $6 billion.See Australian DoD release. This decision concludes Phase 1B of the SEA 4000 project.

F124 out, AEGIS picked

Appendix A: The SEA 4000 Design Competition

Sachsen Class
(click to view full)

The biggest influence on the SEA 4000 program sits below the surface, in more ways than one.

The difficult Collins Class submarine project delivered some of the world’s most advanced conventional submarines – and something extra, besides. The submarines were late, significantly over budget, and are still receiving electronic refits to replace the original combat systems. In response, the Australian Government’s Defence Procurement (Kinnaird) Review strongly recommended spending more money and time on up front design activities, in order to reduce overall project risk. This would be more expensive in the short term, with the hope of making large overruns or schedule issues less likely later on.

That philosophy was implemented in the SEA 4000 program, which moved from a 3-platform shortlist, to detailed design of 2 different options, to the final selection. After a long campaign, the somewhat surprising winner was an ‘Australianized’ F100 AEGIS frigate.

One of the contenders was ThyssenKrupp Marine Systems’ F124 Sachsen Class air defense frigate, currently one of the world’s few operational ship classes with an X-band Active Phased Array naval radar. Its thousands of electronically-focused emitters offer improved performance and phenomenal multitasking ability, giving it exceptional capabilities against a sudden saturation missile attack with supersonic cruise missiles. This design was eliminated from the shortlist, however, by Australia’s stated requirement for the AEGIS naval air defense system. While AEGIS’ AN/SPY-1D is a previous generation passive phased array radar, the AEGIS combat system software and the potential for cooperative engagement capability proved decisive.

That left an “Existing Design” based on Spain’s in-service F100 Alvaro de Bazan Class AEGIS frigates, which would compete against a larger “Evolved Design” option from naval architects Gibbs & Cox. The latter would be a new ship design, albeit based on the DDG-51 Arleigh Burke Class AEGIS destroyers they had designed for the US Navy.

AWD Evolved Design
(click to view full)

The first images of the Evolved Design for Australia’s Air Warfare Destroyer (AWD) project were unveiled on August 3/06 by Minister of Defence Brendan Nelson at the opening of the new AWD Systems Centre in Adelaide. At 7,370t/8,100t full load, they would have been much closer in size to the 8,300t full load DDG-51 Flight I ships than the 9,200t tons full load Flight IIA ships, with 64 vertical launch missile cells (vs. 90-96 cells for DDG-51 variants), 2 Phalanx close-in defense weapons, 2 helicopter hangars, extended range, and good future growth capabilities. As an additional basis for comparison, Britain’s forthcoming Type 45 Daring Class anti-air warfare destroyers reportedly weigh in at 8,000t full load.

The F100 frigates, in contrast, are smaller ships, weighing in at only 5,800t. This places it somewhere between the boundaries of in-service destroyers and frigates, a boundary that has become fuzzier due to evolving designs, and European reluctance to label ships as destroyers. Regardless, the size difference requires sacrifices in armament and growth capability. Key differences between the contenders included 64 VLS missile cells for the Evolved Design vs. 48 for the F100 frigates, 2 Phalanx-type close-in defense weapons instead of 1 for the F100s, and a hangar for 2 naval helicopters instead of 1. In Australia’s case, it will be the MH-60R.

Australian government Q&A sessions immediately after the selection, however, said that in their opinion, the overall operational capability, maximum speed, range and endurance were all “very similar.” Their evaluation was that the 2 designs had “basically the same” surface warfare, undersea warfare, communications, and electronic warfare capabilities, and both also shared a growth path to ballistic missile defense (via the AEGIS BMD system), and strategic land strike capability (via Mk 41 vertical launchers that can accommodate BGM-109 Tomahawk Cruise missiles). In exchange for the Evolved Design’s size advantages, detailed analysis by the AWD Alliance showed that the Evolved Design would cost A$ 1 billion more over 3 ships, offer less certainty regarding schedule and cost, and deliver the first ship at least 4 years later.

Spain’s F100 Frigate
(click to view full)

Others had seen this coming earlier. Back in April 2007, Forecast International cited internal sources to say that Navantia had won, and said:

“Common wisdom has often suggested that the Navantia bid was simply a stalking horse for Gibbs and Cox… the information we were receiving from Australia from the start of the project was consistently that the F100 was the preferred candidate and that the Gibbs and Cox design was a back-up in case the F100 class hit serious problems on its trials. This did not happen, the Alvaro de Bazan proved to be a great success and this eliminated the DDG-51 derivatives last hope of winning this contract.

It may well be that the appointment of Gibbs and Cox as preferred designer in 2005 was not a sign of preference for their design but the group’s last chance to make its case.

A key handicap for Gibbs and Cox was that its proposed warship existed only in its preliminary design phase, increasing the technical risk for a local builder. Australia’s experiences with new and untried designs has been disappointing…”

They also said:

“Although supporters of the Gibbs and Cox-designed DDG-51 derivative promoted the greater weapons carrying capacity of their design, including 64 rather than 48 vertical launch tubes and two rather than one helicopters, the advantages of the F100 were so strong that a debate between supporters of the two designs was a complete wipeout according to one senior Australian defense source.

The financial benefits resulting from the selection of the F100 are so great that they will go a long way towards funding (some estimates are that they will almost completely accommodate) a fourth Air Warfare Destroyer. The Australian Cabinet’s National Security Committee will consider an option to buy a fourth F100 destroyer when it makes a final decision on a go-ahead for the project in June.”

Those hopes proved to be unfounded, but the comments remain illustrative of the thinking behind Australia’s decision.

Appendix B: SEA 4000 Program Phase Organization

SEA 4000 is managed as a period of preliminary studies, plus 4 distinct phases. These phases are; Phase 1 (Project Definition), Phase 2 (Design), Phase 3 (Build) and Phase 4 (Test and Acceptance).

Phase 0: Preliminary Design Studies

Phase 0 was used to conduct a series of higher order studies leading to the Preliminary Capability Options Document (PCOD).

Phase 1: Project Definition

The aim of the Project Definition Phase is to quantify performance, schedule, cost and risks for capability options. Ran July 2002 to late 2005. Key outcomes were development of detailed operational requirements specifications; whole-of-ship, costed concept designs; decision on combat system architecture and selection of alliance industry participants. Total cost about A$ 43 million.

Once selected, the shipbuilding entity would be engaged in later stages of Phase 1 to assist the Commonwealth with the assessment of other responses and to prepare for the later construction phases.

Phase 1 is further broken down into four sub-phases which are described below:

Phase 1A: Non Design Related Studies. Involves the development of the Capability Definition Documents (CDD), including the Operational Concept Document (OCD), the Function and Performance Specification (FPS) and the Test Concept Document (TCD);

Phase 1B: Combat System Design Studies. involves the development of combat system architecture options, including risk reduction work. In April 2005, Raytheon Australia Pty Ltd. was chosen as the prime integrator for the ship’s combat systems, beating rivals BAE systems and Saab systems to become the Project Combat System-System Engineer. This made them part of the AWD Alliance with the DMO.

Phase 1C – Whole of Ship Design Studies . involves the identification of whole-of-ship concept options for presentation to Government. Whole-of-ship options will be developed through the consideration of an Existing Design currently in-service with another navy and through an Evolved Design Study.

Shipbbuilder candidates included ASC Shipbuilder (who had built the new Collins Class submarines for the RAN), Northrop Grumman Ship Systems, and Tenix Defence (who had built the joint Australia/ New Zealand Anzac Class frigate). ASC was unanimously chosen in May 2005 by the selection board, and joined the AWD Alliance with Raytheon and Australia’s DMO procurement agency.

Navantia was selected as the Existing Design partner in May 2005. Gibbs & Cox was chosen to undertake the Evolved Design in August 2005.

Phase 1D: Combat System Integration and Risk Reduction Study – A follow-on from Phase 1B. Overall, the combat system design team comprises Defence (DMO, Capability Development and DSTO), the US Navy and their AEGIS Combat System Engineering Agent, as well as the Australian AWDCSSE. Phase 1D produced detailed information about combat system design options to support First Pass Approval, and moved the design forward towards the joint ADO-USN Combat System Design Review (SDR).

To that end, Raytheon designed integration processes and strategies for the non-AEGIS elements of the Combat System, and developed complete ship and integrated support systems with the Platform Systems Designers (Navantia, and Gibbs & Cox, Inc.) and the Shipbuilder (ASC AWD Shipbuilder Pty Ltd).

Phase 2 – Design

The aim of the Design Phase was to develop Acquisition Business Cases for Government consideration at Second Pass for the Evolved Design and Existing Design capability options. The approved budget was A$ 455 million.

This phase began in mid-2005 and finished with Government approval of the Navantia design as their final choice in June 2007.

Phase 3 – Build

This phase has now begun, and will finish with delivery of the final ship. The aim of the Build Phase is to deliver AWD ships and shore support facilities from the contract design data produced in Phase 2.

The ships will be consolidated at ASC’s shipyard in Adelaide, with major hull “blocks” built in other shipyards around Australia. Australian industry will also design and build various sub-systems and equipment for the AWD’s combat system, which will lay the foundations for long-term support. The government’s release adds that Australian Industry will deliver products and services worth around:

“…[55% of the A$ 6.6 billion AWD Program] over the next 15 years, which will be followed by high value through life support contracts into the middle of the century. While Adelaide based ASC will conduct the final assembly of the AWDs, around 70 per cent of the ship modules will be built at other shipbuilding sites around Australia, potentially including sites in Western Australia, Queensland, New South Wales, Victoria and Tasmania. The AWD Programme will eventually employ around 3,000 Australians in a variety of engineering and related fields working for a range of companies and suppliers throughout Australia.”

The shipbuilding, electronics and engineering industries will engage more than 1,500 shipbuilding jobs in South Australia, and another 1,500 jobs will be created throughout Australia with the outsourcing of approximately 70% of hull block and module fabrication. The ships will require the assembly of approximately 500,000 components. About 1,000 suppliers will be required to complete the shipbuilding task, which will take more than 3 million man-hours to complete each ship.

The first of these Air Warfare Destroyers was supposed to see delivery in December 2014, but deliveries will now take place between March 2016 – March 2019. A March 2014 ANAO report suggests that this schedule, and the program’s budget, may need to be changed again soon.

Phase 4 -Test and Acceptance

This phase will begin in parallel with the build phase, culminating with the operational release of the third ship once the government has verified that the ships satisfy operational requirements, including supportability. The Phase 4 deliverable is the ships and shore facilities being formally accepted into naval service.

Full Operational Release of the lead ship was scheduled for 2015, with subsequent ships accepted in 2016 and 2017. March 2017 is now pegged as the 1st ship’s Initial Operational Capability date, with Final Materiel Release slated for September 2019, and Final Operational Capability in March 2020. If the ship delivery dates change again, these dates will change, too.

Additional Readings & Sources The Program

• Sea Power Centre Australia – Navy Contribution to Australian Maritime Operations. 2008 snapshot.

• Australia Defence Materiel Organisation – SEA 4000 Air Warfare Destroyer: Official Program Site and MoD page.

• Air Warfare Destroyer Alliance web site. The AWD Alliance is a collaborative set of arrangements between the Commonwealth of Australia, Raytheon Australia Pty Ltd and ASC subsidiary ASC AWD Shipbuilder Pty Ltd. See especially the AWD Roadshow (2006 snapshot), which covers aspects like the combat system, shipbuilding, etc. in more depth.

• ASC Pty Ltd – Air Warfare Destroyers.

• ANAO Audit Report (March 6/14, No.22 2013–14) – Air Warfare Destroyer Program. Audit cost A$ 797,000, produced a detailed assessment and a 302 page report with recommendations.

Companion Ships

• DID – Australia’s Canberra Class LHDs. These 2 amphibious assault ships could fly F-35Bs, but Australia’s current plans only call for helicopters. The most valuable naval asset the AWDs will escort.

• DID – Australia and USA Collaborating on New Small-Ship Radars. They won’t serve on the Hobarts, but the smaller active-array CEAFAR/CEAMOUNT radars are a generation ahead of the SPY-1/SPQ-9B combination. They’ll give Australia’s 6 upgraded ANZAC-ASMD frigates some impressive radar capabilities of their own.

• DID – Australia’s Hazard(ous) Frigate Upgrade. Their FFG-7 Oliver Hazard Perry Class ships were a nightmare to upgrade. To be replaced by the Hobart Class. This 4-ship fleet is the tier below the ANZACs, and will only serve until 2019.

Background: The Hobart Class

• RAN – Air Warfare Destroyer (AWD).

• AWD Alliance – The Hobart Class. See sub-section re: changes from the F100 class.

• Naval-Technology.com – F100 Alvaro De Bazan Multi-Purpose Frigate, Spain. The Hobart Class is based on Spain’s frigate F104, with some F105 modifications and Australian additions.

• Lockheed Martin – Air Warfare Destroyer.

Background: AWD’s Ancillaries

• Lockheed Martin – Aegis Weapon System. The combat system.

• Lockheed Martin – SPY-1 Family Of Radars. Main S-band fire control radar, with additional AN/SPS-62 illuminators used for final-stage targeting.

• DID – CEC: Cooperative Engagement for Fleet Defense.

• DID – Ships Ahoy! The Harpoon Missile Family. Australia is ordering the RGM-84 Harpoon Block II anti-ship and land attack missile, with a range of about 278 km / 150 nmi and GPS/radar guidance.

• DID – MH-60R Wins Australia’s Maritime Helicopter Competition. And will serve on the Hobart Class.

• DID – Phalanx CIWS: The Last Defense, On Ship and Ashore. Mk 15 Phalanx Block 1B, a 20mm CIWS.

• DID – Naval Swiss Army Knife: MK 41 Vertical Missile Launch Systems (VLS).

• BAE Systems – Mk 45 MOD 4 Naval Gun System. 127/62 mm main naval gun. See “potential Upgrades” section for possible future upgrades that could change the shells, creating guided projectiles with 5x the range.

• BAE Systems – Nulka. Anti-missile decoy, invented in Australia and used on ships around the world. Designation is Mk 53.

• DID – RIM-162 ESSM Missile: Naval Anti-Air in a Quad Pack. Medium range missile, 4 can be placed in a single Mk.41 cell.

• DID – Raytheon’s Standard Missile Naval Defense Family (SM-1 to SM-6). SM-2 is immediately relevant, SM-6 will be acquired, and the SM-3 is the Hobart Class’ biggest potential upgrade.

• RAFAEL – Typhoon Naval Stabilized Weapon Station. AWDs will use the Mark 25 Mod 2, with a 25mm gun and TOPLITE day/night surveillance optics.

• Sagem DS – VAMPIR NG. Long range passive day/night IRST surveillance system, used on several other RAN ships.

Background: Potential Upgrades

• DID – Serious Dollars for AEGIS Ballistic Missile Defense (BMD). If Australia wants full-fledged ballistic missile defense capabilities, this is the path they’ll have to follow. Japan has already done so.

• DID – AMDR: Raytheon is Building the USN’s Next Dual-Band Radar. Possible mid-life upgrade option, if R&D can keep weight and size within bounds for refits.

• DID – LRASM Missiles: Reaching for a Long-Range Punch. Could be fired from the Hobart Class’ strike-length Mk.41 VLS, if the ships also receive an upgrade to add control systems for the Tactical Tomahawk cruise missile. Would take up a VLS slot, but offers a stealthy missile with triple the range (926 km/ 500 nmi) of the current RGM-84 Harpoon. The USN is scheduled to begin operating it around 2020.

• DID – Tomahawk’s Chops: xGM-109 Block IV Cruise Missiles. Would add long-range land attack to the Hobart Class, and upgrades in progress would give the 1,666 km / 900 nmi missile the ability to hit moving targets. American destroyers carry these missiles.

• DID – New Frontiers for Raytheon’s Excalibur GPS Guided Shells. They’re working on a GPS/laser guided N5 variant that can be fired by 127mm naval guns. Australia’s Army already uses Excalibur 155mm shells, and adding this naval variant would create a 40 km/ 21.6 nmi kill zone around the ship for small boats and other medium-speed maneuvering targets.

• BAE Systems – Standard Guided Projectile [PDF]. Would convert the Hobart Class’ 127mm gun into a long-range GPS-guided weapon for tasks like naval fire support, with a reach of 100 km/ 54+ nmi instead of the gun’s base 22 km / 12 nmi. It’s based on LRLAP projectile work done for the 155mm AGS guns on the USA’s forthcoming Zumwalt Class battlecruisers, and their LRLAP partner Lockheed Martin is developing its own rocket-boosted 5″ LRLAP variant.

News & Views

• ASPI’s The Strategist blog (Nov 5/13) – Debating Australia’s Air Warfare Destroyers.

• ASPI’s The Strategist Blog (May 3/13) – Shipbuilding and maritime projects. Includes a timeline chart, based on the 2013 Defence White Paper. Which will be superseded by a 2015 White Paper.

• Royal Australian Navy’s Navy News (June 28/07) – A great day for Navy. Includes preliminary information about the 2 ship classes.

• Australian Ministerial Release (Aug 4/06) – The Hon. Dr Brendan Nelson, Minister for Defence – Doorstop Interview: Air Warfare Destroyer Systems Centre, Adelaide.

• Australian Defence Association, Defender Magazine (Autumn 2005) – Going Down to the Sea in Big Enough Ships [PDF format]. Includes considerable discussion of the “jointness” angle, which they believe has received insufficient attention in public debates. The ADA is generally seen as an organization of defense system reformists oriented toward the conservative side of the political spectrum.

• Australian DoD (Aug 17/04) – Delivering the Defence Capability Plan – Hobart briefing.

• Australia Defence Today (June 2004) – SEA 4000 – The Air Warfare Destroyer. Notes the growth of anti-ship missiles in the region and the potential to face saturation attacks from supersonic anti-ship missiles launched and flown below the radar horizon. If the key threat is multiple supersonic missiles that pop up on radar only within 25 miles (line of horizon), the article argues in favor of the most modern AESA ship radars instead of the AEGIS’ SPY-1, and explains why.

TNI-AU SU-27SK
(click to view full)

Indonesia’s turn toward Russian fighters stemmed partly from necessity. Its 12 remaining F-16A/Bs and 16 remaining F-5E/F fighters experienced severe maintenance problems in the wake of a US embargo, triggered by the Indonesian military’s widespread human rights abuses in East Timor. Its 30+ single-seat Hawk 209 sub-sonic light combat aircraft, derived from the trainer jets the TNI-AU also operates, were the country’s only fighter alternative.

A $192 million contract began to address that in 2003, by buying 2 SU-27SK single-seat and 2 SU-30MK twin-seat multi-role fighters from Russia. Indonesia submitted a formal request to buy 24 used F-16s in 2011, but it isn’t backing away from its high-end Flanker fleet. In fact, the TNI-AU has steadily added more. Now, they’re reaching out to their neighbors for training and support.

Flankers for Indonesia’s Fighter Force

Flanker customers
(click to view full)

Indonesia’s TNI-AU has now ordered 16 SU-27 family fighters: 2 SU-27SK, 3 SU-27SKM, 2 SU-30MK, and 9 SU-30MK2.

The SU-27SKM and SU-30MK2 export variants are the result of parallel upgrade programs. They share many modifications, including the addition of digital cockpits with updated avionics, additional wing hardpoints, carrying capacity upgrades to 8,000 kg of weapons, a wider variety of weapon options, upgraded radars and ECM (Electronic CounterMeasures to jam enemy radars etc.), and in-flight refueling capability.

These modifications change the SU-27SK from a dedicated air superiority fighter to a multi-role fighter and attack aircraft. The SU-30, which has always been multi-role, is simply improved. Both of the new variants share the Sukhoi Flanker family’s combination of long range, large payloads, and air to air performance that can match any American fighter except the F-22A Raptor.

Those capabilities, and Russia’s policy of avoiding political conditions on its weapon sales, nudged Indonesia into a tilt toward Russia as a weapons supplier. A $192 million contract began to address the problems created by the US embargo in 2003, by buying 2 SU-27SK single-seat air superiority fighters and 2 SU-30MK twin-seat multi-role fighters through Rosoboronexport.

The TNI-AU’s tily toward Russia continued, despite the lifting of the US embargo in November 2005. Russia’s MAKS air show doesn’t have quite the international clout of Farnborough or Le Bourget, but the price and quality of modern Russian fighters ensures its place on the international circuit. For MAKS 2007, its top military contract came on opening day. Rosoboronexport State Corporation and the Republic of Indonesia signed a $355 million Memorandum of Understanding for 3 SU-27SKM and 3 SU-30MK2 Flanker family fighters, building on the 2003 deal, and taking the country’s ordered fleet to 10 planes.

A month later, that purchase was followed by a $1.2 billion wish list of Russian submarines, armored vehicles, and armed helicopters. That wish list didn’t fully materialize, but the end of 2011 saw another 6 SU-30MK2s bought from Russia, bringing the fighter deals’ totals to 16 fighters and about $1.02 billion.

Simulator training is currently a co-operative venture with the Chinese, but by 2014, Indonesia expects to have its own virtual training infrastructure.

It’s all part of an oil-fueled modernization drive, backed by increased military spending. For more on the strategic and procurement issues tied up in this purchase, see the Additional Readings section, below, for UPI analyst Martin Sieff’s “Jets for Jakarta: A Whole New Strategic Game For Australasia”, and Air Power Australia’s “Sukhoi Flankers: The Shifting Balance of Regional Air Power”.

Contracts & Key Events FY 2016 – 2018

 

TNI-AU F-5s
(click to view full)

August 14/18: Not afraid of sanctions Indonesia is determined to move ahead with its planned acquisition of 11 Su-35s from Russia, despite the risk of being hit by US sanctions. The Asian nation wants to purchase the fighter jets to replace its ageing fleet of F-5 Tigers. The potential deal has a value of $1.5 billion. Several Asian countries, including Indonesia, India, and Vietnam, are under threat of American sanctions for importing Russian-produced weapons systems. The sanctions aim to punish Russian President Vladimir Putin for the 2014 annexation of the Crimean Peninsula from Ukraine, involvement in the Syrian war, and interference in the 2016 US presidential election.

February 19/18: Contracts Inked! Russia’s Interfax news agency reports that Indonesia has finally inked contracts for the purchase of 11 Su-35 fighter aircraft. The agreement comes after two years of negotiations and will involve Jakarta supplying goods such as rubber and palm oil to help fund part of the acquisition, and it is believed Moscow will also provide a loan. While Russia’s defense ministry didn’t mention the total price tag for the sale, the Indonesian defense ministry have budgeted a total of $1.5 billion for the purchase of up to 16 new fighter jets. It’s unclear whether the deal includes options for a further five. The first two jets are scheduled to arrive in October.

September 26/17: Indonesia’s Defense Minister Ryamizard Ryacudu told media that the government will sign contracts solidifying the purchase of eleven Su-35 fighter aircraft in November. Ryacudu added that the aircraft will be delivered within two years but did not confirm plans to acquire a further 5 Su-35s in order to have a full squadron. Jakarta’s deal to buy the fighters includes a substantial barter deal with Russia for Indonesian commodities including rubber and palm oil.

August 24/17: In a joint press conference led by its Defense and Trade Ministers, Indonesia has announced the $1.14 billion purchase of eleven Su-35 fighters from Russia. Under the terms of the agreement, Jakarta will transfer $570 million worth of commodities, such as coffee and palm oil, in addition to cash to pay for the aircraft. The deal is expected to be finalised soon between Indonesian state trading company PT Perusahaan Perdangangan Indonesia and Russian state conglomerate Rostec. Delivery is expected to take place in two batches commencing in 2019.

August 07/17: In exchange for 11 Su-35 fighter aircraft, Indonesia’s Trade Minister Enggartiasto Lukita has confirmed that Jakarta will barter commodities such as coffee, palm oil and tea to Russia in lieu of hard cash. Lukita made the announcement while visiting Moscow for a bilateral business forum between the two countries, which also saw officials from Indonesian state trading company PT Perusahaan Perdagangan Indonesia and Russian state conglomerate Rostec sign a memorandum of understanding (MoU) ahead of a formal barter deal being announced. Russia is currently facing a new round of US-imposed trade sanctions, while Jakarta is trying to promote its palm oil products amid threats of a cut in consumption by European Union countries. Indonesia, which had a $411 million trade surplus with Russia in 2016, also aims to expand its partnership in tourism, education, energy, technology and aviation among others.

July 28/17: After two years of talks and negotiations, Indonesia has confirmed that it will purchase 11 Su-35 fighter aircraft from Russia. The fighters will replace its F5 E/F Tiger II warplanes, which have been in service with the Indonesian Air Forces since 1980s, and deliveries could commence from as early as next year. Defense Minister Ryamizard Ryacudu made the statement to media outlets following a recent cabinet meeting, adding that the government is also looking into purchasing Chinese UAVs that will have an attack capability as well as the ability to be customized to Jakarta’s specifications.

February 19/17: An official from the Russian state-owned Rostec said that he believes that contracts for the Su-35 with the government of Indonesia will be signed “in the coming months.” Jakarta is in the midst of an investigation into their procurement of the Leonardo AW101 helicopter, with the first delivered unit currently being stored in a hangar at the Indonesian capital’s Halim Perdanakusuma air base pending the completion of the investigation. Photos of the plane have shown the helicopter surrounded by police tape.

October 9/15: Meanwhile, Lockheed Martin is marketing the company’s F-16V to Indonesia as the country plans to replace its fleet of aging F-5E fighters. The company dispatched a cockpit demonstrator to the country this week in an effort to swoon the country’s Air Force chiefs, who appear particularly set on acquiring the Sukhoi Su-35. The Indonesian Air Force already operates 24 F-16s, with deliveries of these beginning last July.

FY 2015

 

September 8/15: Indonesia again indicated continued interest in purchasing Su-35s to replace its long-in-the-tooth F-5Es. Indonesia already has some earlier models, the Su-27, which appears to have been a positive influence over others being considered, such as the F-15 and F-16, of which the country already owns eight.

FY 2014

 

Oct 7/14: Su-35 favorite? Indonesian Military Commander General Moeldoko tells Republika Online that they’re leaning toward the Su-35 as their F-5 replacement, with the JAS-39 in 2nd place and the F-16 a distant 3rd:

“Menurut dia, jet tempur buatan negeri Paman Sam itu sudah tidak layak pakai lantaran teknologinya sudah ketinggalan zaman…. “Untuk udara, ada pengajuan penggantian F-5. Sukhoi Su-35 menjadi pilihan pertama, Saab JAS 39 Gripen pilihan kedua, dan pesawat F-16 pilihan ketiga,”…”

This isn’t the end, because negotiations, budgets and other considerations will still come into play. If that pick does stand, it would keep the Flanker family as the backbone of the TNI-AU, but the fleet would also be fragmented among 3+ types with partial commonality at best: 5 Su27SKM, 11 Su-30 (2 MKs, 9 MK2s), and 16 Su-35SK. The Su-27SKM and Su-30MK fighters will retire first, which will simplify matters, but that’s unlikely to happen before 2025 or so. Sources: ROL, “Helikopter Apache dan Sukhoi Su-35 Segera Perkuat TNI”.

Jan 7/14: Competition. Indonesia wants to replace its 11 remaining F-5E/F Tiger II light fighters with 16 modern aircraft. Defense Minister Purnomo Yusgiantoro confirmed that they “have received proposals from several jet fighter manufacturers,” and are evaluating them. Indonesian Military Commander General Moeldoko added that the TNI-AU has studied the SU-35, F-16, F-15, and JAS-39 Gripen.

Moeldoko wants the requisition plan included in Indonesia’s Strategic Plan II for the 2015 – 2020, but the air force’s choice will also depend on available funds. The F-15 is significantly more expensive than other options, and if the air force wants 16 fighters, the state of Indonesia’s economy will influence what they can buy.

There are always extraneous considerations in Indonesia. Still, if commonality matters, the F-16 is the only fighter currently in Indonesia’s inventory. The F-15 and JAS-39 are used by its neighbors, and have Asian support networks in place. Picking the SU-35 seems odd, as it would leave Indonesia vulnerable to becoming the 1st export customer, while worsening the fragmentation within an already-split Flanker fleet. Still, the existing SU-30MK fleet is a known quantity, which means the SU-35 is the only variant would require study for a full consideration of their options. Sources: Antara News, “Defense Ministry looking to replace aging F-5 tiger fighter aircraft”.

2011 – 2013

6 more SU-30s bought, financed, delivered. US DSCA request for 24 used F-16s.

Pitch Black 2012
(click to view full)

Sept 5/13: Delivery. The final 2 of 6 Su-30MK2s ordered in 2011 have been delivered at Sultan Hasanuddin Air Force Base, along with 13 technicians to help with assembly. This brings the fleet to 16, once they’re re-assembled and tested. Xinhua reports that:

“Indonesia’s Defense Minister Purnomo Yusgiantoro, who witnessed the last delivery of Sukhoi Su-30 Mk2 at the air forces’ base, said that the nation has spent a total of 1.17 billion U.S. dollars to buy all of those 16 planes as well as on ammunitions, pilot training programs and logistic.”

Sources: Jakarta Post | Xinhua, “Indonesia receives last delivery of Sukhoi Flanker fighter jets, completing full squadron”.

All ordered Su-30MK2s delivered

May 17/13: Delivery. Su-30MK2 fighters #3-4 arrive at Sultan Hasanuddin Air Force Base, aboard an An-124 and in disassembled condition. They’re actually a bit early, and had been expected in June.

11th Squadron currently has 12 active fighters: 5 single-seat SU-27s, and 7 twin-seat SU-30s. Once these 2 are assembled and tested, the squadron will grow again. Jakarta Post | Flight International.

March 20/13: 12-16 more wanted. The Jakarta Globe quotes Defense Minister Purnomo Yusgiantoro, who says that Indonesia’s $15 billion, 5-year military modernization plan will add another squadron of Sukhoi fighters. Other officials placed the number of additional Sukhois at 16 planes, which would double the TNI-AU’s Flanker force.

This purchase would be undertaken in addition to planned F-16 fleet buys and upgrades.

March 1/13: KFX/IFX. Indonesian Defense Ministry official Pos Hutabarat confirms that the KF-X joint fighter project with South Korea has been delayed by 18 months, while South Korea decides whether or not to continue. A decision is expected by June 2014, but Korean studies indicate that a 1st flight is unlikely before 2020, which means fielding rather later than 2022.

Worse, UPI says that the KFX/IFX fighter’s purchase price has already risen to $50-$60 million per aircraft, and this is before a prototype even exists. That sum is already comparable to ordering SU-30MK2s, which provide similar capabilities right now. That price, and the IFX’s delays, are good news for Sukhoi. Read “KF-X Fighter: Pushing Paper, or Peer Program?” for full coverage.

Feb 22/13: Delivery. Two out of the 6 Sukhoi Su-30MK2 jet fighters ordered in December 2011 arrive at Sultan Hasanuddin Air Force Base in Makassar, on the isle of Sulawesi. Volga-Dnepr’s AN-124-100 delivered the planes in standard condition: wings, tails, nose, etc. all removed, and no engines.

A shipment of 12 engines will arrive on Feb 27/13, and the 17 KnAAPO technicians that arrived with the planes will take about 2 weeks to assemble the first 2 fighters into flyable condition and test them. Another 2 batches of 2 fighters each are expected in June and July 2013. Jakarta Post, incl. updates on other aircraft plans.

Dec 21/12: Financing. Russia’s Vnesheconombank (VEB) won a tender from the Indonesian government, and will provide $399.5 million in financing over a 7-year term. The loan will finance 6 SU-30MK fighters and related equipment (vid. Dec 31/11 entry). BSR Russia.

Oct 17/12: Support from India. During his visit to Jakarta, Indian Defence Minister A K Antony agrees to train and support the Indonesian Air Force’s Flanker fleet. India flies a large fleet of SU-30MKIs, and is conducting manufacturing and final assembly work in India at HAL. They’ve already leveraged that base to provide similar support to Malaysia’s fleet of SU-30MKM fighters, though there are some items like engines that still need to be handled by Russia.

Note that this isn’t a contract just yet. Indonesia needs to firm up its requirements, and a India high-level Indian Air Force team will be sent to finalize the training and spares support package. The move will have an importance that goes far beyond its dollar value, as it’s part of a wider set of enhanced defense cooperation agreements the 2 countries are reportedly pursuing. Indonesia isn’t looking to antagonize China, but China’s aggressive claims in the South China Sea are contrasting poorly with India’s support for freedom of navigation, and for multilateral resolution of the disputes under international law. The result is an important Indonesian tilt toward more cooperation with India, which fits very well with India’s own strategic priorities. India MoD | Indian Express | The Jakarta Globe.

Sukhoi support: a the tilt toward India?

Dec 31/11: 6 more. It seems that the F-16 pursuit hasn’t replaced Indonesia’s desire for more Flankers. The Jakarta Post reports that Indonesia’s Ministry of Defense has ordered 6 more SU-30MK2 jet fighters, and quotes Deputy Minister of Defense Sjafrie Sjamsoeddin: “We handed over the contract yesterday. We have another contract still in progress”.

Amounts were not mentioned, but by Jan 10/12, Russia’s RIA Novosti says that Russian “defense and diplomatic sources” had confirmed a $470 million contract for the new planes, for delivery beginning “after 2013.”

The purchase would give Indonesia a total of 5 SU-27SKM and 11 SU-30MK2 fighters.

6 Flankers

TNI-AU F-16A
(click to view full)

Nov 17/11: F-16 request. The US Defense Security Cooperation Agency announces Indonesia’s official request for 24 ex-USAF F-16C/D Block 25 fighters.

This doesn’t change Indonesia’s interest in more Russian aircraft, but it will bolster TNI-AU fleet numbers if a contract is signed.

F-16 request to USA

March 23/11: Chinese competition? The Jakarta Post reports that Indonesia has signed a Memorandum of Understanding with China regarding joint military procurement, technology transfer, and joint-development and joint-marketing.

There’s a lot that isn’t set yet, including cost, proportional shares, intellectual property rights, and of course which weapons systems are covered; China does make a J-11 Flanker copy. Exact coverage and purchases usually wait until all other aspects are finalized, however, as the point of the MoU is to provide a ready-made umbrella agreement for such projects as they arise. The 1 item specifically mentioned by the Post is that Indonesia is very interested in jointly producing “C-907 missiles”, which it supposedly bought for its Flankers in 2009-2010. Unfortunately, that designation doesn’t correspond to any commonly-known Chinese missile.

2007 – 2010

6 more SU-30s bought and delivered (a bit late); Weapons buy; Interest in more Flankers; Don’t drink the moonshine, tovarisch.

SU-30MK2 Ordnance
(click to view full)

Nov 10/10: Weapons. Russia and Indonesia sign a $54 million “contract on the delivery of munitions for Sukhoi-family fighters in service with the Indonesian armed forces.” Weapon types were not specified. BNO News | RIA Novosti.

Weapons

Sept 16/10: 6 more? Indonesian Air Force Air Force chief of staff Marshal Imam Sufaat says that they plan to buy 6 more Flanker family jets, as the 10 jets bought from Russia since 2003 aren’t enough to cover its territory. He also cites Malaysia’s 18 next-generation SU-30MKMs, and Singapore’s 20 F-15SGs. At the moment, however, there is no budget or definite time frame.

Ultimately, it depends what Indonesia wants to do. If control of territory is the goal, its 30+ Hawk 209 light combat aircraft serve that role well, and so will the EMB-134 Super Tucano light attack planes it’s buying to replace its OV-10 Broncos. Over the longer term, Indonesia has signed up with South Korea to develop a “KF-X” fighter by 2022. It’s intended to be an F-16C/D equivalent, and Indonesia has made noises about buying 50 or so. The debate thus comes down to whether the country needs a high-end gap filler as a hedge against the KF-X’s schedule, and its development risks. Jakarta Post | Jakarta Globe.

Sept 16/10: Deliveries done. The last Su-27SKM arrives in Makassar for service with Squadron 11, along with 3 Sukhoi warranty technicians to replace their poisoned colleagues. Jakarta Post | Voice of Russia.

2007 order delivered

Sept 13/10: 3 KnAAPO maintenance technicians are found dead in Indonesia, and 2 more are hospitalized. Some media outlets speak of deliberate poisoning, but the deaths turn out to be from ethanol – which means they poisoned themselves with drinking alcohol.

Liquor is prohibited at Sultan Hasannudin AB, so an investigation is underway regarding the liquor’s origins. Smuggling is the theory mentioned in the media reports, though maintenance technicians for multi-million dollar aircraft would also have the skills required to set up a basic moonshine still. Jakarta Post | Jakarta Post re: investigation | RIA Novosti.

Don’t drink the moonshine

Sept 8/10: The fighter delivery to Sultan Hasannudin Airbase in Makassar is canceled when the transporting Antonov AN-124-100 air craft breaks down. Tempo Interactive.

Sept 6/10: RIA Novosti reports that Russia will deliver the last of 6 contracted fighters to Indonesia on September 7th and 16th, flying 2 SU-27SKs in via AN-124 heavy transport planes to the Makassar air base. That will make 3 SU-27SK single-seat fighters, and 3 SU-30MK2 2-seat fighters, under the current contract; the last SU-30MK2 was delivered in January 2010.

The planes are supposed to be sent to Indonesia earlier than scheduled, following a request by the Indonesian military authorities, who didn’t want to miss yet another October 5th Armed Forces Day military parade.

Dec 26/08: Deliveries. RIA Novosti reports that Russia has delivered the first 2 jets under the contract: a pair of SU-30MK2s. Another Su-30MK2 jet is reportedly due for delivery in early 2009, and 3 Su-27SKM fighter jets are due to be delivered by 2010. Russia’s RIA Novosti | Singapore’s Straits Times.

Sept 19/08: Financing. While 3 of the Sukhois were expected to arrive in Indonesia by Indonesian Defense Forces Day on Oct 5/08, the September 2007 loan agreement for their purchase has not been approved yet by Indonesia’s House of Representatives (DPR). Without that approval, Bank Indonesia cannot take up the loan and issue the letter of credit.

Indonesia’s DPR is not deliberately delaying the purchase, and political figures have promised to give the issue priority. Even so, resolution and delivery in time for the Oct 5/08 Armed Forces Day parades would appear to be unlikely. Philippines’ Balita Pinoy news report.

Russian SU-27SK
(click to view full)

Aug 21/07: On the opening day of the 8th International Aviation and Space Salon (MAKS 2007), Rosoboronexport State Corporation and the Republic of Indonesia have sign a $355 deal to deliver 3 Su-27 SKM and 3 Su-30MK2 fighters. This would bring Indonesia’s fleet to 5 aircraft of each type. ITAR-TASS | DefenceTalk.

6 Flankers

Additional Readings

• KNAAPO – SU-27SKM and SU-30MK2.

• DID – Indonesia Adding F-16 Falcon Fighters to Join Flankers. Via a DSCA request to buy 24 used F-16C/D block 25s.

• Australian Strategic Policy Institute (Nov 12/13) – Moving beyond ambitions? Indonesia’s military modernisation

• Jakarta Post (Oct 6/11) – Buying the right to snap up arms contracts. Shines a light on Indonesia’s deeply corrupt defense procurement environment.

• UPI (Aug 24-27/07) – Jets for Jakarta: A Whole New Strategic Game For Australasia: Part 1 | Part 2.

• Air Power Australia – Sukhoi Flankers: The Shifting Balance of Regional Air Power

Americas

Lockheed Martin is receiving a contract modification for the development of F-35 Lighting II upgrades. The modification is valued at $104.9 million and enables Lockheed to mature the design and development of the fighter jet’s Block 4 common capabilities. The upgrades are part of the F-35 Phase 2.2(A)(1) pre-modernization of common capabilities program which will support the Air Force, Navy, Marine Corps, and international partners. The F-35 is only as capable as its code. The Lightning II comes with 8 million lines of code, more than four times the amount of the F-22, the world’s first 5th generation fighter. Now known as Continuous Capability Development and Delivery (C2D2), Block 4 will enable the F-35 to employ its full panoply of sensors and munitions. With the wider Block 4 capability to be rolled out in four increments (Block 4.1, 4.2, 4.3 and 4.4). It will will eventually enable the F-35 to fire cutting edge weapons systems such as the Small Diameter Bomb II and GBU-54 – both air-dropped bombs able to destroy targets on-the-move. The whole Block 4 update program is expected to cost $10.8 billion through FY2024. The contract combines purchases for the Air Force ($83.9 million) and for relevant international partners ($21.0 million). Work will be conducted at the Lockheed Martin’s facility on Fort Worth, Texas, and is scheduled for completion by July 2019.

The Navy is procuring upgrade kits for its fleet of submarines. Lockheed Martin Rotary and Mission Systems will procure, assemble, integrate and test the AN/BLQ-10 system modernization kits at a cost of $47 million. The AN/BLQ-10 submarine EW system, provides automatic detection, classification, localization, and identification of potentially hostile radar and communications signals at sea. It is designed for Virginia-, Los Angeles-, and Seawolf-class fast-attack submarines, Ohio-class conventional guided-missile submarines, and future Columbia-class ballistic-missile submarines, but not for current Ohio-class ballistic-missile submarines. When the boat is at periscope depth the system processes the signals that are picked up by the submarine’s imaging mast or periscope. It warns the crew of collisions, helps to avoid detection by enemy forces and is able to provide ISR support to the fleet. Work will be performed in Syracuse, New York; Manassas, Virginia and Moorestown, New Jersey. The systems are expected to be upgraded by December 2020.

The US State Department is determined to approve a foreign military sale to Mexico. The country want to purchase six Evolved Seasparrow tactical missiles (ESSM) and two Evolved Seasparrow telemetry missiles for an estimated cost of $41 million. The RIM-162 Evolved Sea Sparrow Missile (ESSM) is used to protect ships from attacking missiles and aircraft, and is designed to counter supersonic maneuvering anti-ship missiles. The potential deal would also include one MK56 VLS launcher (for RIM-162D) with eight launching cells and eight MK30 canisters, as well as services ranging from training to engineering support services. The Mexican Navy plans to equip its Sigma 10514 Class ship with the ESSM. The system allows the Navy to better protect critical sea lanes against potential foes while also increasing its maritime partnership potential.

Middle East & Africa

The Turkish Defence Industry Directorate (SSB) is contracting Turkish defense contractor Aselsan to develop a new electronic warfare system. Aselsan says that the system comes with a long-range detection and jamming capability that helps to suppress enemy air defense surveillance during combat operations. The HavaSOJ integrates with radar, giving it the capability to coordinate missions in real time and to counter aerial threats. The system will be probably installed on a business jet, purchase of which Turkey is close to reaching a deal on with an unidentified company. Aselsan expects first deliveries by 2027 and says that the first HavaSOJ will be available to the Turkish Air Force Command by 2023.

The US Army will provide it allies in Syria with Toyota HiLux pick-up trucks as part of CJTF Operation Inherent. Florida company Bukkehave will provide the trucks and spare parts under this $10.2 million firm-fixed-price foreign military sale. The Toyota HiLux a series of light commercial pickup trucks that is manufactured in Japan. The Toyota is considered to be reliable and highly mobile vehicle making it quite popular in the Middle East and Central Asia. It can be used to transport troops or as a light attack vehicle if equipped with a -.50 cal machine gun. In 2015 US counter-terror officials have asked Toyota, the world’s second largest auto maker, to help them determine how ISIS has managed to acquire the large number of Toyota pick-up trucks and SUVs seen prominently in the terror group’s propaganda videos. Work will be performed in Fort Lauderdale and is expected to be completed by December 1st, 2018.

Europe

Romania is set to procure several HIMARS launchers from Lockheed Martin. The $218 million contract modification provides for 18 M142 launchers, associated training, spares and product improvement modifications. The HIMARS is mounted to a 6 by 6 truck chassis and has been designed to engage and defeat artillery, air defense concentrations, trucks, light armor and troop carriers, as well as support troop and supply concentrations. HIMARS carries a single six-pack of rockets or one ATACMS missile. The basic tactical rocket warhead contains 644 M77 munitions, which are dispensed above the target in mid-air. The dual-purpose bomblets are armed during free-fall and a simple drag ribbon orients the bomblets for impact. Each MLRS launcher can deliver almost 8,000 munitions in fewer than 60 seconds at ranges exceeding 19miles. The ATACMS missile carries 950 baseball-sized M74 submunitions to ranges exceeding 180 miles. Romania will receive $106 million as part of a foreign military sale and will be liable to pay the remaining $112 out of its own funds. Work will be performed at Lockheed’s facility in Grand Prairie, Texas. Delivery of the systems is expected by December 2020.

Asia-Pacific

The Philippines and a few other countries are set to receive Paveway bombs as part of a US foreign military sale package. The package costs $110 million and includes activities such as studies, production, certification, integration, and sustainment. The Paveway family of laser-guided bombs are capable of converting “dumb” bombs into precision-guided munitions. The variants include Paveway II and Paveway III that are laser-guidance kits; and the Enhanced Paveway II, Enhanced Paveway III and Paveway IV use both laser and GPS guidance. Work will be performed at Raytheon’s facility in Tucson, Arizona and is expected to be completed by February 2029.

Saab announced that the Royal Thai Air Force is upgrading Thailand’s national Air Command and Control System. Saab will perform all work necessary to upgrade its 9AIR C41. The 9AR C4I is a core part of the country’s air defense capability. The system is in use since 2010 and builds the backbone of Thailand’s network-centric defense system. The upgrade will include new hardware and software necessary to sustain current capabilities. Work will be performed at Saab’s facility in Järfälla, Sweden. Upgrades are expected to be completed by 2020.

Today’s Video

Watch: Philippine Navy successfully test fire SpikeER

GBU-12 Paveway II

Paveway II kits convert standard Mk 80 family free-fall bombs into laser-guided weapons. Each guidance kit consists of a computer control group (CCG) guidance system with a semi-active laser seeker and pneumatically-controlled guidance canards for the front-end of the bomb, plus an air foil group (AFG) on the back end that provides lift and stability. Once a target is designated, laser guidance is more accurate than GPS, but it can be foiled by obscurants like fog, sandstorms, etc.

At the beginning of August 2011, the US government issued a contract worth up to $475 million…

“Paveway” is actually a US government designation for laser-guided bombs, but the term has been the subject of global legal battles between Raytheon and Lockheed Martin, with Raytheon claiming it as a trademark, and Lockheed Martin claiming it as a generic term. A number of courts have ruled in favor of the generic argument.

Updates

August 13/18: Paveway kits for international allies The Philippines and a few other countries are set to receive Paveway bombs as part of a US foreign military sale package. The package costs $110 million and includes activities such as studies, production, certification, integration, and sustainment. The Paveway family of laser-guided bombs are capable of converting “dumb” bombs into precision-guided munitions. The variants include Paveway II and Paveway III that are laser-guidance kits; and the Enhanced Paveway II, Enhanced Paveway III and Paveway IV use both laser and GPS guidance. Work will be performed at Raytheon’s facility in Tucson, Arizona and is expected to be completed by February 2029.

May 11/18: A cheaper bang Lockheed Martin Missiles and Fire Control is being tapped by the Naval Air Warfare Center Aircraft Division to produce more laser training rounds. The contract modification is part of a multi-year deal, it provides for the production of 7,501 BDU-59F/B LGTR and is valued at over $23 million. In October 2017 the Air Force had selected Lockheed Martin for follow-on production of Paveway II Laser-Guided Bomb Kits for the ninth consecutive year. The Paveway II consists of a computer control group guidance system with a semi-active laser seeker and pneumatically-controlled guidance canards for the front-end of the bomb, plus an air foil group on the back end that provides lift and stability. Once a target is designated, laser guidance is more accurate than GPS, but it can be foiled by obscurants like fog and sandstorms. The BDU-59F/B LGTR is used in tactical employment training and is a cost-effective alternative to expending on operational Laser-Guided Bomb assets. LGTR allows aircrews to practice delivery tactics in a real-mission environment and experience actual weapon characteristics within today’s range limitations. Work will be performed at multiple locations in the US and in Vaudreuil-Dorion, Canada. Work is scheduled for completion by December 2020.

October 30/17: For the ninth consecutive year, Lockheed Martin has been selected by the US Air Force for follow-on production of Paveway II plus Laser-Guided Bomb Kits. Valued at $131 million, the award also includes all available funding for the service’s foreign military sales and replacement kits. Paveway II Plus includes an enhanced guidance package turns free-fall, or dumb bombs, into laser guided weapons through the addition of a nose-mounted laser seeker and fins for guidance. Production is expected to commence in the first quarter of Fiscal year 2018.

April 23/17: An F-35C loaded with the latest F3 software configuration has successfully hit a moving target with a GBU-12 Paveway II laser-guided bomb in what was the munition’s first developmental release from the fighter variant. The successful test was made capable by the inclusion of Lead Point Compute logic in the software which enhances the effectiveness against moving targets, with the objective of reducing pilot workload. This works by delaying the release point of the weapon to ensure the weapon has the available kinematics to guide to and reach the target at its future location. The GBU-12 has now been tested on every variant of the F-35.

July 29/16: A growth in Paveway guided bomb sales has resulted in Raytheon posting better than expected quarterly revenues for 2016. The sales saw the company’s missile division posting a 6% increase in the second quarter. International sales accounted for a third of all guided munitions with half of exports coming from governments in the Middle East and Africa.

May 11/16: Lockheed Martin Missiles and Fire Control and Raytheon Missile Systems have been awarded a combined not-to-exceed $649.7 million modification contract for Paveway II production. The modification provides a five year extension for Paveway II missile production with work completion expected for July 27, 2023. Foreign Military Sales (FMS) of the munition in 2015 included a $1.29 billion sale of muntions to Saudi Arabia, which included 1,000 GBU-12 Paveway II laser guided bombs.

Aug 1/11: Lockheed Martin Corp. in Archbold, PA (FA8213-11-D-0008), and Raytheon Missile Systems of Tucson, AZ (FA8213-11-D-0007) receive a $475 million contract for Paveway II laser-guided bomb computer control groups (seekers), and GBU-12 air foil groups (tail kits) for 500 pound bombs. Both elements are needed, in order to create a GBU-12 laser-guided bomb. The Ogden Air Logistics Center/GHGKA at Hill Air Force Base, UT manages the contract.

Discussions with Hill AFB confirm that this is a single 5-year firm-fixed-price, multiple-award contract. The 2 firms will compete for purchase orders, as the USAF issues them.

Americas

The Naval Air Systems Command is procuring system components for its F-35 Lightning fighter jets. Lockheed Martin will provide the service with essential Aircraft Management System (AMS) and Panoramic Cockpit Display (PCD) components at a cost of $19.3 million. The company will also be responsible for mitigating hardware risks as part of the program’s technical Refresh Phase 3 development. The F-35 is an advanced 5th generation fighter jet that that comes with a broad range of integrated missions systems and sensor fusion. The Aircraft Management System is the brain of the aircraft and integrates with the Automated Information Logistics System, or ALIS, a centralized fleet management system developed to reduce the F-35’s sustainment cost. The Panoramic Cockpit Display was designed by pilots for pilots. The 20 inch by 8 inch PCD incorporates an integral touchscreen that dominates the cockpit. The fly by wire system is controlled via an active side-stick on the right and an active throttle on the left. Active means these inceptors are under complete computer control and can be programmed on the fly. Work will be performed at the company’s location in Forth Worth, Texas and is expected to be completed by September 2019.

UAS manufacturer Insitu is being tapped to support the US Marine Corps. The awarded firm-fixed-price delivery order has a value of $9 million and provides for the procurement of spare and sustainment parts needed to maintain the RQ-21A Blackjack unmanned aircraft system. Insitu’s ScanEagle family combines versatility, endurance and small size. The RQ-21A system is modular, flexible and multi-mission capable, providing roll-on, roll-off transitions between land and maritime environments. The drone is a bigger, heavier and more capable version of the ScanEagle unmanned aircraft that has logged thousands of hours in Iraq and Afghanistan. The United States Marine Corps has ordered 32 systems each consisting of five air vehicles. Work will be performed at the company’s location in Bingen, Washington and is scheduled for completion by January 2019.

The US Special Operations Command is determined to keep its incumbent MEUAS II-B program running. Insitu is being awarded a $5000 minimum, $232 million maximum additional task order for maintaining its mid-endurance unmanned aircraft systems intelligence, surveillance, and reconnaissance services. MEUAS II-B is a fee-for-service or “power by the hour” contractor-owned and operated UAV network deployed in support of SOCOM operations. The catapult-launched mid-sized ScanEagle provides SOF units on the ground with intelligence, surveillance and reconnaissance information.

The Canadian Armed Forces are increasing their numbers of ‘smart’ soldiers. Rheinmetall will deliver 1,256 additional sets of the Argus Soldier System at a cost of $16.9 million. The order is part of the Canadian Army’s Integrated Soldier System, with 1,632 sets of the same equipment expected to be delivered this year. Argus provides soldiers with an enhanced situational awareness and enables them to perform functions such as navigation, detect, locate, identify and engage targets, and several other command and control functions. The system comprises of a hand-held Tactical User Interface with Battle Management Software (BMS), tactical soldier radio, connection hub, control unit, head set, active noise reduction earphones, and high capacity batteries. The system’s tactical radio provides simultaneous communication for voice and data between soldiers and their commander on multiple nets. The Argus Soldier System is a modular data display provider ranging from a light version to a medium and extended command-and-control version. Argus has been developed to assist the soldier to operate in the future battlefield. Being networked give troops a tactical advangtage in urban areas and when facing a number of asymmetric threats and attacks by irregular forces.

Middle East & Africa

The US Army is awarding a PAE Government Services with a contract modification for sustained vehicle support work. The $10.8 million modification enables the company to continue its efforts as part of the US National Maintenance Strategy – Ground Vehicle Support program in Afghanistan. Under NMS, PAE will provide training and mentoring to the Afghanistan National Defense Security Forces (ANDSF) in maintenance, supply chain management and warehouse support across 25 locations in Afghanistan. PAE will also provide Contractor Logistics Support to the ANDSF, which will include maintenance, supply chain management and parts support for vehicles and ground equipment. The ANA’s inventory consists of approximately 23.000 types of vehicles, that include Soviet-era T-55 tanks and MT-LB armored personell carriers, 150 rather new T-72 tanks and about 2.500 US-made Humvees. A key outcome of the NMS in Afghanistan is to develop a long-term capacity and a near-term readiness to ensure that the country is self sufficient. The strategy aims to bridge the gap between the dependence on US logistics support and the transition of all responsibility of the ANDSF. Work will be performed in Hkia, Afghanistan and is scheduled for completion by August 30th 2022.

Europe

The German Naval Yards (GNY) shipyard group joins forces with former competitor ThyssenKrupp Marine Systems as means to land the contract for the German Navy’s future MKS 180 multirole combat ship program. MKS180 ships are expected to be capable of tackling targets above and below water in addition to supporting land missions. Armament should feature a 127 mm naval gun while surface to air missiles should be capable of hitting targets at a distance of 15 miles thereby enabling protection from air threats. The ships will be equipped with towed sonars for anti-submarine warfare and include sick bays or detention rooms for counter-piracy missions. The German Navy wants to acquire four MKS180s for $4.5 billion and wants them to enter service by the beginning of 2023. The newly formed German partnership will compete against Blohm + Voss, which is bidding with Dutch shipyard Damen.

Swedish defense manufacturer Saab will deliver its Integrated Defensive Aids Suite-2 (IDAS-2) to India. The order is being placed by India’s state-owned defense contractor Hindustan Aeronautics Limited (HAL) at a cost of $39 million. According to the company IDAS-2 is an EW system designed to provide self-defence in sophisticated, diverse and dense threat environments. It integrates with a platform’s radar and provides the aircrew with radar-warning, lasar-warning and missile-approach warning funtion. IDAS-2 is also fully integrated with with the BOP-L countermeasures dispenser, which automatically dispenses countermeasures under the control of the EWC upon threat-identification. The system will be produced at Saab’s facility on Centurion, South Africa. IDAS-2 will protect India’s fleet of Dhruv light attack helicopter. First deliveries are scheduled to begin in 2019.

Asia-Pacific

Taiwan wants to procure Phalanx style systems to protect its air force bases. The government’s public solicitation for the “Near Force Air Defense Fast Propeller System” requires the air-defense weapon to have high-precision, a high rate of fire, to be mobile and to operate automatically. It must be able to counter a number of airborne threats ranging from subsonic missiles to UAVs. The US military has used the Phalanx Centurion in Iraq to protect FOB Kalsu from incoming rockets, artillery shells and mortars. The Centurion can reach beyond its own array and use other target acquisition sensors to detect and track fired rounds. The Air Force plans to install the land-based Phalanx Centurion at the Jiashan, the Hualienjia and the Taidong Zhihang bases where large stockpiles of AMRAAM missiles are stored.

Today’s Video

Watch: RAAF timelapse of medical facility deployed at Pitch Black 2018.

Phalanx, firing
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The radar-guided, rapid-firing MK 15 Phalanx Close-In Weapons System (CIWS, pron. “see-whiz”) can fire between 3,000-4,500 20mm cannon rounds per minute, either autonomously or under manual command, as a last-ditch defense against incoming missiles and other targets. Phalanx uses closed-loop spotting with advanced radar and computer technology to locate, identify and direct a stream of armor piercing projectiles toward the target. These capabilities have made the Phalanx CIWS a critical bolt-on sub-system for naval vessels around the world, and led to the C-RAM/Centurion, a land-based system designed to defend against incoming artillery and mortars.

This DID Spotlight article offers updated, in-depth coverage that describes ongoing deployment and research projects within the Phalanx family of weapons, the new land-based system’s new technologies and roles, and international contracts from FY 2005 onward. As of Feb 28/07, more than 895 Phalanx systems had been built and deployed in the navies of 22 nations.

The Phalanx Platform: Competition, Upgrades & Developments

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The MK 15 Phalanx system was originally developed as a last-ditch defense against enemy missiles, and possibly aircraft. It weighed in at around 13,600 pounds, and carries 1,550 rounds of 20mm ammunition. As radars have improved, and electronics have become both smaller and more powerful, the system has been improved to defend against a wider range of threats.

Block 1, Baseline 2. Uses high pressure air instead of hydraulics to release the rounds, boosting the MK 15’s firing rate from 3,000 rounds per minute to 4,500. That gives the system 21 seconds of full-rate firing before a reload is required, enough for several engagement sequences.

Phalanx maintenance
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Block 1B. This is the new standard for the US Navy, and the baseline for SeaRAM missile systems. Block 1B adds day/night FLIR optics that boost performance against drones, small boats, and missiles with low radar cross-sections, while boosting angle tracking against conventional targets. For conventional MK 15s, the gun barrels are tweaked, and new MK224 “Enhanced Lethality Cartridge” (ELC) ammunition has a 48% heavier tungsten penetrator that maximizes the effect of the small 20mm round.

The US Navy wants to be an all-1B fleet by 2015, at a conversion cost of about $4.5 million per unit. A number of allies are following that lead within their own time frames. Paul Gilligan, head of platform integration for Raytheon’s UK subsidiary, was quoted saying that:

“This upgrade is vitally important, especially in the context of the evolving threats worldwide… It provides protection to ships and their crews against an increased number of threats including small, fast gunboats; standard and guided artillery; helicopters; mines and a variety of shore-launched, anti-ship missiles.”

Block IB Baseline 2. Radar modifications swap out some hard-to-get analog components for digital off-the-shelf signal processing electronics, a new signal source and mixer, and a “surface mode” software upgrade that improves performance against targets on or near the water’s surface.

The US Navy wants to standardize at this level by 2019, using upgrade kits that cost just under $1 million.

Phalanx: New Frontiers

SeaRAM
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The high speed and hence low warning time provided by many supersonic anti-ship missiles are also an evolving concern for global navies. Given the Phalanx’s limited range of just a couple of miles, coping with saturation attacks by missiles traveling at speeds of 0.5 – 1 mile per second requires layered defenses. To that end, the MK 15 Phalanx Block 1B’s mountings and electronics are also the base platform for the SeaRAM short range anti-air missile system. Unlike vertically-launched missiles, the SeaRAM’s RIM-116 missile is fired on a flat trajectory from an 11-round launcher. That saves precious seconds compared to vertical launch, allowing the system to provide an intermediate zone of defense between Phalanx guns and medium-range vertically-launched missiles like the RIM-162 Evolved Sea Sparrow or SM-2.

RIM-116 missiles can also be used against surface targets, and a number of ships use RAM or SeaRAM systems instead of standard Phalanx guns.

Another option to extend the system’s range involves an entirely new technology: lasers. Kevin Peppe, Raytheon’s Phalanx program director, has said that “a robust but relatively low power, low beam-quality commercial laser” is under investigation. It could offer an effective range about 3 times that of the existing M61A1 20mm gun, along with lower life-cycle costs and fewer worries about civilian casualties when used on land. Even so, this concept is a long way from becoming a practical battlefield weapon. More powerful solid-state lasers will probably be required in order to make the concept feasible against the full range of threats, and other complications like the effects of fog on lasers, and stopping power issues, must also be overcome.

Land, Ho! C-RAM/ Centurion

Phalanx C-RAM
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One area of clear progress for the Phalanx system is on land. Back in June 2005, “Phalanx R2D2s to Counter Land Mortars” drew attention to the US Army’s land-based version, imaginatively known as the “Land-based Phalanx Weapon System” and also known as MK 15 MOD 29 Centurion. The MK 15 MOD 29 Centurions are Block 1B CIWS weapon systems mounted on low-boy trailers, with self contained diesel electric power and cooling water.

Centurion fires explosive rounds that self-destruct if they don’t hit a target, so that falling 20mm bullets don’t kill people in the base itself or in nearby populated areas.

Unofficially, many refer to these weapons as “R2D2s,” after the Star Wars robot they resemble. Originally developed to defend US bases against mortar attack, these trailer-mounted weapons could also provide defensive options against the kinds of rocket attacks encountered in Round 1 of Israel’s 2006 war with Hezbollah, Iran & Syria. This appears to be a spiral development contract, with fielding of interim solutions as development progresses.

AN/TPQ-36 Firefinder

Centurion can reach beyond its own array and use other target acquisition sensors to detect and track fired rounds, including Northrop Grumman’s AN/TPQ-36 short-range Firefinder radar and the Lightweight Counter Mortar Radar.

C-RAM (Counter Rockets, Artillery and Mortars) is both a term used to refer to Centurion’s general role, and a specific command and control program that makes use of the weapon. The fire-control subsystem Northrop Grumman Mission Systems provides for C-RAM uses software modified from their Forward Area Air Defense Command and Control (FAAD C2) system, which ties together the sensors and weapons of the Army’s short-range air-defense battalions. Northrop Grumman is the prime contractor for FAAD C2, which is operational throughout the world and has been especially critical to homeland security efforts in the Washington, DC area.

Once a threat is detected by Army sensors FAAD C2/C-RAM triggers audio and visual alarms sound to warn exposed soldiers. A fire-control subsystem predicts the mortar’s flight path, prioritizes targets, activates the warning system, and provides cueing data to help Centurion defeat the mortar round while still in the air.

Centurion has been deployed by the USA, and Britain. In October 2008, Raytheon and Oshkosh unveiled the Mobile Centurion, which mounts the system on a hybrid-electric HEMTT A3 heavy truck.

Phalanx: Competitors

Thales Goalkeeper
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Phalanx is not alone on the market. Its principal competitor is the Thales Nederland Goalkeeper system, which uses the same GAU-8 30mm tank-killer gatling gun mounted on the A-10 Thunderbolt close support aircraft, and a dual frequency I/K-band track while scan radar. The GAU-8/A offers a firing rate of 4,200 rounds per minute, and the heavier projectiles offer more hitting power, which may help stop fragments of a supersonic missile from hitting a ship and doing damage. On the flip side, Goalkeeper takes up a larger footprint of space on board ship, and requires significant “deck penetration” and integration instead of being a bolt-in offering like Phalanx. The Goalkeeper is a distant second in the market, but it has a solid foothold. It’s currently in service with the British Royal Navy, as well as Belgium, Chile, the Netherlands, Portugal, Qatar, South Korea, and the UAE.

There are no reports of a 30mm Phalanx, but Raytheon is taking other steps to keep its platform on top of the market, and relevant to modern threats.

Phalanx Contracts and Key Events

Unless otherwise specified, all contracts are issued by the US Naval Sea Systems Command in Washington, DC to Raytheon Co. in Tucson, AZ.

FY 2014 – 2018

Korea buys Block 1Bs for FFX frigates; Japanese multi-year support; Australia requests upgrades; Other contracts.

MK15, HMCS Ottawa
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August 10/18: Taiwan up-next? Taiwan wants to procure Phalanx style systems to protect its air force bases. The government’s public solicitation for the “Near Force Air Defense Fast Propeller System” requires the air-defense weapon to have high-precision, a high rate of fire, to be mobile and to operate automatically. It must be able to counter a number of airborne threats ranging from subsonic missiles to UAVs. The US military has used the Phalanx Centurion in Iraq to protect FOB Kalsu from incoming rockets, artillery shells and mortars. The Centurion can reach beyond its own array and use other target acquisition sensors to detect and track fired rounds. The Air Force plans to install the land-based Phalanx Centurion at the Jiashan, the Hualienjia and the Taidong Zhihang bases where large stockpiles of AMRAAM missiles are stored.

March 8/18: DCSA clears conversion kits The US State Department has cleared the potential sale of MK 15 Phalanx Close-in Weapon System (CIWS) conversion kits to the government of Japan, a Defense Security Cooperation Agency (DSCA) notification has said. Estimated to cost $45 million, the package includes 24 kits that will convert Tokyo’s Block IB Baseline 1 Phalanx systems to the upgraded Baseline 2 version, as well as support equipment, spare parts, publications, software and associated support, logistical support services, and other related elements of logistical and program support. Raytheon’s Tuscon Arizona facility will be the program’s lead contractor. MK 15 Phalanx CIWS provides navy’s with an inner layer point defense capability against anti-ship missiles (ASM), aircraft and littoral warfare threats that have penetrated other fleet defenses. Baseline two upgrades includes a better radar that improves detection performance, increase reliability, and reduce maintenance.

February 28/18: Support Contract The Pentagon announced Monday, February 26, the award of a $48.06 million US Navy contract to Raytheon for work on the Phalanx close-in-weapon system (CIWS). The agreement tasks Raytheon with providing performance-based logistics support for the Phalanx in managing the systems by furnishing repaired and new units for 1041 line items under prescribed performance metrics in response to Fleet requisitions. Work will take place in Louisville, Kentucky, and and is scheduled to be completed by August 2019.

June 8/17: Raytheon has bee awarded at $12.5 million modification to an existing contract for the Phalanx Close-in Weapons System (CIWS). Under the terms of the deal, the company will deliver Phalanx CIWS hardware kits to the US Navy that are intended to upgrade the Phalanx weapons system to the latest approved configuration. Work will be performed at El Segundo, Calif. And Louisville, Ky, and the program is expected to be completed by March 2019.

April 20/17: The Taiwanese Navy has issued a request for tender to produce the island’s first indigenous landing platform dock. Funding worth $207 million has been allocated for the project up to 2021, and calls for a length of 502 feet and a weight of 10,000 tons. The tender also requires that the vessel be fitted with a 76mm gun and Phalanx close-in weapon system, as well as the indigenous TC-2N missile system for air defense, a top speed of 21 knots, and a range of up to 7,000 miles. It’s expected that Taipei will build two such vessels by 2021 and use them to support amphibious operations and transport tasks, and act as hospital ships and vessels for humanitarian assistance and disaster relief missions in peacetime.

April 6/17: Raytheon has tested a new electric gun that allows varying rates of fire for the Phalanx Close-In Weapon System. The gun has been designed to replace the Phalanx’s pneumatic motor, compressor and storage tanks, resulting in a 180 pound weight reduction. Testing conducted aimed to validate if the gun could handle the platform’s heavy vibrations. Capable of firing 75 rounds a second, the new gun also possesses a larger magazine, allowing operators to fight for longer.

December 23/16: The US Navy has awarded Raytheon a $64.6 million contract to perform technical support services for several of the service’s naval anti-ship weapon systems. Systems included in the work are the Phalanx Close-In Weapon System (CIWS), the SeaRAM, and the Land-based Phalanx Weapon System, and the contract also involves foreign military sales to Saudi Arabia, Taiwan, Canada, Britain, South Korea, Portugal, and Greece. Work is expected to be completed by January 2018, and the deal is comprised of options which, if exercised, have the potential to raise the contract value to $398 million.

August 15/16: Taiwan has agreed to part of a US weapons package that will see delivery of 13 sets of Phalanx close-in weapons systems (CIWS) and other equipment set to the tune of $286.6 million. While not due for delivery until at least 2024, the new CIWS systems will add to one MK 15 Block 1B CIWS system found on one of its Kidd-class destroyers and give an uplift in capabilities to the older Phalanx systems currently in use. The deal is part of a wider $1.83 billion defense package that includes two Oliver Hazard Perry-class guided missile frigates, 36 AAV-7 amphibious assault vehicles, and 250 Block I-92F MANPAD Stinger missiles.

July 11/16: The Royal Australian Navy (RAN) is to install the Phalanx close-in weapon systems (CIWS) on its three two Canberra-class landing helicopter dock (LHD) ships. Each vessel will potentially have up to three systems on board pending final design and radar cross-section analysis. Installation is unlikely to begin until 2018 at the earliest.

February 16/16: The US State Department has approved a $154.9 million Foreign Military Sale (FMS) to Saudi Arabia. The deal includes the provision of five MK 15 Phalanx Close-In Weapons System (CIWS) Block 1B Baseline 2 Kits, equipment, training, and logistics support. The systems will be installed on Patrol Chaser Missile (PCG) Ships operated by the Royal Saudi Naval Forces Eastern Fleet, as well as one going to the Naval Forces School. The Phalanx CIWS will give the ships greater defense capabilities against enemy anti-ship missiles.

November 11/15: Raytheon has received a $10.4 million contract modification for Navy Close-In Weapon System (CIWS) SeaRAM upgrades. The company received a $159 million production contract in October for CIWS systems, with the contract also covering support equipment for the Rolling Airframe Missile-based SeaRAM system. The SeaRAM improves the CIWS’s Phalanx Block 1B radar system with an eleven-missile RAM launcher to expand the system’s defensive capabilities.

October 27/15: The Navy has awarded Raytheon a $159 million production contract for the company’s Phalanx Close-In Weapon System. The contract also includes an option valued at $291 million for FY2016. The company will manufacture, inspect and test the new systems and provide support equipment for the Rolling Airframe Missile-based SeaRAM air defense system, including Block 1B radar upgrades, which equips Independence-class Littoral Combat Ships.

May 22/15: Turkey has requested upgrades for its Phalanx close-in weapon systems, as well as four new systems, in a potential $310 million deal. The deal would also include Remote Weapons Stations, equipment, parts and training, as well as contractor (Raytheon) support. The Phalanx has been exported to several countries, with Australia recently requesting an upgrade package, with the UK and South Korea having imported the system, alongside other international customers. The CIWS is designed to provide a final tier defensive capability, with radar guiding a cannon to shoot down missiles and aircraft.

Oct 30/14: Japan. Raytheon announces a multi-year, $205 million bulk-buy contract to provide Phalanx upgrade kits, support equipment, and hardware spares to the Japan Maritime Self-Defense Force (JMSDF). Sources: Raytheon, “Raytheon awarded $205 million Phalanx upgrade contract”.

Japan: multi-year support

Oct 14/14: Australia. The US DSCA announces Australia’s formal export request for up to 3 Phalanx Block 1B Baseline 1 to Block 1B Baseline 2 upgrade kits; overhaul and upgrade of up to 9 Phalanx Block 1A mounts to Block 1B Baseline 2 systems; 11 Remote Control Stations; 11 Local Control Stations, spare and repair parts; support equipment; test equipment; personnel training and training equipment; publications and technical documentation; and other forms of US Government and contractor logistics and technical support.

The principal contractor will be Raytheon Missile Systems Company in Tucson, AZ, and the estimated cost is up to $76 million. Implementation of this proposed sale will not require the assignment of any additional U.S. Government or contractor representatives to Australia. Sources: US DSCA #14-50, “Australia – Close-In Weapon System Block 1B Baseline 2 Upgrade”.

DSCA request: Australia

Sept 26/14: Support. Raytheon Co. in Tucson, AZ, receives a $15.5 million contract modification, which buys spares for Land-based Phalanx systems. All funds are committed immediately, using FY 2013 and 2014 US Army budgets.

Work will be performed in Williston, VT (23.4%); Louisville, KY (16.9%); Andover, MA (11.6%); Grand Rapids, MI (6.2%); Phoenix, AZ (4.5%); Tucson, AZ (3%); and other locations under 1% (34.4%), and is expected to be complete by February 2017. US Naval Sea Systems Command, Washington, DC manages the contract (N00024-13-C-5406).

June 27/14: Support. Serco Inc. in Reston, VA, received a $31.2 million cost-plus-fixed-fee/ firm-fixed-price, indefinite-delivery/indefinite-quantity contract for Close-In Weapons System (CIWS) waterfront installation support. they’ll help with installation of Ship Alterations, Ship Change Documents, and Ordnance Alterations for Phalanx systems on US Navy and US Coast Guard vessels, and for the US Army. Only $114,000 is committed immediately, with the rest awarded as required.

Work will be performed in Norfolk, VA (41%); San Diego, CA (30%); Pearl Harbor, HI (5%); Everett, WA (6%); Mayport, FL (6%); and various overseas ports (12%); and is expected to be complete in June 2017. This contract was competitively procured via FBO.gov with 3 offers received by the US Naval Surface Warfare Center, Indian Head Explosive Ordnance Disposal Technology Division in Indian Head, MD (N00174-14-D-0028).

May 22/14: Support. Raytheon in Tucson, AZ receives a $115.5 million contract modification for MK15 Phalanx upgrades and conversions, system overhauls and associated hardware.

All funds are committed using various FY 2013 & 2014 budgets, with $43.6 million expiring on Sept 30/14. Work will be performed in Williston, VT (13%); Melbourne, FL (9%); Andover, MA (6%); Louisville, KY (5%); Tempe, AZ (5%); Pittsburgh, PA (5%); Ottobrunn, Germany (5%); Bloomington, MN (3%); Ashburn, VA (3%); Phoenix, AZ (3%); El Segundo, CA (2%); Hauppauge, NY (2%); Syracuse, NY (2%); Salt Lake City, UT (2%); Joplin, MO (2%); Bracknell, United Kingdom (2%); Grand Rapids, MI (1%); Norcross, GA (1%); and various other locations less than 1% each (29%); it is expected to be completed by September 2017. US NAVSEA in Washington, District of Columbia, is the contracting activity (N0024-13-C-5406).

Feb 24/14: South Korea. Raytheon announces a $123 million Direct Commercial Sale (DCS) contract to deliver 9 Phalanx Block 1Bs for installation aboard the ROK Navy’s FFX Batch II light frigates, and aboard the AOE II successors to their 3 Cheonji Class fast combat support ships. Phalanx deliveries will begin in 2016, and are scheduled to be complete in 2022.

DCS contracts are subject to different announcement rules than Foreign Military Sale contracts, and are managed directly by the buyer instead of by a US military surrogate. This is Raytheon’s largest DCS contract for Phalanx systems, and it was actually signed in Summer 2013. Sources: Raytheon, “Raytheon awarded $123 million Phalanx contract from Republic of Korea”.

9 Block 1Bs for ROK FFX

Jan 3/14: Support. Raytheon in Tucson, AZ receives a $52.1 million Design Agent Engineering and Technical Support Services modification for maintainence of, and improvements to, the Mk15 Phalanx, Land-based Phalanx, and SeaRAM weapon systems.

Work will be performed in Tucson, AZ, and is expected to be complete by January 2015. $12.5 million is committed immediately from a wide array of USN FY 2014 and FY 2013 R&D, weapons, and shipbuilding budget lines, plus a US Army budget. Of that, $4 million will expire on Sept 30/13 (N00024-12-C-5405).

FY 2012 – 2013

British order; US upgrades.

Target shoot-down
(click for video)

Sept 10/13: FY 2013-14. A $136.2 million contract to overhaul and upgrade 19 MK 15 Phalanx systems, and produce 4 new SeaRAM systems. This contract provides purchases for the U.S. Navy (80%), Japan (15%), the US Army (4%) and Pakistan (1%) under the foreign military sales (FMS) program; and all funds are committed immediately. $55 million will expire at the end of the current fiscal year, on Sept 30/13.

Another $94.8 million in options exist for a FY 2014 buy of 12 more Phalanx upgrades, and another 4 SeaRAM systems, to bring the total contract to $231 million.

Work will be performed in Louisville, KY (26%); Anaheim, CA (16%); Melbourne, FL (11%); Dayton, OH (11%); Syracuse, NY (10%); McKinney, TX (5%); Andover, MA (5%); Bloomington, MN (5%); Radford, VA (5%); Salt Lake City, UT (3%); and Tucson, AZ (3%), and is expected to be complete by September 2017. This contract was not competitively procured in accordance with FAR 6.302-1(a)(2)(iii) “one responsible supplier” provisions (N00024-13-C-5406). Sources: Pentagon | Raytheon Sept 11/13 release.

FY 2013 order

Oct 23/12: 5 for RFA. Raytheon signs a GBP 42.8 million (about $68.6 million) contract to deliver 5 Phalanx Block 1B systems to Britain, beginning in 2013. Installation and in-service support will be provided by Babcock Marine.

The weapons are destined for Royal Fleet Auxiliary support vessels. At the moment, Raytheon’s Phalanx system is installed on 14 Royal Navy vessels, including their 6 new Type 45 destroyers. Other British ships use Thales’ Goalkeeper 30mm system. Royal Navy | Raytheon.

British order

May 17/12: FY 2012. Raytheon in Tucson, AZ receives a $57.9 million contract modification, covering FY 2012 requirements for MK 15 Phalanx Close-In Weapon Systems (CIWS). It includes Phalanx Block 1B BL2 upgrade kits and conversions; MK 15 Mod 31 CIWS SeaRAM missile upgrade kits and conversions in support of Austal’s forthcoming LCS 10 and 12; 2 Phalanx Block 1Bs for the forthcoming DDG 116 destroyer; MK 15 CIWS hardware product improvements and ancillary equipment; Block 1B Ordalt (Ordnance Alternation) kits; and MK 15 CIWS Block 1B Class A overhauls.

Raytheon’s release cites 9 Phalanx overhauls and upgrades, 20 Phalanx radar upgrade kits, and 2 SeaRAM systems that use the Phalanx system as the chassis for an 11-shot RIM-116 short-range anti-aircraft missile launcher, instead of a 20mm gatling gun.

Work will be performed in Louisville, KY (39%); Germany (12%); Palm Bay, FL (12%); Tucson, AZ (9%); Pittsburgh, PA (8%); Burlington, VT (6%); Andover, MA (4%); Syracuse, NY (4%); Long Beach, CA (1%); Radford, VA (1%); Bloomington, MN (1%); Salt Lake City, UT (1%); Norcross, GA (1%); and New Albany, IN (1%); and is expected to be complete by September 2015. $24.2 million will expire at the end of the current fiscal year, on Sept 30/12 (N00024-10-C-5427).

FY 2012 order

FY 2011

Japan; South Korea; Poland; UK.

MK.15 IB on JS Hyuga
(click to view full)

Dec 27/11: Support. A $45.6 million cost-plus-fixed-fee contract for Phalanx, SeaRAM, and Land-based Phalanx design agent engineering and technical support services covering overall maintainability, reliability, and improvements. The contract is initially funded with $726,000, with more to be allocated as needed.

Work will be performed in Tucson, AZ, and is expected to be completed by January 2013. This contract was not competitively procured by US NAVSEA in Washington, DC (N00024-12-C-5405).

Sept 12/11: Raytheon signs a $65.5 million Direct Commercial Sale contract to deliver 5 Phalanx Block 1B Close-In Weapon Systems to the Republic of Korea Navy for the new 3,200 ton Ulsan-1 Class FFX inshore patrol frigates.

The contract calls for the systems to be installed starting in April 2013, and represents Phalanx’s largest sale to the ROK fleet – which generally uses Thales’ larger 30mm Goalkeeper instead. Raytheon.

South Korea: FFX buy

Aug 31/11: Support. A 5-year, $162.2 million not-to-exceed fixed-price requirements contract for performance based logistics support for the Phalanx CIWS. This announcement includes service to the governments of Australia, United Kingdom, New Zealand, Japan, Poland, and Bahrain, which will be issued as separate delivery orders, on an as-required basis.

Work will be performed in Louisville, KY, and is expected to be completed August 2016. This contract was not competitively procured pursuant to FAR 6.302-1, by US NAVSUP Weapon Systems Support in Mechanicsburg, PA (N00104-11-D-ZD43).

Aug 25/11: FY 2011. A not-to-exceed $161 million contract modification to previously awarded contract for MK 15 Mod 31 SeaRAM systems in support of Independence Class ships LCS 6 Jackson and LCS 8 Montgomery, and Japan’s “DDH 2405 helicopter destroyer”; as well as Phalanx CIWS Block 1B class “A” overhauls, and land-based Phalanx Weapon System class “A” overhauls.

The SeaRAM systems differ from other RAM launchers by having the full Phalanx enclosure, including the accompanying radar, as well as added infrared sensors. This creates a bolt-on missile system that can be operated semi-autonomously, or integrated and coordinated via the ship’s combat system. In exchange, it holds just 11 missiles in its launcher, instead of 21. DID covers it as a separate system.

As for Japan’s “DDH-2405,” this is the first ship of Japan’s new 22DDH project to field 800 foot, 30,000t vessels that are larger than its existing 18,000t Hyuga Class. These ships are properly characterized as escort carriers, but Japan’s constitution forbids them from owning carriers. The SH-60 Seahawk helicopters on board JMSDF Hyuga and JMSDF Ise certainly proved themselves in the wake of the 2011 tsunami, however, which should mute any domestic criticism.

The Pentagon adds that Phalanx CIWS is currently installed on approximately 152 US Navy and 14 US Coast Guard ships, and is in use in 23 foreign navies. Work will be performed in Louisville, KY (30%); Andover, MA (19%); Tucson, AZ (9%); Germany (7%); Syracuse, NY (7%); Long Beach, CA (6%); Radford, VA (6%); Burlington, VT (6%); Palm Bay, FL (2%); Pittsburgh, PA (2%); Bloomington, MN (2%); Salt Lake City, UT (2%); Norcross, GA (1%); and New Albany, IN (1%). Work is expected to be complete by September 2015, but $90.7 million will expire at the end of the current fiscal year, on Sept 30/11 (N00024-10-C-5427).

FY 2011: USA, (Japan)

Aug 1/11: Support. A $7 million contract modification for MK 15 Phalanx engineering and technical services to the US military, and the governments of Japan and Saudi Arabia (1%) under the Foreign Military Sales Program. Work will be performed in Tucson, AZ, and is expected to be complete by April 2012. $200,000 will expire at the end of the current fiscal year, on Sept 30/11 (N00024-07-C-5437).

July 26/11: Poland submits a DSCA notice for service life extensions of its FFG-7 frigates, which includes upgrades to its MK 15 systems from Block 0 to Block 1B/ Baseline 2. Read “Poland to Extend, Improve its FFG-7 Frigates” for full coverage.

Poland request

June 21/11: UK. Babcock International Group announces the pending qualification and testing of Raytheon’s Phalanx 1B 20mm close-in weapon system on HMS Daring. The Type 45 air defense destroyers were not delivered with secondary defensive systems for use against UAVs, small boats, and incoming missiles, so the pending qualification will help to patch the gaps in their defenses.

Babcock will supervise the installation of 2 systems in HMS Daring at Portsmouth Naval Base, as a lead-in to Naval Weapon Sea Trials (NWST), including a towed target firing. Most British ships have used Thales larger 30mm Goalkeeper system, but the Phalanx is an easier and cheaper “bolt-on” addition. Babcock’s previous Phalanx installations have been upgrades on the Type 42 destroyer HMS York, and the fleet replenishment ship RFA Fort Victoria.

April 29/11: The US Defense Security Cooperation Agency announces [PDF] Britain’s official request for Ordnance Alteration Kits for 36 MK 15 Phalanx Close-In Weapon System (CIWS) upgrade (Ordnance Alternation, or OrdAlt) kits. The request includes 20 kits for converting Phalanx Block 1A systems to Block 1B Baseline 2, and 16 kits that raise systems from Block 1B Baseline 1 to Baseline 2. Spare and repair parts, support equipment, personnel training and training equipment, publications and technical documentation, software support, and other US government and contractor support are also included. The estimated cost is up to $137 million, but exact costs will depend on a negotiated contract.

The Block 1B Baseline 2 upgrades improve optical and radar close-in detection, tracking and engagement, and extend Block 1A capabilities to include targets like helicopters, UAVs, and fast boats. Raytheon Systems Company in Tucson, AZ will be the contractor, but implementation will not require any contractor or US government support personnel.

Britain request

April 11/11: Raytheon announces that it has delivered the 1st 20mm Phalanx Block 1B Close-In Weapon System to the Republic of Korea Navy. The direct commercial sale calls for the Phalanx Block 1B system to be installed on the lead FFX light frigate in 2011.

Other South Korean ships use Thales 30mm Goalkeeper system, but Phalanx’s bolt-on nature makes it a friendlier choice for smaller vessels. Raytheon expects to sign another contract with South Korea for an additional 5 Phalanx systems in the near future, representing the other 5 FFX ships.

South Korea: initial order & delivery

FY 2010

Support and tests.

Phalanx, reloaded
(click to view full)

Sept 29/10: Support. A $35.2 million contract modification for engineering and technical services in support of the MK 15 Phalanx close-in-weapon system. Work will be performed in Tucson, Z, and is expected to be complete by December 2011. $8,379,133 will expire at the end of the current fiscal year, on Sept 30/10 (N00024-07-C-5437).

May 19/10: Support. A $22.9 million modification to a previously awarded contract (N00024-07-C-5437) for engineering and technical services in support of the MK 15 Phalanx CIWS. Work will be performed in Tucson, AZ, and is expected to be complete by September 2010. Contract funds in the amount of $5.3 million will expire at the end of the current fiscal year.

March 31/10: FY 2010. A $204 million not-to-exceed contract for MK 15 Phalanx Close-in Weapon System (CIWS) upgrades and conversions, system overhauls, and associated hardware.

Work will be performed in Louisville, KY (30%); Andover, MA (19%); Tucson, AZ (16%); Syracuse, NY (7%); Long Beach, CA (6%); Radford, VA (6%); Burlington, VT (6%); Palm Bay, FL (2%); Pittsburgh, PA (2%); Bloomington, MN (2%); Salt Lake City, UT (2%); Norcross, GA (1% ); and New Albany, IN (1%). Work is expected to be complete by September 2014, and $51.3 million will expire at the end of the current fiscal year. This contract was not competitively procured (N00024-10-C-5427).

FY 2010

March 24/10: Support. A $5.8 million modification to a previously awarded contract (N00024-07-C-5437), exercising options for engineering and technical services in support of the MK 15 Phalanx Close-In-Weapon System. Work will be performed in Tucson, AZ, and is expected to be complete by September 2010.

March 9/10: Testing. USS Abraham Lincoln [CVN-72] successfully completes a PACFIRE test firing of her 20mm Phalanx Close In Weapons System (CIWS), while exercising the boat’s combat systems. Upgrades to the close-in self-defense weapon system included transition from block 1 baseline 0, to block 1 baseline 2.

The main improvement uses compressed high pressure air instead of hydraulics to release the rounds faster, allowing the gun to fire 4,500 rounds per minute instead of 3,000. US Navy.

FY 2009

Israel; Canada.

Boat beat-down
(click for video)

Sept 23/09: Support. A $13.7 million modification to previously awarded contract (N00024-07-C-5437), exercising options for engineering and technical services in support of the MK 15 Phalanx Close-In-Weapon System. Work will be performed in Tucson, AZ and is expected to be complete by September 2010. Contract funds in the amount of $1.3 million will expire at the end of the current fiscal year.

June 19/09: The Government of Canada awards Raytheon Canada Limited of Calgary, AB an 8-year, C$ 180 million contract to overhaul, repair and upgrade the Canadian Navy’s Phalanx Close-In Weapon Systems (CIWS). The Phalanx serves on Canada’s Halifax class frigates, its aged Iroquois/Tribal class “air defense” destroyers, and its Protecteur class supply ships. The upgrades will likely take the systems to Phalanx Block 1B status, which improves capabilities against fast boats, helicopters, and UAVs.

Canada’s Industrial and Regional Benefit (IRB) Policy applies to this procurement. It requires that Raytheon Canada Limited undertake “high quality and advanced-technology business activities in Canada valued at 100 per cent of the contract value.”

Canada support & upgrades

May 15/09: FY 2009. A $259.9 million contract modification for MK 15 Phalanx Close-In-Weapon System (CIWS) Block 1B upgrades and conversions, system overhauls, and associated hardware. This includes the MK 15 MOD29 Centurion land-based system. $8.8 million will expire at the end of the current fiscal year, on Sept 30/09.

Work will be performed in Louisville, KY (30%); Andover, MA (19%); Tucson, AZ (16%); Syracuse, NY (7%); Long Beach, CA (6%); Radford, VA (6%); Burlington, VT (6%); Palm Bay, FL (2%); Pittsburg, PA (2%); Bloomington, MN (2%); Salt Lake City, UT (2%); Norcross, GA (1%); and New Albany, IN (1%), and is expected to be completed by September 2012 (N00024-07-C-5444).

FY 2009

May 13/09: Training. A $5.8 million contract modification for phalanx simulated infrared/visible engagement target simulator kits with shorting plugs in support of the Phalanx CIWS Program. The shorting plugs are useful, in order to make sure the simulated targets can’t lead to live firing.

Raytheon will work on the contract in England (80%); Louisville, KY (15%); and Tuscon, AZ (5%); and expects to complete work by January 2011. Contract funds will not expire at the end of the current fiscal year. The Naval Sea Systems Command manages the previously awarded contract (N00024-07-C-5444).

April 21/09: Israel. Despite news reports that Israel would order the land-based Mobile Centurion system, the Jerusalem Post quotes “senior defense officials” who say that a decision won’t be made until Israel can watch live tests in summer 2009. The report adds that Israel is interested in the system’s potential along the Gaza Strip border, but there are still several obstacles that must be overcome first.

One is its effectiveness against Kassam rockets and mortars, which will be answered by the live tests. The second obstacle is cost, given that each system covers 1.2 square km and costs about $25 million. That works well for protecting a base, but protecting a city like Sderot become far more costly. In a democracy, issues like noise levels are an obstacle that must be evaluated under environmental regulations, though that’s likely to be a minor hindrance at best. The final obstacles would involve American approval of the sale, which is very likely, and the willingness of American military customers to give up their own production slots, which is less certain. If they do not expedite delivery with production slot swaps, the required wait time might affect the rationale for choosing the Phalanx-based system over other options.

Jan 30/09: Laser Phalanx. White Sands Missile Range in New Mexico state continues to test a solid-state laser version of the Phalanx weapons system. The laser has proven capable of “rapidly” penetrating armor plating even when not at full power, and the next step is to test the system on mortar rounds.

The exact time required for burn-through or detonation of incoming rounds is a very important number. US Army release.

Oct 8/08: Mobile Centurion. Raytheon and Oshkosh unveil the “Mobile Centurion,” which mounts the Phalanx system on a hybrid-electric HEMTT A3 heavy truck. To make room, the truck’s normal load-handling system was removed, in favor of a fixed platform for the Phalanx. The ProPulse drive A3 model was picked because it has 120 kW of power to divide between the truck’s drive train and the Pahlanx as needed, which removes the need to tow a bulky generator.

The other benefit is air mobility. Instead of fitting just 1 current model Centurion/C-RAM trailer into a C-17 strategic transport plane, 3-4 Mobile Centurions could be fitted instead. Defense News.

FY 2008

Australia, New Zealand.

Over Baghdad
click for video

Sept 22/08: Support. A $31.3 million modification to previously awarded contract N00024-07-C-5437, exercising an option for engineering and technical services in support of the MK 15 Phalanx CIWS.

Phalanx CIWS is currently installed on approximately 187 USN ships and is in use in 20 foreign navies. This modification combines support for the US Navy, US Army and the Governments of Egypt, Portugal and Australia under the Foreign Military Sales Program. Work will be performed in Tucson, AZ, and is expected to be complete by September 2009. Contract funds in the amount of $1.7 million will expire at the end of the current fiscal year.

Sept 18/08: FY 2008. A not-to-exceed $220.5 million modification to a previous contract for MK 15 Phalanx Close-In-Weapon System Block 1B upgrades and conversions, system overhauls, and associated hardware. Contract funds in the amount of $19.9 million will expire at the end of the current fiscal year.

Most Phalanx Block 1B conversions involve naval ships, due to the upgrade’s defensive value against small boats. The land-based C-RAM system is also based on Block 1B, however, and they will require system overhauls and spares of their own as part of their regular maintenance.

Work will be performed in Louisville, KY (30%); Andover, MA (19%); Tucson, AZ (16%); Syracuse, NY (7%); Long Beach, CA (6%); Radford, VA (6%); Burlington, VT (6%); Palm Bay, FL (2%); Pittsburg, PA (2%); Bloomington, MN (2%), Salt Lake City, UT (2%); Norcross, GA (1%); and New Albany, IN (1%), and is expected to be complete by September 2012 (N00024-07-C-5444).

FY 2008

May 23/08: Support. A $14.3 million modification to previously awarded contract (N00024-07-C-5437) provides more incremental funding for engineering and technical services, bringing the contract’s current exercised value to $57.6 million. This modification combines purchases for the U.S. Army (45%); U.S. Navy (42%) and the Government of Pakistan, (13%) under the Foreign Military Sales Program. Work will be performed in Tucson, AZ and is expected to be completed by September 2008. The Naval Sea Systems Command in Washington Navy Yard, DC issued the contract.

May 16/08: New Zealand’s TV3 reports that the country’s 2 ANZAC Class frigates will upgrade their Phalanx guns to Block 1B status, as the first step in a larger overhaul and upgrade. See “NZ Looks to Upgrade ANZAC Frigates.”

NZ upgrade

May 12/08: Centurion. A not-to-exceed $61.2 million modification to previously awarded contract (N00024-07-C-5444) for MK 15 Phalanx Close-In-Weapon System (CIWS) ordnance alteration kits, spares, and associated hardware for Land-Based configurations to support the Global War on Terrorism.

Work will be performed in Louisville, KY (22%); Andover, MA (19%); Tucson, AZ (16%); Syracuse, NY (9%); Long Beach, CA (9%); Radford, VA (7%); Burlington, VT (7%); Palm Bay, FL (3%); Pittsburg, PA (2%); Bloomington, MN (2%); Salt Lake City, UT (2%); Norcross, GA (1%); and New Albany, IN (1%); and is expected to be complete by September 2010. Contract funds in the amount of $1.5 million will expire at the end of the current fiscal year.

Jan 22/08: Support. An $18.7 million modification to previously awarded contract (N00024-07-C-5437) for engineering and technical services in support of the MK 15 Phalanx Close-In-Weapon System. Work will be performed in Tucson, AZ and is expected to be complete by September 2008. Contract funds in the amount of $3.6 million will expire at the end of the current fiscal year.

“PHALANX CIWS is currently installed on approximately 187 USN ships and is in use in 20 foreign navies.”

Nov 9/07: FY 2007. Raytheon Co. in Tucson, AZ received a $225.1 million firm-fixed-price contract for MK 15 Phalanx Close-In Weapon Systems (CIWS) Block 1B Upgrade and Conversion equipment, plus U.S. Army Block 1B Land-based Phalanx Weapon System (LPWS) Upgrade and Conversion equipment, and U.S Army Block 1B LPWS’s and associated spares and support equipment. This effort also includes purchases for the Governments of Portugal (1.23%) and Australia (1.09%) under the Foreign Military Sales Program.

A subsequent Raytheon release adds more details: they will overhaul and upgrade 34 Phalanx CIWS systems for the U.S. Navy and 1 system for the Royal Australian Navy, and will build 12 Land-Based Phalanx Weapon Systems for the U.S. Army, while providing associated hardware to all customers under the agreements.

Work will be performed in Louisville, KY (55.7%), Burlington, VT (12.4%), Palm Bay, FL (8%), Andover, MA (4.9%), Pittsburg, PA (4.8%), Carson, CA (4.1%), Tucson, AZ (3.4%), Brooklyn, NY (3.4%), Bloomington, MN (3.3%), and is expected to be complete by November 2010. Contract funds in the amount of $7.3 million will expire at the end of the current fiscal year. The contract was not competitively procured by the Naval Sea Systems Command in Washington Navy Yard, Washington DC (N00024-07-C-5444).

FY 2007: USA, Australia

Oct 1/07: Overhauls. A $16.7 million firm-fixed-price modification under previously awarded contract (N00024-04-C-5460) for 7 Phalanx Close-In Weapon System (CIWS) Class A Overhauls. PHALANX CIWS is currently installed on approximately 187 USN ships and is in use in 20 foreign navies. Work will be performed in Louisville, KY and is expected to be complete in February 2011. All contract funds will expire at the end of the fiscal year.

FY 2007

FLIR; Lasers?

UK Phalanx at night
(click to view full)

Sept 27/07: Centurion. Jane’s International Defence Review reports that Raytheon is planning to approach NATO with a strategy to lease or sell a number of its Centurion land-based Phalanx systems for deployment at fixed bases in Iraq and Afghanistan.

Sept 25/07: Ammo. Alliant Techsystems Inc. (ATK) in Mesa, Ariz., USA, won an estimated $44.6 million firm-fixed-price contract for MK 244 Mod 0, linked armor-piercing discarding sabot (APDS) 20mm cartridges, electric-primed 20mm rounds designed to be fired by the M61A1 20mm gatling cannon mounted in the shipboard Phalanx CIWS. This cartridge is referred to as the Enhanced Lethality Cartridge, as it contains a heavier projectile and inflicts more damage to the target than the precursor to this round, the MK149 Mod 4.

Work will be performed in Independence, MO, and is expected to be complete by September 2010. Contract funds in the amount of $512,519 will expire at the end of the current fiscal year. This contract was competitively procured and advertised via the Internet, with 2 offers received [General Dynamics ATP was almost certainly the other bidder]. The US Naval Surface Warfare Center, Crane Division in Crane, Ind. issued the contract. (N00164-07-D-4285)

Sept 11/07: Laser Phalanx. Jane’s reports from the British DSEi exhibition that Raytheon is working on a Phalanx variant that can fire lasers. What advantages would a laser system offer? Would it really be an advance over the current Phalanx system? DID explains.

Aug 23/07: Sub-contractors. DRS Technologies, Inc. announced a $26 million contract, with an option for an additional $23 million contract, to produce, integrate, test and deliver Phalanx Thermal Imagers for the MK 15 Phalanx Close-In Weapon System (CIWS). The contract was awarded to DRS by the Missile Systems business of Raytheon in Louisville, KY. The imagers were developed by the company’s DRS Sensors & Targeting Systems unit – California Division in Cypress, CA, and DRS-produced work for this contract will be accomplished by the unit’s Optronics Division in Palm Bay, FL. DRS will start delivering the imagers immediately, with completion expected by July 2008.

DRS’s Phalanx Thermal Imagers incorporate 2nd-generation FLIR (Forward Looking Infra-Red) technology, similar to that used by the company in the Horizontal Technology Integration series of sighting system products being delivered to the U.S. Army and Marines for ground combat systems like the M2/M3 Bradley IFV and M1 Abrams tanks, LRAS3, et. al. The new systems will replace 1st generation FLIR technologies currently in use on MK 15 Phalanx mounts.

May 25/07: UK C-RAM. Jane’s Defence Weekly reports that Britain will deploy a C-RAM system to protect UK forces in southern Iraq. Speaking at the Royal United Services Institute’s (RUSI’s) Air Power conference in London on May 17/07, Air Chief Marshal Sir Clive Loader, Commander-in-Chief of the RAF’s Air Command, disclosed that the Raytheon Land-based Phalanx Weapon System (LPWS) was being acquired “to protect the UK’s deployed bases in operational theaters.”

May 2/07: EDO Corporation announces a $15 million follow-on award for expanded support of the Army’s C-RAM (Counter Rocket, Artillery, and Mortar) system, which includes a land-based Phalanx weapon coupled with self-destructing explosive bullets. The task order was effective April 1, 2007 and includes in-theater support.

EDO services have included testing and validation of the systems at test facilities and in the field, assistance in fielding systems, and logistics services to ensure their continued operation. These services are being provided in the U.S. and in support of nearly 20 locations in combat zones. EDO release

Feb 28/07: Call UPS! Raytheon announces a 5-year, $169.9 million Performance Based Logistics contract to manage the spare parts for the U.S. Navy’s Phalanx CIWS. More than 1,100 part numbers amounting to more than 30,000 individual Phalanx parts are warehoused in Louisville, KY, where, for a firm-fixed-price, Raytheon, in partnership with United Parcel Service Supply Chain Solutions, guarantees delivery of spares to drop points within an agreed-to time frame.

The distribution and management functions allow for worldwide delivery using the best commercial carrier available, while maintaining process control through in-transit tracking. This process also allows for retail and wholesale spares modeling, spares procurement and, perhaps most importantly, inventory management. The provisions and benefits of the contract apply to both the U.S. Navy and the 24 international navies that have Phalanx in their inventories. Frank Wyatt, vice president for Raytheon’s Naval Weapon Systems in Tucson, AZ:

“The partnership with United Parcel Service, developed through the previous Phalanx logistics contract, has greatly improved inventory accuracy. Currently, Phalanx inventory accuracy stands at 99.9 percent resulting in a substantial increase in supply availability and a reduced wait time… Future cost savings and improved responsiveness can be anticipated by reducing parts demands through engineering redesign of selected high-demand, high-cost parts.”

Feb 8/07: Shingo. Raytheon Missile Systems’ Louisville, KY facility has captured a prestigious Shingo Prize for Excellence in Manufacturing, marking the 4th consecutive year that Raytheon facilities have won. The Louisville facility manufactures the Phalanx CIWS and RAM/SeaRAM systems.

Jan 3/07: Northrop Grumman Mission Systems in Huntsville, AL received a delivery order amount of $29.9 million as part of a $144.5 million firm-fixed-price and cost-plus-fixed-fee contract for the Forward Area Air Defense Command and Control/ Counter-Rocket Artillery Mortar Systems (FAAD C2/ C-RAM) Integration contract. Work will be performed in Huntsville, AL and is expected to be complete by Sept. 28, 2009. This was a sole source contract initiated on Nov. 20, 2006 by the U.S. Army Aviation and Missile Command in Redstone Arsenal, AL (W31P4Q-06-D-0029).

Northrop Grumman’s Jan 17/07 release describes it as “a contract valued at up to $71 million to continue their support in system engineering, integration, and installation for…C-RAM… In addition to continuing to support systems engineering, integration and installation of C-RAM capabilities, the indefinite delivery/indefinite quantity (IDIQ) C-RAM installation and support contract includes logistics and training support.”

FY 2006

Pakistan; Australia; UK.

Calibration on CVN 73
(click to view full)

Sept 29/06: Northrop Grumman Mission Systems in Huntsville, AL received a delivery order amount of $28.6 million as part of a $670 million firm-fixed-price and cost-plus-fixed-fee contract for Forward Air Defense Command and Control/ Counter-Rocket Artillery and Mortar Systems (C-RAM) Integration. Work will be performed in Huntsville, AL and is expected to be complete by Sept. 28/08. This was a sole source contract initiated on May 4, 2006 by The U.S. Army Aviation and Missile Command in Redstone Arsenal, AL (W31P4Q-06-D-0029).

Under a $38 million contract awarded in October 2005, Northrop Grumman was tasked with integration, deployment, and installation of the C-RAM command and control systems architecture; assisted in integrating the command and control with target acquisition and tracking radars, warning, and response subsystems; and trained soldiers to operate and support the “system of systems.”

Sept 13/06: FY 2006. A $369.1 million firm-fixed-price modification under previously awarded contract N00024-04-C-5460 for Phalanx CIWS and associated spares for FY 2006 US Navy (51%) and US Army (35%) purchases, and the Governments of Pakistan (12.8%) and Australia (1.2%) under the foreign military sales requirements.

Work will be performed in Louisville, KY and is expected to be complete December 2009. Contract funds in the amount of $7.3 million will expire at the end of the current fiscal year.

FY 2006: USA, Pakistan, Australia

Aug 9/06: Centurion. A $6.9 million firm-fixed-price modification under previously awarded contract (N00024-04-C-5460) for land-based Phalanx weapon system ancillary equipment. This is the land-based configuration for the US Army’s counter-rocket, artillery, mortar program. Work will be performed in Louisville, KY and is expected to be complete by April 2007.

Feb 7/06: Support. Raytheon Missile Systems in Tucson, AZ received a $169.9 million firm-fixed-price requirements contract for performance-based logistics in support of the Phalanx CIWS.

This contract combines procurements between the US Navy (74.79%); US Coast Guard (4.6%); and the Governments of Australia (5%); Israel (5%); New Zealand (5%); Japan (1%); United Kingdom (1%); Canada (1%); Taiwan (1%); Poland (1%); Bahrain (0.4%); and Saudi Arabia (0.21%) under the Foreign Military Sales Program. Work will be performed in Louisville, KY (90%), and Tucson, AZ (10%), and is expected to be complete by April 2011. This contract was not competitively procured by the Naval Inventory Control Point in Mechanicsburg, PA (N00104-06-D-L007).

January 2006: UK. The British Defence Logistics Organization’s (DLO) Maritime Gunnery and Missile Systems (MGMS) Integrated Project Team signs a 10-year support, maintenance and availability contract with DML, with incentives to increase the number of days the guns are available and fit for use.

On Oct 31/06, the DLO noted that the target time each Phalanx spends having operational defects fixed was 1.56 days per operational mount, but DML was already achieving 1.24 days. As of October 2006, there were 36 Phalanx guns in service on Royal Navy Ships and Royal Fleet Auxiliaries; an upgrade of these units to Mk 15 Phalanx 1B status is slated to begin entering service by May 2008.

British long-term support

Oct 24/05: Northrop Grumman announces that the U.S. Army has selected them the prime contractor for the Counter-Rocket, Artillery, Mortar (C-RAM) Integration and Fielding contract. Northrop Grumman’s Mission Systems sector is developing a systems architecture and integrating the C-RAM target acquisition, fire control, warning and engagement subsystems. Under a $38 million contract, Northrop Grumman will first deploy a mortar-attack warning capability and install that capability at 8 forward operating bases in Iraq. Northrop Grumman Mission Systems will also train soldiers to use the system and integrate an intercept subsystem as it is fielded. Northrop Grumman release | DID article.

FY 2005

Canada; Portugal.

Phalanx CIWS

May 16/05: FY 2005. A $45 million not-to-exceed, firm-fixed-price modification to previously awarded contract (N00024-04-C-5460) for Block 1B Upgrade and Conversion performance enhancement equipment for United States and Portuguese Navy Phalanx Close-In Weapon Systems (CIWS). This contract combines purchases for the U.S. Navy (31%) and the government of Portugal (69%) under the Foreign Military Sales program: 3 upgrade and conversions for the U.S. Navy, and 3 Phalanx MK-15 CIWS and ancillary hardware are planned in support of Portugal requirements.

Work will be performed in Louisville, KY and is expected to be complete by December 2007.

FY 2005: Portugal, USA

March 24/05: A $5.3 million firm-fixed-price contract modification to previously awarded contract N00024-04-C-5460 for production of 99 sets of Reliability and Maintainability Spares in support of the MK 15 Phalanx Close In Weapon System (CIWS) program. Work will be performed in Tucson, AZ (10%) and Louisville, KY (90%), and is expected to be complete by July 2007.

March 3/05: A not to exceed $129 million firm fixed price modification to previously awarded contract N00024-04-C-5460 for the Phalanx Close In Weapon System (CIWS). The contract includes Block 1B upgrades, overhauls, parts and support equipment, and other ancillary equipment. This equipment will be installed aboard several Arleigh Burke Class Destroyers (DDGs 107, 108, 109, 110, 111 & 112) and backfit upon various classes of ships. Additionally, 2 mounts will be provided to the United States Army. Work will be performed in Louisville, KY (90%) and Tucson, AZ (10%), and is expected to be complete by May 2009.

Dec 8/04: Canada exercised a contract option, engaging engage Raytheon Canada to repair, overhaul and upgrade its 16 Phalanx Close in Weapon Systems (CIWS). The contract lasts to 2009 and will cost at least C$ 82.5 million (about $68 million).

The original multi-million dollar contract was signed between Raytheon Canada and Canada’s Department of Public Works and Services in 2003. Under that contract, Raytheon Canada was to provide total life-cycle support for Canada’s 21 Phalanx CIWS systems, including fleet repair work, field service support, overhauls, upgrades, overhaul support material and engineering services.

The new contract extends Raytheon’s service to the Royal Canadian Navy to 2009, and the new C$ 44.6 million modification means the contract is now valued at in excess of $82.5 million. Work, including upgrade to the Mk 15 Phalanx 1B configuration, will be performed in Calgary, Alberta, at Raytheon Canada’s Naval Systems Support (NSS) facility.

Canadian upgrades & support

Additional Readings

• US Navy – MK 15 – Phalanx Close-In Weapons System (CIWS).

• Raytheon – Phalanx Close-In Weapon System (CIWS).

• GlobalSecurity.org – MK 15 Phalanx Close-In Weapons System (CIWS).

• GlobalSecurity.org – Counter Rocket, Artillery, and Mortar (C-RAM).

• LiveLeak – C-RAM video.

• Defense Tech (Aug 21/13) – Navy Overhauls Phalanx Ship Defense Weapon. Good overview of the changes in Block 1B, and of refit costs.

• US military DVIDS (July 3/10) – Army, Navy Team Up to Protect Victory Base Complex. In Iraq. Illustrates how the land-based Centurion system works in practice. They seem to be rather maintenance intensive.

• US Army (March 16/09) – Iron Shield mission forges Army, Navy bond.

• DID – A Laser Phalanx?.

Competitors

• DID FOCUS Article – RAM Missile Systems: Contracts & Events. SeaRAM is based on the MK 15 Phalanx Block 1B platform, but has an 11-round missile launcher instead of a gun and ammunition drum.

• Northrop Grumman (July 12/06) – Northrop Grumman Develops Skyguard Laser Defense System For U.S., Allies to Defend Against Rocket, Missile, Mortar Attacks. See also DID’s Oct 20/07 article, “Israel Facing Sharp Debates Over Missile Defense Approaches.” Lasers aren’t a competitor yet, even in 2013, but steady progress to the 20-40 kW level says they will become one soon.

• Rheinmetall subsidiary Oerlikon-Contraves (November 2006) – New challenges for air defense. Describes their competitor Skyshield system for land-based defense, which is also gun and radar based but claims longer range and heavier projectiles.

• Thales – Goalkeeper – close-in weapon system. See also product datasheet [PDF]. Phalanx’s top naval competitor.

Americas

The Naval Air Warfare Center Aircraft Division is procuring support equipment for its fleet of E-2D Advanced Hawkeye aircraft. Northrop Grumman will supply the Navy with 45 end items of Peculiar Support Equipment (PSE) at a cost of $29.9 million. The firm-fixed-price order includes the delivery of updated software sets, system specification documents and obsolescence management. E-2D support activities are conducted through the PEO(T) and PEO(U&W) programs led by the Supporting Program Executive Office. Both programs provide flight line and intermediate maintenance level test equipment & automated test equipment for the E-2D. The E-2D gives the warfighter expanded battlespace awareness, especially in the area of information operations delivering battle management, theater air and missile defense, and multiple sensor fusion capabilities in an airborne system. Work will be performed in Melbourne, Florida, and is expected to be completed in August 2021.

The Missile Defense Agency is procuring further efforts for the Aegis Ballistic Missile Defense (BMD) from Lockheed Martin. The cost-plus award fee valued at $15.8 million provides for the procurement of materials and work necessary to support the BMD Increment 3 Capability Concept Development; and raises the total cumulative contract value to $2.8 billion. Aegis can simultaneously attack land targets, submarines, and surface ships while automatically protecting the fleet against aircraft, cruise missiles, and ballistic missiles. Aegis has become a widely-deployed top-tier air defense system, with customers in the USA, Australia, Japan, South Korea, Norway, and Spain. Work will be performed at the company’s location in Moorestown, New Jersey and is scheduled for completion by the end of this year.

The Air Force is ordering the next round of receiver technology for its military GPS development program. Raytheon is being awarded with a $11.3 million contract modification for the development of the miniaturized airborne global positioning system (GPS) receiver 2K-M. Under the Military GPS User Equipment program (MGUE), the Air Force’s GPS Directorate is developing receiver cards that will plug into existing equipment, enabling them to utilize the new military M-Code. Last year Raytheon’s MAGR-2K-M underwent a successful prototype and system functional check on the B-2 — confirming the card could draw power, put out the right data and that that data was being received by the B-2 systems in the appropriate format. So far, the military has identified more than 700 types of weapons systems that will need to be upgraded — an effort requiring almost one million receiver cards. Work will be performed at Raytheon’s locations in El Segundo, California; and Huntsville, Alabama, and is expected to be completed by the end of May 2020.

The US Air Force is contracting Lockheed Martin to rapidly advance the development and testing of new hypersonic missiles. An initial contract for the development for Hypersonic Conventional Strike Weapon (HCSW, pronounced “Hacksaw”) at a cost $928 million was awarded to the company in April. Lockheed will also develop another weapon system named the AGM-183A or ARRW for short. HCSW has been designed to deliver a prompt hypersonic / hypervelocity, precision strike capability against high-value, time-critical fixed and re-locatable surface targets in a single or multi-theatre challenged anti-access / area denial (A2/AD) environment. By using a rocket to boost the missile to very high altitudes, the unpowered ARRW then glides down to lower altitudes at speeds up to Mach 20. The US acceleration of the hypersonic missile development project is a necessary response towards Chinese and Russian surprise developments in high-speed weapons.

Middle East & Africa

AAI Corp., a subsidiary of Textron, is being contracted for the provision of force protection efforts in Afghanistan. The firm-fixed price contract has a value of $12.7 million. AAI will most likely use its Aerosonde as an advanced intelligence, surveillance and reconnaissance (ISR) solution in order to provide the US military with the capability to effectively execute a number of deployment operations and engineering support activities. The Aersonde is equipped for simultaneous day-and-night full-motion video, communications relay and intelligence in a single flight. It has an endurance of over 14 hours and can travel to a range of about 75 nautical miles. Work will be performed at Bagram Airfield and Kandahar Airfield, Afghanistan, and is expected to be completed by March 27th, 2019.

Côte d’Ivoire’s Gendarmerie is now using the Belarusian-made Cayman 4×4 light armored vehicle. Last month the State Military-Industrial Committee (Goskomvoenprom) announced that it will deliver the vehicle to an unnamed African nation. Built by the 140 Repair Plant in Borisov, vehicle can be used in reconnaissance and sabotage missions, patrol, escort, peace-keeping and police operations, as well as in emergency response missions. It weighs about 7 tons and can carry a crew of six. A 170 hp D-245 engine powers it to a top speed of 60 mph on paved roads. Its side and rear armor is said to be equivalent to STANAG 4569 Level 1 and its frontal armor equivalent to Level 2. Côte d’Ivoire which currently has a protection company serving with the UN Multidimensional Integrated Stabilization Mission in Mali (MINUSMA) is the first known export customer of the Cayman 4×4.

Europe

A Spanish Eurofighter accidently launched an AIM-120 AMRAAM in Estonia. The fighter aircraft was flying near defenses near Pangod in the vicinity of Otepää when the incident occurred. It is yet unclear if the AIM-120D’s built in self-destruct mechanism terminated the flight or if the missile landed at an unspecified location. The Estonian Defense Forces have sent helicopters to search for the missile. The Spanish Eurofighter is part of NATO’s Air Policing Mission that support member states that do not have the necessary air capabilities to independently protect their airspace. The Spanish air force currently deploys six Typhoons as part of this mission. An investigation has been initiated to clarify the circumstances.

Asia-Pacific

Jane reports that the Philippines is currently negotiating the terms of an agreement to expand collaboration on diesel-electric submarines with Russia. The Philippine Navy is currently in the process of conducting market research and doctrine studies in support of its submarine procurement program. The Navy is looking to purchase at least two submarines as part of its 2018-22 Second Horizon military modernization program. If the agreement realizes Russia would provide the Philippine Navy with submarine training to support military operations, maintenance, and sustainment activities.

Today’s Video

Watch: What does it take to become a certified C2-A Pilot?

 

 

 

 

 

 

Aerosonde 4.7 from
M80 Stiletto
(click to view full)

It has been a great week for Textron subsidiary AAI. At the end of February, they made a big breakthrough in the US military market, as their Aerosonde-G UAV became 1 of 3 platforms eligible to compete for up to $847 million in US Navy and its allied rent-a-drone contracts. Less than a week later, the firm is walking away with a $600 million sole win of US Special Operations Command’s MEUAS-II UAV services contract, displacing MEUAS incumbent Boeing and its ScanEagle.

The Aerosonde UAV is AAI’s most likely offering for MEUAS-II, but that can’t be confirmed yet…

RQ-7, Iraq
(click to view larger)

The only other candidate is AAI’s Shadow UAV, a runway-using drone in wide service with the US Army, USMC, and foreign customers. It can also be launched via catapult, the 200 version lacks the “go anywhere” deployability needed by special forces. A Shadow 400 variant can be recovered aboard ship, but required ship size may be an issue for Special Forces.

The previous MEUAS incumbent, Boeing’s ScanEagle, can be launched from naval platforms as small as Mk.V SEAL boats, from HMMWV jeeps, or from land-based sites, and is recovered using a portable Skyhook system. AAI’s Australian Aerosonde Pty Ltd. subsidiary makes their other UAS offering, and the Aerosonde’s catapult and net system means it can be launched and recovered from the same sorts of platforms as ScanEagle. Asked about this issue, AAI representatives could say only that:

“Before we can make any formal announcements about this award, we need customer approval. I will get in touch with you as soon as I can share more.”

If SOCOM has in fact chosen an Aerosonde model, the implicit endorsement of their award is another huge advance in the platform’s military competitiveness. Before 2012, Aerosonde had little presence in the global military market, and even their home country Australia had chosen AAI’s RQ-7B Shadow as its mid-tier UAV. With its technology validated by 2 huge American contracts, AAI’s Aerosonde UAVs can be expected to be a much more visible and competitive product in global tenders.

That’s good news for buyers, but less so for Boeing/Insitu’s ScanEagle. Their UAV has gone from the sole-source solution in 2 major American contracts, to forced competition in one and no position in the second. The firm’s ScanEagle UAV still has important advantages in its array of specialized variants, from sniper location to WMD/HAZMAT surveillance. Insitu has also stepped up with a larger RQ-21A Integrator UAV as a follow-on offering, and won a significant USMC contract with it. Even so, the MEUAS-II setback may leave Boeing and Insitu debating the need for further investment and upgrades in their core ScanEagle platform.

Contracts & Key Events

Mk.V launches ScanEagle
(click to view full)

August 9/18: Force Protection  AAI Corp., a subsidiary of Textron, is being contracted for the provision of force protection efforts in Afghanistan. The firm-fixed price contract has a value of $12.7 million. AAI will most likely use its Aerosonde as an advanced intelligence, surveillance and reconnaissance (ISR) solution in order to provide the US military with the capability to effectively execute a number of deployment operations and engineering support activities. The Aersonde is equipped for simultaneous day-and-night full-motion video, communications relay and intelligence in a single flight. It has an endurance of over 14 hours and can travel to a range of about 75 nautical miles. Work will be performed at Bagram Airfield and Kandahar Airfield, Afghanistan, and is expected to be completed by March 27th, 2019.

May 2/18: AAI Corp. is back in business Special Operations Command is contracting AAI Corp., Hunt Valley for the continuation of its MEUAS II-B services. The contract is valued at $120 million and provides for intelligence, surveillance, and reconnaissance (ISR) services on its mid-endurance unmanned aircraft systems. AAI Corp., a Textron subsidiary, so far has received similar contracts in 2012 and 2016. AAI Corp. manufactures the Aerosonde and the Shadow v2 UAV’s. Currently it cannot be confirmed which UAV will be chosen. However considering past purchases, one can assume that AAI’s Aerosonde will be the likely winner. The Aerosonde and the Shadow v2 are direct competitors to Boeing’s/Insitu ScanEagle UAV system.

March 6/12: AAI Corp. in Hunt Valley, MD won a 3-year Mid-Endurance Unmanned Aircraft System II (MEUAS II) contract to provide contractor-owned and operated intelligence, surveillance, and reconnaissance services in support of U.S. Special Operations Command. The value of the contract was approved up to $600 million, but actual spending will be based on task orders. The FBO.gov solicitation stated that:

“The required UAS ISR services require the contractor to conduct all planning, coordination, certification, installation, pre-deployment, deployment, logistics, maintenance, flying, and post-deployment efforts necessary to successfully conduct worldwide missions. The near real time feed of ISR product availability from 300 to 900 hours per site monthly into customer processing systems is required from world-wide locations. Offerors are expected to provide ISR using non-developmental contractor-owned and contractor-operated unmanned aircraft systems… Following contract award, the contractor shall deploy personnel and equipment to commence site operations within 120 days after receipt of order (ARO).”

Boeing’s ScanEagle had been operating under a 5-year MEUAS contract since May 2009, but the somewhat-imprecise wording of public statements and solicitations suggest that MEUAS-II will fully replace the old contract. Work will be performed in Hunt Valley, MD, and overseas. U.S. Special Operations Command Headquarters Procurement Division at MacDill AFB, FL is the contractor.

Americas

• The US Army is procuring protective netting kits in support of its MRAP vehicles. Navistar Defense will provide an unspecified amount of rocket propelled grenade netting kits as part of the awarded firm-fixed-price, indefinite-delivery/indefinite-quantity contract. The three-year contract with no option periods is valued at $29.58 million. The PG Net provides a lightweight solution used as an add-on protection on top of existing armor. It can be used to protect the entire vehicle or apply on specific locations where other types of armor are less effective. The mesh structure is not designed to stop the incoming RPG but to disable it by trapping it in-flight and thus preventing it from detonation. Navistar’s netting kit is similar to the Q-Net offered by QinetiQ. Work will be performed in Illinois and is scheduled for completion by August 4th, 2021.

• Raytheon is set to provide the US Air Force with technical support for its inventory of AMRAAM missiles. The contract modification has a value of $13.1 million and provides for technical services and analysis support. Over the years Raytheon’s family of AIM-120s has become world market leader for medium range air-to-air missiles. The AMRAAM’s advanced active guidance section provides aircrew with a high degree of combat flexibility and lethality. Its mature seeker design allows it to quickly find targets in challenging combat environments. Coupled with modern radars the missile’s guidance approach allows a fighter to launch and control many missiles at once, avoiding a dangerous fixation on one target. Work will be performed at the company’s location in Tucson, Arizona and expected to be completed by September 30th, 2020.

• The Navy is investing in a new Air Wing Training Facility. Straub Construction is being contracted to construct this new facility at Naval Air Station, Fallon at a cost of $16.8 million. The facility will be constructed using structural steel framing and a mix of reinforced concrete, including seismic upgrades. After its scheduled completion by August 2020, the facility will support a number of desk-style aircraft simulators where soldiers will train on platforms such as the Aegis combat system, the F-35 and E-2D. The facility will house F-35 Mission Rehearsal Trainers which are small scale simulators that use the same technology as ‘full-scale’ simulators but do not provide a full 360°-degree home display. NAS Fallon is home to TOPGUN and the virtual aegis combat system environment will train surface warfare officers to track and target air threats as part of the Navy’s general NIFC-CA capability.

• The Air Force’s OA-X trainer competition seems to gain traction again after a series of delays and mishaps. The Air Force plans to request proposals from a limited number of companies including Textron and Sierra Nevada Corp. The announcement follows the trainer experiment that was kicked off last year as means to study the feasibility of using an off-the-shelf platform as a low-cost solution for light attack and close-air support missions. Textron is competing with its AT-6 Wolverine and Sierra Nevada with its A-29 Super Tucano, jointly produced with Brazilian manufacturer Embraer. Earlier this year the second phase of the fighter experiment was cut short when a Super Tucano participating in the effort crashed near Holloman Air Force Base. One pilot died, and another was seriously injured. A formal solicitation is expected to be released in December, and a production contract will be awarded in the fourth quarter of FY 2019.

Middle East & Africa

• Reports suggest that the Iranian Air Force successfully overhauled yet another aircraft. IRGC military technicians spent about 25,000 man/hours of work on the French-made Mirage F1 fighter jet. The F1 performed its first flight in 1966. The F1 is built from aluminum alloy, with substantial use of honeycomb sandwich construction, and some use of steel and titanium. It is powered by a single SNECMA Atar 09K50 afterburning turbojet. The F1C was designed to be easy to maintain and quick to turn around between sorties. Iran acquired the F-1 after 24 Iraqi Air Force officers defected in 1991. After the airframes languished for years, the Iranian government commissioned a refurbishment and upgrade program named Project HABIBI in 2007. The Mirage now joins one overhauled American-made F-14 and F-5 jet, as well as 10 Russian-made Su-22s.

• Israel Aerospace Industries (IAI) and Boeing are currently competing in being the lead vendor in one of Israel’s biggest defense procurement programs. The Israel Air Force is looking to modernize its fleet of tanker aircraft as means to maintain its air-superiority. IAI proposed to buy buying used Boeing 767 aircraft on the open market and converting them for airborne refueling of combat planes, however Boeing is reluctant to grant IAI permits to convert its planes to tanker configuration. Boeing has a clear interest in ousting IAI from the procurement program as it wants to push sales of its newly developed KC-46, which comes with a price-tag of $250-300 million. The Israel Air Force’s current tankers are used Boeing 707s converted by IAI in the early 1980s.

Europe

• The Bulgarian Ministry of Defense is issuing a tender for the general overhaul of two Mi-17 transport and four Mi-24V combat helicopters. The Mi-17 is a medium weight, single rotor helicopter. The aircraft construction primarily incorporates the airframe of a Mi-8 with the power train of the Mi-24, which provides an increase in performance and gross weight over the basic Mi-8. The aircraft is configured with 5-bladed main rotor system 70 feet diameter and uses wheeled landing gear. The multirole helicopter that can be armed with rockets, missiles and guns. The Mi-24V is equipped with a YakB four-barreled, 12.7mm, built-in, flexibly mounted machine gun, which has a firing rate of 4,000-4,500 rounds a minute and its four underwing pylons can accommodate up to 12 anti-tank missiles. The planned procurement has a total value of $22 million of which $6.6 million are earmarked for the Mi-17s and $15.3 million for Mi-24Vs.

Asia-Pacific

• Jane’s reports that the China Academy of Aerospace Aerodynamics (CAAA) can now offer an improved version of its Cai Hong 804C VTOL UAV. The particularity of this hybrid drone is the installation of 4 rotors on the tail beams attached to the wings, allowing it to take off and land vertically without the need for a track, or an ejection system. The updated vehicle features a redesigned composite airframe that boosts an increased wingspan, a maximum take-off weight of 60 lb. and a payload capacity of 8 lb. The UAV is equipped with an EO/IR ball turret that can detect and identify a tank-sized object at a maximum distance of 1.2 miles and 0.9 miles respectively. The UAV is equipped with an L-band datalink that enables it to transmit and receive data within a 62 miles line-of-sight distance, supporting a data transfer rate of up to 25.6 kbps for telemetry and 4 Mbps for imagery.

Today’s Video

• Watch: The opening of Aviadarts 2018

3BCT-101st, Iraq-
no Chavis turrets?
(click to view full)

Navistar subsidiary International Military and Government LLC (IMG) in, Warrenville, IL has won billions of dollars in MRAP program contracts, to produce several variants of its blast-resistant vehicles. The Category I MRUV vehicle’s role is similar to a Hummer’s, albeit with more carrying capacity and much more protection. That has become a staple for IMG’s entry, dubbed the “MaxxPro” by its manufacturer. Their collaboration with an Israeli firm who provides up-armored vehicles for the Marines successfully overcame lukewarm initial interest, but even successful survivors of Aberdeen’s tests where challenged to offer enough protection against the ERP class of land mines that began to appear in Iraq.

Nevertheless, the MRAP program became a production race – and Navistar did very well under those competitive terms. In the end the military’s desire for standardization of its fleets exerted something of a gravitation pull on the competition. A July 2007 order vaulted Navistar into 1st place for initial MRAP Program vehicles ordered, but the US Army is divesting many of its vehicles – creating opportunities for foreign buyers…

MRAP Competitors, Navistar Totals

Dash Ambulance
(click to view full)

Navistar ended up leading the initial MRAP competition, with the highest share of any competitor at 38.3%. Additional orders for Afghan-adapted vehicles ensure that this total has crept higher vis-a-vis their original competitors, but They’re still just one competitor among many, and beyond the MRAP competition, trucking rival Oshkosh’s M-ATV has now achieved very close production figures in the follow-on, single-award M-ATV program.

To date, Navistar has produced 7 MaxxPro variants under contract: the original MaxxPro, MaxxPro Air Force, the MaxxPro Plus with improved protection, MaxxPro ambulance (production orders were for the Dash variant), MaxxPro MEAP, the MaxxPro Dash for Afghan operations, and the MaxxPro Recovery Vehicle (MRV), for towing out stuck vehicles. The firm has also developed Cargo flatbed and Tractor (18-wheeler truck’s front end, but mine-protected) variants.

A number of these MaxxPro vehicles have also received independent suspension upgrades, in order to improve their off-road performance. The MaxxPro DXM upgrade kits are delivered through Boler’s Hendrickson subsidiary, and marry Hendrickson’s advanced engineered sub-frames, sway-bars, coil springs and shocks with GD AxleTech’s 5000 Series Independent Suspension Axle System.

Participants in the MRAP and related programs, and their vehicles, have included:

Manufacturer CAT I CAT II Notes Navistar MaxxPro
MaxxPro AF
MaxxPro Dash/ DXM
MaxxPro Plus
MaxxPro ambulance (Dash) MaxxPro
MaxxPro MRV recovery Top finisher in number of MRAP orders. BAE Systems RG-33
RG-33 SOCOM
Caiman
Caiman MTV RG-33L
RG-33 HAGA (ambulance)
Caiman
Caiman MTV-ambulance Won MMPV with RG-33L derivative. General Dynamics RG-31 Mk.5/ RG-31A2 RG-31 Mk.5E Partnered with BAE OMC, Canadian government CCC. Also received orders
before MRAP began. Force Protection (now GDLS) Cougar 4×4
Cougar ISS Cougar 6×6 Also received orders before MRAP began. Its Buffalo MRAP CAT-III is unique, and sole-source. Oskkosh Alpha
(w. PVI) Bushmaster
(w. Thales) No MRAP orders, but sole winner of related M-ATV program with its own
design. PVI Alpha
serve w. US Border Patrol Golan
(w. RAFAEL) Alpha failed MRAP testing; 2008 firm bankruptcy & fire-sale acquisition Textron M1117 ICV M1117 ICV Failed MRAP testing; no MRAP orders, but ASV variant widely ordered by Military Police and fire targeting units.

Based on awarded contracts, MaxxPro’s price per base vehicle is around $520,000 – $550,000. The vehicles must then be fitted with electronics, IED jammers, and other equipment. That can add hundreds of thousands of dollars to that base price, before they’re sent to the front lines. Announced production orders to date include:

• #001: 4 initial testing vehicles
  
• #002: 1,200 MRAP CAT I vehicles
  
• #003: 16 larger MRAP CAT II vehicles
  
• #004: 754 CAT I
  
• #005: 1,000 CAT I
  
• #006: 1,500 CAT I
  
• #007: 743 CAT I
  
• #008: 4 CAT I – not publicly announced
  
• #009: 822 CAT I MaxxPro Dash
  
• #010: 400 CAT I MaxxPro Dash
  
• #014: 1,050 CAT I MaxxPro Dash DXM with improved suspensions. Modification added 1,222 DXM retrofits.
  
• #015: 250 MaxxPro MRV recovery/tow variants
  
• #016: 175 CAT I MaxxPro Dash DXM with ECP I/II
  
• #018: 250 MaxxPro Dash Ambulance with DXM and ECP IV
  
• #019?: 471 MaxxPro Dash DXM with ECPs
  
• #020: ISS retrofit kits: 650 DXM Plus
  
• #021: 140 MaxxPro MRV recovery/tow variants
  
• #023: Full “rolling chassis” retrofits: 2,717

Total production is currently 8,779 vehicles. Beyond American buys, Navistar informs DID that their production totals include a 2009 order from Singapore for 15 MaxxPro Dash vehicles, and they have also announced a May 2010 order for a pool of 80 MaxxPro Dash vehicles to support “coalition forces” in Afghanistan, which has reportedly included Albania, Croatia, Estonia, Greece, Hungary, Poland, Romania, Solvakia, and South Korea.

As the USA withdrew from Iraq and Afghanistan, they decided not to keep many of their MRAP vehicles. Quite a few Oshkosh M-ATVs and Navistar MaxxPros will still remain in the force, but many MRAPs of all types won’t remain. The question is where they end up. Some have been destroyed outright, in order to avoid paying to ship them home. A number of MRAPs, including MaxxPros, have been diverted to local government organizations in the USA. Giving mine-protected, heavily armored vehicles to entities like school districts and non-violent towns of under 10,000 people has caused no small amount of controversy, and citizen protests have even forced a small handful of local governments to cancel these “1033 program” giveaways, which are not centrally tracked or accounted for. Other MRAPs have been given or sold to foreign operators, reportedly including:

• Croatia: 40
  
• Hungary: 42
  
• Jordan: 100
  
• Pakistan: 22 deployed, 160 requested
  
• Slovakia: ??
  
• UAE: 3,375 requested

A Note on MRAPs

DID refers to the MaxxPro as the top finisher in the MRAP competition, despite greater sales by Oshkosh’s M-ATV (MRAP All-Terrain Vehicle).

That’s because the M-ATV wasn’t part of the initial MRAP program; instead, it’s a follow-on competition that aimed to bridge the gap to the future JLTV winner. Navistar’s MaxxPro competed, but Oshkosh won, and their M-ATV was also very popular. In June 2010, its order totals narrowly surpassed the Navistar MaxxPro’s. DID defines “MRAP orders” as orders placed under the original MRAP multi-vendor contracts, however, and considers the single-vendor M-ATV competition to be a separate but related effort.

MaxxPro Contracts & Key Events

MaxxPro MRV
(click to view full)

Unless otherwise specified, all contracts are issued to Navistar subsidiary International Military and Government LLC (now Navistar Defense LLC) in Warrenville, IL. Unless otherwise noted, the Marine Corps Systems Command in Quantico, VA buys MRAP vehicles on behalf of 2008 requests from the US Army (12,000 by 2008), USMC (2,225), Air Force (558), Navy (544), SOCOM (344), and production verification testing (100). Those numbers rose further, via additional awards in 2010 and 2011, but the US military

2018

August 8/18: More protection needed The US Army is procuring protective netting kits in support of its MRAP vehicles. Navistar Defense will provide an unspecified amount of rocket propelled grenade netting kits as part of the awarded firm-fixed-price, indefinite-delivery/indefinite-quantity contract. The three-year contract with no option periods is valued at $29.58 million. The PG Net provides a lightweight solution used as an add-on protection on top of existing armor. It can be used to protect the entire vehicle or apply on specific locations where other types of armor are less effective. The mesh structure is not designed to stop the incoming RPG but to disable it by trapping it in-flight and thus preventing it from detonation. Navistar’s netting kit is similar to the Q-Net offered by QinetiQ. Work will be performed in Illinois and is scheduled for completion by August 4th, 2021.

2015 – 2017

Afghan National Security Forces Contract

March 12/17: Navistar has been contracted more than $475 million by the US Contracting Command in order to produce and support 40 armored vehicles for Pakistan and to upgrade 1,085 armored vehicles for the United Arab Emirates. The vehicles destined for Pakistan later this year are the company’s MaxxPro Dash DXM Mine Resistant Ambush Protected (MRAP) vehicle which features an armored wheeled vehicle with a V-shaped hull to deflect mine blasts. For the UAE, Navistar will provide the long wheel base MaxxPro MRAPs which are being acquired by the UAE under the US Excess Articles program and will be delivered in 2018.

February 19/17: Navistar Defense has been contracted $35 million by the US DoD to provide 40 Mine Resistant Ambush Protected MaxxPro Dash DXM vehicles. The deal supports foreign military sales for the government of Pakistan and work is expected to be complete by the end of October 2018. MaxxPro Dash DXM vehicles feature a V-shaped hull to deflect IED explosions away from the vehicle and are built to withstand ballistic arms fire and mine blasts. Pakistan will use the vehicles to protect troops against attacks from jihadist militants and other insurgents operating between Pakistan and Afghanistan.

September 11/15: US firm Navistar Defense has been contracted to supply the Afghan National Security Forces with nearly 2,300 mine resistant, ambush protected (MRAP) vehicles, based on the company’s 7000-MV platform, according to a company press release. The US Army Contracting Command handed the company a $369 million contract for the vehicles, which will bring the total number of Navistar vehicles sent to the Afghan government to nearly 9,000. The company has also exported the 7000-MV platform to Iraq. The new MRAPs will reportedly serve in a variety of roles, including ammunition, fuel and troop transport.

FY 2013 – 2014

Export requests: UAE (3,375), Pakistan (160); Support and upgrade contracts.

MaxxPro & Lonestar
(click to view full)

Sept 26/14: UAE. The US DSCA announces the United Arab Emirates’ official export request for the refurbishment and modification of 4,569 used Mine Resistant Ambush Protected (MRAP) Vehicles:

• 729 Navistar MaxxPro Base
  
• 283 MaxxPro MRAP Expedient Armor Program (MEAP) without armor
  
• 264 MaxxPro Base/MEAP capsules without armor
  
• 29 MaxxPro Long Wheel Base (LWB)
  
• 1,085 MaxxPro LWB chassis
  
• 970 MaxxPro Plus
  
• 15 MaxxPro MRVs (MRAP Recovery Vehicles)
  
• 1,150 BAE Caiman Multi-Terrain Vehicles “without armor,” which are based on the FMTV truck chassis. Note that the V-hull is not “armor,” it’s an intrinsic part of the vehicle.
  
• 44 Oshkosh M-ATVs; they would be added to the UAE’s existing order for 750.
  
• Plus Underbody Improvement Kits, spare and repair parts, support equipment, personnel training and training equipment, publications and technical documentation, Field Service Representatives’ support, and other US Government and contractor support.

They’re being sold as Excess Defense Articles (EDA) from US Army stock, pursuant to section 21 of the Arms Export Control Act, as amended. Notification for the sale from stock of the MRAP vehicles referenced above has been provided separately, pursuant to the requirements of section 7016 of the 2014 Consolidated Appropriations Act, and section 516 of the 1961 Foreign Assistance Act. The estimated cost is up to $2.5 billion, which isn’t all that far from the cost of buying new.

To date, the UAE’s biggest patrol vehicle fleets have been its own Nimr design (1,700 total), which has also been exported within the region. Its Oshkosh M-ATV fleet (750) was second. This request would completely change the force’s configuration by adding 3,375 MaxxPros and 1,150 Caimans, giving the UAE a patrol vehicle fleet that is overwhelmingly protected against mines as well as weapons of urban unrest.

The principal contractors will be Navistar Defense in Lisle, IL (MaxxPro); BAE Systems in Sealy, TX (Caiman); and Oshkosh Defense in Oshkosh, WI (M-ATV). If the sales are concluded, implementation will require multiple trips to the UAE involving “many” US Government and contractor representatives for 3+ years to provide program support and training. Sources: US DSCA #14-26, “UAE – Mine Resistant Ambush Protected (MRAP) Vehicles”.

DSCA request: UAE (3,375 MaxxPros of 4,569 MRAP vehicles)

Sept 19/14: Pakistan. The US DSCA announces Pakistan’s official export request for 160 Navistar Mine Resistant Ambush Protected (MRAP) vehicles. That would certainly be an easy delivery from Afghanistan, for Excess Defense Article vehicles that the US Army was prepared to blow up rather than paying to ship them home:

• 30 MaxxPro Base DXM
  
• 110 MaxxPro Dash DXM
  
• 10 MaxxPro Dash DXM Ambulances
  
• 10 MaxxPro Recovery Vehicles with protection kits
  
• spare and repair parts, support and test equipment, publications and technical documentation, personnel training and equipment training, U.S. Government and contractor engineering, technical and logistics support services, and other related elements of logistical and program support.

The estimated cost is $198 million. These vehicles would be added to 22 MaxxPros (incl. 2 MRV recovery vehicles) that were already transferred under the Pakistan Counterinsurgency Capability Fund. The country’s years-long civil war involving the Pakistani Taliban will certainly provide Pakistan with opportunities to use these vehicles.

The principal contractor will be Navistar Defense Corporation in Madison Heights, MI. The proposed sale will require about 2 US Government and 24 Navistar contractor representatives in Pakistan for a period of approximately 18 months. They’ll perform inspections and deprocessing of vehicles upon delivery; provide assistance in installation of vehicle accessory kits; provide fault diagnosis and repairs; perform corrective maintenance, to include accident and battle damage assessment and repairs; conduct operator and maintainer training; and conduct inventories and maintain accountability of USG provided material. Sources: US DSCA #14-32, “Pakistan – Mine Resistant Ambush Protected (MRAP) Vehicles” | Gannet Military Times, “Source: Pakistan already has U.S.-made MRAPs, new deal in works” (April 2014).

DSCA request: Pakistan (160 MaxxPros)

Sept 12/14: Ambulance upgrades. Navistar Defense LLC in Lisle, IL receives a $44 million contract modification to buy MaxxPro Long Wheeled Base Ambulance Medical Equipment Set A-Kits, MaxxPro Survivability Upgrade Kits, and Spring Suspension System Kits. All funds are committed immediately, using FY 2012 and FY 2014 US Army budgets.

Work is expected to finish by Aug 31/15, and will be performed in Lisle, IL. The US Army Contracting Command in Warren, MI manages the contract (W56HZV-12-G-0006, PO 0002).

July 25/14: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives a $27.6 million contract modification for kits to upgrade MaxxPro Dash and long-wheel base ambulances to their final configuration. $21.7 million in FY 2012 and FY 2014 US Army budgets are committed immediately.

Work is expected to finish by May 30/15, and will be performed in Lisle, IL. The US Army Contracting Command in Warren, MI manages the contract (W56HZV-12-G-0006, PO 001).

Dec 23/13: Support. Navistar Defense LLC in Lisle, IL receives a $6.9 million contract modification for MaxxPro field service support in the continental United States and overseas. All funds are committed immediately, using FY 2014 US Army O&M budgets.

Work is expected to finish by Dec 31/14, and will be performed in Lisle, IL and Afghanistan. Bids were solicited via the Internet, with 1 received by US Army Contracting Command in Warren, MI (W56HZV-10-C-0011, PO 0086).

Nov 4/13: Support. Navistar Defense LLC in Lisle, IL receives a $7.3 million cost-plus-fixed-fee contract, covering MaxxPro M1235A3 Dash MSU (MaxxPro Survivability Upgrade) engineering, logistic and travel support for the acquisition of the contract data requirements list, and program and logistics support. The contractor shall include MSU content as well as variation in vehicle content for both the objective gunner protection kit manned turret and M153 CROWS remote-controlled weapon turret. All funds are committed immediately, using FY 2013 US Army budgets.

Work will be performed in Lisle, IL, with an expected completion date of December 2014. One bid was solicited, with 1 received by the US Army TACOM in Warren, MI (W56HZV-10-C-0011). Note that the exact same award was announced on Oct 31/13.

October 24/13: AUSA. At AUSA, DRS and Navistar are showing off their privately-funded MaxxPro MCOTM (Mission Command on The Move) conversion for unit commanders and staff, which was built in partnership with DRS and Allison. That partnership’s OBVP Transmission Integral Generator has given the vehicle tremendous electrical generation capability from its Allison 3000 series transmission, with 60kW+ available to power carefully arranged command stations and screens within. That kind of on-board power removes the need for an additional generator vehicle, and drastically cuts set-up time.

A similar MaxxPro MICP is also built for communications, but it’s more of a rolling server closet. It would replace the current semi-mobile command post that’s deployed in a HMMWV shelter, plus a trailer with generator when taken outside the wire. Putting that into 1 MaxxPro that looks totally “normal” from the outside, and needs no trailer, makes the target a lot less obvious to enemies. In places like Afghanistan, where 7 gallons of fuel are needed to deliver 1 gallon for front-line use, eliminating vehicles also cuts fuel costs substantially. Beyond MCOTM and MICP:

“The Navistar Defense team is already exploring uses for the MaxxPro as a maintenance truck to weld and fix vehicles in the field; adding mortars to the back of the vehicle to produce an Offensive Weapon System; providing the vehicle architecture to support an Intelligence Surveillance and Reconnaissance control; and adding a water reservoir body for use as a Non-Lethal Water Cannon for controlling large thermal incidents, like forest fires.”

Obviously, the goal of these efforts is to promote both exports, and possible upgrade/ conversion contracts from the US military. An “MRAP 3 study” done in fall/winter 2012 has reportedly left M-ATV and MaxxPro blast-resistant vehicles in the enduring fleet, with about 2,633 MaxxPro Dash DXM troop carriers and 301 MaxxPro DXM ambulances kept. Adding MICP and MCOTM vehicles to appropriate units would provide both short-term conversion contracts, and more vehicles in service as targets for ongoing support contracts. Sources: AUSA interviews; NAvistar, “Navistar Defense Encourages Customers to Think Beyond the Standard Vehicle at AUSA” | DRS “U.S. Army to Test DRS Technologies’ On-Board Vehicle Power System for Consistent Equipment Power on the Battlefield”.

AUSA 2013: MCOTM, MICP, and other interesting variant ideas

June 18/13: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives an $18.2 million firm-fixed-price contract modification, increasing the funds available for the MaxxPro Survivability Upgrade to $152.3 million. FY 2011 & 2012 Procurement funds are being used by Army Contracting Command in Warren, MI (W56HZV-12-C-0404, PO 0013).

June 3/13: Report. Navistar Defense LLC in Lisle, IL receives an $8.9 million cost-plus-fixed-fee, multi-year contract modification, for MaxxPro field services representatives. The cumulative total face value of this contract is now $49.8 million. Army Contracting Command in Warren, MI manages the contract (W56HZV-10-C-0011, PO 0071).

Jan 7/13: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives a $10.6 million cost-plus-fixed-fee contract modification for MaxxPro maintenance services.

Work will be performed in Lisle, IL; Yuma, AZ; Aberdeen, MD; and Afghanistan; with an estimated completion date of March 25/13. One bid was solicited, with one bid received by US Army Contracting Command in Warren, MI (W56HZV-10-C-0011).

FY 2012

MRV problems. Survavibility upgrades.

MaxxPro, Farah PRT
(click to view full)

Sept 24/12: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives a $138.2 million firm-fixed-price contract modification to buy MaxxPro Survivability Upgrade Kits, Vehicle Emergency Egress Windows, and MaxxPro support services.

Work will be performed in Lisle and Springfield, OH, with an estimated completion date of Sept 13/13. One bid was solicited, with one bid received by US Army Contracting Command in Warren, MI (W56HZV-12-C-0404).

Sept 19/12: Survivability upgrades. Navistar Defense, LLC announces a maximum $282 million delivery order to provide more than 2,300 survivability upgrade retrofit kits for their MaxxPro Dash MRAP vehicles, plus parts and service. Work for the survivability upgrade will be done in Afghanistan beginning in December 2012, and is scheduled to be complete by July 2013.

Navistar says they have now delivered nearly 9,000 MaxxPro units in 9 major variants to all customers.

July 30/12: Spares. Navistar Defense in Lisle, IL receives a maximum $8.6 million fixed-price with economic price adjustment contract from the US Army for MaxxPro spares. Work will be performed in Illinois and Kentucky, using FY 2012 Army Working Capital Funds. There was 1 proposal with 3 responses. The date of performance completion is July 29/13. The Defense Logistics Agency Land and Maritime in Columbus, OH (SPM7LX-12-D-9007).

July 13/12: RPG nets. Navistar Defense in Lisle, IL receives a $59.4 million firm-fixed-price contract for 1,357 rocket propelled grenade net kits, which means QinetiQ’s Q-Net. Work will be performed in Springfield, OH, with an estimated completion date of Oct 31/12. One bid was solicited, with 1 bid received by US Army Contracting Command in Warren, MI (W56HZV-12-C-0201).

March 13/12: A $21.3 million firm-fixed-price contract for “the long wheel rolling chassis upgrade with independent suspension on the MaxxPro [MRAP] and transportation fixtures.” Vid. Jan 9/12 entry for the full explanation; this the installation work associated with its January order to upgrade 2,717 vehicles.

Work will be performed in West Point, MS, with an estimated completion date of May 20/12. One bid was solicited, with one bid received, by US Army Contracting Command in Warren, MI (W56HZV-12-C-0130).

Feb 20/12: Sub-contract. Boler subsidiary Hendrickson in Kendallville, IN and GD subsidiary AxleTech International in Oshkosh, WI get a sub-contract from Navistar Defense, LLC, to equip 2,717 MaxxPro Long Wheel Base (LWB) MRAP vehicles with independent suspension systems, per the $900 million Jan 9/12 contract.

Deliveries began in January 2012, and will be completed in October 2013. GD release.

Jan 24/12: A $109.5 million firm-fixed-priced delivery order for 650 MaxxPro DXM Plus kits. Orders #002-008 add up to 5,217 vehicles. These kits, plus the “rolling chassis” order, add up to 3,367 retrofits.

Work will be performed at the MRAP Sustainment Facility in Kuwait, and is expected to be complete by the end of October 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (M67854-07-D-5032, #0020).

Jan 17/12: DOT&E – MRV issues. The Pentagon releases the FY2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The MaxxPro Dash ISS and MaxxPro MRV are both included, but get very different grades. While the MRV towing and recovery vehicle passed blast and live fire testing:

“…the Navistar MRV is not operationally effective and not operationally suitable for recovery operations on cross-country terrain. The Navistar MRV has poor mobility and poor combat towing to recover damaged MRAP vehicles in Afghanistan. The vehicle could not maneuver in soft sandy soil and had difficulty accelerating on hilly terrain. The Navistar MRV demonstrated 271 MMBOMF [Mean Miles Between Operational Mission Failure] versus its operational requirement of 600 MMBOMF. These problems should have been resolved… prior to the [Limited User Test]. The Navistar MRV is [only] capable of recovering and towing damaged MRAP vehicles on flat improved roads.”

The MaxxPro Dash ISS, on the other hand, is declared to be both operationally effective and reliable. Its figure of 1,259 MMBOMF was way above its operational requirement of 600.

Jan 9/12: An $879.9 million firm-fixed-priced delivery order for the procurement of 2,717 MaxxPro “rolling chassis”; 10 engineering change proposals; and 25 contract data requirements lists, for MaxxPro MRAPs.

This is the 3rd step in commonizing the MaxxPro fleet. The first step was the addition of DXM independent suspension in February 2009, which has appeared on all orders after #0014. It was followed in March 2010 by 1,222 DXM retrofit kits. Now, the rolling chassis is the 3rd step, which upgrades most of the earlier MaxxPros with the latest vehicle capabilities. We asked Navistar, who explained that “rolling chassis” replaces the chassis base, adding the DXM independent suspension, a new MaxxForce 9.3 engine, and a 570 amp alternator and driveline. The crew cab is essentially lifted off the old chassis, and bolted on to a new one.

Work will be performed in West Point, MS, and is expected to be complete by the end of October 2013. All funds will expire at the end of the current fiscal year, on Sept 30/12 (M67854-07-D-5032, DO #0023).

Jan 9/11: Oshkosh control fight. Icahn’s proxy skirmish at Oshkosh turns into a war, with hard-hitting submissions to shareholders from both Icahn’s group and Board slate, and from Oshkosh’s existing management and Board. If Icahn gets his Board slate elected, spinoffs and a merger of Oshkosh Defense with Navistar become far more likely.

In that scenario, it’s likely that the Maxxpro would take a back seat to the M-ATV in the future firm’s lineup. Oshkosh 8-K | Oshkosh management’s SEC DEFA14A filing (see esp. pp. 38-44) | Icahn Group DFAN14A arguments.

Dec 20/11: A $133.7 million firm-fixed-priced delivery order under a previously awarded contract for 514 field service representatives to support Navistar’s MRAPs. Queries to Navistar confirmed the contract’s size, and their response noted that it included supplies as well as personnel.

Work will be performed in Afghanistan and Kuwait (94%) and the United States (6%), and is expected to be complete by Dec 31/12. FY 2012 operations and maintenance appropriation funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5032, #0022).

Dec 19/11: $9.6 million firm-fixed-priced delivery order for MaxxPro MRV recovery vehicle contractor support, esp. re: the contract data requirements list (CDRLs).

Work will be performed in Warrenville, IL, and is expected to be complete by the end of February 2014, but all funds will expire at the end of the current fiscal year, on Sept 30/12. The original contract was competitively procured (M67854-07-D-5032, Delivery Order 0015 under Modification 16).

Dec 6/11: Navistar/Oshkosh merger? Billionaire Carl Icahn owns 10% of Navistar, and 9.51% of Oshkosh, so his comments that the 2 companies should merge draws a lot of attention. He tells CNBC:

“I definitely think it would be a good merger. I think there would be a lot of synergy. I own stock in both and I think shareholders of both companies would benefit.”

Both Boards of Directors are maneuvering defensively around Icahn. Navistar agreed to put its Board up for election each year, but agreed not to propose his own slate of directors at the annual meeting. Things are a bit more open at Oshkosh, where Icahn is proposing Board slates, and has been increasingly critical of existing management.

FY 2011

Independent suspension systems.

MaxxPro Dash DXM
(click to view full)

July 15/11: A $142 million firm-fixed-priced delivery order for 140 MaxxPro Recovery Vehicles (MRVs), plus sustainment, spares and support. That brings total MRV orders to 315. Work will be performed in West Point, MS, and is expected to be complete by the end of November 2011 (M67854-07-D-5032, #0021). See also Navistar release.

July 14/11: Boler subsidiary Hendrickson, and General Dynamics’ AxleTech International, announce 2 contracts from Navistar Defense, LLC to equip 471 MaxxPro blast-resistant vehicles (vid. June 13/11 entry), and 250 MaxxPro Dash ambulances (vid. May 4/11 entry), with independent suspension systems. Their DXM solution uses AxleTech’s 5000 Series Independent Suspension Axle System, and Hendrickson’s engineered sub-frame.

Production work began in June 2011 at Hendrickson in Kendallville, IN, and AxleTech in Oshkosh, WI. Deliveries will be complete in September 2011. GD-ATP.

June 13/11: Navistar Defense:

“Navistar Defense, LLC today announced that it received a $357 million delivery order for an additional 471 International MaxxPro Dash vehicles with DXM independent suspension. The order from the U.S. Marine Corps Systems Command follows last month’s delivery order for 250 MaxxPro Dash Mine Resistant Ambush Protected (MRAP) ambulances.”

Subsequent events indicate that this is probably delivery order #0019.

May 16/11: An $18.6 million delivery order modification for installation of ambulance engineering change proposals (ECP) and Dash Phase IV ECPs on the recent order of 250 ambulances. Work will be performed in Afghanistan, and is expected to be complete by the end of September 2011 (M67854-07-D-5032, #0018, mod #0001).

May 4/11: A $183.3 million firm-fixed-priced delivery order for 250 MaxxPro Dash Ambulance vehicles, with improved DXM independent suspensions. Work will be performed in West Point, MS, and is expected to be complete by the end of September 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5032, #0018).

This is the 1st order for the ambulance variant, which was unveiled in October 2010 at AUSA (vid. Oct 25/10 entry). These Maxxpros will serve alongside the similar Oshkosh M-ATV ambulances in theater, and will be supplemented by BAE’s heavier 6×6 RG-33 HAGA MRAP. These vehicles are a component in the Pentagon’s broad ‘Golden Hour’ initiative, which aims to begin providing life-saving care within the critical 1st hour of major trauma. See also Navistar Defense release.

April 28/11: Navistar Defense, LLC in Warrenville, IL received a $13.2 million firm-fixed-priced delivery order for field service representatives (FSR) in Kuwait, to sustain operation of the MaxxPro Dash MRAPs in Afghanistan.

Work is expected to be completed by the end of November 2011, but all contracted funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5032, #0017).

March 4/11: Navistar Defense, LLC in Warrenville, IL receives a $32.5 million firm-fixed-priced delivery order to buy MRAP Recovery Vehicle contractor logistics support for spare parts, basic initial issue tool kits and training support. Work will be performed in Louisville, KY (96%), and Warrenville, IL (4%), and is expected to be complete by the end of September 2011 (M67854-07-D-5032, #0015 Mod 005).

Dec 9/10: A $123.4 million firm-fixed-priced delivery order for 175 CAT I MaxxPro Dash vehicles with improved DXM suspensions, plus MaxxPro Dash Engineer Change Proposal (ECP) Phase I & II kits; and support items including associated unique base issue items for the fleet; and independent suspension system deprocessing parts kits. The order raises Navistar’s total orders for the MaxxPro family to 8,014.

Work will be performed in West Point, MS, and is expected to be complete by the end of June 2011. All contract funds will expire at the end of the current fiscal year, on Sept 31/10 (M67854-07-D-5032, #0016). See also Navistar release.

Nov 19/10: A $252.8 million firm-fixed-price delivery order for 250 Mine Resistant Ambush Protected recovery vehicles (MRV) and contractor logistics support (CLS). Work will be performed in West Point, MS, and is expected to be complete by the end of September 2011. All contract funds will expire at the end of the fiscal year on Sept 30/11 (M67854-07-D-5032, #0015).

A blast-protected recovery vehicle makes a great deal of sense, in an environment where a leading cause of disabled vehicles is IED land mine explosions. Navistar originally unveiled the MRV/ wrecker variant in February 2009, and had competition in this area from BAE’s RG-33 MRRMV. See also Navistar release.

Oct 25/10: Navistar Defense, LLC announces 2 new variants at the Association of the United States Army (AUSA) Annual Meeting and Exposition: the MaxxPro ambulance kit, and the MaxxPro Tractor variant.

The ambulance kit will fit into any MaxxPro variant, and include a litter assist system that helps load stretchers. The MaxxPro tractor, meanwhile, is not a farm implement. It’s the truck half of a blast resistant tractor-trailer rig.

Oct 7/10: The Romanian Ministry of National Defence announces that the first 8 MRAPs have just been supplied to the 811th “Dragonii Transilvani” Maneuver Battalion and the 812th “Soimii Carpatilor” Maneuver Battalion, deployed in Zabul Province, Afghanistan.

These are the first of 60 vehicles provided by the USA, and the lot reportedly consists of 20 new and 40 refurbished MaxxPro Dash vehicles, with improved DXM suspensions. Romanian MND | defpro | Jane’s.

FY 2010

Too many MRAP options? IP issues among contractors.

MaxxPro Dash
(click to view full)

Sept 23/10: A $9.9 million firm-fixed-priced delivery order modification (M67854-07-D-5032, #0011) for field service representatives (FSRs)/instructors/mechanic services outside the continental United States (OCONUS) to sustain operation of the Dash vehicles in Afghanistan, and FSR/instructors inside the continental United States for replacement center training in Fort Benning, GA.

Work is expected to be complete by the end of September 2011, and all contract funds will expire at the end of the current fiscal year, on Sept 30/10.

Sept 23/10: A $13 million firm-fixed-priced delivery order modification (M67854-07-D-5032, #0014) that pays federal retail excise tax on 148 MaxxPro Dash vehicles being used in the continental United States for training purposes. Work will be performed in Warrenville, IL, and is expected to be complete by the end of September 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/10.

Sept 17/10: A $25.2 million firm-fixed-priced delivery order modification for instructor and field service representative (FSR) support in the United States (CONUS), outside the continental United States (OCONUS); The objective of the FSRs/instructors is to sustain operation of the Dash vehicles in support of Operation Enduring Freedom in Afghanistan. Navistar will also send more FSRs and instructors to Mine Resistant Ambush Protected University and CONUS Replacement Center Training.

Work will be performed in West Point, MS, and is expected to be complete by the end of September 2011 (M67854-07-D-5032, #0011).

Aug 24/10: The US Congressional Research Service releases the latest version [PDF] of its report “Mine-Resistant, Ambush-Protected (MRAP) Vehicles: Background and Issues for Congress. Excerpts:

“As of June 28, 2010, more than 8,500 MRAPs had reportedly been shipped to Afghanistan, with over 3,500 of those being the newer M-ATVs. The Army has recently said that it will begin development of yet another MRAP version – the “Ultra-Lite MRAP” – which raises questions about possible vehicle redundancies. The Marines, although voicing support for the M-ATV program, have retrofitted a number of MRAPs with new suspension systems and reportedly are satisfied with the results. This apparent success calls into question not only if the Marines need all of the M-ATVs allocated to them by DOD but also if the Marines’ retrofitted suspension system might be a more cost-effective alternative for the other services… Among potential issues for congressional consideration are the status of almost 5,000 MRAPS in Afghanistan that are reportedly not being used because of their size and weight.”

In terms of overall budgets:

“Through FY2010, Congress appropriated $34.95 billion for all versions of the MRAP. In March 2010, DOD reprogrammed an additional $3.9 billion from the Overseas Contingency Operations fund to MRAP procurement. Congress approved an additional $1.2 billion for MRAP procurement, included in the FY2010 Supplemental Appropriations Act (P.L. 111-212). The full FY2011 DOD budget request of $3.4 billion for the MRAP Vehicle Fund has been authorized by the House (H.R. 5136).”

June 29/10: A $13.4 million firm-fixed-priced delivery order, modification #03 under a previously awarded contract (M67854-07-D-5032, #0014) to buy spare parts related to the order for 1,050 improved suspension MaxxPros. These include suspension system authorized stockage list parts, prescribed load list parts, battle damage assessment repair, and deprocessing; the DASH engineering change proposal (ECP) Phase III upgrade; the remote weapon station system upgrade; and unique collateral material/BII. Work will be performed in West Point, MS, and is expected to be complete by the end of January 2011.

June 14/10: A $60 million firm-fixed-priced delivery order for spare parts to maintain the DXM off-road independent suspension system that is being retrofitted to the entire fleet of 1,222 MaxxPro DASH vehicles. The new DXM systems are provided by Hendrickson Truck Suspension Systems and AxleTech International.

Work will be performed in Warrenville, IL, and is expected to be complete by the end of March 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/10 (M67854-07-D-5032, #0013).

June 14/10: A $17.2 million firm-fixed-priced delivery order for Navistar field service representatives in the Central Command area of responsibility. Work will be performed in Kuwait, Afghanistan and Iraq, and is expected to be complete by the end of June 2011.

May 28/10: Stolen IP? ATS litigation controversy. Armor Technologies, Inc. of South Africa launches the “MRAP Ripoff” web site, and issues a statement, after 3 years of litigation with Navistar. The ancillary web site details the company’s claims, which are summed up via these chosen excerpts from its statement:

“ATS believes it was tricked into transferring unique knowledge, technology and IP about mine-protected vehicles (MPVs) to Chicago-based Navistar Defense, during their relationship from March 2005 to January 2007… At issue is ATS’ belief that it has been hoodwinked into providing critical knowledge and technology on MPVs to Navistar, which before the start of its relationship with ATS in March 2005 had no such expertise… Navistar later claimed in the International Court of Arbitration that Plasan Sasa was the origin of the MaxxPro vehicle, but its own staff admitted to the court that the same team that worked with ATS on the ATS Oryx design, had secretly worked on MaxxPro simultaneously. Navistar can’t have it both ways: either the company illegally shared ATS’ knowledge with Plasan Sasa, which also had no previous MPV expertise, or it acted in exceedingly bad faith in terms of its agreements with ATS – which it then [summarily] broke once it had what it needed: the wherewithal to build a world-class mine-resistant troop carrier… In the meantime, Navistar has won U.S. Government tenders and funding… awarded tens of millions of dollars in U.S. Taxpayers’ money, and it is receiving lucrative foreign orders… none of which would have happened had the U.S. Government heeded its own policy not to do business with defense companies involved in related litigation… ATS’ matter has been taken up by the South African government, which in March [2010] formally requested an explanation from the U.S. Government on the matter.”

May 3/10: A $102.3 million firm-fixed- priced delivery order modification under a previously contract will buy various MaxxPro kits and parts to support operations in Afghanistan. Work will be performed in West Point, MS, and is expected to be complete by the end of October 2010. All contract funds will expire at the end of the current fiscal year, on Sept 30/10 (M67854-07-D-5032, #0013). Parts include:

• 937 gunner restraints
  
• 3,251 120V wiring harnesses
  
• 5,722 rear ramp hydraulics, rear ramp hydraulic – non-reoccurring equipment (NRE)
  
• 3,251 rear ramp storage
  
• 2,630 fire support systems kits, fire support systems kits – NRE
  
• 5,716 air conditioning circulation switches
  
• 822 heating, ventilation, and air conditioning kits

March 15/10: A $178.3 million modification to delivery order #0013 under previously awarded firm-fixed priced contract (M67854-07-D-5032) for 1,222 independent suspension system kits and aluminum catcher plates for MaxxPro vehicles. MaxxPros use the DXM independent suspension solution provided by Hendrickson Truck Suspension Systems and AxleTech International.

Work will be performed in West Point, MS, and is expected to be complete by the end of March 2011. Navistar release

Feb 16/10: Looks like the new suspension system worked. Navistar Defense, LLC in Warrenville, IL receives a $751.5 million firm-fixed-priced delivery order #0014. This order will also be used to buy 1,050 MaxxPro Dash vehicles for Afghanistan, with the new DXM independent suspension solution provided by Hendrickson Truck Suspension Systems and AxleTech International.

Other improvements reportedly include door and insulation upgrades, as well as the addition of an inclinometer to act as a level and measures side slope during vehicle operation. The higher center of gravity involved with V-hull vehicles can make them tippy, so that’s definitely something for the driver to watch.

Work will be performed in WestPoint, MS and the contract is expected to be complete by the end of August 2010. The work is expected to add back 400 jobs at the company’s West Point, MS facility, following multiple layoffs in 2009 that had cut staffing to 120. All procurement funds will expire on Sept 30/12. This contract was competitively procured (M67854-07-D-5032 / D.O.0009). Since May 2007, Navistar says it has received orders for a total of 7,494 MaxxPro MRAPs. Navistar release | Daily Times Leader | Aviation Week Ares.

Dec 29/09: A $7 million firm-fixed-priced contract for “CAT III technical labor hour” work to support for the design and development of “the Maxxpro Dash vehicle independent suspension system,” later revelaed to be the Hendrickson/Axletech DXM. Work will be performed in Warrenville, IL, and is expected to be completed by the April 30/10 (M67854-07-D-5032).

The MaxxPro isn’t alone here. Oshkosh’s TAK-4 off-road independent suspension system has recently been used to retrofit MRAP vehicles from BAE Systems and Force Protection, in order to improve their mobility in Afghanistan’s rough terrain.

Nov 9/09: Navistar announces a 4-year System Technical Support (STS) contract worth up to $78 million to provide engineering support for its MaxxPro MRAP. Navistar’s STS award includes work to improve vehicle reliability, support combat issues encountered in theater, add new kits and hardware, as well as provide new vehicle enhancements. The STS award includes up to 143,000 annual labor hours, as well as parts, to be used within 12 months, with the option to renew the contract for 3 additional years.

FY 2009

MaxxPro variants. M-ATV loss.

MaxxPros: Tawillah, Iraq
(click to view full)

Sept 09/09: A $48 million firm-fixed-priced modification to a previous delivery order (M67854-07-D-5032, #0004) for procurement of MRAP OCONUS field service representatives (FSRs), OCONUS senior instructors, FSR instructor/mechanics, and various contract data requirements lists.

Work will be performed in the United States and Iraq and will be completed in September 2010. Contract funds in the amount of $48 million will expire at the end of the current fiscal year. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

Aug 10/09: A $7 million firm-fixed-priced modification under contract (M67854-07-D-5032, #0010) for the procurement of engineering change proposals and tire chains in support of MRAP MaxxPro Dash vehicles. Work will be performed in West Point, MS and is expected to be complete by the end of December 2009. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

Aug 7/09: A $7.8 million firm-fixed-priced modification to a previous delivery order (M67854-07-D-5032, #0006). It adds vehicle modifications (engineering change proposals), ambulance sustainment parts, and ambulance head clearance retrofit kits for Category I MRAP vehicles.

Work will be performed in West Point, MS and is expected to be complete by the end of December 2009. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

Aug 6/09: An $8.6 million firm-fixed-priced modification to a previous delivery order (M67854-07-D-5032, #0004) for MRAP OCONUS (Outside the CONtinental US) field service representatives (FSRs), new equipment training instructors, CONUS FSR instructors, and senior FSRs.

Work will be performed in the United States and Iraq, and will end at the end of September 2010. All contract funds will expire at the end of the current fiscal year, at the end of September 2009. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

July 16/09: A $21 million firm fixed priced delivery order under a previously awarded contract (M67854-07-D-5032, #009) for additional initial sustainment items in support of 882 MaxxPro Dash vehicles.

Work will be performed at the Red River Army Depot in Texarkana, TX, and deliveries are expected to be complete by Nov 30/09. Contract funds in the amount of $687,470 will expire at the end of the current fiscal year.

July 10/09: A $71.1 million firm-fixed- priced delivery order modification under previously awarded contract (M67854-07-D-5032, #006) for the procurement of battle damage assessment and repair (BDAR) kits for its MaxxPro Base and MaxxPro Plus vehicle variants.

Work will be performed at the Red River Army Depot in Texarkana, TX and deliveries are expected to be completed by Aug 1/09. All contract funds will expire at the end of the current fiscal year. The new requirements are sole source additions to the original contract.

June 30/09: Navistar announces its disappointment at their M-ATV loss, while reiterating their firms’ strong points for investors. The firm did not enter a MaxxPro variant, choosing a derivative of the MXT Husky instead.

June 19/09: A $6.4 million modification to a previous delivery order (M67854-07-D-5032, #004) for the procurement of MRAP field service representative mechanics, back ramp retrofit kits, and several contract data requirement lists outside the USA. Despite the order’s size, the Pentagon release states that: “Contract funds in the amount of $7,291,171 will expire at the end of the current fiscal year.”

Work will be performed in West Point, MS and in Iraq, and work is expected to be complete in August 2010. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

June 18/09: A maximum $42.9 million firm-fixed-price, sole-source contract for sustainment spare parts in support of Army MRAP vehicles. Contract funds will expire at the end of the current fiscal year, on Sept 30/09, but the contract will run until Nov 9/09. The Defense Logistics Agency Warren (DSCC-ZG) in Warren, MI manages this contract (SPRDL1-09-C-0088).

June 1/09: A $44.7 million firm-fixed-priced modification to a previously awarded delivery order (M67854-07-D-5032, #0004) for the renewal of Field Service Representative services in the Iraqi and Afghan theaters of war.

Work will be performed in Iraq and Afghanistan, and the final deliveries associated with this delivery order are expected to be completed by Sept 30/10. The Basic contract was competitively awarded and the new requirements were sole source additions to the contract.

April 27/09: A $16.5 million firm-fixed-priced modification to a previously awarded contract (M67854-07-D-5032, #004), for field service representatives for the Mine Resistance Ambush Protected vehicles in theater, Contract Data Requirement Lists (CDRLs), and ECP vehicle modifications.

Work will be performed in Iraq and Afghanistan, and the final deliveries associated with this delivery order are expected to be complete by Aug 16/10.

Feb 25/09: Navistar Defense, LLC unveils 3 new MaxxPro variants at the Association of the United States Army (AUSA) Winter Symposium and Exposition. The MaxxPro Wrecker MRAP vehicle is designed to retrieve damaged or mission-disabled MRAPs, winching them out of trouble and towing them away. Since breakdowns usually involve mined areas, a high level of blast protection is very important.

Navistar also added the MaxxPro Cargo, and the MaxxPro Tractor for towing trailers under full protection. All 3 utility vehicles are built on the company’s International WorkStar platform, with a MaxxPro Dash cab and MaxxForce D 9.3L I6 engine.

Dec 17/08: Navistar Defense LLC in Warrenville, IL received an $8.9 million modification under a previously awarded contract (M67854-07-D-5032, #009) Engineering Change Proposal (ECP) upgrades for Enhanced Maneuverability and associated Non-Recurring Engineering (NRE) costs.

In English, it buys initial spare parts support packages for MaxxPro Dash vehicles, which have been modified for use in Afghanistan. Work will be performed in West Point, MS and is expected to be complete by the end of May 2009.

Dec 10/08: Navistar continues to pull away from its MRAP competitors, via a $362.3 million firm-fixed-priced delivery order for 400 more MaxxPro Dash vehicles, which have been modified for service in Afghanistan. Manufacturing under this previously awarded indefinite-delivery/ indefinite-quantity contract (M67854-07-D-5032, #0010) will be performed in WestPoint, MS and work is expected to be complete by the end of May 2009. Navistar will complete delivery of all 400 units while the testing and evaluation of vehicles for the MRAP All-Terrain Vehicle (M-ATV) program is underway.

Navistar’s release adds that delivery of the September 2008 order for 822 MaxxPro Dash vehicles is set to finish at the end of January 2009, a full month ahead of schedule.

Dec 4/08: A $53.6 million firm fixed priced modification to delivery order under a previously awarded contract (M67854-07-D-5032, #0004: 754 CAT I MRAPS for $413.9 million) for spares and equipment items needed to support Category I MRAP vehicles in theater. This order will also be used to support the renewal of Field Service Representative contracts within the CENTCOM area of responsibility. Work will be managed in WestPoint, MS, and is expected to be complete in November 2009.

Nov 14/08: The US government issues a pre-solicitation notice for a subsidiary competition called M-ATV, essentially an “MRAP Lite” bridge buy to the JLTV. FBO pre-solicitation #W56HZV-09-R-0115. The MaxxPro Dash is likely to be a prime contender for the buy(s), which begins an expected order of just over 2,000 vehicles but could reach up to 10,000.

A subsequent Defense News article places M-ATV’s top weight at 12.5 tons empty, adding that the RFP still demands significant protection against conventional and EFP land mines. That’s likely to help the heavier MaxxPro Dash, while putting competitors like Force Protection’s 7-8 ton Cheetah at a disadvantage.

The RFP was issued in December 2008. A draft issued on Nov 25/08 stated that M-ATV would receive the same top-priority DX production rating employed by the original MRAP program, adding that the first vehicles are expected to be fielded in the fall of 2009.

UPDATE: By Q2 2009, Navistar had submitted its choice – but it wasn’t their Dash, it was a variant of their MXT light truck.

Nov 7/08: Another $24.8 million for 2 firm-fixed-priced delivery order modifications under previously awarded contract (M67854-07-D-5032) The modifications would add gunner restraints, and cover funding costs associated with accelerated MRAP Category I production. Work will be performed in WestPoint, MS.

See Sept 4/08 entry for the $752 million order for 822 of Navistar’s lighter MaxxPro Dash vehicles, whose design has been lightened and modified for the Afghan front. On Nov 6/08, Navistar announced that by working around the clock, they were able to meet the military’s request to deliver all vehicles one month ahead of schedule. Originally scheduled to be completed by the end of February 2009, the company has leveraged its extensive relationships with its supply base to provide deliver all units by the end of January 2009. The firm delivered 70 vehicles on Nov 4/08 – 2 weeks in advance of its already aggressive delivery schedule.

That extra commitment isn’t free; the MRAP contract is structured to compensate manufacturers for their extra costs if the government needs vehicles faster.

Oct 29/08: Navistar Defense LLC (ND) in Warrenville, IL received a $56.4 million firm fixed priced delivery order under a previously awarded contract (M67854-07-D-5032, #0007) for engineering changes and spares to support MRAP Category I vehicles currently in theater. Delivery order #0007 covered 743 MRAP CAT I vehicles.

Work will be performed in WestPoint, MS, and is expected to be complete by the end of November 2008. This contract was competitively procured.

Oct 29/08: Navistar Defense LLC (ND) in Warrenville, IL received $8.3 million for a firm-fixed-priced delivery order under a previously awarded contract (M67854-07-D-5032, #0006) to fund additional Maintenance Workshop Blocks to support MRAP Category I vehicles currently in theater. Work will be performed in WestPoint, MS and is expected to be complete by the end of February 2009. This contract was competitively procured.

See also Dec 18/07, June 19/08, and Oct 7/08 entries re: delivery order #0006, which was for 1,500 vehicles.

Oct 24/08: Defense News reports that more mine-resistant vehicles could be in the order pipeline. The U.S. Army and Marine Corps reportedly plan to rapidly develop and buy a fleet of lighter 7-10 ton vehicles that offer better mine resistance than Hummers, but better off-road mobility than MRAPs. Afghanistan is seen as an especial focus for these vehicles.

Oshkosh’s Sandcat and Force Protection’s Cheetah vehicle are mentioned as potential candidates for that bridge buy. Other competitors are likely, and Navistar’s MaxxPro Dash must also be placed in this category given recent the MRAP orders for deployment of this lightened variant to Afghanistan (vid. Sept 4/08 entry).

Defense News places potential military demand at 2,000- 5,000 bridge buy vehicles – assuming that issues with JLTV issues don’t lead to the bridge becoming the road. Navistar may be covered either way, however; its partnership with BAE won one of the 3 JLTV development contracts.

Oct 7/08: A $35.9 million firm-fixed-priced modification to delivery order #0006 under a previously awarded contract (M67854-07-D-5032) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several engineering change proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009.

See also Dec 18/07 and June 19/08 entries re: delivery order #0006, which was for 1,500 vehicles.

FY 2008

DynCorp support. MaxxPro Dash.

Tire Kicker
(click to view full)

Sept 4/08: A $752 million firm-fixed-priced delivery order for 822 MaxxPro Dash MRAP CAT I vehicles, under a previously awarded contract (M67854-07-D-5032, #0009). Work will be performed in WestPoint, MS and is expected to be complete in February 2009.

Pentagon references to “production vehicles with engineering change proposal upgrades for enhanced maneuverability” refer to the MaxxPro Dash, a new variant which is optimized for Afghan operations. The Dash variant is 16” shorter and has an 8″ smaller wheel base, giving it a smaller turning radius of 54 feet. It’s also up to 5,000 pounds lighter, but can accept add-on armoring that will increase its weight. These changes, and the use of Navistar’s MaxxForce D engine, also give it a higher torque to weight ratio for better off-road operations. See also Navistar release.

Navistar already had a strong presence in Afghanistan, as the main truck supplier to the Afghan National Army. Despite earlier Pentagon comments that tagged the BAE OMC/ General Dynamics RG-31 as the favorite for Afghanistan, all vehicles in this MaxxPro order are tagged for Operation Enduring Freedom, and as yet there are no corresponding orders for other MRAPs. DID’s spreadsheet also shows that the 15,771 vehicle program ceiling is now maxed out.

July 4/08: An $84.8 million firm-fixed-priced modification to a delivery order under a previously awarded contract (M67854-07-D-5032, #0004) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009.

Aug 1/08: A $29.3 million firm-fixed-priced modification to a delivery order under a previously awarded contract (M67854-07-D-5032, #0007) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009. Deliver order #0007 involved 743 MaxxPros.

Aug 1/08: A $27.4 million firm-fixed-priced modification to a delivery order under a previously awarded contract (M67854-07-D-5032, #0002) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009.

July 8/08: A $27.7 million firm-fixed price contract for MRAP spare parts. Work will be performed primarily in Springfield, OH and Springfield, MO as well as locations across the USA, and is expected to be complete by Jan 29/10. One bid was solicited on June 26/08 from the manufacturer (W56HZV-08-C-0522). Read Navistar’s “Army Awards Navistar Defense Seven Contracts For Parts And Support:
Contracts Total $125 Million for MRAP Support,” which adds:

“Navistar has shipped more than 185,000 parts pieces to the military for use in Iraq and Afghanistan and has more than 100 field service representatives in theater.”

July 7/08: A $56.9 million firm-fixed price contract for an assortment of automotive parts, including wheels, axles, air conditioners, engines, compressors, generators, and transmissions. Work will be performed primarily in Springfield, OH, with limited production in various cities across the nation, and is expected to be complete by May 4/09. One bid was solicited on April 2/08 (W56HZV-08-C-0494).

July 7/08: A $21.4 million firm-fixed price contract for wheels and pneumatic tires. Work will be performed in Trenton, NJ and is expected to be complete by Jan 30/09. One bid was solicited on June 25/08 (W56HZV-08-C-0520).

MaxxPro CAT I
(click to view full)

June 27/08: A $15.1 million firm fixed price contract for 1,426 air conditioner compressors [NSN 4120-01-555-5459] option priced at $556.11 each; 1,500 condensers for refrigeration [NSN 4130-01-562-3925] option priced at $1,653 each; and air conditioner blowers [NSN 6105-01-562-3922] option priced at $4,378 each. Riding in an enclosed vehicle through 100/40 degree plus heat, while wearing layers of heavy equipment, requires air conditioning as a matter of necessity. At present, 59% of the total condenser and blower options are being exercised, and are considered part of the base award when calculating the contract totals above.

Work will be performed at Dallastown, PA with an expected completion date of Aug 29/08. One bid was solicited with one bid received by the U.S. Army Tank & Automotive Command (TACOM) Life Cycle Management Command in Warren, MI (W56HZV-08-C-0483).

June 27/08: Navistar Defence, LLC in Warrenville, IL received a $6.8 million firm fixed price contract for 2,000 pneumatic tire wheels [NSN 2530-01-555-5456, PN 2596798C91L]; 18 electric engine starters [NSN 2920-01-555-5458, PN 3610516C92[]; and 16 AC generators [NSN 6115-01-555-5460, PN 3819829C91].

Work will be performed in Trenton, NJ, and Belvidere, IL with an expected completion date of Aug 29/08. One bid was solicited with one bid received by the U.S. Army Tank & Automotive Command (TACOM) Life Cycle Management Command (W56HZV-08-C-0500).

June 19/08: International Military and Government LLC in Warrenville, IL is awarded a series of contracts amounting to about $707 million.

The modifications cover both MaxxPro Category I MRAP support and spares, and also “engineering change proposals to increase the vehicles’ capabilities.” Work will be performed in WestPoint, MS under contract M67854-07-D-5032, and are expected to be complete August 2008. The contract modifications include:

• To delivery order #0002 (1,200 for $632.1 M), adds $29.5 million
  
• To delivery order #0004 (754 for $413.9 M), adds $84.8 million
  
• To delivery order #0005 (1,000 for $537.2 M), adds $146.8 million
  
• To delivery order #0006 (1,500 for $1.18 B), adds $211.6 million
  
• To delivery order #0007 (743 for $405.9 M), adds $234.3 million

June 10/08: A $28 million firm-fixed-priced modification to delivery order #0005 under previously awarded contract (M67854-07-D-5032) for the accelerated production of 1,000 MRAP Low Rate Initial Production vehicles.

Delivery order #0005 was for $509.2 million (now $537.2 million), and ordered 1,000 vehicles in October 2007. This is an infusion of funds to speed up production by covering added expenses like overtime et. al., rather than an order for another 1,000 vehicles. Work will be performed in WestPoint, MS and “work is expected to be completed by the end of April 2008.”

May 29/08: The Aug 14/07 entry notes that DynCorp had become Navistar’s in-theater MRAP support network. Now, a DynCorp International release confirms the figures involved:

“Navistar Defense LLC, a division of Navistar International, Inc., awarded DynCorp International (NYSE:DCP) a five year indefinite delivery/indefinite quantity Logistics Support Contract to provide field service support and training for its recently awarded Mine Resistant Ambush Protected (MRAP) vehicle production contracts. DynCorp International’s Logistics Support Contract has a potential value of up to $500 million over five years with an initial award of $60 million to support deployments to Iraq.”

April 16/08: A $261.3 million for firm-fixed-priced contract modification under previously awarded contract (M67854-07-D-5032) for engineering change proposals to upgrade its MRAP low rate initial production vehicles. The government will procure several engineering changes to provide additional armor protection to increase the survivability of the MRAP Category I (CAT I) vehicles. The order also includes ambulance kits for the vehicles.

Work will be performed in WestPoint, MS and is expected to be complete in November 2008. Contract funds will not expire at the end of the current fiscal year. This contract was competitively procured. The Marine Corps Systems Command, Quantico, Va., is the contracting activity.

March 14/08: A $405.9 million firm-fixed-priced delivery order (M67854-07-D-5032, #0007) for 743 Category I vehicles. Work will be performed in WestPoint, MS and is expected to be complete November 2008. To date, they have received 5,214 orders under the MRAP program (5,198 CAT-I, 16 CAT-2), 36.9% of the vehicles ordered.

N.B. Amount corrected by DefenseLINK on March 18/08.

Jan 19/08: The NY Times reports that “a gunner was killed and three crew members were wounded” on this day in an IED land mine attack. The soldiers were riding in a MaxxPro MRAP. Read “Hopes for NY Times Reporting Questioned After MRAP Story” for more details.

Jan 10/08: Israeli firm Plasan Sasa announces a $200+ million order to supply Navistar’s International Military and Government, LLC with armoring systems for an additional 1,500 armored MRAP blast-resistant vehicles, to be delivered by the end of July 2008. The Plasan Sasa release says that this armor contract continues and builds on the US military’s June 2007 order for 1,200 MaxxPro vehicles, and notes their investment in US manufacturing facilities.

MaxxPro CAT-I, Iraq
(click to view full)

Dec 18/07: IMG had submitted a variant of its MaxxPro for the MRAP-II competition. It aims to field vehicles that can protect against EFP(Explosively formed Penetrator) land mines, which are more akin to instant tank shells being fired into your vehicle than they are to a conventional explosion. After initial tests, however, only 2 vendors received contracts for additional testing at Aberdeen: BAE Systems (RG-33) and the team of Ideal Innovations, Ceradyne, and Oshkosh (The Bull).

Dec 18/07: A $1.18 billion firm-fixed-priced delivery order under a previously awarded contract (M67854-07-D-5032, #0006) to purchase an additional 1,500 MaxxPro CAT-I MRAP Low Rate Initial Production (LRIP) vehicles. This order also includes sustainment items needed to support the vehicles in theater, as well as several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in WestPoint, MS and is expected to be complete by the end of July 2008. This contract was competitively procured. Navistar release.

As this accompanying DoD release notes, the Marine Corps issued a number of MRAP orders on this day. Navistar’s IMG remains on top, and even widened its lead slightly. To date, they have received 4,471 orders under the MRAP program (4,455 CAT-I, 16 CAT-2), for 37.6% of 11,862 vehicles ordered.

Dec 7/07: The Rakkasans of the 3rd BCT, 101st Airborne Division in Iraq received 18 MaxxPro CATR-I vehicles. Sgt. Rian Terry, a welder in Co. B, 626th BSB, from Clarksville, TN:

“I like it. It feels safe with all the additional armor. It’s much roomier and easier to access equipment, especially with all your gear on.”

Pfc. Cedric Miller, a grenadier in Co. A, 1-187th Inf., from Blakely, GA, was more direct: “It’s an all-around good truck. We need more.”

American units preparing to receive MRAP vehicles send their maintenance Soldiers attend a 5-day, 40-hour course. During the course, drivers and vehicle commanders participate in both day and night, on- and off-road driving exercises, and obstacle course-like exercises where they maneuver through jersey barriers. Soldiers who complete the 40-hour training are operationally familiar with the equipment. It is up to the unit to make them tactically familiar.

Meanwhile, each battalion is assigned a field support representative and a team of mechanics to continue training the Soldiers. Having civilian representatives and mechanics at the battalion level gives the Soldiers subject-matter experts who are available during maintenance, but will allow the Soldiers to do the hands-on work. US Army

Dec 7/07: A $152 million firm-fixed-priced modification under previously awarded contract (M67854-07-D-5032) for Maxxpro “sustainment items” (spares) under the MRAP program. Work will be performed in WestPoint, MS and is expected to be complete in February 2008.

Nov 28/07: A $24 million firm-fixed-priced modification to delivery order #0004 under previously awarded contract (M67854-07-D-5032) for procure field service representatives to provide support for the Mine Resistant Ambush Protected (MRAP) vehicles in theater. Work will be performed in Iraq, and work is expected to be completed November 2008. Note our Aug 14/07 entry – this work will be done by Dyncorp.

Oct 30/07: $68.8 million attached to firm-fixed-priced delivery order #0005 under previously contract (M67854-07-D-5032) for Mine Resistant and Ambush Protected (MRAP) Vehicle sustainment items. The Government shall purchase MRAP University requirements including field service representative-instructors, instructional material, course outlines, and special tooling, and additional sustainment items. Work will be performed at Red River Army Depot in Texarkana, TX, and is expected to be complete by the end of October 2008.

Oct 18/07: $509.2 million for firm-fixed-priced delivery order #0005 under previously awarded contract (M67854-07-D-5032) for 1,000 MaxxPro MRAP CAT I Low Rate Initial Production vehicles. Work will be performed in West Point, MS, and is expected to be complete April 2008. This contract was competitively procured.

Navistar remains in the lead for MRAP orders to date, with 2,971 vehicles (2,955 CAT-I, 16 CAT-II) contracted to date, or 33.8% of the 8,746 MRAP CAT I/II vehicles ordered so far. Force Protection is currently in 2nd place with 30.9%, and BAE/Armor Holdings come in 3rd with 26.3%.

FY 2007

LRIP.

MaxxPro concept
(click to view full)

Sept 21/07: International Military and Government LLC in Warrenville, Ill. received $7.2 million firm-fixed-priced modification to delivery order #0002 under previously awarded contract (M67854-07-D-5032) for field service representatives (FSRs) to serve in theater. The FSRs will provide support for MRAP Category I MaxxPro vehicles in Iraq. Work will be performed in Camp Liberty, Iraq, and is expected to be complete in September 2008.

Sept 13/07: International Military and Government LLC in Warrenville, Ill. received a $71.5 million firm-fixed-priced modification to Delivery Order #0002 under previously awarded contract (M67854-07-D-5032) for sustainment items and data requirements for the Mine Resistant Ambush Protected (MRAP) vehicles in theater.

The US government is buying 1-Year Forward Deployment Blocks, 1-Year Maintenance Work Blocks, training, training materials, and several contract data requirement lists for International’s MaxxPro MRAP CAT I vehicles. Work will be performed in West Point, Miss., and the deliveries are expected to be complete in October 2007.

Aug 14/07: DynCorp International LLC announces that they have been selected by International Military and Government LLC to provide field-service support and training for its MRAP vehicles. This effectively makes them Navistar’s in-theater support network.

July 20/07: $413.9 million for firm-fixed-priced, delivery order #0004 under previously awarded contract (M67854-07-D-5032), covering an additional 755 Category I (CAT I) Mine Resistance Ambush Protected (MRAP) Low Rate Initial Production (LRIP) patrol vehicles. Work will be performed in WestPoint, Miss., and is expected to be complete by February 2008. Navistar release.

This contract places Navistar in the lead for MRAP orders to date, with 1,971 vehicles (1,955 CAT-I, 16 CAT-II) contracted to date, or 34.8% of the 5,621 vehicles ordered so far under the 7,774 vehicle MRAP program. Force Protection is currently in 2nd place with 31.7%, and BAE/Armor Holdings come in 3rd with 30.3%

MaxxPro CAT-I,
earlier version
(click to view full)

June 18/07: An $8.5 million firm-fixed-priced delivery order #0003 under previously awarded contract (M67854-07-D-5032) for an additional 16 of the larger Category II MRAP JERRV squad vehicles. Note that this works out to about $530,000 per vehicle. Work will be performed in WestPoint, Miss., and work is expected to be complete by February 2008. The DoD release adds, mysteriously, that “Contract funds in the amount of $9,547,248 will expire at the end of the current fiscal year.”

May 31/07: A $623.1 million indefinite-delivery/ indefinite-quantity contract (M67854-07-D-5032, #002) for 1,200 additional Category I (CAT I) Mine Resistance Ambush Protected (MRAP) Low Rate Initial Production vehicles. Work on the MaxxPro MPV contract will be performed in West Point, MS, and is expected to be complete by February 2008. All contract funds will expire at the end of the current fiscal year.

Which leads us to the next question… will existing MRAP vehicles be enough? They may not, and ironically, International may have declined to submit an offering of its own that could have survived in the new environment.

Footnotes

fn1. A shaped charge ‘squishes’ and detonates when it hits, focusing the blast into a cone with a point that’s like a plasma torch – with a wallop behind it. The immense focused energy converges right on the armor, cutting through the steel and/or blowing chunks off the back in a spray of molten metal of fragments, killing the occupants and/or damaging machinery.

Cage armor can prevent some types of warheads from detonating, especially those with a piezo-electric ‘crush’ fuze. Those of you thinking that metal screens are not 100% certain to prevent warhead detonation, depending on the angle at which the piezo-electric crush fuze hit, and other warhead characteristics, are correct. In general, one can expect cage armor of any sort to turn only about 50-60% of rounds into duds.

The other option “cage armor” provides is to start that process away from the armor, so the shaped charge cone’s focal point is moved out in front of the armor it’s designed to penetrate. Instead of a precisely focused cutting/blasting point, you get an less focused blast. Depending on how big the warhead is, how far away the detonation is, and how strong the vehicle’s armor protection is, its occupants may or may not be saved.

Additional Readings & Sources

• Thanks to Navistar for working with DID to help verify vehicle totals.

• Navistar – MaxxPro Dash DXM.

• DID (Dec 16/13) – High Afghan Exit Costs Force US Military to Contemplate End of Era. Which includes getting rid of many MRAPs.

• DID (Oct 23/13) – Choices, Changes & Opportunities: Corporate Lessons from the Afghan R4D Exit. Understanding the difficulty helps to explain some aspects of subsequent decisions about the MRAP fleet.

• US Army (May 5/11) – ‘Golden hour’ initiative pays off in Afghanistan. Aeromedical units play a big role – but so does having nearby vehicles that can travel in dangerous areas, and carry initial medical facilities with them.

• Plasan Sasa (June 3/07) – Plasan Sasa Will Supply International Military and Government, LLC with Critical MRAP Vehicle Protection for the US Marines [PDF format]

• Navistar (May 31/07) – U.S. Marine Corps Awards $623 Million Contract for Mine-Resistant Ambush Protected (MRAP) Vehicles to International Military and Government, LLC

• Reuters (June 21/07) – U.S. Gen.: Iranian Weapons Still Flowing into Iraq. Maj. Gen. Rick Lynch: “What I try to do is stick to the facts. And I know that inside of my battle space, there are munitions clearly marked with Iranian markings, and I am losing many of my soldiers to EFPs… It is clear that the EFP technology and munitions is coming from Iran. We have to stop that.”

• USA Today (May 31/07) – MRAPs can’t stop newest weapon

• DID (Oct 6/06) – Dispatches from Afghanistan: Armored vs. Blast Resistant

• DID (July 21/06) – GD-RAFAEL’s Reactive Armor Equips US Military (updated)

Appendix A: The MRAP Story, and the MaxxPro Story

Dingo 2 (via CASR)

In 2005, military manufacturers began to plan for the end of the US military’s Hummer orders, and the associated battle to replace it with a new vehicle. By this time, land mines had already been the #1 killer in Iraq for some time, and a few manufacturers were also looking to break into the American market with solutions to this problem. The technology was not new; indeed, it had been in use for over 40 years. The US military had just been very slow to adopt it, aside from some limited orders the 101st Airborne had placed for South African RG-31 vehicles, limited purchases of Force Protection’s Cougar and Buffalo vehicles for Explosive Ordnance Disposal teams, and M1117 Guardian ASV armored cars for US military police units. Worse, the ASVs were produced in New Orleans. Hurricane Katrina interrupted production just as it was ramping up.

By 2006, 3 years into the war in Iraq, realization began to dawn that the Hummers and their blast-catching flat bottoms needed a supplement in theater now, rather than waiting for the Humvee’s successor. The US Army and Marines began taking a closer look at mine-resistant vehicles on the market, and key manufacturers began maneuvering for position.

The new Mine Resistant, Ambush Protected (MRAP) program would include a smaller Category I MRUV patrol vehicles that seated at least 6 people in total, including the driver and front seat. Category II JERRV vehicles would seat at least 10, and would be large enough to hold bomb-disposal robots and other useful gear.

The expected MRAP requirement quickly began to mushroom in size, as IED land mine attacks intensified on the front lines. A large July 2007 order came hot on the heels of US Secretary of Defense Gates’ request to Congress for an extra $1.2 billion in FY 2007 to fund an additional 2,650 MRAP vehicles, on the grounds that manufacturers were ramping up production more quickly than original forecasts. Meanwhile, key inputs such as steel and tires which might have become production bottlenecks were expedited under a DX rating that give the MRAP program priority over almost all other military programs. Sen. and VP-elect Biden [D-DE], who often heard responses re: lack of industrial capacity when he began asking why more MRAP vehicles weren’t in theater, found that his “put the money together, issue the contracts, and let’s find out” speech [MS Word], embodied in Amendment #739 to the FY 2007 military budget, became the US military’s go-forward plan.

Cougar at Aberdeen
(click to view full)

By the time the competition began Force Protection, whose v-hulled Cougar vehicles had catalyzed this realization with their performance in Iraq, was set with their Cougars for MRAP CAT I/II.

General Dynamics was already partnered with BAE OMC of South Africa and the Canadian government to offer the RG-31, which was already in service with airborne and SOCOM customers. Then they signed another deal with Force Protection to share production of Cougar vehicles.

BAE Systems was busy developing their RG-33 family, an update of their proven RG-31s that incorporated new technologies and lessons learned. Meanwhile, Armor Holdings, who supplied the US military’s FMTV medium trucks and up-armoring for its Hummers, worked on an up-armored design based on the FMTV. They would eventually be acquired by BAE in a multi-billion dollar deal, after establishing an MRAP order foothold for their “Caiman” vehicles.

Lacking ready designs or American plants, others chose partnerships as their path to market. Navistar’s truck-building competitor Oshkosh entered the fray with a pair of Partnerships, signing a deal with PVI for their new Alpha MRUV vehicle, and Thales Australia for the larger Bushmaster vehicle that was already serving with Australian forces in Iraq and Afghanistan.

Protected Vehicles, Inc. (PVI) also submitted the Golan, designed in partnership with RAFAEL and the Israeli military.

German firm KMW’s Dingo had also demonstrated front-line performance with German forces in Afghanistan, but their American partner Textron elected to offer their own M1117 instead, eliminating KMW before the competition had even started.

That left Navistar considering what to do.

MV 7000 as tanker
(click to view full)

Navistar subsidiary International Military and Government LLC (IMG, now Navistar Defense) didn’t have expertise in armored vehicles, but they did know trucks. The firm is used to substantial production numbers, and has a field maintenance network on the front lines. In addition to to being one of North America’s largest producers of civilian commercial trucks and mid-range diesel engines (161,000 vehicles in 2006), it is producing and supporting 2,781 vehicles for the Afghan National Army, and claims 9 additional contracts with the U.S. government for more than 1,000 units each. These contracts encompass include service trucks and buses that have been used in the Iraq reconstruction effort. Production facilities include Garland, TX; Springfield, OH; West Point, MS; Melrose Park, IL (diesel engines); and Tulsa, OK (buses).

The key for Navistar would be finding the right partner, with the aim of developing an armored MRAP-candidate vehicle based around IMG’s WorkStar 7000 truck chassis. In 2005, the firm contracted with South Africa’s Armour Technology Systems (ATS), which has design rights to several mine-resistant vehicles used in South Africa, and had also developed blast-resistant SAMIL armored cab solutions for South Africa’s trucks.

MTVR + PS armor
(click to view full)

During the course of that relationship with ATS, Navistar also opened relations with the Israeli firm Plasan Sasa, who had been designing and manufacturing up-armoring kits for the Marine Corps’ MTVR trucks for several years. That gave them a solid relationship with the MRAP competition’s key client. The Kibbutz Sasa firm also had experience developing full vehicles; its own light protected vehicle called the Caracal was under review by the US Marines for a different role. Navistar decided that they had found their partner – and in January 2007, they summarily canceled their agreement with South Africa’s ATS.

The question of what ATS knowledge may have been transferred or used by Navistar remains in the hands of lawyers, and also a PR campaign by ATS that publicizes its specific allegations of bad faith and unethical dealings.

The key characteristics of Navistar’s final vehicle contender are clearer. Unlike the HMMWV‘s auto-derived frame, IMG’s heavy-duty truck chassis would have the load capacity required to handle the weight of additional armor etc., without wearing out early. The final design positions a v-shaped crew compartment on top of that truck chassis, allowing maximum production commonality while using the compartment’s armoring and shape to channel blasts around the crew area. Extensive use of components from IMG’s trucks, including predictive maintenance features, would ensure that their entry was both producible in large numbers and maintainable in the field.

In return for this positioning, Navistar’s IMG received a test vehicle production contract for their vehicle – and nothing more. IMG/Plasan Sasa’s MPV was not featured among the early-stage orders [1st set | 2nd set] from the US military for low-risk designs, which went to rivals Force Protection (Cougar), BAE (RG-33, RG-33L), General Dynamics (RG-31), Oshkosh/PVI (Alpha CAT I), and PVI (Golan CAT II).

MaxxPro Dash & Plus
(click to view full)

Yet Navistar went on to become the winner in the initial MRAP competition, with the highest share of any competitor. So why was Navistar initially shut out?

One logical conclusion is doubts about its performance. The biggest downside to capsule-mounting a blast-resistant hull on top of a frame is the danger that a mine blast will separate the capsule from the frame, or (more likely) destroy the chassis and immobilize the vehicle in an ambush zone. Moving a v-shaped blast pan beneath the chassis reduces that danger, but that solution creates issues with ground clearance; and – since it offers less of a gap from the blast – with crew survivability.

What changed? Two things.

One was the Biden Amendment in the Senate, which accelerated funding for MRAPs, even as the desired number of vehicles for the FY 2007-2008 program rose again from 4,100 to 7,774 vehicles. At that volume, existing vehicle manufacturers would be very hard-pressed to deliver the required quantity in time. Which in turn lent a higher value to producibility, as long as the vehicles offered substantially better protection than a Humvee. Especially with the US Army reportedly looking for 17,000 blast-resistant vehicles of its own by 2010 – a number that would be borne out, and more, by subsequent events.

The second thing that happened was the testing at Aberdeen Proving Ground, which appears to have quieted doubts concerning IMG/Plasan Sasa’s design. Navistar received just the 2nd post-testing order to emerge from Marine Corps Systems Command, behind Force Protection’s early 1,000 vehicle order in April 2007. A May 31, 2007 report from Defense News claims that Navistar officials heard about their win from the offices of minority leader Sen. Trent Lott [R-MS] and Rep. Roger Wicker [R-MS], and Navistar spokesman Roy Wiley added at the time that “We did extremely well during the tests [at Aberdeen], and we are extremely pleased.”

Plasan Sasa does make composite armors for vehicles, and whatever it used apparently survived the trials at Aberdeen. Navistar would go on to produce its MaxxPro for MRAP orders, as well as the MaxxPro Air Force, the MaxxPro Plus with improved protection, a MaxxPro ambulance (production orders were for the Dash variant), the MaxxPro MEAP, the MaxxPro Dash for Afghan operations, and the MaxxPro Recovery Vehicle (MRV) for towing other vehicles out of danger zones.

In contrast, Navistar’s trucking competitor Oshkosh failed with both of its purpose-designed vehicles. The firm received 100 advance low-risk orders for the Alpha vehicle, which then failed testing and was removed from the competition. Despite its successful service on the front lines, the v-hulled Australian Bushmaster design never saw a single production order during the MRAP program. It would join Textron’s M1117 on the sidelines, until Oshkosh’s big win in the subsequent MRAP All Terrain Vehicle (M-ATV) competition.

Appendix B: MPV or APC to Face EFPs? (June 2007)

HMMWV, IEDed
(click to view full)

A May 31/07 USA Today article titled “MRAPs can’t stop newest weapon” explains the dilemma:

“The military plans to spend as much as $25 billion for up to 22,000 Mine Resistant Ambush Protected (MRAP) vehicles by 2009. Last month, Defense Secretary Robert Gates declared that buying the new vehicles should be the Pentagon’s top procurement priority.

But the armor on those vehicles cannot stop the newest bomb to emerge, known as an explosively formed penetrator (EFP).”

Stryker ICV with
Anti-RPG Slat Armor
(click to view full)

An EFP is just another type of land mine, where the explosives are arranged to shape a metal disk into a kind of instant high-caliber tank round as they detonate, launching it at nearby objects. This is not a new approach; the USA’s Sensor-Fuzed Weapon, a.k.a. “cans of whup-ass,” uses this exact approach but is dropped from an airplane so it can attack through the top, where armor is usually weakest. An EFP’s mode of operation when used as a land mine is a ballistic side attack rather than a conventional land mine’s explosion, which means a v-hull won’t necessarily offer much protection.

These weapons have also been among the land mines causing problems for heavier Stryker/LAV-III wheeled armored personnel carriers in Diyala Province. The Strykers lack the level of underbelly protection found in MRAP vehicles, and their “steel cage” armor designed to defeat [1] the shaped-charge warheads on anti-tank rockets will not stop large-caliber shells – or a reasonable imitation created by an EFP land-mine.

Iran has been heavily involved in shipping these weapons into Iraq for some time now, and training both Shi’ites and Sunnis to make them. A January 13, 2007 document from the USMC says that as the USA fields vehicles with MRAP-class protection against buried mines, Iraqi insurgents’ use of EFPs “can be expected to increase significantly.”

While the US has been testing new armor compositions designed to break up EFP slugs, there is a commonly-available solution on the market. It’s called “reactive armor,” and already equips American Bradley fighting vehicles, M1 tanks, and other armored platforms.

In a sense, it’s the reverse of the EFP concept – instead of using an explosion to create a killing weapon, it reacts with an outward explosion when hit. This either blows the rocket/ tank round/ or EFP projectile completely off-course, or tips it into an easily-absorbed ‘slap hit’ rather than the precise, focused strike required to penetrate steel.

The armor is manufactured in a cooperative venture between Israel’s RAFAEL and General Dynamics, and already has a strong production base. The only counter to it would be a anti-tank missiles that use a dual-warhead charge, like Russia’s AT-13 Metis or AT-14 Kornet. Some of these weapons even have remote-firing capability. That kind of equipment can only come from a state sponsor, however – a fact that sharply ups the ante on its use as a definitive act of war in theaters like Iraq or Afghanistan.

PVI/RAFAEL Golan
(click to view full)

There is already an MRAP contender designed from the outset to use this kind of armor to its maximum effectiveness. Protected Vehicles Inc. MRAP CAT II Golan vehicle was designed in conjunction with RAFAEL and the Israeli MoD’s Merkava tank project office. Unsurprisingly, it was also designed from the outset to carry reactive armor as an option, without changing its outward appearance. The result of this design feature is that the enemy can’t tell if reactive armor is present or not, and must therefore assume “yes” for all vehicles of its type.

The US military ordered 60 Golan vehicles for immediate deployment to the front lines back in March 2007, in addition to its order for test vehicles.

IMG APC Concept
(click to view full)

The interesting thing is, IMG had its own vehicle designed from the outset to use reactive armor. The “International APC” was a definite CAT II sized vehicle at 30,000 pounds curb weight. Based on an International MV-7000 heavy truck cab, the APC promised a vehicle equipped with explosive reactive armor from the get-go.

For whatever reason, IMG chose not to enter this vehicle in the MRAP competition. Their APC could never have won a CAT I MRUV order, of course, as the MaxxPro just did. What it might have offered is an additional purchase option for the US military, when EFP land mines begin taking their toll on MRAP vehicles fielded in theater.

Postscript: DID predicted that a number of MRAP vehicle manufacturers were about to start showing much more interest in reactive armor solutions for their vehicles. It’s always more difficult to integrate later, of course, rather than as a design-in option. Still, it was immediately available – and better than nothing. That prediction proved false, as the Army began development of anti-EFP metal armor/add-on kits instead.