Defense Industry Daily

Runway Buzz: L-159As
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Czechoslovakia originally ordered 72 of Aero Vodochody’s sub-sonic L-159A single-seat light attack jets. Their preceding L-39/59 Albatros trainer and light attack aircraft family became the world’s most popular jet trainers during the Cold War, and the L-159A Advanced Light Combat Aircraft was positioned as a modern derivative, offering full combat capability and compatibility with western weapons. The resulting aircraft filled a useful niche for the Czechs, but its overall success always depended on exports.

Unfortunately, the Soviet Union’s demise lost the Albatros family its global market niche, and killed the military aid subsidies that had helped promote it. Worse, the L-159’s program cost grew from CZK 20-30 billion to over 51 billion Koruna. That left the Czech government in a bind. In response, they kept 24-35 jets for operational use, and have been trying to sell off 36-47 of the L-159As (one aircraft has been lost) since 2002. They also moved to privatize state-owned Aero Vodochody, which took place in November 2006.

A few 2-seat L-159T conversions have been performed with CzAF funding, as a demonstration of their potential to become dual-role trainer/attack aircraft. That has helped Aero tout the planes to Afghanistan, Bolivia, Colombia, Georgia, Indonesia, Iraq, and Nigeria. Their breakthrough, such as it is, came elsewhere.

Aero’s Market Conundrum

L-159A on top
new L-159T below
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The L-159s are capable aircraft. They can be fitted with targeting pods and Paveway laser-guided bombs, Sidewinder air-to-air missiles, and the usual assortment of guns, rockets, and conventional bombs. They can even operate from austere bases, and are easy to maintain. Countries looking for relatively low cost planes, that offer basic air patrol and advanced counterinsurgency capabilities, will find the L-159A a great fit. When touting the plane for Colombia, the firm noted that:

“An L-159 pilot can prepare and operate this user-friendly aircraft himself with no ground support. The L-159 can take off from any prepared or unprepared airstrip, during the day or night, in any weather regardless of wet or dry, hot or cold, windy or calm. A glass cockpit, equipped as the latest generation of fighters, is protected by advanced armor, Head-Up and Multi-Function Displays or Hands-On-Throttle-and-Stick concept. This gives the pilot complete confidence to successfully complete any FAC [DID: Forward Air Control targeting and attack] mission required of him.”

Aero’s difficulties stem from a variety of factors.

Supersonic snobbery. One problem is that subsonic light attack jets are often undervalued in favor of prestige buys – vid. Sri Lanka’s desire to purchase a small handful of MiG-29s, instead of acquiring far more L-159s in order to defend against terrorists in light propeller aircraft. They ended up receiving Chinese J-7s (MiG-21 copies), which have endurance issues on combat air patrols, and are even less suitable for counter-insurgency roles.

Accepted alternatives. A 2nd problem is that established entries like Brazil’s EMB-314 Super Tucano and BAE’s Hawk 109/209 already crowd the field, and have better long-term prospects in the regions likely to buy a single-seat, subsonic combat jet. The Super Tucano has always doubled as an advanced trainer, and BAE’s Hawk 209 has an array of new and used 2-seat trainer counterparts ready for sale. Aero’s L-159T variant wasn’t market-ready until 2007, and has a thin service record. Meanwhile, the L-39 and L-59 are out of production, making L-159s less attractive to countries who might have bought L-159A ALCAs along with new trainers. In recent years, Indonesia and neighboring Poland both fit the profile of countries looking for trainers with light attack capabilities, but the L-159 wasn’t a factor in either competition.

AERO L-159A
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Cold-blooded customers. The L-159’s 3rd problem involves Aero Vodochody’s former customer base. The Czech Republic’s happy return to the family of free nations is its own barrier to sales. Many of the Soviet Union’s former clients, who bought Albatros jets, are deservedly well-known for brutality. This meshes poorly with democratic oversight from a recently-freed people, who will protest exports that are seen as unethical. In the Soviet era, for instance, Syria’s Bashar Assad would have been shipped Czech light attack planes without a second thought, for use against any internal enemies he cared to target. In 2012, there was never any possibility of Assad receiving L-159As, even though Syria flies L-39s, and the L-159As’ near-immediate delivery would have dovetailed with Assad’s top military priority. Syria bought Russian Yak-130s instead.

The American angle. The L-159’s American military technologies, which include its avionics, Honeywell F124 engine, and most of its weapons, require US government approval for export under US ITAR laws. While the Czechs would never sell to regimes like Syria, ITAR’s price was made clear in 2009, when the USA reportedly blocked a Czech attempt to sell a handful of L-159s to Bolivia. Instead, the contract went to a regime that doesn’t ask questions: China sold Bolivia its K-8 trainer/ light attack jets instead.

To add insult to injury, Aero’s lack of a US manufacturing base left it shut out of the US-run Light Air Support contract, which bought 20 planes for the Afghan Air Force. The AAF flies L-39s, and L-159s would have been a good fit, but they’ll be receiving turboprops assembled in the USA instead.

All of this has made for slow sales.

Contracts and Key Events 2014 – 2017

Load ’em up!
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April 5/17: After a 13-year production hiatus, the Czech Republic’s Aero Vodochody is reported to be in early negotiations to produce and deliver the L-159 light attack fighter to Argentina. One twin-seat L-159 was delivered to Iraq in 2016, and the firm is now looking to sell more units to both Baghdad and Buenos Ares. Argentina has been looking to purchase a cost-effective replacement for retired Dassault Mirage fighters and currently operates 22 Douglas A-4 Skyhawks and 32 FMA IA-58 Pucaras in combat roles, with 22 FMA IA-63 Pampas on order as an interim solution. Recent elections and financial constraints, however, have stalled attempts to purchase second-hand Kfir Block 60 warplanes.

February 12/16: Iraq. The first group of Iraq’s L-159 fighter pilots have completed training in the Czech Republic. The training follows the sale of 15 of the combat aircraft by the Czech government to Baghdad last March as part of attempts by Prague to sell surplus stock and to showcase their export potential. Two were delivered in 2015 with three more expected to be delivered in the first half of this year. The $29.89 million sale came after an initial pitch to sell 28 of the aircraft fell through. The L-159s will be used by Iraq to increase attack capabilities in future missions against the Islamic State.

July 15/14: Draken contract. A pair of contracts on July 4 (Cz MoD to Aero) and July 14 (Aero to Draken) will deliver 14 L-159Es to Draken International in the USA, with offsetting options that could add 7-14 more. Cost is CZK 200 – 250 million (up to $12.5 million), pending a detailed assessment of the aircraft. The options are offsetting, because the Czech government openly states that they’re still negotiating with Iraq to sell 12-15 planes (q.v. June 20/14). If Iraq buys, Draken may be capped at 21 planes. Draken International will assemble and support the L-159s themselves, with exclusive permission to market Aero’s aircraft and associated services like training in North and South America. Draken are also approved by Aero for MRO services at their facility in Lakeland, FL, and will “cooperate in tactical flight support services in Europe.” Not bad for under $13 million, and this excerpt from IHS Jane’s was very interesting:

“Speaking to IHS Jane’s, company officials stated that previous efforts to sell the Czech aircraft to customers in South America had been stymied by opposition from the US Department of State. With a US company now marketing the aircraft and involved in their production, the companies hope that previous US opposition to exports of the aircraft will be turned into support – boosting the prospect of a successful export order. The L-159 has previously been marketed to Colombia and Uruguay, among others.”

As DID has pointed out (q.v. March 17/09), American hostility to the Bolivian government is what killed that sale, and Colombia followed a regional trend in choosing Brazil’s Super Tucano instead. What’s so interesting is the apparent belief that ITAR protectionism is that much of a problem.

Draken hopes to leverage the L-159s alongside its MiG-21s, A-4s, and MB-339 jets in potential contract wins for US AFSOCOM JTAC training, USMC close air support training, and USN aggressor training. Sources: Aero Vodochody, “Aero Vodochody and Draken International signed an agreement on strategic partnership” | Draken International, “Draken International Signs Historic Agreement With Aero Vodochody & Czech Republic Ministry of Defense” | Ceske Noviny, “Aero signs contract on sale of Czech aircraft to U.S. firm” | IHS Jane’s, “Farnborough 2014: Draken buys L-159s, to market aircraft in the Americas” | Radio Praha, “Czech military signs long-awaited deal to offload surplus combat aircraft”.

Draken International: 14 + 7-14 options

June 20/14: Iraq. The Iraqi government has lost Kirkuk to the Kurds, and lost most of the northern and eastern Sunni areas to hard-line Islamist forces that are backed (for now) by local Sunni tribes. At this point, Iraq needs any flying attack platform that can be delivered quickly, and weapon compatibility with its existing armed Mi-17s would be a plus. Unsurprisingly, Czech Republic’s Defense Minister Martin Stropnicky says that they are in talks to sell 7 of their 17 Russian-built Mi-24 attack helicopters to the Iraqi Defense Ministry.

The Czechs, keen to push an advantage, are also discussing a sale of L-159 light attack jets. Aero Vodochody had lost that contract to Korea’s KAI (q.v. Dec 12/13), but the FA-50s won’t even begin arriving until 2015 – 2016. The Czechs have about 8 jets in storage that they could deliver fairly quickly, and that may be enough for Iraq’s immediate needs. If Iraq wants more, restarting the L-159 production line won’t solve their problem in time. If the Czechs divert L-159 planes directly from their own air force, on the other hand, they could offer almost immediate delivery as part of a helicopter/jet package deal. The Czechs would then be able to choose whether to refurbish the 8 stored L-159s for their own use, and/or backfill CzAF stocks with the new L-169 that’s in development. We’ll have to see what gets negotiated, if anything. Sources: Defense News, “Iraq Eyes Czech Mi 24 helos To Combat ISIL Militants”.

Jan 2/14: Approved. The Czech government approves the sale of 28 L-159s to US training firm Draken International (q.v. Nov 29/13), and releases details. The sale breaks down as 24 intact aircraft, plus 4 broken down for use as spares. Draken will have to pay Aero Vodochody for any work involved in restoration to operational condition, and the price will fall somewhere between $21.72 – $25.8 million, depending on the condition of the 24 planes.

The Czech government touts this as a good deal, and cites a 2012 public tender for 8 planes whose highest offer was just 1/3 as much per plane. Technically, legalities mean that the buy is being conducted through Aero, which isn’t receiving a commission for its role but can expect support contracts. Another 8 L-159s are left in Czech storage as immediate delivery options, and Aero Vodochody has suggested that the Draken deal could boost the L-159’s export potential in Latin America. The firm wants to stay in the military jet business:

“Aero [also] announced in December that it wants to develop the L-169, a new fighter/trainer jet to follow on from the L-159. One of the major advantages of the new model should be extra fuel capacity which will increase the plane’s range by around 600 kilometers compared with the current versions. Other updates and modifications could easily be added on, according to the manufacturer, with 2015 earmarked as a possible launch date for the new plane.”

Sources: Czech Ministerstvo obrany, “Vlada schvalila prodej letounu L-159, prodlouzeni pronajmu gripenu prerusila” | Radio Prague, “Czech government approves deal to offload excess fighter jets”.

Draken International deal approved, L-169?

2012 – 2013

Stalled deal in Iraq; Offer to Poland withdrawn; Renewed interest from Colombia; Possible sale to an American training firm.

Czech L-159As
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Dec 12/13: Iraq. Iraq signs a $1.1 billion deal to buy 24 FA-50 light fighters from Korea Aerospace Industries, and KAI expects a 25-year, $1 billion support deal to follow shortly. These “T-50IQs” will reportedly serve double duty as the IqAF’s advanced jet trainers, once pilots graduate from Iraq’s T-6B turboprops.

The deal is a big save for KAI, after Aero’s L-159T was apparently picked. Increased instability in the region may have helped revive their interest, as it will take more than the IqAF’s 36 ordered F-16IQs to provide even reasonable airspace control. A supersonic “F-16 lite” provides Iraq with better air defense, though it may come at the cost of some counterinsurgency strike performance relative to the L-159. Sources: Korea Times, “Korea exports 24 attack jets to Iraq” | Reuters, “S.Korea’s KAI sells fighter jets worth $1.1 billion to Iraq” | Yonhap, “S. Korea to export 24 FA-50 light attackers to Iraq”.

Iraq loss

Nov 29/13: Draken International. The Czech government and Aero Vodochody confirm that they’re pursuing 3-party negotiations to sell up to 28 surplus L-159As to the US military training firm Draken International Inc. The base price would be around CZK 434.4 million (about $21.5 million) toal, which is very low, but would relieve the government of storage costs. Interest is described as serious, and if a contract can be finalized, the Ministry plans to submit relevant export documents to the Czech government early in 2014.

The Lakeland, FL firm owns the largest fleet of privately owned tactical aircraft in the world, and already operates 5 L-39s alongside 23 ex-Polish MiG-21bis/UM supersonic fighters, 11 ex-RNZAF A-4K Skyhawks (modernized to F-16 MLU equivalent interior), and 9 ex-RNZAF MB-339CB trainers. The MiG-21s offer unique capabilities, but 28 L-159s could make the L-139s, MB-339CBs, and even the A-4Ks expendable. That would allow the firm to sell its spares inventories and/or airframes, while consolidating support costs onto a newer and more economical platform. An L-159 buy could also serve as the catalyst for a firm expansion, as all of Draken’s inventory is new. The firm only began flying fighters in April 2013. Sources: Aero Vodochody, “L-159 sale under negotiations” | Czech MoD, “Tiskova konference ministra obrany”.

Nov 14/13: Colombia, again. Colombia bought 25 “Drakos”/ Super Tucano tuboprops in 2005 as training and counterinsurgency aircraft, but they don’t seem to have that type on the shortlist to replace their aged Cessna A-37 Dragonfly light strike jets and Rockwell OV-10 Bronco armed Forward Air Control platforms. Instead, initial candidates are reportedly all jets: the L-159, BAE Systems’ Hawk (which also comes in light attack versions), and the Alenia/Embraer AMX. Brazil’s AMX fleet are receiving upgrades, but the type is out of production, and was only sold to Brazil and Italy. One wonders whether the Italians are looking to sell their fleet. Sources: IHS Jane’s 360, “Colombia looks to procure new fighter type”.

June 10/13: Poland. Aero Vodochody publicly drops out of the Polish competition. The reasons are simple: Poland was changing specifications, and demanded a bank guarantee of over CZK 180 million (about $9.4 million) without clearly saying what would cause forfeiture, and wasn’t responding to their questions. Aero adds that:

“Terms of the tender documents were not sufficiently specified, the tender specification was ambiguous and contained contradictory information, even errors, which the authority admitted [but did not fix]…. The tender documentation was by the Polish party continuously changed, the latest changes came shortly before bids submission [on June 7/13] and some of them were not delivered in writing by the closing date for tender bidding.”

If true, “unprofessional” would be a fair term for Poland’s handling of their competition. The tender later stalled, and won’t see an award until some time in 2014.

May 15/13: L-159. After a top-level meeting with Polish Prime Minister Donald Tusk, Czech Prime Minister Petr Necas announces that a series of Czech government ministries had teamed up to make a comprehensive offer of Aero’s L-159 to Poland, for its trainer and light attack tender. The L-159 would be new to the competition, which is currently on its 2nd go-round. Necas added that:

“This [potential sale] enjoys the full support of the Czech government; we are prepared to provide even the planes the military of the Czech Republic owns for training…”

That could be very useful, given the state of Poland’s TS-11 trainers, and the Czech Republic is certainly a convenient location. Prague Post. Read “Poland Seeks Advanced Jet Trainers/ Light Fighters” for full coverage.

Feb 22/13: Iraq. Czech media are saying that the Iraqi L-159 deal has failed, implying that Aero Vodochody doesn’t want to invest in an entire production line for 24 planes. That’s an odd explanation, since the company presumably understood the contract it signed.

Aero CEO Ladislav Simek has confirmed that the contract hasn’t taken effect yet, though some preparatory steps have been taken within the supply chain. Meanwhile, they’re negotiating “some commercial and technical details,” and a new contract might be expected, including the accompanying weapon deals.

Talk of a new contract is a significant setback. Former Czech defense minister Alexandr Vondra makes a point about needing “patience, patience and patience again… [with Arabs, who] have a different notion of time than we in Europe.” Even so, Iraq needs to grow its air force, and delaying too long will create problems. Prague Monitor | Read “Iraq’s New Trainers: The Czech Is On The Way” for full coverage.

Nov 23/12: Crash. A CzAF L-159 crashes while returning to Caslav air base in Kolin, central Bohemia. from a training session when it crashed in a field west of Kolín shortly before six pm on Thursday, bursting into flames on impact.

The plane had just 800 hours of flight time on the air frame, with no problems registered, and had received regular maintenance just 30 hours beforehand. The 34-year old pilot, who was killed in the accident, had over 1,000 flight hours to his credit, with at least half in the L-159. It’s just the 2nd crash in the fleet’s history, but the fleet is temporarily grounded as a precautionary measure. Sources: Radio Prague, “Plane crash sees fleet of L-159 fighter jets grounded”.

Crash

Oct 12/12: Iraq. Iraq signs a $1 billion deal with the Czech Republic to deliver 28 L-159 trainers and light attack aircraft, and train Iraq’s pilots. Local Iraqi TV says that they’ll also set up a T-72 tank upgrade facility within Iraq, which may have been the decisive edge that helped them clinch the L-159 deal.

Aero Vodochody has confirmed that all of Iraq’s planes will be 2-seaters. The initial 4 will be converted from stored L-159As to L-159T trainers, retaining their previous attack and air policing capabilities. Those 4 are scheduled to arrive within 7 months. Another 24 new 2-seat L-159BQ jets will be delivered later, built to Iraq’s full specifications. They’re expected to begin arriving within 26 months, which is to say by December 2014.

Iraq is beginning to have obvious trouble with its airspace, as flights from Iran to Syria are taking place without any ability to stop them. It’s a convenient excuse for buying the jets, anyway. Iraq’s government, and its Shi’ite majority, both remember the Sunni Muslim terrorists who infiltrated Iraq from Syria, and caused so much trouble during the civil war. A government of those people next door is seen as an even worse outcome than Assad, though other factions within Iraq will see this situation differently. Meanwhile, Iraq needs advanced jet trainers, and also needs aircraft that can back up its handful of F-16s in basic air policing and ground attack roles after 2014. Aero Vodochody pre-announcement | Ceske Noviny in Czech and English | Agence France Presse | AP | Lebanon’s Daily Star | Russia’s RIA Novosti.

Iraq: 28 L-159s

Jan 24/12: Iraq. In the wake of a visit by Iraqi defense minister Sadoon Al-Dulaim, the Czech Ministry of Defence says that:

“The Iraqi Defence Minister did assure me that the Republic of Iraq is still interested in this type of aircraft,” [Czech defense minister Alexsandr] Vondra said, adding that besides the L-159s he offered support with training of ground and flying personnel, capabilities of VOP Sternberk [DID: link to company website added], education of Iraqi students at the University of Defence in Brno and experience in the field of protection against mass destruction weapons, and demining capabilities as well.”

In other words, no decision has been made. In the L-159’s favor, Iraq is a former L-39 customer, who needs ready jet trainers and light combat aircraft in a hurry. It has no serious combat aircraft of its own yet, and the failure of the US government to secure an agreement that would have kept the USAF on station leaves the defense of its airspace in question. In the medium term, it also needs a jet trainer to act as a last-stage lead-in for its future F-16 pilots.

June 2011: Iraq. Jane’s Defence Weekly reports that the Iraqis may have made an oil-for-aircraft deal to buy Korean T-50 family jet trainers, some of which could also serve as effective light fighters. If so, this indicates serious budget issues, and makes the reported deal for Aero Vodochody L159T jet trainers questionable. Will the L-159’s potential Iraq deal become yet another canceled Czech?

2009 – 2011

Deal with Bolivia blocked. EADS swap.

AERO L-159A ALCAs
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May 23/11: Iraq. Iraqi Prime Minister Nouri al-Maliki says that a deal for Czech L-159s is close after a meeting with his Czech counterpart Petr Necas. This is the first trip to Iraq by a Czech prime minister since Saddam Hussein’s government fell in 2003, and the delegation also includes Czech Defence Minister Vondra. L-159 negotiations were described as “intensive” but not final in Czech newspapers.

The Czech delegation is busy with a range of initiatives, and one noteworthy non-defense deal involves Czech-made Zetor tractors, once known in Iraq under the Antar trademark, and license-built in Iskandariya, Iraq. A deal appears set to re-open that assembly line, and the size of Iraq’s agriculture sector makes it an attractive opportunity on its own merits – even if Zetor/Antar isn’t done as a defense deal industrial offset. Ceska Pozike | Ceske Noviny || Russia’s RIA Novosti.

April 19/11: Iraq. After a meeting with Iraqi Foreign Minister Hoshyar Zebari in Prague, Czech Foreign Minister Karel Schwarzenberg confirms that:

“The Czech Republic will offer Iraq L-159 combat aircraft, and we are also ready to take part in the upgrading of Iraqi [Mi-17] helicopters, [which the Czechs also fly].”

Czech Prime Minister Petr Necas will visit Iraq on May 23-24/11 to promote closer economic cooperation with Baghdad and sign an agreement on mutual protection of investments. Ceske Noviny | Russia’s RIA Novosti.

Oct 25/10: Iraq. Prague Monitor and Iraq Business report that the Czech Republic might sell up to 25 used Aero L-159d to Iraq. Iraq has been holding a competition for 24 jet trainers between Korea’s T-50, the UK’s Hawk, and Italy’s M-346.

If the L-159 has become a focus, rather than just a competitor, it’s likely that the price of new aircraft proved prohibitive, and that Iraq is now looking at value over newness. Time will tell.

April 20/09: EADS Swap. A deal is finalized with EADS. The Czech government will buy 3 C-295M light transports, and exchange 5 L-159s for a 4th C-295M. Flight and ground maintenance training are included in the package, and the deal has been approved by the resigning Czech government. The ministry has reportedly set aside CZK 3.5 billion ($73 million equivalent) for the whole project, with delivery expected between 2009 – 2011. Read “Czechs Replacing Their Airlift Fleet.”

Ceske Noviny adds that the Defense Ministry is negotiating with the USA for 4 C-130 Hercules medium tactical transports, with the aim of buying 2 in flyable condition and 2 as a source of spares. This implies that the aircraft would be used C-130H models, rather than the new C-130J.

EADS swap: 5 L-159s

March 17/09: The pro-government La Prensa newspaper reports that the USA has refused export permission for the L159’s to Bolivia. The cited source is a Ministry of Defense spokesman.

Under American law, military exports also require US government permission for any resale. That includes the American equipment installed in these jets. Evo Morales is a close ally of Venezuelan strongman Hugo Chavez, hence hostile to the United States. Read “Czechs Bounce, So Bolivia Goes Chinese” for more.

No Bolivia deal

Jan 13/09: Bolivia’s air force declares that it will purchase 5 single-seat L-159 light attack fighters and a twin-seat L-159T under the Air Surveillance and Control modernization program. Bolivian President Evo Morales has signed decree 29852, an order that includes the 6 planes, a flight simulator, pilot and maintenance training, spare parts, and other standard support.

Despite Morales’ ties to volatile Venezuelan strongman Hugo Chavez, American consent was reportedly forthcoming for re-export of the L-159’s advanced electronics. The deal was reportedly worth $57.9 million, and will be paid in 4 installments: $11 million in 2009, and 3 more $15.6 million payments from 2010-2012. After that report, however, matters became less clear very quickly.

Bolivia: 6 L-159s

2006 – 2008

First flight and deliveries.

Czech AN-26
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March 28/08: Bolivia. The Czech daily Lidove Noviny reports that the 6-month negotiations with Bolivia have failed, because the country does not have enough money for the 6-10 planes planes involved. Ceske Noviny report [English].

Nov 23/07: AERO Vodochody a.s. officially delivers all 4 L-159 advanced training aircraft, version T1, to the Ministry of Defence of the Czech Republic. Aero Vodochody.

4 L-159Ts delivered

July 2007: EADS swap? The The Prague Monitor reported that the jets’ eventual fate may be a swap for transport aircraft. Discussions were reportedly underway with EADS-CASA around an exchange for the C-295M light transport aircraft that serves with a number of air forces around the world. The Czech Republic’s Soviet-era AN-26 “Curl” aircraft are wearing out quickly, and will need to be replaced by 2015.

March 8/07: L-159T. First flight of the new L-159T1. Aero Vodochody.

L-159T 1st flight

Jan 29/07: L-159T. AERO Vodochody a.s. finishes assembly of the 1st of 4 L-159T1 two-seat training aircraft for the Czech Air Force (CzAF). First flight is planned for March. Aero Vodochody.

June 26/06: L-159T. AERO Vodochody a.s. signs a contract with the Czech Republic to rebuild 4 L-159As into L-159T trainer aircraft, plus related spare parts delivery, ground support equipment and documentation, and schooling of the ground and flight personnel.

Czechs: 4 L-159As to T model

Additional Readings & Sources

Thanks to subscriber Inigo Guevara, author of Harpia Publishing’s Latin American Fighters, and Iraq Order of Battle author DJ Elliott, for their assistance.

• Czech Ministry of Defence – Subsonic Aircraft L-159 ALCA .

• Aero Vodochody – L-159 Program.

• DID – Iraq’s New Trainers: The Czech Is On The Way. Apparently not… Iraq eventually bought TA-50s from Korea.

• DID – Czechs bounce, So Bolivia Goes Chinese.

• DID (Nov 2/06) – Czech Government Sells AERO Stake for $587M.

• DID (July 5/06) – Czechs Modify 4 Albatross, Tout The Plane to Colombia.

Americas

• The US subsidiary of Israel’s Elbit Systems received their first production order for the Helmet Display and Tracker System (HDTS) with the Continuously Computed Impact Point (CCIP) algorithm for the US Navy’s fleet of MH-60S helicopters. Valued at $50 million, work will be performed in Fort Worth, Texas and completed by June 2021. The advanced technology of the helmet and processor provides pilots and crews with line-of-sight tracking to improve interaction with the flight navigation system, enhance pilot and co-pilot situational awareness, and increase the accuracy of weapons delivery.

• Raytheon has been awarded a $199 million contract to supply various missiles to the US Navy and allied partner nations. The deal includes orders for 317 AIM-9X Block II Sidewinder missiles in addition to 199 Block II captive air training missiles to be used during military exercises. Raytheon will also deliver spares and supporting equipment to several foreign military sales customers including Indonesia, the Netherlands, Taiwan, Romania, Poland, Saudi Arabia, Belgium, Turkey, Switzerland, South Korea, Norway, Morocco, Japan, Denmark, Finland, Israel and Singapore; work will be completed by March 2020. The munitions have been integrated on F-15, F-16, and F/A-18 aircraft.

• Lockheed Martin and the US Navy have tested the Long Range Anti-Ship Missile (LRASM) for the first time. The missile was launched from a Super Hornet aircraft during a jettison test that aimed to validate its air-to-ground capabilities. Developed to replace the Joint Air-to-Surface Standoff Missile-Extended Range (JASSM-ER), the company added that the weapon will provide the Navy with more effective combat capabilities in maritime battlefields, noting the missile is ideal for tactical operations.

• Boeing received a $41 million contract modification to provide services for F/A-18 and EA-18G aircraft operated by US foreign military sales customers. The deal will see the company undertake supplying engineering services, provisioning, information systems, training, and technical data updates. The contract supports planes operated by the governments of Australia, Finland, Kuwait, Malaysia, Switzerland, Canada and Spain. Work is expected to be completed by December 2017.

Middle East & North Africa

• Royal Saudi Air Force pilots are to receive pay increases of up to 60% as the kingdom’s military intervention into neigboring Yemen enters its third year. The cabinet amended laws pertaining to military officers, allowing air force pilots and weapons operators to receive a 35% rise on basic salary and an increase for officers flying fighter jets and operating their weapons systems will be 60%. No reason was given for the move, but it does run contrary to a spate of recent austerity measures that were enforced to curb once benevolent Saudi public spending amid weak oil prices.

Europe

• The Ukrainian aerospace industry reached an important milestone after the first aircraft built without Russian parts made its flying debut. Antonov’s AN-132D transport aircraft was first rolled out last December and was built in conjunction with several Western industrial partners from the UK, Germany, France, Canada, and the US with Honeywell, Pratt & Whitney Canada, Liebherr-Aerospace Toulouse SAS, and Dowty Propellers. Between 260 and 290 aircraft will be built for Ukraine by 2025 and will also be license built in Saudi Arabia as the Tanqnia An-132.

• London’s Metropolitan Police have launched an investigation examining allegations of war crimes conducted by Saudi Arabia in Yemen as UK Prime Minister Teresa May goes on a state visit to the Gulf kingdom. The force’s SO15 counter-terrorism unit revealed to a London human rights lawyer that it had launched a “scoping exercise” into the claims before Maj Gen Ahmed al-Asiri’s visit to the capital last week. The UK, which along with the US supports the Saudis against the Houthis, has been urged to reconsider its arms exports to Saudi Arabia in light of the bloody air campaign.

Asia Pacific

• Thailand has approved the purchase of ten Chinese tanks in a deal worth $58 million. The purchase is the second of a planned three acquisitions of 49 tanks from China and will go toward replacing older US-made M41 light tanks. Relations have been strengthening between China and the US’ oldest ally in Southeast Asia, particularly since ties with the US cooled after a 2014 coup. In January, Bangkok gave the green light to the $380 million purchase of a submarine from China, and are contemplating adding three more.

Today’s Video

• The Yemeni Qaher M2:

Americas

• The US Army Research Laboratory is exploring the possibility of giving troops a body-worn weapons mount, or “third arm,” that would decrease the weight of combat loads carried by soldiers and free up their hands for other tasks. Weighing less than 4 pounds, the Laboratory is testing the body-worn weapon mount with the M4 carbine, but also have plans to extend testing with the M249 squad automatic weapon or M240B machine gun. The ARL also plans to examine the device’s potential applications for various fighting techniques, like shoot-on-the-move, close-quarters combat, or even shooting around corners with augmented reality displays.

• A number of US senators have come together in a bipartisan effort to pressure the Trump administration into approving two key defense deals with India. Sens. John Cornyn, R-Texas, and Mark Warner, D-Va urged Defense Secretary Jim Mattis and Secretary of State Rex Tillerson in joint letters to approve co-production of Lockheed Martin’s F-16 in India and to approve the export of General Atomics’ Guardian, a nonlethal maritime version of the MQ-9 Reaper. Speaking on the F-16 negotiations, the letters stated that a successful deal “will increase interoperability with a key partner and a dominant power in South Asia, build India’s capacity to counter threats from the north, and balance China’s growing military capability in the Pacific,” while on the Guardian UAV deal, the men warned that a failure to go through with the sale “will not only have implications for regional security in the Asia-Pacific, but could also significantly impact the MQ-9 production line and put thousands of US manufacturing jobs at risk.”

Middle East & North Africa

• Israeli Air Force G550 Eitam airborne early warning aircraft have been fitted with a new sensor that allows onboard EL/W-2085 radars to detect UAVs. The upgrade was carried out by installing new software blocks into the original hardware of the aircraft’s airborne radar. Over the last number of years, Israel has noticed that a growing number of UAVs operated by militants from inside the Gaza Strip and Lebanon have attempted to enter Israeli airspace. An anonymous service official stated that the new upgrade to the Eitam platform will allow the air force to create a full aerial picture, even in areas that are beyond the capability of any ground-based radar.

• China is to commence building a UAV factory in Saudi Arabia, the first to be built in the region. Permission to allow the Chinese to build the factory was given following the signing of a partnership agreement between the Saudi King Abdulaziz City for Science and Technology and the China Aerospace Science and Technology Corporation — part of a wider economic pact in the fields of energy, culture, education and technology worth $65 billion. China will build their CH-4 UAV at the new facility and will also use the location to promote after-sales services for China’s clients in the Middle East in addition to satisfying Saudi orders.

Europe

• Kongsberg Maritime will provide HUGIN autonomous underwater vehicle systems to Norway in an $18.2 million deal. Possessing a depth rating of over 9,000 feet and outfitted with advanced sensors, the systems will assist Oslo in the detection and identification of mines. Included in the contract are training and maintenance, as well as the provisions for mission planning, execution and analysis, plus launch and recovery systems both for the Navy’s mine hunting vessels and mobile containers. Delivery of the system has remained undisclosed.

• Ukrainian firm Practika has revealed details of the Otaman modernisation package developed for the BTR-60-series armoured personnel carrier (APC). Upgrades found in the new version feature substantial changes to the original vehicle design, a new hull built of modern steel, new powertrain, redesigned interior, and additional armor options that will increase survivability. Development of the new model began in mid-2016 and the firm plans to begin operational testing of the prototypes in late spring.

Asia Pacific

• An agreement has been signed between Japan’s Acquisition, Technology and Logistics Agency and the UK Ministry of Defense to exchange information about future fighter technology as well as a possible co-development of a next-generation aircraft. The deal also keeps the door open to working with other countries on future projects. News of the Japan-UK fighter agreement comes only two months after London won a $125 million contract from the Turkish government to initiate collaboration on Ankara’s TF-X fighter program.

• The Malaysian government has said that it has yet to decide on whether it will go ahead with a $2 billion procurement of Rafale fighters from France. Bilateral talks between Malaysian Prime Minister Najib Razak and French President Francois Hollande did see the leaders discuss the aircraft deal, which aims at replacing Kuala Lumpur’s fleet of MiG-29 combat planes, half of which are grounded. Malaysia’s Defence Minister Hishammuddin Hussein was reported in the media as saying the race for new fighter jets has narrowed to the Dassault Rafale and the BAE Systems-built Eurofighter Typhoon. Speaking on the decision, President Hollande said, “all I would like to say is that the Rafale jet is the best in its category, and then we propose to discuss the prices, and the specifications. I trust you will make the decision when the time comes.”

Today’s Video

• The first two TC-90s arrive in the Philippines from Japan:

Americas

• AAR Supply Chain has won a $909 million contract to support the USAF’s Landing Gear Performance Based Logistics One program. Under the deal, the company will purchase, remanufacture, distribute and provide inventory control for the branch’s C-130, KC-135 and E-3 aircraft, and will also include work for foreign military sales. Work will be carried out in Illinois, Florida and Utah and will run until March, 2032.

• A US Government Accountability Office (GAO) report has stated that the USAF’s KC-46 tanker modernization program could face additional delays despite findings that the program needs fewer engineering changes than expected, and the cost has fallen by 14 percent, or $7.3 billion. Lead contractor Boeing, however, has experienced issues with developing the aircraft, and additional flight testing is likely to push back deliveries, which are already 14 months behind schedule, passed the current target of 14 tankers by October 14, 2018. The service plans to operate 179 KC-46s as part of plans to replace a third of their aging KC-135 tanker fleet.

• The US Armament Research, Development and Engineering Centre (ARDEC) has successfully test-fired a 3D printed grenade from a launcher made from the same process. Named RAMBO (Rapid Additively Manufactured Ballistics Ordnance), The launcher was created in a six month development process involving the US Army Research, Development and Engineering Command (RDECOM), the US Army Manufacturing Technology (ManTech) Program and America Makes, the national accelerator for additive manufacturing and 3-D printing. The project was undertaken in order to demonstrate the utility of AM for the design and production of armament systems. A 40 mm grenade launcher (M203A1) and munitions (M781) were selected as candidate systems.

Europe

• NATO is planning to spend in excess of $3 billion over the next three years in order to bolster satellite and computer defenses against threats from hackers and Iranian missile threats. A senior official at the NATO Communications and Information Agency said the plans include a near $2 billion investment in satellite communications to better support troops and ships deployed across the alliance, as well as aiding the use of UAVs. NATO will present their needs in detail at a conference in Ottawa in April and then begin launching the bidding process.

• Leonardo is planning to unveil the latest addition of their Falco tactical UAV, the Falco 48. While little is known about the new system, it’s believed that the UAV will have an increased flight endurance of approaching 48h. The revelation was made by CEO Mauro Moretti during a presentation of the company’s industrial plan until 2021 to the Italian Senate’s permanent committee for industry, commerce and tourism earlier this month. Moretti also identified the company’s M-345 basic trainer and a light fighter development of the M-346 as current main programs, and the latter will also be capable of performing reconnaissance, attack and air defense tasks.

Asia Pacific

• In response to additional sanctions placed on them by the US, Iran has retaliated by placing sanctions on 15 US companies for alleged human rights violations and cooperating with Israel, according to the state news agency, IRNA. Included on the list were defense giant Raytheon, Oshkosh, and United Technologies, although it remains unclear if any of the firms has had any dealings with Iran or whether they would be affected in any way by Tehran’s action. The move came two days after Washington imposed sanctions on 11 companies or individuals from China, North Korea or the UAE for technology transfers that could boost Tehran’s ballistic missile program.

• South Korea is looking to target the Southeast Asian market with their T-50B advanced trainer after a display of the aircraft at last week’s Langkawi International Maritime and Aerospace Exhibition in Malaysia. Included in the sales push was a demonstration from the South Korea air force’s aerobatic team, the Black Eagles. Potential buyers of the aircraft include Malaysia, looking to replace the near obsolete Aermacchi MB-339CM, and Indonesia, who have partnered with Seoul to help develop the next-gen KF-X fighter.

• India is moving ahead with a $1 billion procurement of Spike anti-tank missiles from Israel’s Rafael Advanced Defense Systems. The Spike will see New Delhi acquire 275 launchers and 5,500 Spike missiles in completed and kit form along with an undisclosed number of simulators, and also includes a technology transfer to India’s state-owned Bharat Dynamics Limited (BDL) to build another 1,500 systems and around 30,000 additional missiles. Meanwhile, Israel is considering selling armed Heron TP UAVs, including the technology transfers necessary to meet the “Make in India” requirement. A decision on the Heron deal will be made following Indian Prime Minister Modi’s visit to Israel this July.

Today’s Video

• RAMBO:

Spike firing
(click to view full)

India has been looking for a modern anti-tank/ infantry strike missile to take the place of MBDA Milan missiles that have been produced under license by Bharat Dynamics. The finalists in this competition were the American fire-and-forget Javelin, and Israel’s Spike with its combination of wire guided or fire-and-forget modes. As of October 2014, Spike appears to have won, despite offers from the USA to involve India in developing the next version of Javelin.

The Spike Family

Spike family

The Spike infantry system consists of a missile in its cannister, a tripod, a Command Launch Unit that contains the optics and firing system, and a battery. It can go from “off” to firing in less than 30 seconds, as the operator lays the cross hairs on the aim point using either the 10x day sight, or the clip-on thermal imaging night sight.

Fire-and-forget targeting uses the imaging infrared (IIR) seeker, but there’s also an optional fully guided mode, using a fiber optic wire that spools out from the rear. They can be combined via “fire and forget plus,” which locks a target before launch but can be used to change targets or abort after launch. The missile flies in a lofted trajectory, hitting the target in a terminal dive and detonating a tandem high-explosive warhead that can defeat explosive reactive armor. The lofted trajectory also allows the missile to hit targets that are behind earthen walls, or otherwise not directly visible in line of sight. Reloading takes less than 15 seconds.

Spike-MR/ Gill is designed as an infantry-only weapon, and weighs 26 kg/ 57.2 pounds when fully assembled (13.3 kg missile in cannister, 5 kg CLU, 4 kg Thermal Sight, 1 kg missile, 2.8 kg tripod). Its effective range is 2.5 km. Spike-LR is a vehicle and infantry weapon that uses common systems, and extends effective range to 4 km. Vehicle variants include launch mountings and a control console, and Spike has been integrated into missile-capable Remote Weapons Systems.

Beyond these infantry weapons, Spike-ER is a larger missile that equips a number of helicopter types, and reaches out to 8 km. A special helicopter and vehicle-mounted variant called Spike-NLOS extends range to 25 km, and relies heavily on “fire and forget plus” via optical guidance. Neither appears to be on India’s acquisition radar just yet, but once Indian firms are license-building Spike family weapons, the government can always sign subsequent agreements to broaden its scope.

Contracts & Key Events

Spike components
(click to view full)

March 27/17: India is moving ahead with a $1 billion procurement of Spike anti-tank missiles from Israel’s Rafael Advanced Defense Systems. The Spike will see New Delhi acquire 275 launchers and 5,500 Spike missiles in completed and kit form along with an undisclosed number of simulators, and also includes a technology transfer to India’s state-owned Bharat Dynamics Limited (BDL) to build another 1,500 systems and around 30,000 additional missiles. Meanwhile, Israel is considering selling armed Heron TP UAVs, including the technology transfers necessary to meet the “Make in India” requirement. A decision on the Heron deal will be made following Indian Prime Minister Modi’s visit to Israel this July.

August 18/15: The German Army is reportedly buying Spike-LR Anti-Tank Guided Missiles (ATGM) from Israel’s Rafael Defense Systems. The missile family has found export success with India, with the Bundeswehr planning to equip some Puma IFVs with the weapon. The German Defense Ministry has reportedly already purchased a number of the missiles, with the integration with Puma vehicles scheduled for completion by 2018.

Oct 24/14: Spike picked. India’s top-level Defence Acquisition Council clears INR 900 billion in acquisitions. New submarines are the biggest, but there’s also clearance for up to INR 32 billion to buy and license-build about 300 Spike family launcher systems and 8,000 missiles.

Other DAC clearances include INR 530 billion for 6 submarines; 2 SDV underwater commando delivery vehicles; INR 20 billion to have the state-owned Ordnance Factory Board build about 360 more BMP-2 tracked IFVs under license; and INR 18.5 billion for 12 more license-built Do-228NG short-range transport and maritime surveillance aircraft from HAL. Sources: NDTV, “6 Made-in-India Submarines for Navy for 53,000 Crores” | IANS, “Defence ministry clears Israeli anti-tank missile, six submarines”.

DAC Approval: Spike wins

Nov 11/13: DAC delays. Indian defense minister AK Antony and the Defence Acquisition Council give Javelin an opening in India, by delaying any decision on INR 150 billion project to equip India with 321 Spike family launchers and 8,356 of RAFAEL’s Spike-MR missiles.

Raytheon had received the Indian Army’s 2010 RFP, but only RAFAEL responded. Europe’s MBDA, Russia’s Rosoboronexport, Raytheon, and General Dynamics reportedly balked at India’s technology-transfer requirements, and did not bid. The Lockheed/ Raytheon Javelin needs the competition to be withdrawn and replaced by another RFP that it can enter, at which point India’s own state-run firms might choose to offer a version of their problem-plagued Nag missile. DAC’s non-decision leaves the entire situation very unclear.

Even if RAFAEL does win, Javelin is expected to remain a viable competitor for subsequent infantry buys. Sources: Times of India, “Antony defers decision on critical but controversial missile deals with Israel” | Defense News, “India Again Considers Buying Israeli-made ATGM” | Defense News, “India Pursues Indigenous ATGM Amid Javelin Talks” | Times of India, “Scam-wary Army calls off Israeli missile deal” (March 2013).

Nov 29/12: Competition. The Times of India reports that Israel’s Spike-MR missile may be about to elbow Javelin aside, because the Israelis are willing to transfer enough technology to allow production in India.

The Ministry eventually wants to equip all 356 of its infantry battalions with an estimated 2,000 launchers and 24,000 missiles, produced by state-owned Bharat Dynamics. The Army reportedly wants to complete the induction of these anti-tank guided missiles by the end of the 12th Plan (2017).

Sept 23/12: Javelin issues. India remains interested in the Lockheed/Raytheon Javelin. Their soldiers fired some in 2009 joint exercises with American troops, and Defence Minister AK Antony said in August 2010 that a Letter of Request would be sent. So, why has no DSCA request been approved? India’s PTI explains that conditions regarding the secrecy of certain components are holding up an agreement. This isn’t the first time transfer of technology and proprietary designs have had an impact on US-Indian sales, and it won’t be the last. Raytheon will say only that:

“The Javelin JV stands ready to respond to all requests of the Indian government relating to the evaluation and procurement of the combat-proven missile while ensuring it adheres to a US and Indian governments’ agreement.”

If Javelin continues to hit roadblocks, Israel’s RAFAEL awaits with its popular Spike family.

March 25/11: RFP exclusion. Spike MR was the only bidder in India’s international tender, in part of because of language requiring an “active-passive fire-and-forget guidance system,” which only Spike meets. Most other missiles are either active/ passive guidance that requires crosshairs on target (GBM-71 TOW, AT-14 Kornet, MBDA Milan-ER), or fire and forget (FGM-148 Javelin). Defense Update writes:

“The Indian Army plans to install the missiles on infantry combat vehicles currently carrying locally produced AT-5 or Milan missiles.

The Indian Ministry of Defense plans to order 321 launchers, and 8,356 missiles, plus 15 training simulators in a multi-phase arms package worth over one billion US$. Two options are currently on the table – the U.S. Javelin and the Israeli Spike MR.”

Reports are currently conflicting. Defense Update suggests that both programs are proceeding in parallel channels, and at some point either the RFP (Spike MR) or a government-to-government deal (Javelin) will win out. The challenge for RAFAEL is that India has rules discouraging awards to competitions that wind up with just 1 compliant vendor, so a waiver will be needed. For Javelin, the issue is technology transfer. Sources: Defense Update, “Spike or Javelin? India Still Undecided on a Billion Dollar Missile Buy”.

Additional Readings

• RAFAEL – SPIKE Family of Multi-Purpose, Tactical Missiles.

• RAFAEL – Spike NLOS Electro Optic Guided Missile.

Americas

• The US has imposed sanctions on 30 foreign individuals and companies for alleged aiding of arms sales to Syria, North Korea and Iran. A State Department statement said that 11 companies or individuals from China, North Korea or the United Arab Emirates were sanctioned for technology transfers that could boost Iran’s ballistic missile program, while 19 others were sanctioned for other violations under the Iran, North Korea and Syria Nonproliferation Act (INKSNA). INKSNA was passed by the US Congress in 2000 as the Iran Nonproliferation Act, with Syria and North Korea added in 2005 and 2006 respectively.

• Northrop Grumman’s APG-83 AESA fifth-generation radar has been installed on USAF F-16 fighters. The install is part of the F-16 Radar Modernization Program which intends to replace currently used APG-66 and APG-68 radars and provide the F-16 with advanced capabilities similar to fifth-generation fighters like the F-22 Raptor and F-35 Joint Strike Fighter. It’s believed that the APG-83 could satisfy a need for F-16 users to counter increasingly sophisticated and technological threats with increased bandwidth that would allow the F-16 to detect, track and identify greater numbers of targets faster, and at greater distances.

• Lockheed Martin has announced that it is to switch the production line of the F-16 Fighting Falcon fighters from Forth Worth, Texas, to their facility in Greenville, South Carolina. The switch will take place in September following the delivery of the last F-16 being built for Iraq, after which the Forth Worth operation will focus on the company’s F-35 production effort. Of the 4,500 F-16s sold to customers since 1976, about 3,600 have been built in Forth Worth.

Middle East & North Africa

• FNSS has been contracted to produce armored amphibious assault vehicles for the Turkish Naval Forces Command. The Turkish company will deliver a total of 27 vehicles — 23 personnel carriers, two command-and-control vehicles, and two recovery vehicles — to Ankara, in a deal thats value remains undisclosed. Meanwhile, the German government has blocked deliveries of defense equipment to its NATO ally, claiming that Turkish President Recep Erdogan may be using imported weapons to oppress his own citizens.

Europe

• The French government has approved key upgrades for the Rafale multi-role fighter which will bring the aircraft up to its F4 standard. Under the program, manufacturer Dassault will modernize legacy F3-R standard jets with updated technological capabilities that will boost their performance in a network and be more effective in combat missions, with Thales and Safran providing subsystems, and MBDA supplying missiles. It is expected that the F4 standard will begin qualification in 2018 and enter service by 2025.

• Poland’s deputy minister for national defence Bartosz Kownacki has stated that his government will not purchase second-hand early F-16 variants, deeming them too expensive and bad value for the money. Citing Romania’s purchase of second-hand F-16A/Bs from Portugal, deputy commander in chief of the Polish armed forces Gen. Jan Sliwka commented that Bucharest had paid more to upgrade the fighters than buying them new. Instead, Warsaw may look at either purchasing brand new F-16s or the F-35.

• New British Royal Navy Queen Elizabeth-class aircraft carriers will not have V-22 tiltrotor aircraft onboard, according to a written parliamentary reply to Lord West. Lord West, a retired Royal Navy officer and former government minister, had asked if the government was considering the Osprey for use by the state’s special forces. In response, the government stated that the aircraft was not part of plans to deliver the UK Carrier Strike capability. However, the MoD will continue to explore a variety of options to augment the capabilities of the carriers.

Asia Pacific

• India is set to commence contract negotiations for the purchase of 56 Airbus C-295 aircraft for the Indian Air Force after New Delhi selected the tactical transporter to replace its aging Avro HS-748 fleet in 2015. The aircraft will be built in partnership between manufacturer Airbus and Tata Advanced Systems Ltd where Airbus will first deliver 16 units in “fly-away” condition from their own final assembly line in Spain, and the remaining 40 aircraft will be produced in India by Tata. The arrangement will see the Indian firm undertake structural assembly, final aircraft assembly, systems integration and testing, and management of the indigenous supply chain. In a separate order, India’s Border Security Force (BSF) is also looking at four additional C-295s for movement of its troopers within the country.

Today’s Video

• Indonesian Jupiter and South Korean Black Eagles friendship flight at LIMA 2017:

Americas

• Lockheed Martin has ruled the T-50A out of the USAFs upcoming light attack aircraft experiment, instead focusing on offering the plane as part of the service’s T-X trainer competition. The company stated that the T-50A, a variant of Korea Aerospace Industries’ (KAI) T-50 Golden Eagle, already has a light-attack version, the FA-50, hinting that a solution may come not from the fixed-wing side of the company but rather from its rotary and mission systems business. Last week’s invitation by the Air Force details plans to choose up to four companies to bring non-developmental, low-cost, multi-role aircraft to Holloman Air base for a capability assessment. Over a period of four to six weeks, each plane’s “basic aerodynamic performance” will be tested as well as weapons, sensors, and communications capability. On the success of these demonstrations, the Air Force aims to prove whether there is a business case for creating an OA-X program of record.

• Elbit will deliver 126 helmet display tracker systems associated with MH-60 Seahawk helicopters to the US Navy in a contract worth $49.8 million. The system is designed to integrate with the rotorcraft’s 20mm automatic gun subsystem, 2.75-inch unguided rockets and digitally-guided precision rockets, and enhances the situational awareness and targeting capabilities for Seahawk pilots and co-pilots. Work on the contract will be performed at Elbit’s facility in Fort Worth, Texas, and is expected to be completed by June 2021.

• The US Navy’s MQ-25A Stingray unmanned aerial tanker is likely to have a wing-body-tail design after Lockheed Martin’s Skunk Work division found that a flying wing design is not the best aerodynamic shape for the service’s latest requirements. While the Navy had initially intended a surveillance and possible strike capability for the aircraft, the current requirements suggest a strong emphasis on a tanking role and less on ISR. As a result, competing firms Lockheed Martin, Northrop Grumman, General Atomics and Boeing are likely to redesign their bids for the competition.

Middle East & North Africa

• L-3 Fuzing and Ordnance System has won a $37 million US Army contract to provide various military fuses for the government of Saudi Arabia. The foreign military sales contract will see the kingdom receive more than 38,000 M734A1 multi-option fuses and more than 165,000 M783 detonating and delay fuses by May 31, 2019. Fuses are used as components in artillery munitions, grenades, sea mines, and other explosive devices.

Europe

• Rheinmetall has been revealed as one of the defense manufacturers affected by defense export denials to Turkey by the German government. Speaking at the company’s end of year results, Chief Executive Armin Papperger reported that the “German government is currently denying clearance for some export contracts,” which could get in the way of current talks with Ankara over a contract to supply a defense system for its Leopard battle tanks, after the country lost 10 such vehicles in its war against the Islamic State. The latest tensions between the two governments have arisen from a row over campaign appearances in Germany by Turkish officials to drum up support for a referendum that could boost President Tayyip Erdogan’s powers.

• An explosion at an army base warehouse storing tank ammunition in eastern Ukraine is being blamed on Russia or Russian-backed separatists. Defence Minister Stepan Poltorak told a press conference that a fire and explosions caused the detonation of ammunition in several sites at the base, possibly set off by a drone attack or a radio or timed device. Poltorak added that “I think that first of all it could be representatives who help the (separatist) groups that carry out combat missions,” hinting that a “friendly” country (Russia) may have been involved.

Asia Pacific

• Dassault’s Rafale is being touted as the preferred selection by Malaysia for their latest fighter procurement program. A pitch in fovor of the fighter is expected to be made during French President Francois Hollande’s visit to the country next week, and could initially be worth as much as $2 billion for 19 aircraft. Hollande’s arrival will be marked by a ceremony which will see two French Rafales join a Royal Malaysian Air Force A400M in a flypast at Subang airbase in Kuala Lumpur. Also in the hunt include BAE with the Eurofighter Typhoon, Russia’s Sukhoi and Sweden’s Saab, which is selling its single engine Gripen.

• The Indian government is considering whether it will pay for the maintenance and repair of grounded helicopters and transport planes belonging to the Afghan Air Force. Experts sent by New Delhi to access Kabul’s need estimate that it will cost close to $50 million for new parts and repairs to 11 grounded Soviet-made Mi-35 helicopters and seven transport aircraft. A final decision is expected within the next few months as soon as final costing is complete. As most of Afghanistan’s small air force dates from the Soviet era, sanctions against Russia means that Western donors that fund the military cannot pay to get grounded aircraft flying again. Here, India plays an important role in potentially supporting Afghanistan as it is not posed by such restrictions.

Today’s Video

• Airspace System’s drone catcher:

Americas

• Despite losing Raytheon as a US-based partner in the USAF’s T-X trainer competition, Leonardo is still forging ahead with plans to establish final assembly for the M-346 Advanced Jet Trainer derivative — the T-100 — in the US. The location of the final assembly point is expected to be announced soon; however, no shortlists of potential sites for the plant have yet been offered by the firm. Prior to exiting from the project, Raytheon had chosen Meridian, Mississippi, as a final assembly location. Despite a US partner, Leonardo is confident of the off-the-shelf model’s low cost against its competitor’s clean sheet designs, and the track record the M-346 has had in already being used to train Israeli pilots for fifth-generation aircraft.

• Lockheed Martin has announced that they have upgraded the Airborne Multi-INT Lab (AML) to speed up the mission system’s ability to turn sensor data into intelligence for customers. The modified Gulfstream III aircraft is used to test various onboard sensors for military and non-military purposes and is fitted to enable in-air experimentation for products with intelligence, surveillance and reconnaissance applications. Upgrades added by Lockheed Martin include an autonomous sensor control mode that can coordinate operations between the plane and onboard sensors which will accelerate the aircraft’s ability to produce actionable intelligence from experimental data.

Middle East & North Africa

• The UAE is to buy hundreds of 8×8 infantry fighting vehicles in a deal worth $661 million. Providing the vehicles is Al Jasoor, a joint venture by local firm Tawazun and the Turkish firm Otokar’s subsidiary, Otokar Land Systems UAE. Otokar said the vehicles, developed by Al Jasoor, will be built at existing facilities of Tawazun Industrial Park in Abu Dhabi under a special arrangement. The vehicle has already completed an array of successful extensive all-terrain tests in the UAE.

Europe

• Bulgaria’s Defense Ministry has received three bids from Italy, Sweden and Portugal for the country’s MiG-29 replacement competition. Sweden is offering Sofia its Gripen package; Italy second-hand Eurofighters; while Portugal wants to sell its F-16s second-hand alongside a logistics package and weaponry from the US. $820 million has been earmarked by the government for the acquisition of eight new aircraft in order to improve compliance with NATO standards while reducing reliance on Russian-made aircraft. Formal negotiations with the preferred bidder could start as early as next month.

• Following Boeing’s accusations that Denmark unfairly chose Lockheed Martin’s F-35 Joint Strike Fighter over the former’s F/A-18 Super Hornet, the Danish Office of Attorney General is expected to unveil a formal legal defense position as early as next month. A lawsuit was filed by Boeing after the company complained of the lack of access to selection process documents pertaining to Denmark’s next-generation fighter competition. So far, Denmark’s MoD has only released a small number of documents to Boeing despite regular formal requests for greater access that were lodged by the company over the last six months.

Asia Pacific

• South Korean daily JoongAng Ilbo reports that North Korea has tested technology necessary to give its Scud-ER ballistic missiles an anti-ship capability. Pyongyang threatens “merciless” attacks if an aircraft carrier strike group led by the USS Carl Vinson, which is joining South Korean forces for exercises, infringes on its sovereignty or dignity. Sources say Pyongyang probably inherited the know-how from Iran which has turned its Fateh missile into an anti-ship weapon and officials in Seoul claim that tests were carried out last September and February.

• Iran has commenced mass-producing their domestically built main battle tank. Said to be inspired by Russia’s latest T-90MS, Tehran has boasted of the platform’s capabilities that can rival those used by the West. Speaking at a ceremony to mark the start of production, Iran’s Brigadier General Hossein Dehqan said the tank, known as the Karrar, “can compete with the most advanced tanks in the world in the three main areas of power, precision and mobility, as well as maintenance and durability in the battleground.” The tank possesses advanced features like an electro-optical fire control system, a laser rangefinder, and a ballistic computer. It can also fire guided missiles.

• The Pakistan Army has inducted the Chinese LY-80 (HQ-16) medium-range surface-to-air missile (SAM) system into service. Islamabad has made two separate orders for the system having ordered three HQ-16 systems and eight IBIS-150 radars in 2013-2014 for USD $225.77 million and $40 million respectively, and was followed up in 2014-2015 with a $373.23 million order for six additional HQ-16 systems. To augment their air-defense network, there are also plans to procure a long-range SAM system with CPMIEC HQ-9’s export variant, the FD-2000, considered the likeliest option as fiscal constraints may rule out Russian platforms such as the S-400.

Today’s Video

• Time-lapse video of the USS Independence leaving Puget Sound Naval Shipyard for the scrapyard:

G-III AML
(click to view full)

Lockheed is more aggressive than most defense firms in self-funding projects that make sense to them, and the Airborne Multi-Intelligence Laboratory (AML) was their response to the rising popularity of small manned surveillance planes like the USA’s MC-12W Liberty, the MARSS program, etc. Now, their AML is moving from a privately-funded surveillance variant of the Gulfstream III business jet, to a money-making platform, courtesy of the Italian Ministry of Defence.

Under an agreement for an undisclosed sum, Lockheed Martin will provide its AML as a contracted ISR(Intelligence, Surveillance & Reconnaissance) service “in a live operational environment,” which probably means Afghanistan. The service goes beyond the jet…

Italy’s contract includes full flight crew and maintenance personnel, plus 3 intelligence-processing ground stations, for 1 year. An option could extend the contract to 2 years. The sensor package will include day/night cameras and SIGINT electronic eavesdropping gear, other undiscussed communications and sensor packages, plus any new equipment the Italians choose to add and integrate.

Lockheed Martin says that its AML team includes L-3 Communications Systems-West, Rockwell Collins, FLIR Government Systems, and Finmeccanica’s DRS.

To date, the Gulfstream III AML has been used as a test platform to develop the architecture for swappable sensors that could be packaged in different mounting assemblies, and installed on a wide variety of planes. The firm now markets this offering as its Dragon series, with “Dragon Star” marketed as the modification for Gulfstream III sized jets, and “Net Dragon” as the name for the kind of rent-a-capability service the Italians are buying.

The Italian order will help the firm refine its core architecture, broaden its sensor choices, hone both parties’ understanding of how to operate and use a service like this, and give its Dragon line some operational credentials.

Those credentials may be a useful selling point in non-military markets as well. The mineral surveys of Afghanistan that recently found huge resource deposits used military assets, including magnetic imaging sensors on board P-3 maritime patrol aircraft. Unmanned drones have also shown considerable flexibility, with hunter-killer platforms like the MQ-9 Reaper refitted to take on roles like firefighting assistance. Manned aircraft with packages like the Dragon series offer similar potential, without the issues drones have getting permission to fly in civil airspace.

Updates

March 14/17: Lockheed Martin has announced that they have upgraded the Airborne Multi-INT Lab (AML) to speed up the mission system’s ability to turn sensor data into intelligence for customers. The modified Gulfstream III aircraft is used to test various onboard sensors for military and non-military purposes and is fitted to enable in-air experimentation for products with intelligence, surveillance and reconnaissance applications. Upgrades added by Lockheed Martin include an autonomous sensor control mode that can coordinate operations between the plane and onboard sensors which will accelerate the aircraft’s ability to produce actionable intelligence from experimental data.

March 23/16: Lockheed Martin is to go ahead with its Net Dragon upgrade planned for the USAF’s U-2S fleet. The system will equip the fleet with a beyond-line-of-sight communications relay capability for forward-deployed forces on the ground or in the air. At present, the aircraft uses a Dragon Fly modem that will allow a soldier on the ground to relay full-motion video to another soldier miles away. The new upgrade increases the difficulty for competitors to get ahead of Lockheed, with a planned L-3 Communications upgrade due on the plan within the next few months. An L-3 Communication satellite modem will allow the same forces on the ground to call up imagery and other information from intelligence databases, such as the distributed common ground system.

Americas

• Lockheed Martin has won a $64 million contract to perform work on the integrated core processor used by the F-35 Joint Strike Fighter. The DoD order includes services for the USAF, US Navy, USMC and international partners and the work aims to alleviate diminishing manufacturing source constraints projected under F-35 production Lot 15 by March 2019. Developed during the early stages of the F-35’s development, the integrated core processor is referred to as the “brain” of the next-gen fighter.

• The USAF has announced that it has used a quadcopter to conduct a maintenance inspection of the exterior of a C-17 aircraft. Conducted at Edwards Air Force Base, the 412th Test Wing’s Emerging Technologies Combined Test Force (CTF) conducted three sorties with the mini-UAV and it worked so well it allowed the ground crew to sign off on their preflight external inspection of the aircraft. It’s expected that use of such drones will help cut the inspection time from 45-60 minutes to just minutes. The test comes under the CTF’s task to provide agile, innovative flight test capabilities for emerging technologies and to explore the USAF’s future warfighting capabilities.

Middle East & North Africa

• Rafael has completed a successful test firing demonstration with its Protector unmanned surface vehicle (USV). The remote controlled platform conducted a series of launches with a variety of munitions, including the company’s Spike missile, as well as performing maneuvers and demonstrating its targeting capabilities. Protectors have already been procured by various navies, including those in Singapore, Israel and the US, and offers operators a platform that can conduct operations without revealing its identity to hostile forces.

Europe

• Norway’s Kongsberg has teamed up alongside Germany’s Thyssenkrupp Marine Systems and Atlas Elektronik to form a joint venture aimed at supplying combat systems for Thyssenkrupp submarines. The announcement follows an earlier Norwegian government announcement last month that they had chosen Germany as a strategic partner for their new submarine procurement program. The Norway-based new venture will be part-owned by both the Norwegian and German partners, and the new company will be responsible for the development, production and maintenance of combat systems. Speaking on the joint venture, Kongsberg President and CEO Geir Haøy said the agreement has potential to earn Kongsberg in excess of $1.8 billion over the next ten years and will mark a significant increase in activity and employment in the Norwegian industry.

• Safran has been selected by the UK’s Military Flying Training System program to assist in servicing engines of rotary-wing aircraft flown by Britain’s Defense Helicopter Flying School. The 17-year, by-the-hour contract follows an earlier agreement signed with UK’s defense ministry in July 2016, when they were selected to supply Arrius 2B2 and Arriel 2E turbines for the country’s H135 and H145 fleets. Work will be carried out in partnership with Airbus helicopters and it is believed Safran will earn over $100 million over the course of the contract.

Asia Pacific

• Saab has opened an office in the Philippines as the Swedish defense firm looks to sell its JAS-39 Gripen fighter to the archipelago nation. The office was opened by Swedish Ambassador Harald Fries who said that his embassy will invite Swedish companies who do good work in terms of social responsibility to have an exchange with both government agencies, labor unions, and Filipino companies. Alongside air defense, Saab is also looking to offer coastal surveillance equipment and even submarines to the Philippines in order to profit from Manila’s maritime modernization efforts.

• Taiwanese media has reported that the US has sent personnel, including officials from Raytheon, to inspect Taiwan’s PAC-3 air defense systems. Two batteries have been in place in Hualian and Taitung since earlier this year, replacing the older Hawk air defense system, and the inspection is being seen as a signal that the deployments may become permanent. Meanwhile, South Korea’s deployment of the Terminal High Altitude Area Defense (THAAD) has started a debate in Taiwan at the possible deployment of THAAD on the island. Defense Minister Feng Shih-kuan, however, has publicly voiced his opposition against a THAAD presence in Taiwan, saying the island had no need to be drawn into other countries’ conflicts.

• Attack drones will be deployed to South Korea by the US as tensions rise on the peninsula over the deployment of THAAD. The decision to deploy the MQ-1C Grey Eagles to Korea come as part of a wider plan to deploy a company of the attack drones with every division in the US Army. Speaking on the announcement, United States Forces Korea spokesman Christopher Bush added that the Grey Eagle’s will provide a “significant intelligence, surveillance and reconnaissance capability to US Forces Korea and our ROK partners.” These ongoing tensions are taking place at a time when South Korean voters are scheduled to go to the polls on May 9 in order to elect a new president following the impeachment and dismissal last week of its former president, Park Geun-hye, and policy on North Korea and the THAAD system are likely to be contentious issues in the campaign.

Today’s Video

• The Protector USV:

Americas

• A House Armed Services subcommittee has heard from US Army leaders that the service is in critical need of increasing munition procurements. While it was maintained that the service has enough munitions to sustain normal requirements, it runs the risk of falling short in the event of a surge or additional contingency operations, according to Lt. Gen. Aundre F. Piggee. Munitions reported to be needed include Hellfire missiles, PAC-3 missiles, and Excalibur munitions fired from Howitzers. The branch sent unfunded requirements for fiscal 2017 and fiscal 2018 to Congress in December with an additional request to improve short-range air defense capabilities.

Middle East & North Africa

• As many as 84 personnel at Aselsan, Turkey’s largest defense company, are under investigation by authorities for alleged membership in the FETO/PDY terrorist organization. Last Thursday saw 46 Aselsan employees detained; and of those, 30 are said by Police to be active duty officials, including “several engineers and specialists.” Said to be led by former Erdogan ally and Islamist preacher Fethullah Gulen, the Turkish authorities have purged more than 100,000 government officials and detained tens of thousands of others on charges of alleged links with the Gulen network following a failed coup last summer, which Ankara claims was orchestrated by Gulen from his base in the US.

• Israel is currently working on two big procurement deals for fighters and helicopters for the IDF. The first involves the procurement of a squadron of upgraded F-15s that are more advanced than those previously sold to Saudi Arabia and Qatar, while the second will be for the replacement of Israel’s CH-53 helicopterfleet with either the new CH-53K or CH-47F. While the exact cost of the procurements remain to be properly calculated, it is expected that the funding will come out of the $3.33 billion of US military aid allocated for the F-35 projects and missile inventory.

• Navistar has been contracted more than $475 million by the US Contracting Command in order to produce and support 40 armored vehicles for Pakistan and to upgrade 1,085 armored vehicles for the United Arab Emirates. The vehicles destined for Pakistan later this year are the company’s MaxxPro Dash DXM Mine Resistant Ambush Protected (MRAP) vehicle which features an armored wheeled vehicle with a V-shaped hull to deflect mine blasts. For the UAE, Navistar will provide the long wheel base MaxxPro MRAPs which are being acquired by the UAE under the US Excess Articles program and will be delivered in 2018.

Europe

• The Portuguese government is considering the procurement of Embraer KC-390 transport aircraft as a replacement for their fleet of C-130s. While no formal order is in place as of yet, the plan is to acquire up to six KC-390s to progressively replace the C-130 to conduct troop and cargo transport, firefighting, and air-to-air refuelling missions in the Portuguese Air Force. Several Portuguese companies, including OGMA-Indústria Aeronáutica de Portugal (partially owned by Embraer), Embraer Metálicas, Embraer Compósitos, and CEiiA, are participants in Embraer’s KC-390 program.

• Russia will commence a modernization program for the Su-34 in 2018 after it was announced that 16 more of the fighter-bombers will be delivered to Russia’s air force later this year. Moscow also announced that they intend to swap out the Granit cruise missiles aboard the Project 949A Antey nuclear-powered cruise missile submarines with the latest Kalibr cruise missile. At present, Russia has eight operational Antey submarines with each possessing a displacement of 24,000 tonnes and armed with 24 Granit cruise missile launchers and six torpedo tubes.

Asia Pacific

• India has successfully test-fired the extended range variant of the BrahMos Extended Range supersonic cruise missile. The missile boasts an extended range of 450km from the earlier 290km and was successfully launched from the integrated test range at Balasore off the Odisha coast on Saturday, March 11. New Delhi’s ability to upgrade the BrahMos’s range was enabled by their entry into the 34-nation Missile Technology Control Regime (MTCR) last June and development was aided by Russia.

• China has officially commissioned into service their new stealth fighter, the J-20. While the fighter’s induction is part of a concentrated effort by Beijing to match the capabilities of US platforms, questions remain as to whether the J-20 can match the radar-evading properties of the F-22 Raptor air-to-air combat jet, or the next generation F-35 Joint Strike Fighter. Chinese naval officials have said that there is a concentrated effort to overhaul their Navy into a “first class” force and that they are developing a marine corps.

Today’s Video

• South Korea’s indigenous M-SAM medium range surface-to-air missile (SAM) system:

3BCT-101st, Iraq-
no Chavis turrets?
(click to view full)

Navistar subsidiary International Military and Government LLC (IMG) in, Warrenville, IL has won billions of dollars in MRAP program contracts, to produce several variants of its blast-resistant vehicles. The Category I MRUV vehicle’s role is similar to a Hummer’s, albeit with more carrying capacity and much more protection. That has become a staple for IMG’s entry, dubbed the “MaxxPro” by its manufacturer. Their collaboration with an Israeli firm who provides up-armored vehicles for the Marines successfully overcame lukewarm initial interest, but even successful survivors of Aberdeen’s tests where challenged to offer enough protection against the ERP class of land mines that began to appear in Iraq.

Nevertheless, the MRAP program became a production race – and Navistar did very well under those competitive terms. In the end the military’s desire for standardization of its fleets exerted something of a gravitation pull on the competition. A July 2007 order vaulted Navistar into 1st place for initial MRAP Program vehicles ordered, but the US Army is divesting many of its vehicles – creating opportunities for foreign buyers…

MRAP Competitors, Navistar Totals

Dash Ambulance
(click to view full)

Navistar ended up leading the initial MRAP competition, with the highest share of any competitor at 38.3%. Additional orders for Afghan-adapted vehicles ensure that this total has crept higher vis-a-vis their original competitors, but They’re still just one competitor among many, and beyond the MRAP competition, trucking rival Oshkosh’s M-ATV has now achieved very close production figures in the follow-on, single-award M-ATV program.

To date, Navistar has produced 7 MaxxPro variants under contract: the original MaxxPro, MaxxPro Air Force, the MaxxPro Plus with improved protection, MaxxPro ambulance (production orders were for the Dash variant), MaxxPro MEAP, the MaxxPro Dash for Afghan operations, and the MaxxPro Recovery Vehicle (MRV), for towing out stuck vehicles. The firm has also developed Cargo flatbed and Tractor (18-wheeler truck’s front end, but mine-protected) variants.

A number of these MaxxPro vehicles have also received independent suspension upgrades, in order to improve their off-road performance. The MaxxPro DXM upgrade kits are delivered through Boler’s Hendrickson subsidiary, and marry Hendrickson’s advanced engineered sub-frames, sway-bars, coil springs and shocks with GD AxleTech’s 5000 Series Independent Suspension Axle System.

Participants in the MRAP and related programs, and their vehicles, have included:

Manufacturer CAT I CAT II Notes Navistar MaxxPro
MaxxPro AF
MaxxPro Dash/ DXM
MaxxPro Plus
MaxxPro ambulance (Dash) MaxxPro
MaxxPro MRV recovery Top finisher in number of MRAP orders. BAE Systems RG-33
RG-33 SOCOM
Caiman
Caiman MTV RG-33L
RG-33 HAGA (ambulance)
Caiman
Caiman MTV-ambulance

Won MMPV with RG-33L derivative.

General Dynamics RG-31 Mk.5/ RG-31A2 RG-31 Mk.5E Partnered with BAE OMC, Canadian government CCC. Also received orders
before MRAP began. Force Protection (now GDLS) Cougar 4×4
Cougar ISS Cougar 6×6 Also received orders before MRAP began. Its Buffalo MRAP CAT-III is unique, and sole-source. Oskkosh Alpha
(w. PVI) Bushmaster
(w. Thales) No MRAP orders, but sole winner of related M-ATV program with its own
design. PVI Alpha
serve w. US Border Patrol Golan
(w. RAFAEL) Alpha failed MRAP testing; 2008 firm bankruptcy & fire-sale acquisition Textron M1117 ICV M1117 ICV Failed MRAP testing; no MRAP orders, but ASV variant widely ordered by Military Police and fire targeting units.        

Based on awarded contracts, MaxxPro’s price per base vehicle is around $520,000 – $550,000. The vehicles must then be fitted with electronics, IED jammers, and other equipment. That can add hundreds of thousands of dollars to that base price, before they’re sent to the front lines. Announced production orders to date include:

• #001: 4 initial testing vehicles
  
• #002: 1,200 MRAP CAT I vehicles
  
• #003: 16 larger MRAP CAT II vehicles
  
• #004: 754 CAT I
  
• #005: 1,000 CAT I
  
• #006: 1,500 CAT I
  
• #007: 743 CAT I
  
• #008: 4 CAT I – not publicly announced
  
• #009: 822 CAT I MaxxPro Dash
  
• #010: 400 CAT I MaxxPro Dash
  
• #014: 1,050 CAT I MaxxPro Dash DXM with improved suspensions. Modification added 1,222 DXM retrofits.
  
• #015: 250 MaxxPro MRV recovery/tow variants
  
• #016: 175 CAT I MaxxPro Dash DXM with ECP I/II
  
• #018: 250 MaxxPro Dash Ambulance with DXM and ECP IV
  
• #019?: 471 MaxxPro Dash DXM with ECPs
  
• #020: ISS retrofit kits: 650 DXM Plus
  
• #021: 140 MaxxPro MRV recovery/tow variants
  
• #023: Full “rolling chassis” retrofits: 2,717

Total production is currently 8,779 vehicles. Beyond American buys, Navistar informs DID that their production totals include a 2009 order from Singapore for 15 MaxxPro Dash vehicles, and they have also announced a May 2010 order for a pool of 80 MaxxPro Dash vehicles to support “coalition forces” in Afghanistan, which has reportedly included Albania, Croatia, Estonia, Greece, Hungary, Poland, Romania, Solvakia, and South Korea.

As the USA withdrew from Iraq and Afghanistan, they decided not to keep many of their MRAP vehicles. Quite a few Oshkosh M-ATVs and Navistar MaxxPros will still remain in the force, but many MRAPs of all types won’t remain. The question is where they end up. Some have been destroyed outright, in order to avoid paying to ship them home. A number of MRAPs, including MaxxPros, have been diverted to local government organizations in the USA. Giving mine-protected, heavily armored vehicles to entities like school districts and non-violent towns of under 10,000 people has caused no small amount of controversy, and citizen protests have even forced a small handful of local governments to cancel these “1033 program” giveaways, which are not centrally tracked or accounted for. Other MRAPs have been given or sold to foreign operators, reportedly including:

• Croatia: 40
  
• Hungary: 42
  
• Jordan: 100
  
• Pakistan: 22 deployed, 160 requested
  
• Slovakia: ??
  
• UAE: 3,375 requested
  

 

A Note on MRAPs

DID refers to the MaxxPro as the top finisher in the MRAP competition, despite greater sales by Oshkosh’s M-ATV (MRAP All-Terrain Vehicle).

That’s because the M-ATV wasn’t part of the initial MRAP program; instead, it’s a follow-on competition that aimed to bridge the gap to the future JLTV winner. Navistar’s MaxxPro competed, but Oshkosh won, and their M-ATV was also very popular. In June 2010, its order totals narrowly surpassed the Navistar MaxxPro’s. DID defines “MRAP orders” as orders placed under the original MRAP multi-vendor contracts, however, and considers the single-vendor M-ATV competition to be a separate but related effort.

MaxxPro Contracts & Key Events

MaxxPro MRV
(click to view full)

Unless otherwise specified, all contracts are issued to Navistar subsidiary International Military and Government LLC (now Navistar Defense LLC) in Warrenville, IL. Unless otherwise noted, the Marine Corps Systems Command in Quantico, VA buys MRAP vehicles on behalf of 2008 requests from the US Army (12,000 by 2008), USMC (2,225), Air Force (558), Navy (544), SOCOM (344), and production verification testing (100). Those numbers rose further, via additional awards in 2010 and 2011, but the US military

2015 – 2017

Afghan National Security Forces Contract

March 12/17: Navistar has been contracted more than $475 million by the US Contracting Command in order to produce and support 40 armored vehicles for Pakistan and to upgrade 1,085 armored vehicles for the United Arab Emirates. The vehicles destined for Pakistan later this year are the company’s MaxxPro Dash DXM Mine Resistant Ambush Protected (MRAP) vehicle which features an armored wheeled vehicle with a V-shaped hull to deflect mine blasts. For the UAE, Navistar will provide the long wheel base MaxxPro MRAPs which are being acquired by the UAE under the US Excess Articles program and will be delivered in 2018.

February 19/17: Navistar Defense has been contracted $35 million by the US DoD to provide 40 Mine Resistant Ambush Protected MaxxPro Dash DXM vehicles. The deal supports foreign military sales for the government of Pakistan and work is expected to be complete by the end of October 2018. MaxxPro Dash DXM vehicles feature a V-shaped hull to deflect IED explosions away from the vehicle and are built to withstand ballistic arms fire and mine blasts. Pakistan will use the vehicles to protect troops against attacks from jihadist militants and other insurgents operating between Pakistan and Afghanistan.

September 11/15: US firm Navistar Defense has been contracted to supply the Afghan National Security Forces with nearly 2,300 mine resistant, ambush protected (MRAP) vehicles, based on the company’s 7000-MV platform, according to a company press release. The US Army Contracting Command handed the company a $369 million contract for the vehicles, which will bring the total number of Navistar vehicles sent to the Afghan government to nearly 9,000. The company has also exported the 7000-MV platform to Iraq. The new MRAPs will reportedly serve in a variety of roles, including ammunition, fuel and troop transport.

FY 2013 – 2014

Export requests: UAE (3,375), Pakistan (160); Support and upgrade contracts.

MaxxPro & Lonestar
(click to view full)

Sept 26/14: UAE. The US DSCA announces the United Arab Emirates’ official export request for the refurbishment and modification of 4,569 used Mine Resistant Ambush Protected (MRAP) Vehicles:

• 729 Navistar MaxxPro Base
  
• 283 MaxxPro MRAP Expedient Armor Program (MEAP) without armor
  
• 264 MaxxPro Base/MEAP capsules without armor
  
• 29 MaxxPro Long Wheel Base (LWB)
  
• 1,085 MaxxPro LWB chassis
  
• 970 MaxxPro Plus
  
• 15 MaxxPro MRVs (MRAP Recovery Vehicles)
  
• 1,150 BAE Caiman Multi-Terrain Vehicles “without armor,” which are based on the FMTV truck chassis. Note that the V-hull is not “armor,” it’s an intrinsic part of the vehicle.
  
• 44 Oshkosh M-ATVs; they would be added to the UAE’s existing order for 750.
  
• Plus Underbody Improvement Kits, spare and repair parts, support equipment, personnel training and training equipment, publications and technical documentation, Field Service Representatives’ support, and other US Government and contractor support.

They’re being sold as Excess Defense Articles (EDA) from US Army stock, pursuant to section 21 of the Arms Export Control Act, as amended. Notification for the sale from stock of the MRAP vehicles referenced above has been provided separately, pursuant to the requirements of section 7016 of the 2014 Consolidated Appropriations Act, and section 516 of the 1961 Foreign Assistance Act. The estimated cost is up to $2.5 billion, which isn’t all that far from the cost of buying new.

To date, the UAE’s biggest patrol vehicle fleets have been its own Nimr design (1,700 total), which has also been exported within the region. Its Oshkosh M-ATV fleet (750) was second. This request would completely change the force’s configuration by adding 3,375 MaxxPros and 1,150 Caimans, giving the UAE a patrol vehicle fleet that is overwhelmingly protected against mines as well as weapons of urban unrest.

The principal contractors will be Navistar Defense in Lisle, IL (MaxxPro); BAE Systems in Sealy, TX (Caiman); and Oshkosh Defense in Oshkosh, WI (M-ATV). If the sales are concluded, implementation will require multiple trips to the UAE involving “many” US Government and contractor representatives for 3+ years to provide program support and training. Sources: US DSCA #14-26, “UAE – Mine Resistant Ambush Protected (MRAP) Vehicles”.

DSCA request: UAE (3,375 MaxxPros of 4,569 MRAP vehicles)

Sept 19/14: Pakistan. The US DSCA announces Pakistan’s official export request for 160 Navistar Mine Resistant Ambush Protected (MRAP) vehicles. That would certainly be an easy delivery from Afghanistan, for Excess Defense Article vehicles that the US Army was prepared to blow up rather than paying to ship them home:

• 30 MaxxPro Base DXM
  
• 110 MaxxPro Dash DXM
  
• 10 MaxxPro Dash DXM Ambulances
  
• 10 MaxxPro Recovery Vehicles with protection kits
  
• spare and repair parts, support and test equipment, publications and technical documentation, personnel training and equipment training, U.S. Government and contractor engineering, technical and logistics support services, and other related elements of logistical and program support.

The estimated cost is $198 million. These vehicles would be added to 22 MaxxPros (incl. 2 MRV recovery vehicles) that were already transferred under the Pakistan Counterinsurgency Capability Fund. The country’s years-long civil war involving the Pakistani Taliban will certainly provide Pakistan with opportunities to use these vehicles.

The principal contractor will be Navistar Defense Corporation in Madison Heights, MI. The proposed sale will require about 2 US Government and 24 Navistar contractor representatives in Pakistan for a period of approximately 18 months. They’ll perform inspections and deprocessing of vehicles upon delivery; provide assistance in installation of vehicle accessory kits; provide fault diagnosis and repairs; perform corrective maintenance, to include accident and battle damage assessment and repairs; conduct operator and maintainer training; and conduct inventories and maintain accountability of USG provided material. Sources: US DSCA #14-32, “Pakistan – Mine Resistant Ambush Protected (MRAP) Vehicles” | Gannet Military Times, “Source: Pakistan already has U.S.-made MRAPs, new deal in works” (April 2014).

DSCA request: Pakistan (160 MaxxPros)

Sept 12/14: Ambulance upgrades. Navistar Defense LLC in Lisle, IL receives a $44 million contract modification to buy MaxxPro Long Wheeled Base Ambulance Medical Equipment Set A-Kits, MaxxPro Survivability Upgrade Kits, and Spring Suspension System Kits. All funds are committed immediately, using FY 2012 and FY 2014 US Army budgets.

Work is expected to finish by Aug 31/15, and will be performed in Lisle, IL. The US Army Contracting Command in Warren, MI manages the contract (W56HZV-12-G-0006, PO 0002).

July 25/14: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives a $27.6 million contract modification for kits to upgrade MaxxPro Dash and long-wheel base ambulances to their final configuration. $21.7 million in FY 2012 and FY 2014 US Army budgets are committed immediately.

Work is expected to finish by May 30/15, and will be performed in Lisle, IL. The US Army Contracting Command in Warren, MI manages the contract (W56HZV-12-G-0006, PO 001).

Dec 23/13: Support. Navistar Defense LLC in Lisle, IL receives a $6.9 million contract modification for MaxxPro field service support in the continental United States and overseas. All funds are committed immediately, using FY 2014 US Army O&M budgets.

Work is expected to finish by Dec 31/14, and will be performed in Lisle, IL and Afghanistan. Bids were solicited via the Internet, with 1 received by US Army Contracting Command in Warren, MI (W56HZV-10-C-0011, PO 0086).

Nov 4/13: Support. Navistar Defense LLC in Lisle, IL receives a $7.3 million cost-plus-fixed-fee contract, covering MaxxPro M1235A3 Dash MSU (MaxxPro Survivability Upgrade) engineering, logistic and travel support for the acquisition of the contract data requirements list, and program and logistics support. The contractor shall include MSU content as well as variation in vehicle content for both the objective gunner protection kit manned turret and M153 CROWS remote-controlled weapon turret. All funds are committed immediately, using FY 2013 US Army budgets.

Work will be performed in Lisle, IL, with an expected completion date of December 2014. One bid was solicited, with 1 received by the US Army TACOM in Warren, MI (W56HZV-10-C-0011). Note that the exact same award was announced on Oct 31/13.

October 24/13: AUSA. At AUSA, DRS and Navistar are showing off their privately-funded MaxxPro MCOTM (Mission Command on The Move) conversion for unit commanders and staff, which was built in partnership with DRS and Allison. That partnership’s OBVP Transmission Integral Generator has given the vehicle tremendous electrical generation capability from its Allison 3000 series transmission, with 60kW+ available to power carefully arranged command stations and screens within. That kind of on-board power removes the need for an additional generator vehicle, and drastically cuts set-up time.

A similar MaxxPro MICP is also built for communications, but it’s more of a rolling server closet. It would replace the current semi-mobile command post that’s deployed in a HMMWV shelter, plus a trailer with generator when taken outside the wire. Putting that into 1 MaxxPro that looks totally “normal” from the outside, and needs no trailer, makes the target a lot less obvious to enemies. In places like Afghanistan, where 7 gallons of fuel are needed to deliver 1 gallon for front-line use, eliminating vehicles also cuts fuel costs substantially. Beyond MCOTM and MICP:

“The Navistar Defense team is already exploring uses for the MaxxPro as a maintenance truck to weld and fix vehicles in the field; adding mortars to the back of the vehicle to produce an Offensive Weapon System; providing the vehicle architecture to support an Intelligence Surveillance and Reconnaissance control; and adding a water reservoir body for use as a Non-Lethal Water Cannon for controlling large thermal incidents, like forest fires.”

Obviously, the goal of these efforts is to promote both exports, and possible upgrade/ conversion contracts from the US military. An “MRAP 3 study” done in fall/winter 2012 has reportedly left M-ATV and MaxxPro blast-resistant vehicles in the enduring fleet, with about 2,633 MaxxPro Dash DXM troop carriers and 301 MaxxPro DXM ambulances kept. Adding MICP and MCOTM vehicles to appropriate units would provide both short-term conversion contracts, and more vehicles in service as targets for ongoing support contracts. Sources: AUSA interviews; NAvistar, “Navistar Defense Encourages Customers to Think Beyond the Standard Vehicle at AUSA” | DRS “U.S. Army to Test DRS Technologies’ On-Board Vehicle Power System for Consistent Equipment Power on the Battlefield”.

AUSA 2013: MCOTM, MICP, and other interesting variant ideas

June 18/13: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives an $18.2 million firm-fixed-price contract modification, increasing the funds available for the MaxxPro Survivability Upgrade to $152.3 million. FY 2011 & 2012 Procurement funds are being used by Army Contracting Command in Warren, MI (W56HZV-12-C-0404, PO 0013).

June 3/13: Report. Navistar Defense LLC in Lisle, IL receives an $8.9 million cost-plus-fixed-fee, multi-year contract modification, for MaxxPro field services representatives. The cumulative total face value of this contract is now $49.8 million. Army Contracting Command in Warren, MI manages the contract (W56HZV-10-C-0011, PO 0071).

Jan 7/13: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives a $10.6 million cost-plus-fixed-fee contract modification for MaxxPro maintenance services.

Work will be performed in Lisle, IL; Yuma, AZ; Aberdeen, MD; and Afghanistan; with an estimated completion date of March 25/13. One bid was solicited, with one bid received by US Army Contracting Command in Warren, MI (W56HZV-10-C-0011).

FY 2012

MRV problems. Survavibility upgrades.

MaxxPro, Farah PRT
(click to view full)

Sept 24/12: Survivability upgrades. Navistar Defense LLC in Lisle, IL receives a $138.2 million firm-fixed-price contract modification to buy MaxxPro Survivability Upgrade Kits, Vehicle Emergency Egress Windows, and MaxxPro support services.

Work will be performed in Lisle and Springfield, OH, with an estimated completion date of Sept 13/13. One bid was solicited, with one bid received by US Army Contracting Command in Warren, MI (W56HZV-12-C-0404).

Sept 19/12: Survivability upgrades. Navistar Defense, LLC announces a maximum $282 million delivery order to provide more than 2,300 survivability upgrade retrofit kits for their MaxxPro Dash MRAP vehicles, plus parts and service. Work for the survivability upgrade will be done in Afghanistan beginning in December 2012, and is scheduled to be complete by July 2013.

Navistar says they have now delivered nearly 9,000 MaxxPro units in 9 major variants to all customers.

July 30/12: Spares. Navistar Defense in Lisle, IL receives a maximum $8.6 million fixed-price with economic price adjustment contract from the US Army for MaxxPro spares. Work will be performed in Illinois and Kentucky, using FY 2012 Army Working Capital Funds. There was 1 proposal with 3 responses. The date of performance completion is July 29/13. The Defense Logistics Agency Land and Maritime in Columbus, OH (SPM7LX-12-D-9007).

July 13/12: RPG nets. Navistar Defense in Lisle, IL receives a $59.4 million firm-fixed-price contract for 1,357 rocket propelled grenade net kits, which means QinetiQ’s Q-Net. Work will be performed in Springfield, OH, with an estimated completion date of Oct 31/12. One bid was solicited, with 1 bid received by US Army Contracting Command in Warren, MI (W56HZV-12-C-0201).

March 13/12: A $21.3 million firm-fixed-price contract for “the long wheel rolling chassis upgrade with independent suspension on the MaxxPro [MRAP] and transportation fixtures.” Vid. Jan 9/12 entry for the full explanation; this the installation work associated with its January order to upgrade 2,717 vehicles.

Work will be performed in West Point, MS, with an estimated completion date of May 20/12. One bid was solicited, with one bid received, by US Army Contracting Command in Warren, MI (W56HZV-12-C-0130).

Feb 20/12: Sub-contract. Boler subsidiary Hendrickson in Kendallville, IN and GD subsidiary AxleTech International in Oshkosh, WI get a sub-contract from Navistar Defense, LLC, to equip 2,717 MaxxPro Long Wheel Base (LWB) MRAP vehicles with independent suspension systems, per the $900 million Jan 9/12 contract.

Deliveries began in January 2012, and will be completed in October 2013. GD release.

Jan 24/12: A $109.5 million firm-fixed-priced delivery order for 650 MaxxPro DXM Plus kits. Orders #002-008 add up to 5,217 vehicles. These kits, plus the “rolling chassis” order, add up to 3,367 retrofits.

Work will be performed at the MRAP Sustainment Facility in Kuwait, and is expected to be complete by the end of October 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (M67854-07-D-5032, #0020).

Jan 17/12: DOT&E – MRV issues. The Pentagon releases the FY2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The MaxxPro Dash ISS and MaxxPro MRV are both included, but get very different grades. While the MRV towing and recovery vehicle passed blast and live fire testing:

“…the Navistar MRV is not operationally effective and not operationally suitable for recovery operations on cross-country terrain. The Navistar MRV has poor mobility and poor combat towing to recover damaged MRAP vehicles in Afghanistan. The vehicle could not maneuver in soft sandy soil and had difficulty accelerating on hilly terrain. The Navistar MRV demonstrated 271 MMBOMF [Mean Miles Between Operational Mission Failure] versus its operational requirement of 600 MMBOMF. These problems should have been resolved… prior to the [Limited User Test]. The Navistar MRV is [only] capable of recovering and towing damaged MRAP vehicles on flat improved roads.”

The MaxxPro Dash ISS, on the other hand, is declared to be both operationally effective and reliable. Its figure of 1,259 MMBOMF was way above its operational requirement of 600.

Jan 9/12: An $879.9 million firm-fixed-priced delivery order for the procurement of 2,717 MaxxPro “rolling chassis”; 10 engineering change proposals; and 25 contract data requirements lists, for MaxxPro MRAPs.

This is the 3rd step in commonizing the MaxxPro fleet. The first step was the addition of DXM independent suspension in February 2009, which has appeared on all orders after #0014. It was followed in March 2010 by 1,222 DXM retrofit kits. Now, the rolling chassis is the 3rd step, which upgrades most of the earlier MaxxPros with the latest vehicle capabilities. We asked Navistar, who explained that “rolling chassis” replaces the chassis base, adding the DXM independent suspension, a new MaxxForce 9.3 engine, and a 570 amp alternator and driveline. The crew cab is essentially lifted off the old chassis, and bolted on to a new one.

Work will be performed in West Point, MS, and is expected to be complete by the end of October 2013. All funds will expire at the end of the current fiscal year, on Sept 30/12 (M67854-07-D-5032, DO #0023).

Jan 9/11: Oshkosh control fight. Icahn’s proxy skirmish at Oshkosh turns into a war, with hard-hitting submissions to shareholders from both Icahn’s group and Board slate, and from Oshkosh’s existing management and Board. If Icahn gets his Board slate elected, spinoffs and a merger of Oshkosh Defense with Navistar become far more likely.

In that scenario, it’s likely that the Maxxpro would take a back seat to the M-ATV in the future firm’s lineup. Oshkosh 8-K | Oshkosh management’s SEC DEFA14A filing (see esp. pp. 38-44) | Icahn Group DFAN14A arguments.

Dec 20/11: A $133.7 million firm-fixed-priced delivery order under a previously awarded contract for 514 field service representatives to support Navistar’s MRAPs. Queries to Navistar confirmed the contract’s size, and their response noted that it included supplies as well as personnel.

Work will be performed in Afghanistan and Kuwait (94%) and the United States (6%), and is expected to be complete by Dec 31/12. FY 2012 operations and maintenance appropriation funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5032, #0022).

Dec 19/11: $9.6 million firm-fixed-priced delivery order for MaxxPro MRV recovery vehicle contractor support, esp. re: the contract data requirements list (CDRLs).

Work will be performed in Warrenville, IL, and is expected to be complete by the end of February 2014, but all funds will expire at the end of the current fiscal year, on Sept 30/12. The original contract was competitively procured (M67854-07-D-5032, Delivery Order 0015 under Modification 16).

Dec 6/11: Navistar/Oshkosh merger? Billionaire Carl Icahn owns 10% of Navistar, and 9.51% of Oshkosh, so his comments that the 2 companies should merge draws a lot of attention. He tells CNBC:

“I definitely think it would be a good merger. I think there would be a lot of synergy. I own stock in both and I think shareholders of both companies would benefit.”

Both Boards of Directors are maneuvering defensively around Icahn. Navistar agreed to put its Board up for election each year, but agreed not to propose his own slate of directors at the annual meeting. Things are a bit more open at Oshkosh, where Icahn is proposing Board slates, and has been increasingly critical of existing management.

FY 2011

Independent suspension systems.

MaxxPro Dash DXM
(click to view full)

July 15/11: A $142 million firm-fixed-priced delivery order for 140 MaxxPro Recovery Vehicles (MRVs), plus sustainment, spares and support. That brings total MRV orders to 315. Work will be performed in West Point, MS, and is expected to be complete by the end of November 2011 (M67854-07-D-5032, #0021). See also Navistar release.

July 14/11: Boler subsidiary Hendrickson, and General Dynamics’ AxleTech International, announce 2 contracts from Navistar Defense, LLC to equip 471 MaxxPro blast-resistant vehicles (vid. June 13/11 entry), and 250 MaxxPro Dash ambulances (vid. May 4/11 entry), with independent suspension systems. Their DXM solution uses AxleTech’s 5000 Series Independent Suspension Axle System, and Hendrickson’s engineered sub-frame.

Production work began in June 2011 at Hendrickson in Kendallville, IN, and AxleTech in Oshkosh, WI. Deliveries will be complete in September 2011. GD-ATP.

June 13/11: Navistar Defense:

“Navistar Defense, LLC today announced that it received a $357 million delivery order for an additional 471 International MaxxPro Dash vehicles with DXM independent suspension. The order from the U.S. Marine Corps Systems Command follows last month’s delivery order for 250 MaxxPro Dash Mine Resistant Ambush Protected (MRAP) ambulances.”

Subsequent events indicate that this is probably delivery order #0019.

May 16/11: An $18.6 million delivery order modification for installation of ambulance engineering change proposals (ECP) and Dash Phase IV ECPs on the recent order of 250 ambulances. Work will be performed in Afghanistan, and is expected to be complete by the end of September 2011 (M67854-07-D-5032, #0018, mod #0001).

May 4/11: A $183.3 million firm-fixed-priced delivery order for 250 MaxxPro Dash Ambulance vehicles, with improved DXM independent suspensions. Work will be performed in West Point, MS, and is expected to be complete by the end of September 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5032, #0018).

This is the 1st order for the ambulance variant, which was unveiled in October 2010 at AUSA (vid. Oct 25/10 entry). These Maxxpros will serve alongside the similar Oshkosh M-ATV ambulances in theater, and will be supplemented by BAE’s heavier 6×6 RG-33 HAGA MRAP. These vehicles are a component in the Pentagon’s broad ‘Golden Hour’ initiative, which aims to begin providing life-saving care within the critical 1st hour of major trauma. See also Navistar Defense release.

April 28/11: Navistar Defense, LLC in Warrenville, IL received a $13.2 million firm-fixed-priced delivery order for field service representatives (FSR) in Kuwait, to sustain operation of the MaxxPro Dash MRAPs in Afghanistan.

Work is expected to be completed by the end of November 2011, but all contracted funds will expire at the end of the current fiscal year, on Sept 30/11 (M67854-07-D-5032, #0017).

March 4/11: Navistar Defense, LLC in Warrenville, IL receives a $32.5 million firm-fixed-priced delivery order to buy MRAP Recovery Vehicle contractor logistics support for spare parts, basic initial issue tool kits and training support. Work will be performed in Louisville, KY (96%), and Warrenville, IL (4%), and is expected to be complete by the end of September 2011 (M67854-07-D-5032, #0015 Mod 005).

Dec 9/10: A $123.4 million firm-fixed-priced delivery order for 175 CAT I MaxxPro Dash vehicles with improved DXM suspensions, plus MaxxPro Dash Engineer Change Proposal (ECP) Phase I & II kits; and support items including associated unique base issue items for the fleet; and independent suspension system deprocessing parts kits. The order raises Navistar’s total orders for the MaxxPro family to 8,014.

Work will be performed in West Point, MS, and is expected to be complete by the end of June 2011. All contract funds will expire at the end of the current fiscal year, on Sept 31/10 (M67854-07-D-5032, #0016). See also Navistar release.

Nov 19/10: A $252.8 million firm-fixed-price delivery order for 250 Mine Resistant Ambush Protected recovery vehicles (MRV) and contractor logistics support (CLS). Work will be performed in West Point, MS, and is expected to be complete by the end of September 2011. All contract funds will expire at the end of the fiscal year on Sept 30/11 (M67854-07-D-5032, #0015).

A blast-protected recovery vehicle makes a great deal of sense, in an environment where a leading cause of disabled vehicles is IED land mine explosions. Navistar originally unveiled the MRV/ wrecker variant in February 2009, and had competition in this area from BAE’s RG-33 MRRMV. See also Navistar release.

Oct 25/10: Navistar Defense, LLC announces 2 new variants at the Association of the United States Army (AUSA) Annual Meeting and Exposition: the MaxxPro ambulance kit, and the MaxxPro Tractor variant.

The ambulance kit will fit into any MaxxPro variant, and include a litter assist system that helps load stretchers. The MaxxPro tractor, meanwhile, is not a farm implement. It’s the truck half of a blast resistant tractor-trailer rig.

Oct 7/10: The Romanian Ministry of National Defence announces that the first 8 MRAPs have just been supplied to the 811th “Dragonii Transilvani” Maneuver Battalion and the 812th “Soimii Carpatilor” Maneuver Battalion, deployed in Zabul Province, Afghanistan.

These are the first of 60 vehicles provided by the USA, and the lot reportedly consists of 20 new and 40 refurbished MaxxPro Dash vehicles, with improved DXM suspensions. Romanian MND | defpro | Jane’s.

FY 2010

Too many MRAP options? IP issues among contractors.

MaxxPro Dash
(click to view full)

Sept 23/10: A $9.9 million firm-fixed-priced delivery order modification (M67854-07-D-5032, #0011) for field service representatives (FSRs)/instructors/mechanic services outside the continental United States (OCONUS) to sustain operation of the Dash vehicles in Afghanistan, and FSR/instructors inside the continental United States for replacement center training in Fort Benning, GA.

Work is expected to be complete by the end of September 2011, and all contract funds will expire at the end of the current fiscal year, on Sept 30/10.

Sept 23/10: A $13 million firm-fixed-priced delivery order modification (M67854-07-D-5032, #0014) that pays federal retail excise tax on 148 MaxxPro Dash vehicles being used in the continental United States for training purposes. Work will be performed in Warrenville, IL, and is expected to be complete by the end of September 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/10.

Sept 17/10: A $25.2 million firm-fixed-priced delivery order modification for instructor and field service representative (FSR) support in the United States (CONUS), outside the continental United States (OCONUS); The objective of the FSRs/instructors is to sustain operation of the Dash vehicles in support of Operation Enduring Freedom in Afghanistan. Navistar will also send more FSRs and instructors to Mine Resistant Ambush Protected University and CONUS Replacement Center Training.

Work will be performed in West Point, MS, and is expected to be complete by the end of September 2011 (M67854-07-D-5032, #0011).

Aug 24/10: The US Congressional Research Service releases the latest version [PDF] of its report “Mine-Resistant, Ambush-Protected (MRAP) Vehicles: Background and Issues for Congress. Excerpts:

“As of June 28, 2010, more than 8,500 MRAPs had reportedly been shipped to Afghanistan, with over 3,500 of those being the newer M-ATVs. The Army has recently said that it will begin development of yet another MRAP version – the “Ultra-Lite MRAP” – which raises questions about possible vehicle redundancies. The Marines, although voicing support for the M-ATV program, have retrofitted a number of MRAPs with new suspension systems and reportedly are satisfied with the results. This apparent success calls into question not only if the Marines need all of the M-ATVs allocated to them by DOD but also if the Marines’ retrofitted suspension system might be a more cost-effective alternative for the other services… Among potential issues for congressional consideration are the status of almost 5,000 MRAPS in Afghanistan that are reportedly not being used because of their size and weight.”

In terms of overall budgets:

“Through FY2010, Congress appropriated $34.95 billion for all versions of the MRAP. In March 2010, DOD reprogrammed an additional $3.9 billion from the Overseas Contingency Operations fund to MRAP procurement. Congress approved an additional $1.2 billion for MRAP procurement, included in the FY2010 Supplemental Appropriations Act (P.L. 111-212). The full FY2011 DOD budget request of $3.4 billion for the MRAP Vehicle Fund has been authorized by the House (H.R. 5136).”

June 29/10: A $13.4 million firm-fixed-priced delivery order, modification #03 under a previously awarded contract (M67854-07-D-5032, #0014) to buy spare parts related to the order for 1,050 improved suspension MaxxPros. These include suspension system authorized stockage list parts, prescribed load list parts, battle damage assessment repair, and deprocessing; the DASH engineering change proposal (ECP) Phase III upgrade; the remote weapon station system upgrade; and unique collateral material/BII. Work will be performed in West Point, MS, and is expected to be complete by the end of January 2011.

June 14/10: A $60 million firm-fixed-priced delivery order for spare parts to maintain the DXM off-road independent suspension system that is being retrofitted to the entire fleet of 1,222 MaxxPro DASH vehicles. The new DXM systems are provided by Hendrickson Truck Suspension Systems and AxleTech International.

Work will be performed in Warrenville, IL, and is expected to be complete by the end of March 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/10 (M67854-07-D-5032, #0013).

June 14/10: A $17.2 million firm-fixed-priced delivery order for Navistar field service representatives in the Central Command area of responsibility. Work will be performed in Kuwait, Afghanistan and Iraq, and is expected to be complete by the end of June 2011.

May 28/10: Stolen IP? ATS litigation controversy. Armor Technologies, Inc. of South Africa launches the “MRAP Ripoff” web site, and issues a statement, after 3 years of litigation with Navistar. The ancillary web site details the company’s claims, which are summed up via these chosen excerpts from its statement:

“ATS believes it was tricked into transferring unique knowledge, technology and IP about mine-protected vehicles (MPVs) to Chicago-based Navistar Defense, during their relationship from March 2005 to January 2007… At issue is ATS’ belief that it has been hoodwinked into providing critical knowledge and technology on MPVs to Navistar, which before the start of its relationship with ATS in March 2005 had no such expertise… Navistar later claimed in the International Court of Arbitration that Plasan Sasa was the origin of the MaxxPro vehicle, but its own staff admitted to the court that the same team that worked with ATS on the ATS Oryx design, had secretly worked on MaxxPro simultaneously. Navistar can’t have it both ways: either the company illegally shared ATS’ knowledge with Plasan Sasa, which also had no previous MPV expertise, or it acted in exceedingly bad faith in terms of its agreements with ATS – which it then [summarily] broke once it had what it needed: the wherewithal to build a world-class mine-resistant troop carrier… In the meantime, Navistar has won U.S. Government tenders and funding… awarded tens of millions of dollars in U.S. Taxpayers’ money, and it is receiving lucrative foreign orders… none of which would have happened had the U.S. Government heeded its own policy not to do business with defense companies involved in related litigation… ATS’ matter has been taken up by the South African government, which in March [2010] formally requested an explanation from the U.S. Government on the matter.”

May 3/10: A $102.3 million firm-fixed- priced delivery order modification under a previously contract will buy various MaxxPro kits and parts to support operations in Afghanistan. Work will be performed in West Point, MS, and is expected to be complete by the end of October 2010. All contract funds will expire at the end of the current fiscal year, on Sept 30/10 (M67854-07-D-5032, #0013). Parts include:

• 937 gunner restraints
  
• 3,251 120V wiring harnesses
  
• 5,722 rear ramp hydraulics, rear ramp hydraulic – non-reoccurring equipment (NRE)
  
• 3,251 rear ramp storage
  
• 2,630 fire support systems kits, fire support systems kits – NRE
  
• 5,716 air conditioning circulation switches
  
• 822 heating, ventilation, and air conditioning kits

March 15/10: A $178.3 million modification to delivery order #0013 under previously awarded firm-fixed priced contract (M67854-07-D-5032) for 1,222 independent suspension system kits and aluminum catcher plates for MaxxPro vehicles. MaxxPros use the DXM independent suspension solution provided by Hendrickson Truck Suspension Systems and AxleTech International.

Work will be performed in West Point, MS, and is expected to be complete by the end of March 2011. Navistar release

Feb 16/10: Looks like the new suspension system worked. Navistar Defense, LLC in Warrenville, IL receives a $751.5 million firm-fixed-priced delivery order #0014. This order will also be used to buy 1,050 MaxxPro Dash vehicles for Afghanistan, with the new DXM independent suspension solution provided by Hendrickson Truck Suspension Systems and AxleTech International.

Other improvements reportedly include door and insulation upgrades, as well as the addition of an inclinometer to act as a level and measures side slope during vehicle operation. The higher center of gravity involved with V-hull vehicles can make them tippy, so that’s definitely something for the driver to watch.

Work will be performed in WestPoint, MS and the contract is expected to be complete by the end of August 2010. The work is expected to add back 400 jobs at the company’s West Point, MS facility, following multiple layoffs in 2009 that had cut staffing to 120. All procurement funds will expire on Sept 30/12. This contract was competitively procured (M67854-07-D-5032 / D.O.0009). Since May 2007, Navistar says it has received orders for a total of 7,494 MaxxPro MRAPs. Navistar release | Daily Times Leader | Aviation Week Ares.

Dec 29/09: A $7 million firm-fixed-priced contract for “CAT III technical labor hour” work to support for the design and development of “the Maxxpro Dash vehicle independent suspension system,” later revelaed to be the Hendrickson/Axletech DXM. Work will be performed in Warrenville, IL, and is expected to be completed by the April 30/10 (M67854-07-D-5032).

The MaxxPro isn’t alone here. Oshkosh’s TAK-4 off-road independent suspension system has recently been used to retrofit MRAP vehicles from BAE Systems and Force Protection, in order to improve their mobility in Afghanistan’s rough terrain.

Nov 9/09: Navistar announces a 4-year System Technical Support (STS) contract worth up to $78 million to provide engineering support for its MaxxPro MRAP. Navistar’s STS award includes work to improve vehicle reliability, support combat issues encountered in theater, add new kits and hardware, as well as provide new vehicle enhancements. The STS award includes up to 143,000 annual labor hours, as well as parts, to be used within 12 months, with the option to renew the contract for 3 additional years.

FY 2009

MaxxPro variants. M-ATV loss.

MaxxPros: Tawillah, Iraq
(click to view full)

Sept 09/09: A $48 million firm-fixed-priced modification to a previous delivery order (M67854-07-D-5032, #0004) for procurement of MRAP OCONUS field service representatives (FSRs), OCONUS senior instructors, FSR instructor/mechanics, and various contract data requirements lists.

Work will be performed in the United States and Iraq and will be completed in September 2010. Contract funds in the amount of $48 million will expire at the end of the current fiscal year. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

Aug 10/09: A $7 million firm-fixed-priced modification under contract (M67854-07-D-5032, #0010) for the procurement of engineering change proposals and tire chains in support of MRAP MaxxPro Dash vehicles. Work will be performed in West Point, MS and is expected to be complete by the end of December 2009. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

Aug 7/09: A $7.8 million firm-fixed-priced modification to a previous delivery order (M67854-07-D-5032, #0006). It adds vehicle modifications (engineering change proposals), ambulance sustainment parts, and ambulance head clearance retrofit kits for Category I MRAP vehicles.

Work will be performed in West Point, MS and is expected to be complete by the end of December 2009. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

Aug 6/09: An $8.6 million firm-fixed-priced modification to a previous delivery order (M67854-07-D-5032, #0004) for MRAP OCONUS (Outside the CONtinental US) field service representatives (FSRs), new equipment training instructors, CONUS FSR instructors, and senior FSRs.

Work will be performed in the United States and Iraq, and will end at the end of September 2010. All contract funds will expire at the end of the current fiscal year, at the end of September 2009. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

July 16/09: A $21 million firm fixed priced delivery order under a previously awarded contract (M67854-07-D-5032, #009) for additional initial sustainment items in support of 882 MaxxPro Dash vehicles.

Work will be performed at the Red River Army Depot in Texarkana, TX, and deliveries are expected to be complete by Nov 30/09. Contract funds in the amount of $687,470 will expire at the end of the current fiscal year.

July 10/09: A $71.1 million firm-fixed- priced delivery order modification under previously awarded contract (M67854-07-D-5032, #006) for the procurement of battle damage assessment and repair (BDAR) kits for its MaxxPro Base and MaxxPro Plus vehicle variants.

Work will be performed at the Red River Army Depot in Texarkana, TX and deliveries are expected to be completed by Aug 1/09. All contract funds will expire at the end of the current fiscal year. The new requirements are sole source additions to the original contract.

June 30/09: Navistar announces its disappointment at their M-ATV loss, while reiterating their firms’ strong points for investors. The firm did not enter a MaxxPro variant, choosing a derivative of the MXT Husky instead.

June 19/09: A $6.4 million modification to a previous delivery order (M67854-07-D-5032, #004) for the procurement of MRAP field service representative mechanics, back ramp retrofit kits, and several contract data requirement lists outside the USA. Despite the order’s size, the Pentagon release states that: “Contract funds in the amount of $7,291,171 will expire at the end of the current fiscal year.”

Work will be performed in West Point, MS and in Iraq, and work is expected to be complete in August 2010. The base contract was competitively awarded, and the new requirements are sole source additions to the contract.

June 18/09: A maximum $42.9 million firm-fixed-price, sole-source contract for sustainment spare parts in support of Army MRAP vehicles. Contract funds will expire at the end of the current fiscal year, on Sept 30/09, but the contract will run until Nov 9/09. The Defense Logistics Agency Warren (DSCC-ZG) in Warren, MI manages this contract (SPRDL1-09-C-0088).

June 1/09: A $44.7 million firm-fixed-priced modification to a previously awarded delivery order (M67854-07-D-5032, #0004) for the renewal of Field Service Representative services in the Iraqi and Afghan theaters of war.

Work will be performed in Iraq and Afghanistan, and the final deliveries associated with this delivery order are expected to be completed by Sept 30/10. The Basic contract was competitively awarded and the new requirements were sole source additions to the contract.

April 27/09: A $16.5 million firm-fixed-priced modification to a previously awarded contract (M67854-07-D-5032, #004), for field service representatives for the Mine Resistance Ambush Protected vehicles in theater, Contract Data Requirement Lists (CDRLs), and ECP vehicle modifications.

Work will be performed in Iraq and Afghanistan, and the final deliveries associated with this delivery order are expected to be complete by Aug 16/10.

Feb 25/09: Navistar Defense, LLC unveils 3 new MaxxPro variants at the Association of the United States Army (AUSA) Winter Symposium and Exposition. The MaxxPro Wrecker MRAP vehicle is designed to retrieve damaged or mission-disabled MRAPs, winching them out of trouble and towing them away. Since breakdowns usually involve mined areas, a high level of blast protection is very important.

Navistar also added the MaxxPro Cargo, and the MaxxPro Tractor for towing trailers under full protection. All 3 utility vehicles are built on the company’s International WorkStar platform, with a MaxxPro Dash cab and MaxxForce D 9.3L I6 engine.

Dec 17/08: Navistar Defense LLC in Warrenville, IL received an $8.9 million modification under a previously awarded contract (M67854-07-D-5032, #009) Engineering Change Proposal (ECP) upgrades for Enhanced Maneuverability and associated Non-Recurring Engineering (NRE) costs.

In English, it buys initial spare parts support packages for MaxxPro Dash vehicles, which have been modified for use in Afghanistan. Work will be performed in West Point, MS and is expected to be complete by the end of May 2009.

Dec 10/08: Navistar continues to pull away from its MRAP competitors, via a $362.3 million firm-fixed-priced delivery order for 400 more MaxxPro Dash vehicles, which have been modified for service in Afghanistan. Manufacturing under this previously awarded indefinite-delivery/ indefinite-quantity contract (M67854-07-D-5032, #0010) will be performed in WestPoint, MS and work is expected to be complete by the end of May 2009. Navistar will complete delivery of all 400 units while the testing and evaluation of vehicles for the MRAP All-Terrain Vehicle (M-ATV) program is underway.

Navistar’s release adds that delivery of the September 2008 order for 822 MaxxPro Dash vehicles is set to finish at the end of January 2009, a full month ahead of schedule.

Dec 4/08: A $53.6 million firm fixed priced modification to delivery order under a previously awarded contract (M67854-07-D-5032, #0004: 754 CAT I MRAPS for $413.9 million) for spares and equipment items needed to support Category I MRAP vehicles in theater. This order will also be used to support the renewal of Field Service Representative contracts within the CENTCOM area of responsibility. Work will be managed in WestPoint, MS, and is expected to be complete in November 2009.

Nov 14/08: The US government issues a pre-solicitation notice for a subsidiary competition called M-ATV, essentially an “MRAP Lite” bridge buy to the JLTV. FBO pre-solicitation #W56HZV-09-R-0115. The MaxxPro Dash is likely to be a prime contender for the buy(s), which begins an expected order of just over 2,000 vehicles but could reach up to 10,000.

A subsequent Defense News article places M-ATV’s top weight at 12.5 tons empty, adding that the RFP still demands significant protection against conventional and EFP land mines. That’s likely to help the heavier MaxxPro Dash, while putting competitors like Force Protection’s 7-8 ton Cheetah at a disadvantage.

The RFP was issued in December 2008. A draft issued on Nov 25/08 stated that M-ATV would receive the same top-priority DX production rating employed by the original MRAP program, adding that the first vehicles are expected to be fielded in the fall of 2009.

UPDATE: By Q2 2009, Navistar had submitted its choice – but it wasn’t their Dash, it was a variant of their MXT light truck.

Nov 7/08: Another $24.8 million for 2 firm-fixed-priced delivery order modifications under previously awarded contract (M67854-07-D-5032) The modifications would add gunner restraints, and cover funding costs associated with accelerated MRAP Category I production. Work will be performed in WestPoint, MS.

See Sept 4/08 entry for the $752 million order for 822 of Navistar’s lighter MaxxPro Dash vehicles, whose design has been lightened and modified for the Afghan front. On Nov 6/08, Navistar announced that by working around the clock, they were able to meet the military’s request to deliver all vehicles one month ahead of schedule. Originally scheduled to be completed by the end of February 2009, the company has leveraged its extensive relationships with its supply base to provide deliver all units by the end of January 2009. The firm delivered 70 vehicles on Nov 4/08 – 2 weeks in advance of its already aggressive delivery schedule.

That extra commitment isn’t free; the MRAP contract is structured to compensate manufacturers for their extra costs if the government needs vehicles faster.

Oct 29/08: Navistar Defense LLC (ND) in Warrenville, IL received a $56.4 million firm fixed priced delivery order under a previously awarded contract (M67854-07-D-5032, #0007) for engineering changes and spares to support MRAP Category I vehicles currently in theater. Delivery order #0007 covered 743 MRAP CAT I vehicles.

Work will be performed in WestPoint, MS, and is expected to be complete by the end of November 2008. This contract was competitively procured.

Oct 29/08: Navistar Defense LLC (ND) in Warrenville, IL received $8.3 million for a firm-fixed-priced delivery order under a previously awarded contract (M67854-07-D-5032, #0006) to fund additional Maintenance Workshop Blocks to support MRAP Category I vehicles currently in theater. Work will be performed in WestPoint, MS and is expected to be complete by the end of February 2009. This contract was competitively procured.

See also Dec 18/07, June 19/08, and Oct 7/08 entries re: delivery order #0006, which was for 1,500 vehicles.

Oct 24/08: Defense News reports that more mine-resistant vehicles could be in the order pipeline. The U.S. Army and Marine Corps reportedly plan to rapidly develop and buy a fleet of lighter 7-10 ton vehicles that offer better mine resistance than Hummers, but better off-road mobility than MRAPs. Afghanistan is seen as an especial focus for these vehicles.

Oshkosh’s Sandcat and Force Protection’s Cheetah vehicle are mentioned as potential candidates for that bridge buy. Other competitors are likely, and Navistar’s MaxxPro Dash must also be placed in this category given recent the MRAP orders for deployment of this lightened variant to Afghanistan (vid. Sept 4/08 entry).

Defense News places potential military demand at 2,000- 5,000 bridge buy vehicles – assuming that issues with JLTV issues don’t lead to the bridge becoming the road. Navistar may be covered either way, however; its partnership with BAE won one of the 3 JLTV development contracts.

Oct 7/08: A $35.9 million firm-fixed-priced modification to delivery order #0006 under a previously awarded contract (M67854-07-D-5032) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several engineering change proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009.

See also Dec 18/07 and June 19/08 entries re: delivery order #0006, which was for 1,500 vehicles.

FY 2008

DynCorp support. MaxxPro Dash.

Tire Kicker
(click to view full)

Sept 4/08: A $752 million firm-fixed-priced delivery order for 822 MaxxPro Dash MRAP CAT I vehicles, under a previously awarded contract (M67854-07-D-5032, #0009). Work will be performed in WestPoint, MS and is expected to be complete in February 2009.

Pentagon references to “production vehicles with engineering change proposal upgrades for enhanced maneuverability” refer to the MaxxPro Dash, a new variant which is optimized for Afghan operations. The Dash variant is 16” shorter and has an 8″ smaller wheel base, giving it a smaller turning radius of 54 feet. It’s also up to 5,000 pounds lighter, but can accept add-on armoring that will increase its weight. These changes, and the use of Navistar’s MaxxForce D engine, also give it a higher torque to weight ratio for better off-road operations. See also Navistar release.

Navistar already had a strong presence in Afghanistan, as the main truck supplier to the Afghan National Army. Despite earlier Pentagon comments that tagged the BAE OMC/ General Dynamics RG-31 as the favorite for Afghanistan, all vehicles in this MaxxPro order are tagged for Operation Enduring Freedom, and as yet there are no corresponding orders for other MRAPs. DID’s spreadsheet also shows that the 15,771 vehicle program ceiling is now maxed out.

July 4/08: An $84.8 million firm-fixed-priced modification to a delivery order under a previously awarded contract (M67854-07-D-5032, #0004) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009.

Aug 1/08: A $29.3 million firm-fixed-priced modification to a delivery order under a previously awarded contract (M67854-07-D-5032, #0007) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009. Deliver order #0007 involved 743 MaxxPros.

Aug 1/08: A $27.4 million firm-fixed-priced modification to a delivery order under a previously awarded contract (M67854-07-D-5032, #0002) for sustainment items needed to support Category I MRAP vehicles in theater. This order will also be used to support several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in West Point, MS and is expected to be complete in April 2009.

July 8/08: A $27.7 million firm-fixed price contract for MRAP spare parts. Work will be performed primarily in Springfield, OH and Springfield, MO as well as locations across the USA, and is expected to be complete by Jan 29/10. One bid was solicited on June 26/08 from the manufacturer (W56HZV-08-C-0522). Read Navistar’s “Army Awards Navistar Defense Seven Contracts For Parts And Support:
Contracts Total $125 Million for MRAP Support,” which adds:

“Navistar has shipped more than 185,000 parts pieces to the military for use in Iraq and Afghanistan and has more than 100 field service representatives in theater.”

July 7/08: A $56.9 million firm-fixed price contract for an assortment of automotive parts, including wheels, axles, air conditioners, engines, compressors, generators, and transmissions. Work will be performed primarily in Springfield, OH, with limited production in various cities across the nation, and is expected to be complete by May 4/09. One bid was solicited on April 2/08 (W56HZV-08-C-0494).

July 7/08: A $21.4 million firm-fixed price contract for wheels and pneumatic tires. Work will be performed in Trenton, NJ and is expected to be complete by Jan 30/09. One bid was solicited on June 25/08 (W56HZV-08-C-0520).

MaxxPro CAT I
(click to view full)

June 27/08: A $15.1 million firm fixed price contract for 1,426 air conditioner compressors [NSN 4120-01-555-5459] option priced at $556.11 each; 1,500 condensers for refrigeration [NSN 4130-01-562-3925] option priced at $1,653 each; and air conditioner blowers [NSN 6105-01-562-3922] option priced at $4,378 each. Riding in an enclosed vehicle through 100/40 degree plus heat, while wearing layers of heavy equipment, requires air conditioning as a matter of necessity. At present, 59% of the total condenser and blower options are being exercised, and are considered part of the base award when calculating the contract totals above.

Work will be performed at Dallastown, PA with an expected completion date of Aug 29/08. One bid was solicited with one bid received by the U.S. Army Tank & Automotive Command (TACOM) Life Cycle Management Command in Warren, MI (W56HZV-08-C-0483).

June 27/08: Navistar Defence, LLC in Warrenville, IL received a $6.8 million firm fixed price contract for 2,000 pneumatic tire wheels [NSN 2530-01-555-5456, PN 2596798C91L]; 18 electric engine starters [NSN 2920-01-555-5458, PN 3610516C92[]; and 16 AC generators [NSN 6115-01-555-5460, PN 3819829C91].

Work will be performed in Trenton, NJ, and Belvidere, IL with an expected completion date of Aug 29/08. One bid was solicited with one bid received by the U.S. Army Tank & Automotive Command (TACOM) Life Cycle Management Command (W56HZV-08-C-0500).

June 19/08: International Military and Government LLC in Warrenville, IL is awarded a series of contracts amounting to about $707 million.

The modifications cover both MaxxPro Category I MRAP support and spares, and also “engineering change proposals to increase the vehicles’ capabilities.” Work will be performed in WestPoint, MS under contract M67854-07-D-5032, and are expected to be complete August 2008. The contract modifications include:

• To delivery order #0002 (1,200 for $632.1 M), adds $29.5 million
  
• To delivery order #0004 (754 for $413.9 M), adds $84.8 million
  
• To delivery order #0005 (1,000 for $537.2 M), adds $146.8 million
  
• To delivery order #0006 (1,500 for $1.18 B), adds $211.6 million
  
• To delivery order #0007 (743 for $405.9 M), adds $234.3 million

June 10/08: A $28 million firm-fixed-priced modification to delivery order #0005 under previously awarded contract (M67854-07-D-5032) for the accelerated production of 1,000 MRAP Low Rate Initial Production vehicles.

Delivery order #0005 was for $509.2 million (now $537.2 million), and ordered 1,000 vehicles in October 2007. This is an infusion of funds to speed up production by covering added expenses like overtime et. al., rather than an order for another 1,000 vehicles. Work will be performed in WestPoint, MS and “work is expected to be completed by the end of April 2008.”

May 29/08: The Aug 14/07 entry notes that DynCorp had become Navistar’s in-theater MRAP support network. Now, a DynCorp International release confirms the figures involved:

“Navistar Defense LLC, a division of Navistar International, Inc., awarded DynCorp International (NYSE:DCP) a five year indefinite delivery/indefinite quantity Logistics Support Contract to provide field service support and training for its recently awarded Mine Resistant Ambush Protected (MRAP) vehicle production contracts. DynCorp International’s Logistics Support Contract has a potential value of up to $500 million over five years with an initial award of $60 million to support deployments to Iraq.”

April 16/08: A $261.3 million for firm-fixed-priced contract modification under previously awarded contract (M67854-07-D-5032) for engineering change proposals to upgrade its MRAP low rate initial production vehicles. The government will procure several engineering changes to provide additional armor protection to increase the survivability of the MRAP Category I (CAT I) vehicles. The order also includes ambulance kits for the vehicles.

Work will be performed in WestPoint, MS and is expected to be complete in November 2008. Contract funds will not expire at the end of the current fiscal year. This contract was competitively procured. The Marine Corps Systems Command, Quantico, Va., is the contracting activity.

March 14/08: A $405.9 million firm-fixed-priced delivery order (M67854-07-D-5032, #0007) for 743 Category I vehicles. Work will be performed in WestPoint, MS and is expected to be complete November 2008. To date, they have received 5,214 orders under the MRAP program (5,198 CAT-I, 16 CAT-2), 36.9% of the vehicles ordered.

N.B. Amount corrected by DefenseLINK on March 18/08.

Jan 19/08: The NY Times reports that “a gunner was killed and three crew members were wounded” on this day in an IED land mine attack. The soldiers were riding in a MaxxPro MRAP. Read “Hopes for NY Times Reporting Questioned After MRAP Story” for more details.

Jan 10/08: Israeli firm Plasan Sasa announces a $200+ million order to supply Navistar’s International Military and Government, LLC with armoring systems for an additional 1,500 armored MRAP blast-resistant vehicles, to be delivered by the end of July 2008. The Plasan Sasa release says that this armor contract continues and builds on the US military’s June 2007 order for 1,200 MaxxPro vehicles, and notes their investment in US manufacturing facilities.

MaxxPro CAT-I, Iraq
(click to view full)

Dec 18/07: IMG had submitted a variant of its MaxxPro for the MRAP-II competition. It aims to field vehicles that can protect against EFP(Explosively formed Penetrator) land mines, which are more akin to instant tank shells being fired into your vehicle than they are to a conventional explosion. After initial tests, however, only 2 vendors received contracts for additional testing at Aberdeen: BAE Systems (RG-33) and the team of Ideal Innovations, Ceradyne, and Oshkosh (The Bull).

Dec 18/07: A $1.18 billion firm-fixed-priced delivery order under a previously awarded contract (M67854-07-D-5032, #0006) to purchase an additional 1,500 MaxxPro CAT-I MRAP Low Rate Initial Production (LRIP) vehicles. This order also includes sustainment items needed to support the vehicles in theater, as well as several Engineering Change Proposals to increase the vehicles’ capabilities. Work will be performed in WestPoint, MS and is expected to be complete by the end of July 2008. This contract was competitively procured. Navistar release.

As this accompanying DoD release notes, the Marine Corps issued a number of MRAP orders on this day. Navistar’s IMG remains on top, and even widened its lead slightly. To date, they have received 4,471 orders under the MRAP program (4,455 CAT-I, 16 CAT-2), for 37.6% of 11,862 vehicles ordered.

Dec 7/07: The Rakkasans of the 3rd BCT, 101st Airborne Division in Iraq received 18 MaxxPro CATR-I vehicles. Sgt. Rian Terry, a welder in Co. B, 626th BSB, from Clarksville, TN:

“I like it. It feels safe with all the additional armor. It’s much roomier and easier to access equipment, especially with all your gear on.”

Pfc. Cedric Miller, a grenadier in Co. A, 1-187th Inf., from Blakely, GA, was more direct: “It’s an all-around good truck. We need more.”

American units preparing to receive MRAP vehicles send their maintenance Soldiers attend a 5-day, 40-hour course. During the course, drivers and vehicle commanders participate in both day and night, on- and off-road driving exercises, and obstacle course-like exercises where they maneuver through jersey barriers. Soldiers who complete the 40-hour training are operationally familiar with the equipment. It is up to the unit to make them tactically familiar.

Meanwhile, each battalion is assigned a field support representative and a team of mechanics to continue training the Soldiers. Having civilian representatives and mechanics at the battalion level gives the Soldiers subject-matter experts who are available during maintenance, but will allow the Soldiers to do the hands-on work. US Army

Dec 7/07: A $152 million firm-fixed-priced modification under previously awarded contract (M67854-07-D-5032) for Maxxpro “sustainment items” (spares) under the MRAP program. Work will be performed in WestPoint, MS and is expected to be complete in February 2008.

Nov 28/07: A $24 million firm-fixed-priced modification to delivery order #0004 under previously awarded contract (M67854-07-D-5032) for procure field service representatives to provide support for the Mine Resistant Ambush Protected (MRAP) vehicles in theater. Work will be performed in Iraq, and work is expected to be completed November 2008. Note our Aug 14/07 entry – this work will be done by Dyncorp.

Oct 30/07: $68.8 million attached to firm-fixed-priced delivery order #0005 under previously contract (M67854-07-D-5032) for Mine Resistant and Ambush Protected (MRAP) Vehicle sustainment items. The Government shall purchase MRAP University requirements including field service representative-instructors, instructional material, course outlines, and special tooling, and additional sustainment items. Work will be performed at Red River Army Depot in Texarkana, TX, and is expected to be complete by the end of October 2008.

Oct 18/07: $509.2 million for firm-fixed-priced delivery order #0005 under previously awarded contract (M67854-07-D-5032) for 1,000 MaxxPro MRAP CAT I Low Rate Initial Production vehicles. Work will be performed in West Point, MS, and is expected to be complete April 2008. This contract was competitively procured.

Navistar remains in the lead for MRAP orders to date, with 2,971 vehicles (2,955 CAT-I, 16 CAT-II) contracted to date, or 33.8% of the 8,746 MRAP CAT I/II vehicles ordered so far. Force Protection is currently in 2nd place with 30.9%, and BAE/Armor Holdings come in 3rd with 26.3%.

FY 2007

LRIP.

MaxxPro concept
(click to view full)

Sept 21/07: International Military and Government LLC in Warrenville, Ill. received $7.2 million firm-fixed-priced modification to delivery order #0002 under previously awarded contract (M67854-07-D-5032) for field service representatives (FSRs) to serve in theater. The FSRs will provide support for MRAP Category I MaxxPro vehicles in Iraq. Work will be performed in Camp Liberty, Iraq, and is expected to be complete in September 2008.

Sept 13/07: International Military and Government LLC in Warrenville, Ill. received a $71.5 million firm-fixed-priced modification to Delivery Order #0002 under previously awarded contract (M67854-07-D-5032) for sustainment items and data requirements for the Mine Resistant Ambush Protected (MRAP) vehicles in theater.

The US government is buying 1-Year Forward Deployment Blocks, 1-Year Maintenance Work Blocks, training, training materials, and several contract data requirement lists for International’s MaxxPro MRAP CAT I vehicles. Work will be performed in West Point, Miss., and the deliveries are expected to be complete in October 2007.

Aug 14/07: DynCorp International LLC announces that they have been selected by International Military and Government LLC to provide field-service support and training for its MRAP vehicles. This effectively makes them Navistar’s in-theater support network.

July 20/07: $413.9 million for firm-fixed-priced, delivery order #0004 under previously awarded contract (M67854-07-D-5032), covering an additional 755 Category I (CAT I) Mine Resistance Ambush Protected (MRAP) Low Rate Initial Production (LRIP) patrol vehicles. Work will be performed in WestPoint, Miss., and is expected to be complete by February 2008. Navistar release.

This contract places Navistar in the lead for MRAP orders to date, with 1,971 vehicles (1,955 CAT-I, 16 CAT-II) contracted to date, or 34.8% of the 5,621 vehicles ordered so far under the 7,774 vehicle MRAP program. Force Protection is currently in 2nd place with 31.7%, and BAE/Armor Holdings come in 3rd with 30.3%

MaxxPro CAT-I,
earlier version
(click to view full)

June 18/07: An $8.5 million firm-fixed-priced delivery order #0003 under previously awarded contract (M67854-07-D-5032) for an additional 16 of the larger Category II MRAP JERRV squad vehicles. Note that this works out to about $530,000 per vehicle. Work will be performed in WestPoint, Miss., and work is expected to be complete by February 2008. The DoD release adds, mysteriously, that “Contract funds in the amount of $9,547,248 will expire at the end of the current fiscal year.”

May 31/07: A $623.1 million indefinite-delivery/ indefinite-quantity contract (M67854-07-D-5032, #002) for 1,200 additional Category I (CAT I) Mine Resistance Ambush Protected (MRAP) Low Rate Initial Production vehicles. Work on the MaxxPro MPV contract will be performed in West Point, MS, and is expected to be complete by February 2008. All contract funds will expire at the end of the current fiscal year.

Which leads us to the next question… will existing MRAP vehicles be enough? They may not, and ironically, International may have declined to submit an offering of its own that could have survived in the new environment.

Footnotes

fn1. A shaped charge ‘squishes’ and detonates when it hits, focusing the blast into a cone with a point that’s like a plasma torch – with a wallop behind it. The immense focused energy converges right on the armor, cutting through the steel and/or blowing chunks off the back in a spray of molten metal of fragments, killing the occupants and/or damaging machinery.

Cage armor can prevent some types of warheads from detonating, especially those with a piezo-electric ‘crush’ fuze. Those of you thinking that metal screens are not 100% certain to prevent warhead detonation, depending on the angle at which the piezo-electric crush fuze hit, and other warhead characteristics, are correct. In general, one can expect cage armor of any sort to turn only about 50-60% of rounds into duds.

The other option “cage armor” provides is to start that process away from the armor, so the shaped charge cone’s focal point is moved out in front of the armor it’s designed to penetrate. Instead of a precisely focused cutting/blasting point, you get an less focused blast. Depending on how big the warhead is, how far away the detonation is, and how strong the vehicle’s armor protection is, its occupants may or may not be saved.

Additional Readings & Sources

• Thanks to Navistar for working with DID to help verify vehicle totals.

• Navistar – MaxxPro Dash DXM.

• DID (Dec 16/13) – High Afghan Exit Costs Force US Military to Contemplate End of Era. Which includes getting rid of many MRAPs.

• DID (Oct 23/13) – Choices, Changes & Opportunities: Corporate Lessons from the Afghan R4D Exit. Understanding the difficulty helps to explain some aspects of subsequent decisions about the MRAP fleet.

• US Army (May 5/11) – ‘Golden hour’ initiative pays off in Afghanistan. Aeromedical units play a big role – but so does having nearby vehicles that can travel in dangerous areas, and carry initial medical facilities with them.

• Plasan Sasa (June 3/07) – Plasan Sasa Will Supply International Military and Government, LLC with Critical MRAP Vehicle Protection for the US Marines [PDF format]

• Navistar (May 31/07) – U.S. Marine Corps Awards $623 Million Contract for Mine-Resistant Ambush Protected (MRAP) Vehicles to International Military and Government, LLC

• Reuters (June 21/07) – U.S. Gen.: Iranian Weapons Still Flowing into Iraq. Maj. Gen. Rick Lynch: “What I try to do is stick to the facts. And I know that inside of my battle space, there are munitions clearly marked with Iranian markings, and I am losing many of my soldiers to EFPs… It is clear that the EFP technology and munitions is coming from Iran. We have to stop that.”

• USA Today (May 31/07) – MRAPs can’t stop newest weapon

• DID (Oct 6/06) – Dispatches from Afghanistan: Armored vs. Blast Resistant

• DID (July 21/06) – GD-RAFAEL’s Reactive Armor Equips US Military (updated)

Appendix A: The MRAP Story, and the MaxxPro Story

Dingo 2 (via CASR)

In 2005, military manufacturers began to plan for the end of the US military’s Hummer orders, and the associated battle to replace it with a new vehicle. By this time, land mines had already been the #1 killer in Iraq for some time, and a few manufacturers were also looking to break into the American market with solutions to this problem. The technology was not new; indeed, it had been in use for over 40 years. The US military had just been very slow to adopt it, aside from some limited orders the 101st Airborne had placed for South African RG-31 vehicles, limited purchases of Force Protection’s Cougar and Buffalo vehicles for Explosive Ordnance Disposal teams, and M1117 Guardian ASV armored cars for US military police units. Worse, the ASVs were produced in New Orleans. Hurricane Katrina interrupted production just as it was ramping up.

By 2006, 3 years into the war in Iraq, realization began to dawn that the Hummers and their blast-catching flat bottoms needed a supplement in theater now, rather than waiting for the Humvee’s successor. The US Army and Marines began taking a closer look at mine-resistant vehicles on the market, and key manufacturers began maneuvering for position.

The new Mine Resistant, Ambush Protected (MRAP) program would include a smaller Category I MRUV patrol vehicles that seated at least 6 people in total, including the driver and front seat. Category II JERRV vehicles would seat at least 10, and would be large enough to hold bomb-disposal robots and other useful gear.

The expected MRAP requirement quickly began to mushroom in size, as IED land mine attacks intensified on the front lines. A large July 2007 order came hot on the heels of US Secretary of Defense Gates’ request to Congress for an extra $1.2 billion in FY 2007 to fund an additional 2,650 MRAP vehicles, on the grounds that manufacturers were ramping up production more quickly than original forecasts. Meanwhile, key inputs such as steel and tires which might have become production bottlenecks were expedited under a DX rating that give the MRAP program priority over almost all other military programs. Sen. and VP-elect Biden [D-DE], who often heard responses re: lack of industrial capacity when he began asking why more MRAP vehicles weren’t in theater, found that his “put the money together, issue the contracts, and let’s find out” speech [MS Word], embodied in Amendment #739 to the FY 2007 military budget, became the US military’s go-forward plan.

Cougar at Aberdeen
(click to view full)

By the time the competition began Force Protection, whose v-hulled Cougar vehicles had catalyzed this realization with their performance in Iraq, was set with their Cougars for MRAP CAT I/II.

General Dynamics was already partnered with BAE OMC of South Africa and the Canadian government to offer the RG-31, which was already in service with airborne and SOCOM customers. Then they signed another deal with Force Protection to share production of Cougar vehicles.

BAE Systems was busy developing their RG-33 family, an update of their proven RG-31s that incorporated new technologies and lessons learned. Meanwhile, Armor Holdings, who supplied the US military’s FMTV medium trucks and up-armoring for its Hummers, worked on an up-armored design based on the FMTV. They would eventually be acquired by BAE in a multi-billion dollar deal, after establishing an MRAP order foothold for their “Caiman” vehicles.

Lacking ready designs or American plants, others chose partnerships as their path to market. Navistar’s truck-building competitor Oshkosh entered the fray with a pair of Partnerships, signing a deal with PVI for their new Alpha MRUV vehicle, and Thales Australia for the larger Bushmaster vehicle that was already serving with Australian forces in Iraq and Afghanistan.

Protected Vehicles, Inc. (PVI) also submitted the Golan, designed in partnership with RAFAEL and the Israeli military.

German firm KMW’s Dingo had also demonstrated front-line performance with German forces in Afghanistan, but their American partner Textron elected to offer their own M1117 instead, eliminating KMW before the competition had even started.

That left Navistar considering what to do.

MV 7000 as tanker
(click to view full)

Navistar subsidiary International Military and Government LLC (IMG, now Navistar Defense) didn’t have expertise in armored vehicles, but they did know trucks. The firm is used to substantial production numbers, and has a field maintenance network on the front lines. In addition to to being one of North America’s largest producers of civilian commercial trucks and mid-range diesel engines (161,000 vehicles in 2006), it is producing and supporting 2,781 vehicles for the Afghan National Army, and claims 9 additional contracts with the U.S. government for more than 1,000 units each. These contracts encompass include service trucks and buses that have been used in the Iraq reconstruction effort. Production facilities include Garland, TX; Springfield, OH; West Point, MS; Melrose Park, IL (diesel engines); and Tulsa, OK (buses).

The key for Navistar would be finding the right partner, with the aim of developing an armored MRAP-candidate vehicle based around IMG’s WorkStar 7000 truck chassis. In 2005, the firm contracted with South Africa’s Armour Technology Systems (ATS), which has design rights to several mine-resistant vehicles used in South Africa, and had also developed blast-resistant SAMIL armored cab solutions for South Africa’s trucks.

MTVR + PS armor
(click to view full)

During the course of that relationship with ATS, Navistar also opened relations with the Israeli firm Plasan Sasa, who had been designing and manufacturing up-armoring kits for the Marine Corps’ MTVR trucks for several years. That gave them a solid relationship with the MRAP competition’s key client. The Kibbutz Sasa firm also had experience developing full vehicles; its own light protected vehicle called the Caracal was under review by the US Marines for a different role. Navistar decided that they had found their partner – and in January 2007, they summarily canceled their agreement with South Africa’s ATS.

The question of what ATS knowledge may have been transferred or used by Navistar remains in the hands of lawyers, and also a PR campaign by ATS that publicizes its specific allegations of bad faith and unethical dealings.

The key characteristics of Navistar’s final vehicle contender are clearer. Unlike the HMMWV‘s auto-derived frame, IMG’s heavy-duty truck chassis would have the load capacity required to handle the weight of additional armor etc., without wearing out early. The final design positions a v-shaped crew compartment on top of that truck chassis, allowing maximum production commonality while using the compartment’s armoring and shape to channel blasts around the crew area. Extensive use of components from IMG’s trucks, including predictive maintenance features, would ensure that their entry was both producible in large numbers and maintainable in the field.

In return for this positioning, Navistar’s IMG received a test vehicle production contract for their vehicle – and nothing more. IMG/Plasan Sasa’s MPV was not featured among the early-stage orders [1st set | 2nd set] from the US military for low-risk designs, which went to rivals Force Protection (Cougar), BAE (RG-33, RG-33L), General Dynamics (RG-31), Oshkosh/PVI (Alpha CAT I), and PVI (Golan CAT II).

MaxxPro Dash & Plus
(click to view full)

Yet Navistar went on to become the winner in the initial MRAP competition, with the highest share of any competitor. So why was Navistar initially shut out?

One logical conclusion is doubts about its performance. The biggest downside to capsule-mounting a blast-resistant hull on top of a frame is the danger that a mine blast will separate the capsule from the frame, or (more likely) destroy the chassis and immobilize the vehicle in an ambush zone. Moving a v-shaped blast pan beneath the chassis reduces that danger, but that solution creates issues with ground clearance; and – since it offers less of a gap from the blast – with crew survivability.

What changed? Two things.

One was the Biden Amendment in the Senate, which accelerated funding for MRAPs, even as the desired number of vehicles for the FY 2007-2008 program rose again from 4,100 to 7,774 vehicles. At that volume, existing vehicle manufacturers would be very hard-pressed to deliver the required quantity in time. Which in turn lent a higher value to producibility, as long as the vehicles offered substantially better protection than a Humvee. Especially with the US Army reportedly looking for 17,000 blast-resistant vehicles of its own by 2010 – a number that would be borne out, and more, by subsequent events.

The second thing that happened was the testing at Aberdeen Proving Ground, which appears to have quieted doubts concerning IMG/Plasan Sasa’s design. Navistar received just the 2nd post-testing order to emerge from Marine Corps Systems Command, behind Force Protection’s early 1,000 vehicle order in April 2007. A May 31, 2007 report from Defense News claims that Navistar officials heard about their win from the offices of minority leader Sen. Trent Lott [R-MS] and Rep. Roger Wicker [R-MS], and Navistar spokesman Roy Wiley added at the time that “We did extremely well during the tests [at Aberdeen], and we are extremely pleased.”

Plasan Sasa does make composite armors for vehicles, and whatever it used apparently survived the trials at Aberdeen. Navistar would go on to produce its MaxxPro for MRAP orders, as well as the MaxxPro Air Force, the MaxxPro Plus with improved protection, a MaxxPro ambulance (production orders were for the Dash variant), the MaxxPro MEAP, the MaxxPro Dash for Afghan operations, and the MaxxPro Recovery Vehicle (MRV) for towing other vehicles out of danger zones.

In contrast, Navistar’s trucking competitor Oshkosh failed with both of its purpose-designed vehicles. The firm received 100 advance low-risk orders for the Alpha vehicle, which then failed testing and was removed from the competition. Despite its successful service on the front lines, the v-hulled Australian Bushmaster design never saw a single production order during the MRAP program. It would join Textron’s M1117 on the sidelines, until Oshkosh’s big win in the subsequent MRAP All Terrain Vehicle (M-ATV) competition.

Appendix B: MPV or APC to Face EFPs? (June 2007)

HMMWV, IEDed
(click to view full)

A May 31/07 USA Today article titled “MRAPs can’t stop newest weapon” explains the dilemma:

“The military plans to spend as much as $25 billion for up to 22,000 Mine Resistant Ambush Protected (MRAP) vehicles by 2009. Last month, Defense Secretary Robert Gates declared that buying the new vehicles should be the Pentagon’s top procurement priority.

But the armor on those vehicles cannot stop the newest bomb to emerge, known as an explosively formed penetrator (EFP).”

Stryker ICV with
Anti-RPG Slat Armor
(click to view full)

An EFP is just another type of land mine, where the explosives are arranged to shape a metal disk into a kind of instant high-caliber tank round as they detonate, launching it at nearby objects. This is not a new approach; the USA’s Sensor-Fuzed Weapon, a.k.a. “cans of whup-ass,” uses this exact approach but is dropped from an airplane so it can attack through the top, where armor is usually weakest. An EFP’s mode of operation when used as a land mine is a ballistic side attack rather than a conventional land mine’s explosion, which means a v-hull won’t necessarily offer much protection.

These weapons have also been among the land mines causing problems for heavier Stryker/LAV-III wheeled armored personnel carriers in Diyala Province. The Strykers lack the level of underbelly protection found in MRAP vehicles, and their “steel cage” armor designed to defeat [1] the shaped-charge warheads on anti-tank rockets will not stop large-caliber shells – or a reasonable imitation created by an EFP land-mine.

Iran has been heavily involved in shipping these weapons into Iraq for some time now, and training both Shi’ites and Sunnis to make them. A January 13, 2007 document from the USMC says that as the USA fields vehicles with MRAP-class protection against buried mines, Iraqi insurgents’ use of EFPs “can be expected to increase significantly.”

While the US has been testing new armor compositions designed to break up EFP slugs, there is a commonly-available solution on the market. It’s called “reactive armor,” and already equips American Bradley fighting vehicles, M1 tanks, and other armored platforms.

In a sense, it’s the reverse of the EFP concept – instead of using an explosion to create a killing weapon, it reacts with an outward explosion when hit. This either blows the rocket/ tank round/ or EFP projectile completely off-course, or tips it into an easily-absorbed ‘slap hit’ rather than the precise, focused strike required to penetrate steel.

The armor is manufactured in a cooperative venture between Israel’s RAFAEL and General Dynamics, and already has a strong production base. The only counter to it would be a anti-tank missiles that use a dual-warhead charge, like Russia’s AT-13 Metis or AT-14 Kornet. Some of these weapons even have remote-firing capability. That kind of equipment can only come from a state sponsor, however – a fact that sharply ups the ante on its use as a definitive act of war in theaters like Iraq or Afghanistan.

PVI/RAFAEL Golan
(click to view full)

There is already an MRAP contender designed from the outset to use this kind of armor to its maximum effectiveness. Protected Vehicles Inc. MRAP CAT II Golan vehicle was designed in conjunction with RAFAEL and the Israeli MoD’s Merkava tank project office. Unsurprisingly, it was also designed from the outset to carry reactive armor as an option, without changing its outward appearance. The result of this design feature is that the enemy can’t tell if reactive armor is present or not, and must therefore assume “yes” for all vehicles of its type.

The US military ordered 60 Golan vehicles for immediate deployment to the front lines back in March 2007, in addition to its order for test vehicles.

IMG APC Concept
(click to view full)

The interesting thing is, IMG had its own vehicle designed from the outset to use reactive armor. The “International APC” was a definite CAT II sized vehicle at 30,000 pounds curb weight. Based on an International MV-7000 heavy truck cab, the APC promised a vehicle equipped with explosive reactive armor from the get-go.

For whatever reason, IMG chose not to enter this vehicle in the MRAP competition. Their APC could never have won a CAT I MRUV order, of course, as the MaxxPro just did. What it might have offered is an additional purchase option for the US military, when EFP land mines begin taking their toll on MRAP vehicles fielded in theater.

Postscript: DID predicted that a number of MRAP vehicle manufacturers were about to start showing much more interest in reactive armor solutions for their vehicles. It’s always more difficult to integrate later, of course, rather than as a design-in option. Still, it was immediately available – and better than nothing. That prediction proved false, as the Army began development of anti-EFP metal armor/add-on kits instead.

Americas

• The Brazilian Army has ordered an additional procurement of RBS 70 surface-to-air missile systems from Saab in a deal worth $11.7 million. In addition to the systems, the contract includes launchers, night vision equipment, training simulators and other equipment for operators and maintainers of the RBS 70. Deliveries will commence later this year and continue into 2018. A popular system, Saab has sold more than 1,600 RBS 70 units to over 19 countries.

• Northrop Grumman’s RQ-4B Global Hawk UAV has commenced flight testing with the UTC Aerospace Systems MS-177 long-range multispectral sensor. The February 8 maiden flight with the MS-177 is the initial step in a six-month integration, test and qualification phase that will mostly take place at Edwards AFB, close to Northrop’s facility in Palmdale, California, where the aircraft is built. Northrop’s RQ-4 is the second UAV to demonstrate compatibility with the sensor after General Atomics’ “Predator C” Avenger, which performed a series of flight tests in January and February 2016. Integration with the MS-177 will enable the Global Hawk to establish compliance with the USAF’s new Open Mission System standards, which allow different sensors and payloads to be rapidly installed and qualified.

• FAAC Inc has been contracted by the USAF to upgrade weapon systems for the F-16 Fighting Falcon aircraft. Valued at $9.5 million, the contract calls for FAAC to update various F-16 weapon system components including software capabilities, multi-mission computers, and mid-life updates for F-16 Block 16 jets. Work will be completed by March, 2023. The most recent variant of the jet, the F-16V, is equipped with an Active Electronically Scanned Array radar system and weapons include one M-61A1 20mm multi-barrel cannon in addition to air-to-air and air-to-ground missiles.

Middle East & North Africa

• Turkey is expected to bring up Turkish interest in the S-400 surface-to-air missile system when President Recep Tayyip Erdogan visits Russia. Officials in Ankara have been touting the S-400 as an off-the-shelf solution to their long-range air-defense requirements, and it is noted that there is an interest in procuring Russian technical assistance for their own long-range SAM program, which was initiated following the collapse of an HQ-9 purchase from China. Turkey’s own efforts to develop an indigenous SAM system has progressed as of late with Roketsan successfully test-firing the medium-range HiSAR-O missile in December, and industry now focusing on validating the design and adapting the HiSAR-series to commercially-standard vertical-launch systems (VLS), which could prepare them for naval use in Turkey and abroad.

Europe

• The European Defense Agency (EDA) has completed a project aimed at improving the accuracy for artillery munitions. Known as the Course Correcting Fuze (CCF), the program is designed to provide near-precision capabilities for conventional munitions by placing fins in the fuze body that can then be used along with GPS technologies to make strikes with 155mm and 105mm munitions more accurate. Work was carried out by munition experts from EDA member states Belgium, Poland, Sweden and Britain participating in the project with additional support from Norway. The agency concluded it would be beneficial for EDA member states to develop common munitions and artillery systems, allowing CCF solutions to be integrated more easily.

• Russia is expanding their military support fleet with a focus on long-range vessels as they looks to increase the capability to ship military hardware and equipment to far-flung battlefields. Since the start of their military intervention in Syria in September 2015, Moscow has been sending supplies via the “Syrian Express” sea route through the Black Sea, however, this has put immense strain on their naval auxiliary fleet and has resulted in buying of Turkish cargo ships as well using an arctic ice breaker to help fill the void. In response to the shortfall, Defence Minister Sergei Shoigu said on Tuesday that “our main efforts must be directed into building large-tonnage ships and other universal and multi-functional ships capable of meeting the needs of the armed forces in distant maritime areas,” and that Russia would build more than 60 such new ships before 2020.

Asia Pacific

• Iran tested two ballistic anti-ship missiles based on the Fateh-110 over the weekend. One missile successfully hit its target — a floating barge — over 155 miles away, while the second is believed to have landed in the vicinity of the target. Alongside the test, Iranian vessels forced a US Navy surveillance ship — the USNS Invincible — and three Royal British Navy vessels to change course in the Strait of Hormuz last week, and were also met with an earlier attempt by an Iranian vessel to position itself between the Invincible and a British ship. The launch comes less than a week after Tehran tested their new S-300 air-defense system for the first time.

• The US military has begun to deploy the first elements of the Terminal High Altitude Area Defense (THAAD) anti-missile system in South Korea. Speaking on the commencement of the deployment, US Pacific Commander Admiral Harry Harris said that the “continued provocative actions by North Korea, to include yesterday’s launch of multiple missiles, only confirm the prudence of our alliance decision last year to deploy THAAD to South Korea.” Meanwhile China has asked Pyongyang to cease their ongoing ballistic missile testing, and for South Korea and the US to stop joint military drills and seek talks instead.

Today’s Video

RBS-70 w. night sight
(click to view full)

Vladimir Putin liked the Winter Olympics so much, he decided his army needed its own event. Brazil isn’t eyeing its neighbors’ territories, so they’re more focused on defensive preparations as they prepare for soccer’s World Cup in 2014, and a 2016 Summer Olympics in Rio. Air defense is part of standard security preparations, and Brazil’s array needed an update anyway. Early reports had Brazil looking to Russia, and that may still happen, but the 2014 World Cup will see Brazil deploy a new system from Sweden…

RBS 70

March 8/17: The Brazilian Army has ordered an additional procurement of RBS 70 surface-to-air missile systems from Saab in a deal worth $11.7 million. In addition to the systems, the contract includes launchers, night vision equipment, training simulators and other equipment for operators and maintainers of the RBS 70. Deliveries will commence later this year and continue into 2018. A popular system, Saab has sold more than 1,600 RBS 70 units to over 19 countries.

March 3/14: Saab announces an SEK 80 million / $12.2 million contract with Brazil for RBS-70 soldier-portable anti-aircraft missile systems:

“The deal comprises an undisclosed number of RBS 70 man-portable launchers, Mk II type missiles, simulators, night vision equipment, a test set, maintenance tools, spares, associated equipment, and training for the weapon’s operators and maintainers. The systems are among others intended to protect Brazil’s strategic infrastructure, and would be employed in protection of major incoming events, including the 2014 FIFA World Cup, and the 2016 Summer Olympics in Rio de Janeiro.”

This small order (likely 12-16 systems) makes Brazil the RBS-70’s 19th customer. Unlike the Army’s more widespread Russian SA-18/24 Igla system, which depends on a seeker, the RBS-70 is a laser beamrider that homes in only on manually designated targets. That makes it essentially unjammable. It also makes the RBS 70 an excellent choice for very public venues that are likely to have a number of legitimate flying machines crowding the airspace at any given time.

The Mk.II is the most advanced form of the standard RBS-70 missile, with a speed of Mach 1.6 and a 7 km range. Saab’s release appears to make deliberate distinctions between Brazil’s buy and the most modern RBS-70 NG core system, and also between the standard Mk II missile and the top-tier Mach 2.0, 8 km Bolide. Sources: Saab, “Saab signs contract for RBS 70 with Brazilian Army”.

Brazil buying RBS-70s

Dec 17/13: Testing. Brazil’s Army confirms the BRL 4.5 million/ $1.9 million purchase of 1 RBS-70 MK2 BOLIDE system and firing rounds for tests. The announcement clearly specifies testing only, but it also recommends the system’s adoption for the 2014 World Cup. Sources: Tecnologia & Defesa, “Defesa antiaérea da Copa FIFA 2014: Brasil vai de RBS-70 MK2 Bolide”.

Brazil buying RBS-70s

Additional Readings

• DID – F-X2: Brazil Picks Saab’s JAS-39 Gripen-NG over Rafale, Super Hornet. New fighters for Brazil, but they won’t come in time for the World Cup or Olympics.

• DID – Rio 2016: Brazil Looks to Russia for Air Defense Systems. SA-24 Igla-S portable missiles and vehicle-mounted Pantsir-S1 systems.

Americas

• The US Army is planning to issue contracts this year for the development of next-generation laser-guided mortar systems. This new precision high explosive guided mortar (HEGM) will replace the current systems in place, and will eliminate the need to typically fire several rounds to adjust fire for accurate strikes and incorporate threat counter-measures and enhanced mobility. Speaking on the new system, Lt. Col. Anthony Gibbs, of Product Manager Guided Precision Munitions and Mortar Systems at Picatinny Arsenal said the new capability will allow troops to be “able to quickly come in, establish, fire and with one round you’re able to get effects.” Companies that receive contracts will then create and deliver potential HEGM solutions for the US government to test, and a full and open competition will be conducted in 2018 to select the final solution.

• Rheinmetall has been contracted by the USAF to supply several ten thousand round lots of their new 25mm x 137 Frangible Armour Piercing (FAP) round for the F-35 Joint Strike Fighter. Valued at $6.5 million, the contract will see the company manufacture the rounds in four lots at Rheinmetall Switzerland and delivery will commence in December, 2017. Rheinmetall is marketing the ammunition as only not just for air-to-air superiority fights, but capable of destroying Infantry Fighting Vehicles (IFVs) at extreme slant ranges as well.

Middle East & North Africa

• Boeing received a contract-modification of $46 million to perform interim contractor support for Saudi Arabia’s recently purchased F-15s. The above support refers to an agreement wherein a service will defer an investment due to a lack of technological capabilities, such as equipment spares or technical data. Boeing is expected to complete this service for Saudi Arabia by the end of March. The contract is comprised entirely of foreign military sales to Saudi Arabia and supports the recent commissioning of F-15SA fighters by the kingdom.

Europe

• The Germany defense ministry has delayed the signing of contracts with MBDA for the multi-billion Medium Extended Air Defense System (MEADS). The deal will instead move into the spring of 2018 as Berlin reaffirms its commitment to the project while maintaining that there was still work to do on the MBDA proposal, as well as on how the overall project would be managed. In the meantime, the ministry plans to spend several hundred million euros to modernise the software and hardware of the German military’s existing Patriot system, the system MEADS will eventually replace.

• Germany did confirm plans to purchase the high-altitude MQ-4C Triton surveillance UAV from Northrop Grumman as a replacement to 2013’s abandoned Euro Hawk program. While the defense ministry failed to mention how many MQ-4Cs it was intending to buy, the Euro Hawk requirement had initially called for five systems to be delivered with $1.26 billion earmarked for the procurement. However the deal was scrapped when it became known that gaining aviation approval would cost in the hundreds of millions of euros. Ministry sources said the aviation approval for Triton would be less costly because it was baked in from the start of the program.

• Leonardo and Polish Armaments Group have signed a cooperation agreement on helicopter production for the Polish armed forces. The deal will facilitate further industrial collaboration on production, servicing and maintenance for various military rotorcraft. Leonardo is currently offering the AW139, AW101 and W-3PL models to Warsaw as part of several helicopter requirements by the defense ministry and if selected, PGZ will assist with producing components and other supporting systems in Poland.

Asia Pacific

• The US is to step up deployment of the Terminal High Altitude Area Defense (THAAD) anti-missile system and could have it operational by April as North Korean missile testing continues to provoke all of its neighbors. Pyongyang’s latest provocation on Monday saw Kim Jong-un supervise the launch of four ballistic missiles by an army unit that is positioned to strike US bases in Japan, stepping up threats against Washington as US troops conduct joint military exercises with South Korea. Speaking after the launches, North Korea’s state-run KCNA said “In the hearts of artillerymen … there was burning desire to mercilessly retaliate against the warmongers going ahead with their joint war exercises.”

• Iran successfully tested its S-300 air defense system at a recent military exercise, according to Iran’s IRNA news agency. Conducted in Iran’s Central Desert, the system was operated from the back of trucks and targeted various flying objects including missiles. Russia delivered the S-300 system to Iran in 2016, nearly 10 years after the initial contract had been signed. Iran signed the $800 million contract to buy the S-300 missile system in 2007, but Russia suspended their delivery three years later because of strong objections from the United States and Israel.

Today’s Video

Americas

• Boeing has won a $678 million DoD contract to supply seven Lot 40 EA-18G Growlers and five F/A-18E Super Hornets to the US Navy. Delivery of the aircraft is expected to be completed by February 2019 after production and assembly at various US locations. The EA-18s will come with airborne electronic attack kits which support the Growler’s communication jamming capabilities.

• Firearms manufacturer Glock has lodged a protest with the US government against an award given to Sig Sauer to fill the Army’s new pistol requirement. As a result, planned testing by the Army of its XM17 Modular Handgun System has been put on hold. A modified version of Sig Sauer’s P320 was chosen by the Army in January to replace the service’s legacy M9 Beretta, beating competition from Glock and Smith & Wesson. The Army has until June to respond to Glock’s complaint.

Middle East & North Africa

• Houthi forces fighting against a Saudi-led coalition in Yemen have unveiled four indigenously designed and manufactured UAVs. The Qasef-1 is a combat drone that has a flight endurance of two hours and is capable of carrying a payload of 30 kilograms. Three other drones, the Hudhud-1, the Raqib, and the Rased are various types of reconnaissance UAVs with flight endurance ranging between 90 minutes and 2 hours, and an operational range of between 15-35 kilometres. The Houthi’s have also used their own home-made ballistic missiles against Saudi targets.

Europe

• Airbus will start retrofitting 23 CH-53 helicopters for the German military this year, extending the fleet’s lifespan up to 2030. The company will replace obsolete parts with new components on the heavy transport helicopters and the whole project will be completed by 2022. Airbus Helicopters is currently responsible for supporting the air force’s fleet of 66 VFW-Sikorsky CH-53G/GS/GA Stallions at its site in Donauworth, southern Germany. However, with the German government looking to replace the older CH-53s with either Boeing’s CH-47F Chinook or Sikorsky’s CH-53K King Stallion, Airbus has been looking for ways to get involved with work share agreements with the two pitching firms.

• The UK MoD and Leonardo will enter phase 2 of the Rotary Wing Unmanned Air System Demonstrator program. Known as RWUAS CCD Phase 2, the two-year agreement will task the company to identify, develop and explore plans to integrate rotary-wing capabilities with military unmanned aircraft, and will build on the research and development facilitated under the first phase of the program, which took place between 2013 and 2015. Funding for the second phase is valued at $9.8 million.

Asia Pacific

• China’s Wing-Loong II UAV has made its maiden flight. Developed by Chengdu Aircraft Design and Research Institute, the aircraft, with a wingspan of 65.6 feet, flew Monday in western China for 31 minutes. Speaking to the Xinhua news agency Li Yidong, chief designer of the Wing-Loong UAS series said that the new aircraft “can rapidly identify then strike against time-critical and fleeting targets. The capability is not possessed by previous unmanned aircraft, even manned aircraft,” and that China was following the US as “another country capable of developing such new generation large reconnaissance and strike UAS.”

• Textron AirLand has marked the Asia-Pacific market as an opportunity to promote its developmental Scorpion light attack aircraft. The company believes that Australia will soon release a request for proposals for an electronic warfare training jet that could see a small order for about three aircraft. Discussions have occurred with some Southeast Asian nations, who see an opportunity to use the Scorpion as an armed reconnaissance platform to monitor exclusive economic zones, or as an intermediate jet trainer. Textron hopes to bring Scorpion to the Singapore air show in early 2018.

• Saab has expressed interest in New Zealand’s P-3C Orion replacement program, saying its Swordfish maritime patrol aircraft (MPA) system integrated with a Bombardier Global 6000 business aircraft would fit Wellington’s requirement. While details of the replacement plan have yet to be fully released, several companies have expressed interest in the procurement including Kawasaki’s P-1 platform and Boeing with its P-8 Poseidon. Saab claim their system would be a more cost effective solution to its competitors and are willing to share technology and work with local industry.

Today’s Video

• Saab’s Swordfish MPA system:

EA-18G at Pax

The USA’s electronic attack fighters are a unique, overworked, and nearly obsolete capability. With the retirement of the US Air Force’s long-range EF-111 Raven “Spark ‘Vark,” the aging 4-seat EA-6B Prowlers became the USA’s only remaining fighter for radar jamming, communications jamming and information operations like signals interception [1]. Despite their age and performance limits, they’ve been predictably busy on the front lines, used for everything from escorting strike aircraft against heavily defended targets, to disrupting enemy IED land mine attacks by jamming all radio signals in an area.

EA-6B Prowler
(click to view full)

All airframes have lifespan limits, however, and the EA-6B is no exception. The USA’s new electronic warfare aircraft will be based on Boeing’s 2-seat F/A-18F Super Hornet multi-role fighter, and has 90% commonality with its counterpart. That will give it decent self-defense capabilities, as well as electronic attack potential. At present, however, the EA-18G is slated to be the only dedicated electronic warfare aircraft in the USA’s future force. Since the USA is currently the only western country with such aircraft, the US Navy’s EA-18G fleet would become the sole source of tactical jamming support for NATO and allied air forces as well.

DID’s FOCUS articles offer in-depth, updated looks at significant military programs of record. This article describes the EA-18G aircraft and its key systems, outlining the program, and keeping track of ongoing developments, contracts, etc. that affect the program.

Growler: The EA-18G Program

EA-18G: The Platform

EF-111 “Spark ‘Vark”
(click to view full)

While other electronic warfare platforms like the EC-130H Compass Call exist, their slow speed makes their use as tactical jamming aircraft during airstrikes problematic. The most common tactical option for electronic attack, therefore, takes an existing fighter such as the A-6 Intruder (EA-6B Prowler) or F-111 Aardvark (the recently-retired EF-111 Raven, aka. “Spark Vark”), then modifies it via new wiring, changes to the airframe, and additional pods. The price has typically been reduced performance, reduced weapons capability, and sometimes even a larger basic radar signature for the airframe.

The current EA-6B is an excellent example. The good news? Since it’s based on Grumman’s robust A-6 Intruder attack aircraft, it offers excellent range, ample carrying capacity, and efficient subsonic performance. The bad news? Poor self-defense against aerial opponents, a large radar signature, and difficulty keeping up with friendly aircraft traveling at high subsonic cruise speeds.

EA-18G primer

The EA-18G Growler/ Grizzly has avoided many, but not all, of these typical tradeoffs.

The EA-18 is more than 90% common with the standard F/A-18F Super Hornet, sharing its airframe, AN/APG-79 AESA radar, AN/AYK-22 stores management system, and weapons options. The exception is the Super Hornet’s 20mm Vulcan gatling gun, which has been removed from the nose in favor of electrical equipment.

EA-18G: key systems
(click to view full)

Additional electrical equipment is added throughout the airframe, and Raytheon’s internally-mounted AN/ALQ-227 communication countermeasures system uses a dedicated, omni-directional antenna for signals detection, analysis, and recording. That system works with the plane’s AN/ALQ-99 high and low-band jamming pods, in order to perform complex jamming tasks. Northrop Grumman’s ALQ-218v2 is a digital wideband radio frequency receiver, with selective jamming and geo-location capabilities. It currently equips the EA-18G’s wingtip pods.

The use of pods comes with certain penalties. The increased drag of the external pods, coupled with the shorter range of the F/A-18 E/F base platform vis-a-vis the A-6 it replaces, means that external fuel tanks will be needed. The presence of those fuel tanks on the aircraft’s “wet” pylons, and of the pods on its wingtips and underwing pylons, doesn’t leave much space for other weapons. Despite these limitations, Growlers will be more capable of aerial self-defense than their predecessors. EA-18Gs will typically be armed with a pair of AIM-120 AMRAAM medium range air-air missiles mounted under the engine intakes, and another pair of AGM-88 HARM (High Speed Anti-Radiation) or AGM-88E AARGM (Advanced Anti-Radiation Guided) missiles on underwing stations for destroying enemy radar sites.

EA-18: Looking Beyond

NGJ early promo

Boeing has also surveyed future users of the EA-18G “Growlers” to find out what upgrades they might like to see after the US Navy starts fielding the EA-18G. While the AN/ALQ-99 radar jamming pod has received positive reviews, and will be a critical component of the EA-18G’s initial kit, reports consistently cite it as a maintenance and reliability problem. The US Navy’s EA-18G program manager has said that it might eventually have to be replaced, and the USA’s Next-Generation Jammer program is already in motion to do just that.

The EA-18 program would receive tremendous benefits from Advanced Super Hornet design improvements, from the large displays and upgraded computing to the nearly dragless conformal fuel tanks. The program is also exploring adding more weapon types and replacing the satellite communications receiver, as part of the budget planning process.

RAAF EA-18G
(click to view full)

Meanwhile, exports beckon. That would be something of a departure, as the USA has traditionally been the only country to field tactical electronic attack aircraft. As anti-aircraft missiles on the global market become more and more sophisticated, however, serious players are going to need this kind of capability.

Australia has already stepped up, becoming the 1st EA-18G export customer. Their F/A-18F contract specified that 12 of its 24 new planes would have all of the internal modifications required to become an EA-18, if the right equipment is added. August 2012 saw Australia take that next step, at a cost of about $1.56 billion (around $130 million more per plane).

A less expensive “EA-18 Lite” export version could reply on the ALQ-218 wingtip pods, and the internally-mounted ALQ-227 system. The APG-79 AESA radar that equips all EA-18Gs could also be used as a jammer, if future software development is forthcoming along those lines. The resulting “EA-18 Lite” combination would be a stronger SEAD (suppression of enemy air defenses) option than the F/A-18F, with more range and available weapons than a full EA-18G, but less jamming than the full EA-18G, and less stealth than the F-35A. EA-18 Lites would be able to identify and geo-locate enemy radars, for instance, and immediately target them with GPS-enabled anti-radar missiles like AARGM. Jamming in low-intensity environments, such as the use of EA-6B Prowlers in Iraq to jam enemy land mine detonation frequencies over key convoys, would also be possible. Even so, the removal of the expensive and fragile ALQ-99 pod would remove the plane’s most advanced jamming, unless ECM pods from other global sources could be integrated instead.

As the Super Hornet production line heads to a close around 2015, the availability of this unique conversion option is an important argument for Boeing, as it tries to sell prospective customers on the F/A-18 Super Hornet as their future fighter.

EA-18G: Industrial Program

Rollout ceremony
(click to view full)

Naval Air Systems Command (NAVAIR) PMA-265 is the U.S. Navy acquisition office for the EA-18G. Boeing is the prime contractor, building the forward fuselage and wings and conducting final assembly. Northrop Grumman, who designed the YF-17 lightweight fighter that became the F/A-18 family, is the principal subcontractor. They supply the center and aft fuselage and act as the airborne electronic attack subsystem integrator. The Hornet Industry Team will divide key EA-18G component production across Boeing, Northrop Grumman, General Electric (F414 engine) and Raytheon (AN/APG-79 AESA radar) manufacturing facilities.

The EA-18G has faced its share of normal development challenges. A $7 million supplemental contract was required, in order to make its wingtip-mounted AN/ALQ-218 (V)2 radio-frequency receiver systems durable enough to withstand harsh weather. Managing the human interface complexities of going from 4 crew in the EA-6B to just 2 crew in the EA-18G is also an ongoing focus. The EA-18Gs were set to receive their production software and hardware build in July 2007, which is the last major challenge through the end of test and evaluation. Software build 2.0 will fix deficiencies discovered in the first software tape, add 36% more software functionality, and roll in capabilities for communications jamming and Multi-mission Advanced Tactical Terminal systems hardware. The pace of testing provided the team an extra 2 months to incorporate fixes into that software push.

The Growler’s level of commonality with its Super Hornet predecessor helps to keep development costs down, but complex integration is still required for the various electronic components, and testing is still necessary. At the moment, however, the program is slightly under expected cost, as it nears the end of a 5-year system design & development contract.

EA-18G flight testing and Operational Evaluation is taking place at the Navy’s Patuxent River, MD and China Lake, CA test sites, and on Navy carriers, through 2008 and 2009. Fielding is also beginning at NAS Whidbey Island, WA.

At present, industrial partners include:

• Boeing (F/A-18, EA-18G prime contractor)
  
• GE (F414 engines)
  
• Northrop Grumman in Bethpage, NY; El Segundo, CA; St Augustine, FL, Baltimore, MD (F/A-18 structures, EW systems and software incl. ALQ-218 and wingtip pods, EW support)
  
• ITT in Thousand Oaks, CA (ALQ-99 jamming pods, INCANS interference canceling)
  
• Raytheon in El Segundo, CA; Ft. Wayne, IN; and Largo, FL (APG-79 AESA radar, ALQ-227 CCS)
  
• Alion Science and Technology Inc. in Annapolis, MD (EM analysis)
  
• Ball Aerospace, Westminster, CO (MATT antenna)
  
• Cobham’s Sensor and Antenna Systems division in Landsdale, PA (low band antennas)
  
• GKN Inc. in St. Louis, MO (complex parts fabrication)
  
• Harris Corp in Melbourne, FL (data storage devices)
  
• Nurad in Baltimore, MD (wingtip pod radome)
  
• Times Microwave in Wallingford, CT (RF/IF coaxial cables)

EA-18G: Numbers & Budgets

INCANS: RDT&E…
(click to view full)

The current plan for the EA-18G program is up to 114 planes, and the FY 2015 budget could push that to 137. The number has risen steadily from the original 90, after growing awareness of this mission’s importance reversed a slight decline to 88 earlier in the program.

The EA-18G received DoD approval to enter Full Rate Production on Nov 23/09. Initial early deliveries to Fleet Replacement Squadron VAQ-129 have begun, which allows the Navy to begin general aircrew training and develop standard operating procedures. Initial EA-18G Operational Capability was achieved in September 2009 with the US Navy electronic attack squadron VAQ-132 located at Whidbey Island, WA where the Navy’s current EA-6B squadrons are based. The US Navy expects a complete transition of all production Growlers to the fleet by 2015.

Excel
download

Budgetary figures below are based on Pentagon documents. All figures are in millions, and deliveries tend to occur 2 fiscal years after orders are placed:

As of November 2012, NAS Whidbey Island had 79 EA-18Gs: 41 in the VAQ-129 Fleet Replacement (training) squadron, plus 6 operational and 1 transitioning squadron of 5 planes each (35), and then 3 more planes. The desired total is 11 operational squadrons, and if 22 more planes are bought in FY 2015, each operational squadron will rise to 7 planes. The USN’s 6 EA-6B squadrons will all transition to EA-18Gs by 2016, but the USMC will keep its EA-6Bs in service until 2019, when F-35Bs are expected to replace USMC electronic warfare capabilities with stealth.

EA-18G: Contracts & Other Developments

EA-18G and F/A-18F
(click to view full)

In general, this FOCUS article will only cover purchases that refer exclusively to the EA-18G, unless the EA-18G items are specifically broken out, or their inclusion helps make later EA-18 program buys more comprehensible.

As noted above, many procurement items will be shared between the EA-18G and the F/A-18 E/F Super Hornets, on which the platform is based. DID’s Spotlights on the MYP-II (FY 2005-2009) and MYP-III (FY 2010-2014) multi-year Super Hornet contracts cover all airframes and integration from 2005-2014. Fleet support costs are also part of the F/A-18E/F contracts, due to aircraft commonality; while common “Government-Furnished Equipment” items like APG-79 radars, GE’s F414 engines, etc. are bought through separate contracts of their own.

“Airborne Electronic Attack” (AEA) Kits include the AN/ALQ-218 wingtip pods, and AN/ALQ-227 Communication Countermeasures Set/Electronic Attack Unit, as well as other unique internal electronics and gear that make the plane an EA-18G instead of an F/A-18F. What they do not include, is the AN/ALQ-99 pods carried underneath the Growlers. Those are simply moved over from retiring EA-6B Prowlers, following minor hardware and software compatibility modifications.

Unless otherwise specified, all awards are made to Boeing subsidiary McDonnell Douglas Corp. in St. Louis, MO, and/or are awarded by the Naval Air Systems Command (NAVAIR) in Patuxent River, MD.

FY 2016 – 2017

Boeing gets $897M contract modification.

EA-18G landing
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March 1/17: Boeing has won a $678 million DoD contract to supply seven Lot 40 EA-18G Growlers and five F/A-18E Super Hornets to the US Navy. Delivery of the aircraft is expected to be completed by February 2019 after production and assembly at various US locations. The EA-18s will come with airborne electronic attack kits which support the Growler’s communication jamming capabilities.

October 28/15: The Navy has handed Boeing a $897.5 million contract modification for the production of fifteen EA-18G Growler aircraft and electronic attack kits. The order is part of the program’s Lot 38 production, with the head of the Navy’s Chief of Naval Operations stating last November that the service requires more Growlers to fulfil its Electronic Attack requirements. The aircraft received additional funds as part of a list of unfunded priorities, with the Senate approving the funding increase in June.

FY 2015

Environmental Impact Statement for 36 more EA-18Gs, as Navy considers asking for some in FY 2016; Australia to get their own TOFT; US Navy’s EA-6Bs all retire.

July 30/15: Boeing has revealed the first Australian EA-18G Growler electronic attack aircraft, with this the first of twelve Growlers ordered through a Foreign Military Sale contract in June 2014. The Australian government requested a F/A-18E/F Super Hornet and EA-18G Growler sustainment program in April 2015, estimated to value $1.5 billion. A second Growler is scheduled to complete testing in August, with the pair of aircraft then set for delivery to Naval Air Weapons Station China Lake for RAAF pilot training, before delivery to Australia in 2017.

Boeing was also awarded a $20.5 million delivery order on Thursday for intermediate-level support service for the twelve Australian EA-18G Growlers, as well as for the provision of support equipment for the US Navy’s new squadron of Growlers, set for stand-up in 2017. $15.2 million of the contract total has been allocated for the US Navy and the remaining $5.3 million for the Royal Australian Air Force.

April 15/15: The Navy’s EA-18G Growlers could use their electronic warfare capabilities to locate insurgents for targeting through the triangulation of intercepted signals, with three aircraft working as a team. However, before this can happen, the aircraft need new, faster data links in order to corroborate intercepts and locate the source of the tracked signals. A USN study recently argued that the Navy needs more of the aircraft to meet future operational demand. A Pentagon Electronic Warfare Committee was also stood up in March, highlighting the continued relevance of these non-stealthy workhorses despite uncertainty over the aircraft’s future production line.

Nov 19/14: AEA kits. A $194.8 million contract modification to a previously awarded fixed-price-incentive contract for 21 Full Rate Production Lot 38 EA-18G airborne electronic attack kits. All funds are committed immediately, using FY 2014 US Navy aircraft budgets.

Work will be performed in Baltimore, MD (51%); Bethpage, NY (33%); St. Louis, MO (12%); and Fort Wayne, IN (4%), and is expected to be complete in December 2016 (N00019-14-C-0032).

21 AEA kits

Nov 16/14: The US Navy is reportedly looking at buying a few more EA-18Gs in 2016, to go with the 12 they’re likely to get as an “unfunded priority” item in FY 2015. Chief of Naval Operations Admiral Jonathan Greenert:

“Before we close the books and call it quits on Growlers, we want to make sure we’ve got the electronic attack right…”

Especially given recent realizations that F-35s will probably need EA-18G support of some kind (q.v. April 7/14, April 25/14). On the other hand, the USMC’s distributed EW approach (q.v. Nov 3/14) suggests a different path the Navy could pursue to supplement its force. Sources: MarineLink, “U.S. Navy Expects Further Orders of Boeing Jets” | St. Louis Post-Dispatch, “Navy mulls over more EA-18G Growlers in 2016 budget”.

EA-6B
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Nov 15/14: EA-6Bs. The VAQ-134 Garudas have returned from the US Navy’s last EA-6B deployment. the squadron will now begin its transition to the EA-18G, which is expected to finish early in 2015. Whidbey News-Times, “Saluting an old workhorse, the EA-6B Prowler” | Foxtrot Alpha, “The Navy’s EA-6B Prowler Completes Its Final Carrier Cruise”.

USN EA-6Bs retiring

Nov 3/14: USMC Plan. The USMC’s Aviation Plan to 2030 deals with jamming as well. Their 4 EA-6B squadrons will begin retiring in 2016, and leave service at the end of FY 2019. The F-35B has been discussed as a replacement plan, but the inability to put a 2nd crew member in makes a full EA-35B questionable.

Instead of turning toward EA-18Gs, the Marines are moving toward a more distributed, platform-agnostic approach that wouldn’t depend on any 1 aircraft type. The EW Services Architecture (EWSA) will serve as a common back end, while ALQ-231 Intrepid Tiger II EW payloads would deploy on AV-8B and F/A-18C/D fighters, and on future UAVs. F-35Bs will also receive software updates to use the AN/APG-81’s radar jamming capabilities at some point, and payload additions are also a possibility. If the Navy wants to buy more EA-18Gs in the meantime, of course, the Marines won’t object to having a few more on call. Sources: USMC, Marine Aviation Plan 2015 [PDF].

Oct 25/14: EA-6Bs. The USS Carl Vinson [CVN 70] strike group, which is conducting strikes in Syria and Iraq, will be the last deployment of the EA-6B by the US Navy. Navy VAQ-134 will transition to EA-18Gs upon its return, though the USMC will still be operating EA-6B squadrons. Sources: Whidbey News-Times, “NAS Whidbey Prowlers returning from final mission”.

Local objections

Oct 11/14: Politics. The Navy says it is revising its Environmental Impact Statement (EIS) on the EA-18G Growlers to base up to 36 additional EA-18Gs at NAS Whidbey Island, WA. The EIS is looking at Growler operations at both Ault Field at NAS Whidbey and Outlying Field Coupeville, where most Growler touch-and-go training takes place. An additional scoping period through Nov 24/14, will push the completion of the draft EIS from 2015 to spring 2016, with a published decision planned for spring 2017.

The environmental impact process is now tied to the receipt of extra EA-18Gs in VAQ-143 and VAQ-144, with a local paper reporting that the request for additional Growlers has been “placed on hold pending the results of the EIS.” Note that even planes ordered in 2015 won’t be delivered before 2017, so the timing isn’t a problem yet. Nor is this a commitment from the Navy to 36 planes – but if you’re going to have extra planes tied up in red tape, you might as well ask for more than you expect, so you only have to run the process once. Sources: Whidbey News-Times, “Navy Environmental Impact Statement to include up to 36 Growlers at Whidbey Island Naval Air Station” | SeaPower Magazine, “Navy Delays Formation of Expeditionary EA-18G Squadron”.

Oct 9/14: Australia. L-3 Communications Corp. in Arlington, TX receives a $12.1 million firm-fixed-price delivery order for 2 EA-18G Tactical Operational Flight Trainers (TOFT), 1 brief/debrief Station, 2 F/A-18 retrofit kits, spares, and associated technical documentation for the government of Australia under the foreign military sales program.

Work will be performed in Arlington, Texas, and is expected to be completed in November 2015. Foreign military sales funds in the amount of $12,086,117 will be obligated at time of award, none of which will expire at the end of the current fiscal year. The Naval Air Warfare Center Training Systems Division, Orlando, FL, is the contracting activity (N61340-12-G-0001, PO 0004).

Oct 8/14: Australia. A $7.5 million delivery order for peculiar support equipment and spares, to outfit emerging squadron stand-ups for extended Australian deployment of F/A-18F and EA-18G aircraft. In addition, this order includes a support equipment integrated logistics support package. All funds are committed immediately.

Australian F/A-18Fs are currently based at Al Minhad AB in the UAE, where they are conducting strikes in Iraq against The Islamic State.

Work will be performed in St. Louis, MO, and is expected to be complete in October 2016. US Navy Naval Air Systems Command in Lakehurst, NJ acts as Australia’s FMS agent (N68335-10-G-0012, DO 0057).

FY 2014

Battle in Washington over Navy request for another 22 EA-18Gs; 100th EA-18G delivered; 100th jamming set delivered; Various contracts for EA-18G equipment beyond the core multi-year aircraft contract.

EA-18G
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Aug 28/14: HARM computers. Raytheon in Tucson, AZ receives $24.6 million for a firm-fixed-price delivery order to provide 158 High Speed Anti-Radiation Command Launch Computers for the U.S. Navy (121) and the government of Australia (37) for F/A-18 E/F and EA-18G aircraft. These CLCs work with AGM-88 HARM and AARGM missiles, which are designed to destroy enemy air defense radars. All funds are committed immediately, using FY 2012 – 2013 US Navy ($20.5M / 83.5%) and Australian ($4.1M / 16.5%) budgets.

Work will be performed in Tucson, AZ, and is expected to be complete in February 2018. US NAVAIR in Patuxent River, MD manages the contract (N00019-10-G-0006, DO 0060).

Aug 24/14: Infrastructure. Korte Construction Company in St. Louis, MO wins a $23.8 million firm-fixed-price contract to design and build EA-18G Facility Upgrades at NAS Whidbey Island, WA. The contract also contains 3 unexercised options, which could raise the contract’s value as high as $26.6 million. All funds are committed immediately, using FY 2014 US Navy construction budgets.

Work will be performed in Oak Harbor, WA, and is expected to be complete by May 2017. This contract was competitively procured via Navy Electronic Commerce Online, with 12 proposals received by US NAVFAC Northwest in Silverdale, WA (N44255-14-C-5004).

Aug 18/14: EA-18s. General Dynamics Advanced Information Systems in Minneapolis, MN receives a $16.3 million firm-fixed-price contract for the full-rate Lot 38 production of 60 Advanced Mission Computer Type 3s for EA-18Gs ordered by the US Navy (48 AMCs / $9.8 million / 60%) and the government of Australia (12 AMCs / $6.5 million / 40%). All funds are committed immediately, using FY 2014 US Navy aircraft budgets and Australian FMS funds.

Work will be performed in Bloomington, MN and is expected to be complete in August 2016. This contract was not competitively procured pursuant to 10 USC 2304 (c)(1) by US Naval Air Systems Command in Patuxent River, MD (N00019-14-C-0068).

Aug 11/14: Engines. General Electric Co. in Lynn, MA receives a $311.5 million firm-fixed-price contract modification for 75 F414-GE-400 engines and associated devices: 48 production installs for the US Navy ($194.9 million / 63% / all production installs), and 27 for Australia ($116.6 million / 37% / 24 EA-18G production installs and 3 spares), under Production Lot 14. In addition, this modification provides for spare after burner modules, fan modules, high pressure combustor modules, combustor modules, and high and low pressure turbine modules for the US Navy and the government of Australia. All funds are committed immediately, using FY 2013-14 US Navy aircraft budgets, and Australian funds.

Work will be performed in Lynn, MA (59%); Hooksett, NH (18%); Rutland, VT (12%); and Madisonville, KY (11%), and is expected to be complete in September 2016. US Naval Air Systems Command in Patuxent River, MD manages the contracts (N00019-11-C-0045).

July 18/14: Testing. Commander Jeannie Groeneveld, who is the spokeswoman for the US Pacific Fleet’s naval air force, says that May and June tests with extra EA-18Gs on deck went well. It would be surprising if she had said anything else, under the circumstances. Sources: Reuters, “AIRSHOW-Carrier test with extra EA-18G jets went well U.S. Navy”.

July 17/14: Politics. The US Senate Appropriations Subcommittee on Defense approves 12 additional E/A-18G Growler aircraft during the markup of the FY 2015 defense spending bill. The full House Appropriations Committee has also approved 12 EA-18Gs, so this move improves the odds that 12 planes will be the final buy after reconciliation. Sources: Bloomberg, “Senate Panel Rejects Pentagon Cuts in Spending Bill”.

July 16/14: Industrial. Super Hornet program manager Capt. Frank Morley says that the U.S. Navy might agree to accept slower deliveries than 2 planes per month to help extend the company’s production line by a year to the end of 2017. On the other hand, “my marching orders are not to do that at any additional cost to us.”

He adds that Boeing has already used some of its own funds to pay for early procurement for another 12 EA-18G jets, which does seem to be the way things are working out in Congress. Sources: Reuters, “AIRSHOW-U.S. open to slower Boeing deliveries, but no extra cost”.

July 11/14: AEA support. Northrop Grumman Aerospace Systems in Bethpage, NY receives a 5-year, $198.9 million indefinite-delivery/ indefinite-quantity, cost-plus-fixed-fee contract to provide Airborne Electronic Attack software configuration set upgrades and ancillary hardware. They’ll support EA-6B and EA-18G aircraft owned by the United States ($179.0 million / 90%) and the government of Australia ($19.9 million / 10%). $675,697 is committed immediately from FY 2014 US Navy O&M funds.

Work will be performed in Point Mugu, CA, and is expected to be complete in July 2019. This contract was not competitively procured pursuant to FAR 6.302-1 by the US Naval Air Warfare Center Weapons Division in China Lake, CA (N68936-14-D-0018).

June 30/14: EA-18Gs. Boeing in St. Louis, MO receives a $1.939 billion fixed-price-incentive-fee contract for full rate production of 11 FRP Lot 38 F/A-18E aircraft for the US Navy, and 33 EA-18G aircraft for the US Navy (21) and the government of Australia (12 for $533.4 million, which is 27.3% of the total). The USN’s total is $1.406 billion, using USN FY 2013 (F/A-18E) and 2014 (EA-18G) aircraft budgets (72.7%).

The extra F/A-18Es come from a $605 million Congressional markup in FY 2013. Which is why FY 2014 may not be the very last Super Hornet family order, if Congressional mark-ups of the 2015 National Defense Authorization bill or defense appropriations bill survive the budget process. The House Armed Services Committee has approved 5 Growlers, and the House Appropriations Committee has approved funds for 12 Growlers.

Work will be performed in El Segundo, CA (46%); St. Louis, MO (30%); Fort Worth, TX (2%); East Aurora, NY (1.5%); Irvine, CA (1percent); Ajax, Ontario, Canada (1%), and various locations within the United States (18.5%), and is expected to be complete in December 2016. This contract was not competitively procured pursuant to 10 USC. 2304(c)(1). US NAVAIR in Patuxent River, MD manages the contracts for the US Navy, and acts as Australia’s agent (N00019-14-C-0032). See also US NAVAIR, “Contract awarded to produce F/A-18 Super Hornets, EA-18G Growlers” | Seapower, “Boeing Awarded to $1.94 Billion Contract for F/A-18 Super Hornets, EA-18G Growlers”.

44 bought: 11 F/A-18Es, 33 EA-18Gs

June 27/14: ALQ-99. Exelis Inc. in Clifton, NJ receives a sole-source, $15.3 million cost-plus-fixed-fee contract for the design, engineering analysis, program, manufacture and test of the AN/ALQ-99 tactical jamming system’s universal exciter upgrade’s shop replaceable assembly redesign. ALQ-99s are the EA-6B Prowler and EA-18G aircraft. This procurement is to design and manufacture three components of the universal exciter: the modulation direct digital synthesizer, the direct digital synthesizer and the oscillator switch to eliminate the use of obsolete parts. This contract combines purchases for the U.S. Navy (10%), and the government of Australia (90%), under the Foreign Military Sales program. All funds are committed immediately.

Work will be performed in Amityville, New York (97%), and Clifton, New Jersey (3%), and is expected to be complete by June 2017. This contract was not competitively procured pursuant to the authority of 10 U.S.C. 2304(c)(1), by the US Naval Surface Warfare Center in Crane, IN (N00164-13-G-WM01).

May 6/14: Politics. House Armed Services Committee (HASC) chair Buck McKeon [R-CA] is proposing to add $450 million to fund 5 EA-18Gs and their equipment in the FY 2015 budget, instead of the 22 on the unfunded priorities list. The committee’s proposed changes would also preserve all F-35 funding, while cutting the Navy’s unmanned UCLASS R&D budget in half to $200 million.

Meanwhile, Missouri Lawmakers say that they’ve already gathered over 80 signatures from Republicans and Democrats in the House of Representatives, and the International Association of Machinists will be weighing in. The HASC markup will make their lobbying job more challenging, and they’ll need to more than triple that number of allies in order to get the full 22 planes. As the saying goes – show me. Sources: Flightglobal, “House bill promotes EA-18G and U-2S, but hits UCLASS” | Reuters, “Boeing, backers to fight for funding for 22 Boeing jets”.

May 5/14: #100. Boeing [NYSE: BA] delivers the 100th EA-18G Growler to the US Navy, and the ceremony was turned into one more element of Boeing’s push to increase the Navy’s buy from 114 to 136. Sources: US Navy, “Navy’s Newest Electronic Attack Aircraft Reaches Centennial Milestone” | Boeing, “Boeing Delivers 100th EA-18G Growler to US Navy” | Reuters, “Boeing, backers to fight for funding for 22 Boeing jets”.

100th EA-18G

April 25/14: The US Navy has decided to add 22 EA-18Gs to its FY 2015 unfunded priorities list, and its plan to cut FY 2015 – 2019 buys of the stealthy F-35C from 69 to 36 fighters has led to questions about its longer-term priorities. The truth is, the F-35C won’t be fully tested and ready until the end of this period anyway. Every deleted fighter is just 1 less plane to fix later. CNO Adm. Greenert has said to Congress that:

“[Stealth] is needed for what we have in the future for at least 10 years out there and there is nothing magic about that decade… But I think we need to look beyond that. So to me, I think it’s a combination of having aircraft that have stealth but also aircraft that can suppress other forms of radio frequency electromagnetic emissions so that we can get in.”

It’s unwise to pair a non-stealthy Growler with F-35s, because that just gives away everybody’s position. On the other hand, a strike package of EA-18Gs, F/A-18E/Fs, and F-35s could be an interesting “watch my right hand” option for future commanders. Ultimately, if the F-35s are deemed to need jamming of their own 15+ years down the road, they’re likely to get a rearranged version of the Next-Generation Jammer that’s designed to fit internally, with some possible external carriage in external structures that could fit like like Terma’s multi-role gun pod. Sources: Military.com, “Boeing Builds the Navy an F-35C Exit Strategy”.

April 24/14: The US Navy’s Carl Vinson [CVN 70] Carrier Strike Group will conduct a 3-day exercise in May, in order to test paper analysis that says raising the number of EA-18Gs Growlers on an aircraft carrier from 5 to 7-8 would be more effective overall. If the results confirm the paper analysis, an added buy in FY 2015 becomes a lot more likely. Sources: St. Louis Post-Dispatch, “New Growler construction may depend on upcoming Navy exercise”.

April 7/14: Boeing continues to lobby for inclusion of 22 EA-18Gs in the Pentagon’s final FY 2015 budget. They’re stressing the Growler’s effectiveness across the electro-magnetic spectrum, vs. the F-35’s stealth optimization in limited bands. They add that “Increasing computing power, advanced sensors and evolving aircraft detection methods are degrading the benefits of stealth.” Meanwhile, the USAF is planning to mothball half of its 14 quad-turboprop EC-130 electronic attack aircraft.

All of these points are valid, and it helps that Advanced Super Hornet tests hit their marks regarding radar signature reduction and flying quality. It’s also true that stealth aircraft work earlier in the detect – track – reach – kill chain, preventing coordinated responses rather than having to defeat them. Sources: Aviation Week, “Growler Advocates Outline Stealth Vulnerabilities” | Breaking Defense, “F-35?s Stealth, EW Not Enough, So JSF And Navy Need Growlers; Boeing Says 50-100 More” | Flight Global, “Navy pleased with “Advanced” Super Hornet tests, wants more Growlers” | Military.com, “Boeing: Growler Eclipses F-35’s Stealth Advantage”.

March 11/14: Budgets. CNO Adm. Jonathan Greenert has confirmed that the Navy has placed 22 more EA-18Gs on their FY15 unfunded request submission. The Pentagon’s FY14 budget already contains a $75 million option for advance procurement, as a result of Congressional additions. If the Navy’s FY15 suggestion is approved for inclusion by the Secretary of Defense and Joint Chiefs of Staff, the $2.14 billion request would receive more momentum toward a possible Congressional insert in FY15.

It’s important not to make too much of this yet. First of all, inclusion is a big “if.” Second, the unfunded requests list has a number of items on it. If Congress does decide to fund 22 EA-18Gs above and beyond the proposed budget, the US Navy would use it to raise some squadron rosters to 7 jets, while Boeing would extend the Super Hornet production line by a year or more. Sources: Reuters, “UPDATE 1-U.S. Navy confirms Boeing jets on ‘unfunded’ priority list”.

March 4/14: FY15 Budget. The Navy unveils a preliminary budget request briefing. It doesn’t break down individual programs into dollars, but it does offer planned purchase numbers for the Navy’s biggest programs from FY 2014 – 2019. Short answer: no plans to buy any more Super Hornets or EA-18Gs, but that doesn’t mean that Congress couldn’t add some later. Source: US Dept. of the Navy, PB15 Press Briefing [PDF].

Jan 24/14: NGJ. The US Navy reaffirms Raytheon’s Next-Generation Jammer contract award, after carrying out a new cost and technical analysis of all 3 original bids. Technology development efforts resume after a 6-month delay, but it moves the entire program back. A Milestone C/ Low-Rate Initial Production decision won’t happen until winter 2019 at the earliest. That means the 2020 fielding goal for the mid-band NGJ Increment 1, which would replace the EA-18G’s underwing AN/ALQ-99 pods, is already under strain. Read DID’s “The USA’s NGJ Strike Jammers” for full coverage.

Nov 26/13: AEA #100. Northrop Grumman delivers the 100th EA-18G Airborne Electronic Attack kit to Boeing. Sources: NGC, “Northrop Grumman Delivers 100th EA-18G Airborne Electronic Attack Kit”.

FY 2013

Instead of ending production, FY 2014 USN budget orders 21; Australia import request for 12 more EA-18Gs; EA-18 mechanic shortage.

EA-18G on CVN 73
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September 2013: Land Basing. The USNI’s Proceedings magazine has an article by VAQ-132 squadron Commander Dave Kurtz, whose EA-18Gs deployed widely across a series of Pacific land bases in 2012–13. The lessons from this experience, he says, argue for a dual carrier/ land-based role that more closely resembles past employment of the US Navy’s P-3 sea control aircraft, rather than its F/A-18 hornets.

Fleets would still have their designated carrier-borne squadrons, such as the Pacific theater designated squadron aboard USS George Washington [CVN 73]. The ability to fly new squadrons in or carry them on ship lets the Navy add planes to theater as needed, and gives airborne electronic attack a maneuvering element within the theater that has more options, and isn’t tied to the carrier’s primary missions. On the other hand, if the carrier needs to re-embark them, or add their it can. Sources: USNI Proceedings, Sept 2013 [subscription req’d].

Sept 25/13: Testing. A $41.8 million cost-plus-fixed-fee delivery order for 10 pre-production Operational Test Program Sets in support of the EA-18G. All funds are committed immediately.

Work will be performed in St. Louis, MO, and is expected to be complete in August 2018. The US Naval Air Warfare Center Aircraft Division in Lakehurst, NJ manages this contract (N68335-10-G-0012, 0046).

Sept 23/13: ECP. A $38.2 million fixed-price, incentive-fee delivery order for F/A-18E/F and EA-18G trailing edge flap retrofit kits. The flaps were redesigned as part of an engineering change proposal, and the order includes 48 trailing edge flap kits, 48 left hand units, and 48 right hand units. All funds are committed immediately.

Work will be performed in St. Louis, MO, and is expected to be completed in July 2017 (N00019-11-G-0001, 0073).

Sept 20/13: Testing. Northrop Grumman Systems Corp. in Bethpage, NY receives a $10.9 million firm-fixed-price, indefinite-delivery/indefinite-quantity contract related to work on the EA-18G’s core avionics program (known as the “Operational Flight Program”), avionics subsystem emulation, and some of its electronic attack units. The plane’s avionics and jammers need to work well together, or the plane will be in trouble. Northrop Grumman will provide up to 3 EA-18G systems emulation laboratory systems; up to 2 electronic attack unit/communication countermeasures sets/ALQ-99 integration test systems for the plane’s main jammer pods; 1 electronic attack unit/ALQ-99 integration test system; and one ALQ-218(V)2 integration test system for the plane’s signals interception and geo-location pods.

Just under $1 million is committed immediately, Work will be performed in Bethpage, NY (65%); Baltimore, MD (33%); and Camarillo, CA (2%), and is expected to be completed in January 2017. This contract was not competitively procured pursuant to FAR 6.302-1, since Northrop Grumman makes the plane’s jamming equipment. The US Naval Air Warfare Center Weapons Division at China Lake, CA manages the contract (N68936-13-D-0036).

Aug 8/13: TTNT. Boeing touts July 15-19/13 flights of an EA-18G Growler equipped with “sensor system upgrades and its newest data network.” Subsequent conversations with Boeing reveal that the network is Rockwell Collins’ TTNT (Tactical Targeting Network Technology), which has been in development since 2001.

TTNT creates high-bandwidth, on-the-fly networks by using an IP-based wireless waveform for mesh networking, with real-time bandwidth allocation and ad hoc security authentication. Latency is low enough that it can be used for safety-of-flight applications like positioning and controlling the carrier-based X-47B UCAS-D drone. Individual weapons like missiles can also join, mesh participants can be moving at up to Mach 8, and range is reportedly over 300 nmi. Slower Time Division Multiple Access waveforms like Link 16 will still be used, and will continue to receive improvements, but TTNT looks like the long-term future foundation.

EA-18G operational deployment of TTNT is expected in 2018, making it just the 2nd plane in the fleet to receive TTNT as a production capability, after the E-2D Hawkeye AWACS plane. TTNT will also be retrofitted into existing EA-18Gs, and will eventually become ubiquitous within the US military. Boeing and the Navy will work closely with supplier partners Northrop Grumman, Harris Corporation, L-3 Communications and Rockwell Collins to upgrade the EA-18G fleet. Sources: Boeing Aug 8/13 release & inquiries; see “Additional Readings and Sources” for more on TTNT.

July 17/13: EA-18G mods. Boeing in St. Louis, MO receives a $17 million cost-plus-incentive-fee, cost-plus-fixed-fee delivery order for phase I of the NGJ pod’s EA-18G hardware integration. $10 million is committed immediately. According to the July 10/12 RFP, the EA-18G will need a number of minor changes in order to work with the new pods. NAVAIR acknowledges possibilities that include improved fiber networks and switches on board; plus modifications to NGC’s ALQ-218 onboard tactical jamming receiver, mission computer and stores management system, digital memory devices, mission planning software, and specialized onboard jamming equipment including the EIBU, EAU, and Jammer Technique Library.

Work will be performed in St. Louis, MO, and is expected to be complete in October 2014. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-G-0001, #2049).

May 10/13: ALQ-99. L-3 Communications Corp. in San Carlos, CA receives an $8.4 million indefinite-delivery/ indefinite-quantity contract, in order to establish a depot for repair of the AN/ALQ-99 (V) Band 4 pod’s L8003 output traveling wave tube. $1.9 million is committed immediately.

Work will be performed in San Carlos, CA, and is expected to be complete in April 2018. This contract was not competitively procured in accordance with FAR 6.302-1 by the Naval Surface Warfare Center in Crane, IN (N00164-13-D-WS59).

May 9/13: F414. General Electric Co. in Lynn, MA receives a $22.2 million firm-fixed-price contract modification, exercising an option for 6 F414-GE-400 engines, pre-installed in 3 EA-18Gs. Most F414 contracts are shared between EA-18s and F/A-18E/Fs.

Work will be performed in Lynn, MA (59%); Hooksett, NH (18%); Rutland, VT (12%); and Madisonville, KY (11%), and is expected to be complete by in March 2015. $22.2 million will be obligated at time of award, none of which will expire at the end of the current fiscal year (N00019-11-C-0045).

April 10/13: FY 2014 budget. The Obama administration finally releases its budget proposals, including the Pentagon’s FY 2014 requests. One of the most notable changes in the Navy’s “Procurement by Weapon” file is the addition of 21 more EA-18Gs, with a $2 billion budget. At the same time, plans to buy 13 F/A-18E/F fighters for around $1.14 billion were canceled. The $274 million in FY 2014 involves spares, and shared costs related to the EA-18G. In effect, the Super Hornet order was transmuted into Growlers, raised pro rata by about $375 million total for that switch, then had 8 more planes added to it.

The shift into an all-Growler buy was helped by the Australian purchase of 12 Airborne Electronic Attack kits, which lowered costs for added US orders. Strike while the iron is hot, and all that. The other story associated with this shift involves the F-35B/C. The F-35 program is improving, but it has basically stood still or even gone backwards over the last 5 years. That means late introduction, and even later Initial Operating Capability. Especially given the poor progress of software development, and the additional progress required to create a combat-ready F-35. Not having stealth-enhanced F-35s is more than a fighter gap – it’s also a strike gap against improving air defenses. The most obvious way to close that gap is to add to the EA-18G fleet, in order to help existing naval fighters get through enemy defenses before F-35s start contributing some time in the early 2020s. Even after F-35s arrive, EA-18Gs will remain invaluable to coalition warfare for a long time, and have real utility in small wars that feature remotely-detonated bombs.

FY 2014 is expected to end Super Hornet family orders, barring exports outside the USA. That leaves the USN’s Super Hornet program finishing with 552 fighters bought (though DID’s records show 549), and the EA-18G program finishing with a higher-than-expected 135 planes. Recall that at one time, the planned buy of EA-18Gs was just 80.

Feb 28/13: Australia. The US DSCA announces [PDF] Australia’s official request to buy another 24 Super Hornet family planes and associated equipment, which could be worth up to USD $3.7 billion. The split includes 12 more EA-18Gs, but its special equipment is missing from the request: the AN/ALQ-99F-V jamming pods, ALQ-218 jamming pods, CN-1717/A INCANS to prevent the plane from jamming itself, and equipment associated with radar-killing HARMN/AARGM missiles.

Without those things, Australia would be left with another 12 pre-wired F/A-18Fs, though they can always share the items bought under the May 22/12 special equipment DSCA request throughout the fleet. Or place a follow-on order for the AEA kit and pods, just as they did with their first 12. Read “Australia’s 2nd Fighter Fleet: Super Hornets & Growlers” for full coverage.

Australia requests 12 more

Dec 28/12: F414. General Electric Co., Lynn, MA receives a $67.1 million firm-fixed-price contract modification, exercising an option for 18 F414-GE-400 Production Lot 17 install engines, and 24 “devices”. They’ll be used in EA-18Gs.

Work will be performed in Lynn, MA (59%); Hooksett, NH (18%); Rutland, VT (12%); and Madisonville, KY (11%), and is expected to be complete in March 2015. Contract funds in the amount of $67,141,518 will be obligated on this award, none of which will expire at the end of the current fiscal year. The Naval Air Systems Command, Patuxent River, MD manages the contract (N00019-11-C-0045).

Dec 20/12: Boeing in St. Louis, MO receives a $164 million firm-fixed-price contract, exercising an option to begin procurement of 12 Airborne Electronic Attack Group B-Kits and 4 Equivalent Ship-sets of spares for the Royal Australian Air Force.

Work will be performed in Baltimore, MD (41.1%); St. Louis, MO (36.3%); Bethpage, NY (19%); and Fort Wayne, Ind. (3.6%), and is expected to be complete in March 2015. All contract funds are committed immediately. US Naval Air Systems Command in Patuxent River, MD manage the contract on behalf of its Foreign Military Sale client (N00019-09-C-0086). Note that the entire conversion of 12 aircraft is expected to cost about $1.5 billion (vid. Aug 23/12).

Australian orders begin

Dec 4/12: Training. Under a new 5-year, $56 million contract, Boeing will maintain U.S. Navy aircrew training devices for the P-8A, its P-3C predecessor, EP-3 Aries electronic eavesdropping planes, EA-6B Prowler and EA-18G Growler electronic warfare jets, and older SH-60B Seahawk helicopters.

Mark McGraw, Boeing’s VP for Training Systems and Government Services, says the firm is looking to offer these services internationally. It’s a somewhat natural extension for its own products, like the EA-18G. It’s less natural for Lockheed Martin’s P-3s, Northrop Grumman’s EA-6s, and Sikorsky’s SH-60s.

The training devices are located at Naval Air Station (NAS) Jacksonville, FL; Marine Corps Air Station Kaneohe Bay, HI; NAS Whidbey Island, WA; and Kadena Air Base, Japan. Boeing.

Nov 15/12: AOL Defense reports that the US Navy’s buildup of EA-18G fighters reflects a distrust of stealth. Given ongoing advances in technologies like passive radars, mistrust might be justified, but we don’t see it. The Navy’s commitment to F-35 variants is huge, and efforts like UCAS-D and UCLASS require stealth in order to make much sense. Verbal hemming and hawing doesn’t mean much until it’s embodied in budgets, and Ockham’s Razor suggests that the urgency around more EA-18Gs and Super Hornets traces to F-35 delays rather than distrust.

With respect to the EA-18Gs, the fleet’s biggest shortage is mechanics and support technicians. They’re pulling them from EA-6B squadrons so quickly, that the Navy has had to hire over 200 contractors from L-3 to keep the 6 Prowler squadrons running. Why not just hire them for the EA-18G? Because you can find civilians who were former EA-6B techs, but none who were EA-18G techs.

FY 2012

Australia goes ahead with 12 Growler kits; GAO report says ALQ-99 pods have poor reliability, won’t be as effective beyond 2018; DOT&E says EA-18G reliability is improved; Structural changes continue.

EA-18G refuels
(click to view full)

Aug 23/12: Australia. Minister for Defence Stephen Smith and Minister for Defence Materiel Jason Clare announce their decision to proceed with the conversion of 12 Super Hornets into Growlers for about A$ 1.5 billion (about $1.557 billion), with availability expected for 2018.

All 24 of Australia’s F/A-18F Block II Hornets have already been delivered. This conversion will take takes the 12 Australian F/A-18Fs that were pre-wired for EA-18G conversion (vid. Feb 27/09 entry), and adds the internal electronics and pods. Australia DoD.

Australia decides on EA-18G conversions

Aug 7/12: Australian costs. Australia’s Canberra Times gets some clarification on the difference between the Australian government’s A$ 300 million estimate to convert 12 F/A-18Fs into EA-18Gs, and the USD 1.7 billion mentioned in the May 22/12 DSCA request. Short answer: The difference is the $1.4 billion cost of the 34 AN/ALQ-99 jamming pods, if they are bought outright:

“Australia wasn’t planning to buy the ALQ-99 electronic warfare pods, just the systems and hardware to allow them to be fitted on an ”as required” basis… a Defence spokesman has explained. ”The initial proposal that underpinned the 2009 cost estimate would have provided a lesser capability than Defence now proposes to acquire”. The pods would have had to be obtained from the United States Navy whenever Australia wanted them, a source said.”

March 29/12: GAO Report. The US GAO releases “Airborne Electronic Attack: Achieving Mission Objectives Depends on Overcoming Acquisition Challenges. The EA-18G isn’t a problem, and the program gets high marks. GAO’s larger concerns involve an integrated electronic warfare plan that has had key planks removed at stand-off ranges (B-52 pod canceled), and in close against high end systems (no stealth UCAVs), even as plans to mount systems on UAVs are faltering because they’re too dangerous to the UAVs carrying them. The other problem is the AN/ALQ-99 pods that will be moved over from the EA-6Bs to the EA-18G, and accelerated wear among the EA-6Bs carrying them:

“By the end of fiscal year 2012, 32 EA-6Bs will be upgraded to the [most modern] ICAP III configuration. Navy officials told us that persistent operations in Iraq and Afghanistan, however, have degraded the condition of EA-6B aircraft… The Navy’s Low Band Transmitter upgrade to the AN/ALQ-99 system is intended to replace three aging legacy transmitters that suffer from obsolescence and reliability problems. According to Navy officials, persistent use of these transmitters in support of operations in Iraq and Afghanistan has exacerbated system shortfalls… However, Navy officials project that even with [maintenance & operations] improvements, system capabilities will be insufficient to counter anticipated evolutions in threat radars and missiles beginning in 2018. This shortfall is expected to be addressed by the new Next Generation Jammer.”

Feb 23/12: ALQ-99. Sensor and Antenna Systems, Inc. in Lansdale, PA receives a $39 million firm-fixed-price contract modification, exercising exercise an option for 48 low band transmitters, 13 vertical polarized antennas, and 28 horizontal polarized antennas associated with the AN/ALQ-99 low band transmitter. The ALQ-99 isn’t used exclusively on EA-18Gs, but they will all migrate to the Growler as the EA-6Bs are replaced.

Work will be performed in Lansdale, PA, and is expected to be complete in August 2014. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-10-C-0047).

Feb 22/12: Australia. Adelaide’s The Advertiser reports that March 2012 will feature Defence Minister Stephen Smith announcing an A$ 200-300 million decision to upgrade 12 of Australia’s Super Hornets to EA-18 electronic warfare planes.

“News Limited understands that the first [EA-18] aircraft will be converted at the Boeing factory in St Louis and the remainder at Amberley RAAF base near Brisbane.”

It also reports that the Minister favors a September 2012 decision to buy another 12 F/A-18Fs, in order to make up for the F-35A’s expected lateness. The RAAF is reportedly against this, given expected defense reductions this year, and worries that the cost will eventually be paid for by fewer future F-35s. Which may be true. On the other hand, Australia needs to keep its fleet combat-capable while it waits.

Feb 1/12: A $132.8 million contract modification, exercising an option for 12 sets of EA-18G airborne electronic attack kits and the associated non-recurring engineering, as part of Lot 36 Full Rate Production. This figure is very much in line with last year’s order, vid. June 29/11. Note, too, the use of “Lot 36 FRP”. The EA-18G hasn’t had time for nearly that many production lots, but the Hornet airframe has. EA kits comprise the various specialized technologies that distinguish the EA-18G from the F/A-18F.

Work will be performed in Baltimore, MD (41.1%); St. Louis, MO (36.3%); Bethpage, NY (19%); and Fort Wayne, IN (3.6%). Work is expected to be complete in September 2014 (N00019-09-C-0086).

12 AEA kits

Jan 17/12: DOT&E mixed. The Pentagon releases the FY2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). The EA-18G is included, and the news is pretty good:

“Emerging 2011… results suggest the EA-18G remains operationally effective, while operational suitability has notably improved… the EA-18G system met the threshold for operational availability. The point value for reliability met the 14-hour threshold, but the 80% confidence level (lower bound) fell below the threshold. Maintainability did not meet the threshold level but only by a small measure, and built-in test performance was largely improved since IOT&E. Maintenance documentation was improved from IOT&E, but Navy personnel still rated the system as difficult to use and incomplete in some areas. DOT&E analysis of test data is still ongoing and a complete assessment will be published in early FY12.”

Nov 1/11: Spares. Northrop Grumman Systems Corp. in Bethpage, NY receives a sole source, firm-fixed-price, maximum $26 million contract from the US Navy for airborne electronic attack spares and radio frequency switches. Since much of this equipment is common to the EA-18G and EA-6B platforms, the Growler’s share isn’t entirely clear, but it will be growing over the performance period.

Work will be performed in Bethpage, NY and Linthicum, MD, running until July 31/14 and paid for by FY 2012-2014 Navy Working Capital funds. The US Defense Logistics Agency Aviation Strategic Acquisitions group in Philadelphia, PA manages the contract (SPM4AX-12-D-9401).

Oct 19/11: Australia. During an interview with Australia Broadcasting Corporation Radio, Labor government defense minister Stephen Smith discusses the possibility of turning 12 of Australia’s Super Hornets into EA-18G Growler electronic warfare fighters, whose conversion price tag is described by the interviewer as “upwards of A$ 300 million.” The EA-18G recently saw their its combat use over Libya, and:

“We’ve just started the process of making a judgment about whether acquiring [them] would be in our national interest or our national security interest… we took the sensible precaution of wiring up half of our Super Hornets for this potential. But it is a very expensive capability. We’re just going through the process… this possibility would come as no surprise to our friends and neighbours in the region. It’s been on the public record before and part of the [2009 Defence] White Paper.”

The minister does not contradict the price figure, and in a related ABC TV interview, he mentions costs of “hundreds of millions.” The minister also implied that further delays or issues with the F-35A could make an EA-18 conversion more likely, as a way to strengthen Australia’s air capability in the interim. ABC radio transcript | ABC24 TV news transcript.

Oct 3/11: Innovation. Boeing discusses recent changes to the Super Hornet family’s wing frame, which sharply reduced the number of parts, and the amount of assembly time. Modern manufacturing technologies let them replace a large number of components from different subcontractors, with a machined 1-piece component that makes up much of the wing frame. That reduces rework and labor assembly time, while improving the wing’s reliability. Boeing (incl. video).

FY 2011

1st combat deployments to Iraq & Libya; AARGM radar-killing missile test; DOT&E report says EA-18G is effective, but not reliable, esp. re: software; Next-generation jammers.

VAQ-132 returns
(click to view full)

July 29/11: Support. Northrop Grumman Systems Corp. in Bethpage, N.Y receives a $54.8 million, 3-year indefinite-delivery/ indefinite-quantity contract for engineering, technical and program support services for ongoing development & maintenance of EA-6B operational flight software, EA-6B “unique planning component,” and EA-18G operational flight software. Both aircraft types are handled by the Navy’s Airborne Electronic Attack Integrated Product Team.

Work will be performed in Point Mugu, CA (90%), and Bethpage, NY (10%), and is expected to be complete by July 2014. $200,000 will expire at the end of the current fiscal year, on Sept 30/11. This contract was not competitively procured pursuant to FAR 6.302-1 (N68936-11-D-0028).

July 9/11: Deployment returns. VAQ-132’s EA-18G Growlers all return to their home base at NAS Whidbey Island, WA, after completing an 8-month land-based deployment to Iraq and Libya. Deployed EA-18Gs now include VAQ-141 aboard the USS George H.W. Bush [CVN 77], marking the Growler’s first sea-based deployment. They’re part of Carrier Air Wing 8, operating in the Mediterranean and Persian Gulf. Boeing mentions that “a third electronic attack squadron, VAQ-138, recently deployed to a land-based location,” which could mean that they’ve replaced VAQ-132 over Libya.

By the end of 2015, 3 expeditionary squadrons and 10 carrier-based squadrons are scheduled to transition from the EA-6B Prowler to the EA-18G Growler. US NAVAIR | Boeing.

June 29/11: AEA FRP-2. A $130 million firm-fixed-price contract modification for 12 airborne electronic attack kits and associated engineering, as part of EA-18G orders in Super Hornet family full rate production Lot 35. Note that this isn’t ordering airframes, or radars, or engines – just the electronic attack equipment. Some simple division should help readers get a better sense of how much “government furnished equipment” can add to the price of a fully functional fighter, especially a very specialized plane like the EA-16G.

Work will be performed in Baltimore, MD (43.3%); St. Louis, MO (33.3%); Bethpage, NY (17.8%); and Fort Wayne, IN (5.6%), and is expected to be completed in July 2013 (N00019-09-C-0086).

AEA Kits

May 25/11: AARGM. The Navy’s new AGM-88E AARGM radar-killer missile successfully completes its 1st EA-18G Growler test, during a captive-carry flight at China Lake, CA. Growler work will continue, in parallel with the ongoing AARGM Integrated Test & Evaluation phase using FA-18C/D Hornets.

The test squadrons have also used Super Hornets, and Cmdr. Chad Reed, deputy program manager for Anti-Radiation Missiles within the Direct and Time Sensitive Strike program office (PMA-242), says that F/A-18E/F Super Hornet and EA-18G Growler testing since November 2010 totals 25 flight hours, compared to over 150 flight-hours on F/A-18C/D Hornets. US NAVAIR.

March 30/11: Support. A $40 million awarded fixed-price-incentive-fee contract modification for one-time engineering services in support of the F/A-18E/F and EA-18G’s next generation advanced mission computer system.

Work was performed in Bloomington, MN (53.7%), Baltimore, MD (33.3%), and St. Louis, MO (13%). This is a retroactive contract, with the Pentagon noting that “Work was completed in December 2010” (N00019-09-C-0019).

March 30/11: Support. Northrop Grumman Systems Corp. in Bethpage, NY receives an $8.6 million cost-plus-fixed-fee, indefinite-delivery/ indefinite-quantity contract modification to provide engineering and software services in support of EA-6B Prowler and EA-18G Growler aircraft. Services will include design, development, integration, test and distribution of the operational flight programs, flight test and aircraft integration support, and engineering support to transition the electronic attack mission from the EA-6B to the EA-18G.

Work will be performed at the Naval Air Warfare Center Weapons Division in Point Mugu, CA, and is expected to be complete in December 2011. The Naval Air Warfare Center Weapons Division at Point Mugu, CA manages the contract (N68936-08-D-0026).

March 20/11: Combat debut. The EA-18G makes its combat debut during opening strikes against Libyan air defenses, using the 5-plane Scorpions squadron that had been deployed to Al-Asad in Iraq (vid. Feb 1/11). They’re currently operating out of NAS Sigonella and Aviano Air Base, in Italy. US Navy | CNN.

Combat debut

Feb 3/11: DOT&E. A January 2011 report by the Pentagon’s Director of Operational Test and Evaluation (DOT&E) rates the EA-18G as “operationally effective,” (can perform its mission), but not “operationally suitable” (supportable in a sustainable way). Software stability in particular is seen as an ongoing issue.

The US Navy disagrees. They say it’s both effective and suitable, and argue that the DOT&E included items outside the scope of the program for its 2010 report. “None of the anomalies were showstoppers,” says the Navy, and scheduled testing in early 2011 should tell them how many of the remaining issues are still a problem. Aviation Week | See also past DOT&E 2009 report (2010 release, PDF).

Feb 1/11: 1st deployment. DLA Aviation discusses the challenges it has faced working to support the EA-18G’s 1st expeditionary deployment, at Al-Asad AB, Iraq. VAQ-132’s deployment began in mid-November 2010, but a 2009 change placed them on land, instead of on the USS Carl Vinson (CVN-70).

The removal of the carrier’s inherent support infrastructure was just the first of many issues as DLA planned for the land-based deployment. Another was an expected increase in flight hours from 30 hours per month, to over 100 hours. Having about 30,000 parts in common with the F/A-18F helps, as DLA also supports Super Hornets in theater. Even so, a delay in receiving Navy requirements forced DLA to do a lot of expediting, finding lateral support, and asking for spot buys, in order to ensure 100% inclusion of the items they believed they’d need to keep the lanes running. In the end, the pack up kit of consumable parts for the 5 EA-18Gs included about 900 of the most needed items.

Nov 29/10: Support. A $6.7 million firm-fixed-price delivery order under the basic ordering agreement. Boeing will provide operational level (front line, not depot-level) support equipment that’s specific to the EA-18G, and not common to other Super Hornet aircraft. This will help new EA-18G aircraft squadrons stand up with everything they need.

Work will be performed in St. Louis, MO, and is expected to be complete in November 2012. All contract funds will expire at the end of the current fiscal year. The Naval Air Warfare Center Aircraft Division in Lakehurst, N.J. manages this contract (N68335-10-G-0012).

Nov 19/10: EW Trends. Aviation Week, “Directed Energy Weapons Attack Electronics” :

“The lightning rod for rapid fielding of directed energy (DE) weapons and advanced sensors will be the military’s next-generation jammer programs that exploit technologies like active electronically scanned arrays (AESAs) antennas and high-power microwave (HPM) capabilities, say senior U.S. government and industry officials at the 13th Directed Energy Conference.

Radars on the Lockheed Martin F-22 and F-35, and Boeing F/A-18F and EA-18G, already have the potential to fire focused beams of energy as soon as funding is available to develop the necessary advanced algorithms.”

FY 2010

SAR costs go up because EA-18G numbers do, in light of F-35 delays; Full-Rate Production approved; 2nd squadron declared ready for action; New facilities at NAS Whidbey Island, WA to serve as key hub for the Growler fleet; 1st new crew graduates for EA-18G;

EA-18G, carrier landing
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Aug 6/10: Spares. A $5.9 million ceiling priced delivery order for repairable support for advanced electronic attack components of the EA-18G aircraft.

Work will be performed in Baltimore, MD (84%); Bethpage, NY (8%); Whidbey Island, WA (3%); Melbourne, FL (2%); St. Augustine, FL (2%); and Fort Wayne, IN (1%). Work is expected to be complete by January 2011. The Naval Inventory Control Point in Philadelphia, PA manages this contract (N00383-06-G-006B, #0012).

May 28/10: Support. Raytheon Network Centric Systems in Fort Wayne, IN received an $8.7 million cost-plus-fixed-fee, indefinite-delivery/ indefinite-quantity contract to provide performance-based engineering services in support of the EA-18G’s AN/ALQ-227 communication countermeasure systems. Support services will include systems engineering, testing, product assurance, logistics, training, and production.

Work will be performed in Fort Wayne, IN, and is expected to be complete in May 2015. This contract was not competitively procured, pursuant to FAR 6.302-1, by the US Naval Air Warfare Center Weapons Division in China Lake, CA (N68936-10-D-0013).

May 24/10: Infrastructure. A ribbon-cutting ceremony marks Hangar 5’s recapitalization at Naval Air Station (NAS) Whidbey Island, WA. The $55.8 million design-build project began in January 2008. The improved facility will house 5 EA-18G Growler squadrons, the Electronic Attack Weapons School and Commander, Electronic Attack Wing, U.S. Pacific Fleet. US Navy photo release.

April 1/10: SAR. The Pentagon releases its April 2010 Selected Acquisitions Report, covering major program changes up to December 2009. The USA wants more EA-18Gs:

“EA-18G – Program costs increased $2,901.0 million (+33.5%) from $8,649.1 million to $11,550.1 million, due primarily to a quantity increase of 29 aircraft from 85 to 114 aircraft (+$2,342.5 million) and associated schedule and estimating allocations (+$7.8 million), and an increase in support costs for 26 expeditionary aircraft associated with the quantity increase (+$547.6 million).”

SAR – more EA-18Gs

March 5/10: 1st graduates. The US Navy’s EA-18G Fleet Replacement Squadron trainers in VAQ-129 graduate Class 09-08, the first class of 5 “Category 1” EA-18G aircrew that come straight from flight school. The squadron had previously trained veteran EA-6B pilots from VAQ-132 and VAQ-141, where the new “Cat 1s” will be assigned.

The 9-month course included a wide range of activities, from computer-based training, to lectures, simulators, and flights. Flights include day and night formation flying, basic radar mechanics, air-to-air fighter tactics, airborne electronic attack, in-flight refueling, and day and night carrier qualification. The Airborne Electronic Attack portion of the syllabus is new, and is being refined with each successive class.

Unlike the EA-6B, where student pilots carrier qualify with a veteran instructor in the right seat, the CAT 1’s must take the Growler to the boat as a “crew solo”: a student in the front, and a student in the back. US Navy.

Feb 12/10: 2nd squadron. The “Shadowhawks” of VAQ-141 are declared “Safe for Flight” in their new EA-18G Growlers at Naval Air Station (NAS) Whidbey Island, WA, following an 8-month training period under fleet replacment squadron VAQ-129. The Shadowhawks are the 2nd operational squadron to achieve this qualification, after the “Scorpions” of VAQ-132. Both squadrons had previously flown EA-6B Prowlers. US Navy.

Jan 12/09: Support. Wyle Laboratories, Inc. in Huntsville, AL received a $10.8 million cost-plus fixed-fee, indefinite-delivery/ indefinite-quantity contract to provide airborne electronic attack engineering support for the EA-6B, EA-18G, and other advanced electronic attack derivatives at the Naval Air Warfare Center Weapons Division (NAWCWD) in Point Mugu, CA.

Work will be performed at NAWCWD, Point Mugu, CA (85%); NAWCWD, China Lake, CA (5%); Naval Air Warfare Center Aircraft Division, Patuxent River, MD (5%); and Naval Air Station, Whidbey Island, WA (5%). Work is expected to be complete in January 2015. This contract was not competitively procured pursuant to Federal Acquisition Regulations by NAWCWD in China Lake, CA (N68936-10-D-0014).

Feb 3/10: F-35 vs. F/A-18. Ranking House Armed Services Seapower subcommittee Rep. Todd Akin [R-MO] publicly supports building more Super Hornet family aircraft, and advocates a multi-year buy approach for the F/A-18E/F and EA-18G, similar to the 2005-2009 contract. In Rep. Arkin’s release, he says that:

“I remain concerned that the Department of Defense is not taking the Navy’s strike fighter shortfall seriously… The Super Hornet is an active production line, and is dramatically cheaper than the JSF, which may not deliver anywhere close to on time… In this case, a multi-year procurement could save hundreds of millions of dollars, but the DoD seems to have their head in the sand. Secretary Gates mentioned that he thinks we need to have a 10% savings before we use a multi-year agreement. However, the Congress already gave DoD the authority to use a multiyear in this situation, even if the savings is less than 10%… A multiyear procurement could save nearly half a billion dollars over the next few years. To not pursue that savings is just irresponsible.”

Jan 7/10: F-35 delay. Media reports surface that Defense Secretary Robert Gates has ordered a delay in the Lockheed Martin Corp. F-35 program, cutting planned purchases from 2011 – 2015 in order to fund research, development, testing & evaluation (RDT&E). In FY 2011-12, the US Navy will reportedly compensate for the implicit F-35C delays, by buying another 24 Boeing Super Hornet family planes for $2.4 billion.

A Bloomberg report confusingly mentions “F/A-18E/F planes that are capable of jamming enemy radar,” which could indicate the addition of 24 EA-18Gs. The Growlers would help to fill immediate gaps in airborne jamming, which is in high demand. They would also help maintain long-term fighter numbers with aircraft that would remain operationally viable farther into the future than standard Super Hornets. Bloomberg | Business Week | Fort Worth Star-Telegram.

Nov 30/09: AEA FRP-1. A $386 million modification to a previously awarded firm-fixed-price contract (N00019-09-C-0086) for the procurement of 22 EA-18G Lot 33 Full Rate Production (FRP) airborne electronic attack (AEA) kits, 22 EA-18G Lot 34 FRP AEA kits, and the associated non-recurring engineering.

Work will be performed in Baltimore, MD (46.5%); Bethpage, NY (22.7%); St. Louis, MO (13.5%); Melbourne, FL (5.5%); Fort Wayne, IN (3.7%); Thousand Oaks, CA (3.7%); Wallingford, CT (2.6%); Nashua, NH (1.1%); and Westminster, CO (0.7%), and is expected to be complete in December 2012.

AEA Kits

Nov 30/09: 22 conversions. A $9.4 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0014) to incorporate engineering change proposals 6251 and 6251R1 and convert 22 Lot 33 F/A-18F aircraft to EA-18G aircraft. Work will be performed in St. Louis, MO (62%); El Segundo, CA (36%); and Mesa, AZ (2%), and is expected to be complete in September 2011.

EA-18Gs start out as F/A-18F base airframes, then receive additional wiring and other changes, before the full airborne electronic attack set is integrated.

Nov 23/09: The US Department of Defense approves Full Rate Production (FRP) of the EA-18G Growler. The EA-18G program now can proceed from Low Rate Initial Production to quantities of 20+ aircraft per year, as budgeted in FY 2010.

The EA-18G achieved Initial Operational Capability in September 2009 with US Navy electronic attack squadron VAQ-132, based at Naval Air Station Whidbey Island in Washington State. Boeing release.

FRP approved

Oct 29/09: A maximum $51 million firm-fixed-price, sole source contract for 23 line items in support of the EA-18G’s FY 2010 program. There was originally 1 proposal solicited with 1 response, and the date of performance completion is Dec 31/12. The Defense Logistics Agency Philadelphia, in Philadelphia, PA manages this contract (N00383-06-D-001J-TH05).

Oct 28/09: FY 2010. President Obama signs the FY 2010 defense budget into law. That budget provides funding for 22 EA-18Gs, and Congress increased related F/A-18 E/F Super Hornet purchases from 9 to 18. White House | House-
Senate Conference Report summary [PDF] & tables [PDF].

FY 2009

OpEval has EA-18G declared operationally effective and suitable; Carrier moniker will be “Grizzly”; Australia pre-wires 12 F/A-18Fs for future conversion; EA-18 Growler Lite?; EA-35s?; F-22 Raptor killed by EA-18G.

EA-18G from below
(click to view full)

July 28/09: IOT&E. The US Department of Defense releases the EA-18G Growler’s initial operational test and evaluation (IOT&E) findings, which recommended it for use in the fleet and gave it the best rating of “operationally effective, operationally suitable.” Effectiveness refers to mission performance evaluations, while suitability focuses on maintainability and reliability.

The initial EA-18G combines 2 fielded systems, in the F/A-18F airframe and the same Improved Capability III (ICAP III) electronic warfare suite used on current EA-6B Prowlers. That lowers risk, but it’s still a new combination. As it happens, software anomalies were discovered during the IOT&E process. The EA-18G team is developing a software update release, to be implemented during the normal verification and correction of deficiencies (VCD) period later this year. US Navy NAVAIR.

July 1/09: A $27.9 million modification to a previously awarded firm-fixed-price contract (N00019-09-C-0086) for additional time-critical parts in support of EA-18G Full Rate Production.

Work will be performed in St. Louis, MO, and is expected to be complete in September 2009. The EA-18G has a set manufacturer, so this contract was not competitively procured.

June 8/09: EA-18G Grizzly. Gannett’s Navy Times reports that the EA-18G’s “Growler” moniker sounded too close to the EA-6B’s “Prowler”, so the EA-18G will now be known as the “Grizzly” in operational situations, in order to avoid any confusion or mistakes. Presumably, the standard NATO “G” phonetic alphabet call of “Golf” was seen as somewhat lacking. “Growler” will remain the EA-18G’s primary moniker outside of carrier decks.

The Navy does something similar with the F/A-18F, which is colloquially called the “Rhino”. F/A-18Fs were the first Super Hornets to get new and improved AN/APG-79 AESA radars in their nose cones.

“Grizzly” moniker

April 29/09: Support. Northrop Grumman Systems Corp. in Bethpage, NY received a $9.9 million cost plus fixed fee contract for various products, and 73,571 hours of engineering services, in support of the EA-18G Airborne Electronic Attack (AEA) Integrated Product Team. The firm will provide assistance with design, development, integration, test and distribution of Electronic Attack Unit software, technical evaluations, and testing of changes; and will support follow-on test and evaluation integration and test.

Work will be performed at Point Mugu, CA, (85%); Bethpage, NY, (10%); and China Lake, CA, (5%), and is expected to be completed in April 2012. This contract was not competitively procured pursuant to the FAR 6.302-1. The Naval Air Warfare Center, Weapons Division in China Lake, CA manages this contract (N68936-09-D-0026).

Feb 27/09: Australia. Australia is pre-wiring 12 of its planned 24 F/A-18F Super Hornets, in order to allow future conversions to EA-18 Lite status. The additional cost for the pre-wiring on the production line is A$ 35 million, out of an order now cited as A$ 6.6 billion. Completing that fit out to “Growler Lite” status is expected to involve an additional A$ 300 million, with the go/no-go decision set for 2012.

Characteristically, the new Labor Party government’s release ends with a shot at the procurement policies of the previous Liberal Party government:

“If the Howard Government had taken a more prudent approach in making the Super Hornet decision rather than rushing to fill their impending air combat capability gap, they may have realised that this was a more effective approach to take.”

Feb 25/09: EA-18L Growler Lite? Media reports indicate that an export variant will soon be offered. The ALQ-99 radar jamming pod is still considered top secret, even though some of its hardware is a generation or two behind, and the program to field its replacement Next Generation Jammer has already begun.

Instead, export versions would reply on 2 components. Northrop Grumman’s ALQ-218v2 is a digital wideband radio frequency receiver, with selective jamming and geo-location capabilities. It currently equips the EA-18G’s wingtip pods, and the US Navy’s EA-6B Prowlers. Raytheon’s internally-mounted ALQ-227 communication countermeasures system makes use of a dedicated, omni-directional antenna for signals detection, analysis, and recording; but the removal of the ALQ-99 pods would remove its complex jamming functions, unless a foreign-made pod could be integrated with it instead. The export EA-18 would also ship with Raytheon’s APG-79 AESA radar, which equips existing EA-18Gs and F/A-18E/F Block II aircraft, and could be used as a jammer with additional software development.

The combination would be a strong SEAD (suppression of enemy air defenses) option, albeit one with less stealth than the F-35A. It would allow EA-18 Lites to geo-locate identified radar emitters, for instance, then target them with GPS-enabled anti-radiation missiles like AARGM. These capabilities could also be supplemented by foreign radar jamming pods bought on the international market, in order to create an aircraft with capabilities comparable to the EA-18G. Flight
International | StrategyPage.

Feb 25/09: Raptor Killer. Stephen Trimble photographs a kill decal on EA-1, the 1st of 2 Lot 27 F/A-18Fs converted into flying EA-18G prototypes. Turns out, the kill decal is a F-22A Raptor, making EA-1 one of the few aircraft to ever achieve this feat:

“I did learn the EA-18G kill was courtesy of a well-timed AIM-120 AMRAAM shot. And I learned the simulated combat exercise took place at Nellis AFB. How the EA-18G escort jammer got the shot, and whether its jamming system played a role in the incident were not questions the pilot was prepared to answer.”

F-22 kill

Dec 23/08: AEA FRP-1. An unfinalized contract with a ceiling price of $50.3 million, to buy time critical parts (TCP) for 22 Full Rate Production (FRP) Airborne Electronic Attack systems. They will be fitted into the FY 2009 buy of 22 EA-18Gs. Work will be performed in St. Louis, MO and is expected to be complete in May 2009. This contract was not competitively procured (N00019-09-C-0086).

Dec 23/08: Support. A $21.2 million firm-fixed-price, cost plus fixed fee modification to a previously awarded delivery order contract (N00383-06-D-001J) for integrated contractor engineering, logistics, and equipment to support the EA-18G.

Work will be performed in Bethpage, NY (60%) and St. Louis, MO (40%), and is expected to be complete in December 2010, but $7.2 million will expire at the end of the current fiscal year.

Dec 1/08: Spares. A $95 million delivery order under a previously-awarded Performance Based Logistics contract for spares in support of the EA-18G Growler. Work will be performed in St. Louis, MO (40%), and El Segundo, CA (60%), and is expected to be complete by September 2011. The Naval Inventory Control Point manages this contract (N00383-06-D-001J-TH00).

Nov 30/08: EA-35s? Aviation Week reports that the USAF (F-35A) and US Marines (F-35B STOVL) are moving toward plans that would let them convert F-35s into electronic attack aircraft that would serve alongside the EA-18Gs. Plans aren’t yet firm, but officials apparently hope that the F-35’s extremely advanced electronics and sensors, combined with parallel efforts like the Next Generation Jammer program, will allow the planes to be used as “EA-35s” without requiring dedicated and modified airframes.

In a world where small pods that can clip onto any fighter in the fleet have completely replaced dedicated “RF-” reconaissance fighters, the idea of a parallel development for “EA-” fighters does not seem ridiculous. See DID’s October 2005 “Supersonic SIGINT…” for more. Nevertheless, any program to create a full EF-35 capability will face challenging technical questions. An EW specialist interviewed by Aviation Week explained some of them:

“…if it’s in an external pod, [the extra radar reflectivity] will give away the aircraft’s location. Yet, if you put the guts of an NGJ into the weapon bays of a single-engine single-generator aircraft in order to maintain all-aspect stealth, you are rapidly going to run out of available power to run it… [And] If the aircraft has to maintain all-aspect stealth, then how can you do the necessary jamming… [Plus,] electronic attack is one area where size does matter… an EB-52 carrying large-aperture, active electronically scanned array radar with the output of an electronic techniques generator routed through it can be a very long-range electronic weapon. [Large ilitary aircraft of many types] are also possible platforms for the Next-Generation Jammer. Finally, unmanned aircraft of the [RQ-4] Global Hawk and [MQ-9] Reaper size could have the necessary size, power and payload.”

Nov 21/08: Training. Boeing delivers its first EA-18G Growler maintenance trainer to Whidbey Island Naval Air Station, WA, 2 weeks ahead of schedule. Boeing delivered the first fleet EA-18G and an EA-18G aircrew trainer to VAQ-129 in June 2008.

The EA-18G Maintenance Trainer (EAMT) is a set of 3 devices. One is a hardware mockup that represents the gun bay and pallet, and the second represents a wingtip pod. The mockups are used to support training on installation and removal procedures for the Growler’s unique equipment. The third device is the Visual Environment Maintenance Trainer, where student interacts with the trainer via a fully replicated cockpit and displays to test and troubleshoot, while an instructor/operator station controls the simulations and 2 touch-screen displays provide graphical representations of the aircraft and support equipment. Boeing release.

Nov 4/08: OpEval. NAVAIR announces that the EA-18G Growler has moved to Operational Evaluation (OpEval), following initial sea trials on the USS Dwight D. Eisenhower [CVN-69] from July 31/08 through Aug 5/08.

Oct 30/08: Support. A $6.5 million modification/ delivery order under a previously awarded contract to purchase repair-of-repairables support for the E/A-18 G Growler. Work will be performed in St. Louis, MO and the contract will end when the fiscal year does on Sept 30/09. The Naval Inventory Control Point in Philadelphia, PA manages this contract (N00383-06-D-001J, #0004).

Oct 2/08: OpEval. The Kitsap Sun reports that Air Test and Evaluation Squadron 9 has been using the USS John C. Stennis [CVN 75] as part of the EA-18G’s Operation Evaluation (OpEval), which includes carrier night landings and tests of the new electronic components’ durability under the controlled crash conditions of carrier landings.

Cmdr. Al Bradford, the squadron’s electronic warfare branch head, described this effort as “the final exam for the aircraft.”

FY 2008

SAR cites rising costs due to more planes; 1st delivery to fleet training squadron; 1st HARM radar-killer missile test; Support center inaugurated.

EA-18G sea trials
(click to view full)

Sept 25/08: AEA LRIP-2. A $206.7 million modification to a previously awarded firm fixed price contract (N00019-07-C-0035) for 21 Airborne Electronic Attack Kits: 18 EA-18G low-rate initial production II kits, 3 EA-18G FY 2008 supplemental funding Kits, and associated non-recurring engineering. These kits are installed during conversion of the F/A-18F airframe to an EA-18G aircraft; see also June 13/08 entry.

Work will be performed in Baltimore, MD (45%); Bethpage, NY (22%); St. Louis, MO (13.5%); Melbourne, FL (5%); Fort Wayne, IN (4.7%); Thousand Oaks, CA (4.2%); Wallingford, CT (2.5%); Nashua, NH (2.4%); and Westminster, CO (0.7%), and is expected to be complete in November 2010.

AEA Kits

Sept 25/08: Trade studies. A $6.7 million modification to a previously awarded cost plus award fee contract for 13 EA-18G trade studies to delineate technical solutions for improved EA-18G functionality and/or correction of identified deficiencies.

Work will be performed in St. Louis, MO (60%); Bethpage, NY (30%); and Baltimore, MD (10%), and is expected to be complete in September 2009 (N00019-04-C-0005).

Sept 18/08: Spares. A $14.6 million ceiling-priced delivery order contract for spares in support of the EA-18G Growler aircraft. Work will be performed in St. Louis, MO and is expected to be complete by March 2011. The Naval Inventory Control Point manages this contract.

Sept 18/08: Support. A $13 million ceiling priced modification to delivery order under a previously awarded contract for support equipment and engineering support for the EA-18G Growler aircraft. Work will be performed in St. Louis, MO and is expected to be complete by April 2010. This contract was not competitively procured by The Naval Inventory Control Point (N00383-06-D-001J, #0004).

Aug 5/08: +3. A $659.2 million modification to a previously awarded firm-fixed-price contract (N00019-04-C-0014), exercising the option for 13 F/A-18Fs and 3 E/A-18G aircraft for the U.S. Navy. Note that these are just airframes, without key components like radar, engines, and other associated equipment. The full cost of the delivered aircraft is significantly higher.

Work will be performed in St. Louis, MO (28.7%); El Segundo, CA (25%); Goleta, CA (8.6%); Clearwater, FL (2.3%); Greenlawn, NY (2.1%); Burnsville, MN (2.1%); Johnson City, NY (2.1%); Brooklyn Heights, OH (2%); Vandalia, OH (2%); Grand Rapids, MI (2%); South Bend, IN (2%); Mesa, AZ (1.8%); Fort Worth, TX (1.8%); and at various locations across the United States (17.5%), and is expected to be complete in January 2012.

Aug 5/08: HARM. The EA-18G Test Team at NAWCWD China Lake conducts its first AGM-88 High-Speed Anti-Radiation Missile (HARM) test. HARM is designed to seek and destroy enemy air defense radars; it will be replaced by the AGM-88E AARGM beginning in 2010. Source.

July 31/08 – Aug 5/08: Initial sea trials on the USS Dwight D. Eisenhower [CVN-69] involve 319 approaches, 62 catapult shots and 62 arrested landings. They had originally been scheduled over 10 days, but that time was cut in half. VX-23 Sqn’s EA-18G department head, Cmdr. Jaime Engdahl describes some of their innovative responses in the NAVAIR release, and notes their combined use of developmental testers and operational testers in the cockpit at the same time. Engdahl:

“In OpEval, the operational testers already have hundreds of hours of flight testing, they know what the systems are like, they have input into design changes and potential problems. The real benefit is the Fleet gets a better product earlier.”

July 23/08: The EA-18G Test Team at NAWCWD China Lake conducts its first AIM-120 Advanced Medium Range Air-To-Air Missile (AMRAAM) live fire. While jamming threat systems located at Echo range, the Growler engaged and fired on the BQM-74E target drone. Airborne chase cameras as well as optical trackers on the target drone confirmed safe weapon separation, followed by a very close missile pass to the target drone. It was scored as a hit, since the AMRAAM warhead uses a proximity fuze.

This event marks the first release of any live weapons by an EA-18G. It also distinguishes the EA-18G by virtue of its air-air capability; other electronic warfare aircraft have traditionally relied on short range missiles like Sidewinders for self-protection. NAVAIR release.

June 24/08: Spares. Contract modification #0012 to a previously awarded contract for the purchase of initial spares in support of the E/A-18G Growler. Orders will be placed as needed, but this contract cannot exceed $45.7 million.

Work will be performed in St. Louis, MO, and will be complete July 2010. The Naval Inventory Control Point (NAVICP) in Philadelphia, PA manages the contract (N00383-06-D-001J, order number 0004).

June 13/08: 18 conversions. A $17.6 million modification to previously awarded firm-fixed-price contract N00019-04-C-0014 will incorporate engineering change Proposal 6251 and 6251R1. That proposal involves converting 18 of production Lot 32’s F/A-18F aircraft to EA-18G aircraft. Work will be performed in St. Louis, MO (70%), El Segundo, CA (29%), and Mesa, AZ (1%), and is expected to be complete in September 2010.

Boeing representatives confirm that this contract involves the routine process of converting basic F/A-18F production airframes into EA-18Gs, as part of the joint multi-year contract (Super Hornet MYP-II). This particular contract will install all of the required fittings et. al. that are necessary for the Growler’s specialized equipment. The actual contract for that equipment (wingtip pods, electronics “black boxes” etc.) and its installation will follow later, as another modification.

June 3/08: Delivery. Boeing delivers the first fleet EA-18G Growler airborne electronic attack (AEA) aircraft to the U.S. Navy’s VAQ-129 Vikings Electronic Attack Squadron at Naval Air Station Whidbey Island, WA ahead of schedule and within budget. The Vikings are a Fleet Readiness squadron, which means they’ll be the training squadron for all EA-18G pilots.

The delivery follows 5 test aircraft, and the Growler is scheduled to enter Operational Evaluation in September 2008. If OpEval goes well, the aircraft will be moved from Low-Rate Initial Production (LRIP) to full-rate production. Boeing release | US Navy.

1st delivery

May 14/08: Infrastructure. Boeing holds a grand opening for its new EA-18G Growler Support Center (GSC) at Naval Air Station Whidbey Island, WA. The center will provide technical and logistics support for the EA-18s once the Navy accepts the first fleet Growler at the aircraft’s NAS Whidbey Island home base in early June of 2008.

The GSC will house approximately 24 representatives from the Navy and the Hornet/Growler industry team of Boeing, Northrop Grumman, Raytheon and General Electric. The center, along with the base’s existing supply chain management facility, will ensure that logistics support for new Growlers is readily available, per the FIRST performance-based maintenance contract for the US Navy’s Super Hornet fleet. Boeing release.

March 14/08: AEA LRIP-2. A $28.2 million modification to a previously awarded firm-fixed-price contract (N00019-07-C-0035) for time-critical parts in support of the EA-18G’s Low Rate Initial Production II (LRIP II) Airborne Electronic Attack kits. Work will be performed in St. Louis, MO, and is expected to be complete in April 2008.

March 5/08: Infrastructure. Small business and native business qualifer Alutiiq International Solutions, LLC in Anchorage, AK received a $21.2 million firm-fixed-price design/build contract for facility improvements at the Naval Air Station, Whidbey Island. The firm will upgrade existing facilities, and undertake some new construction in order to support the EA-18G aircraft.

Work will be performed in Oak Harbor, WA, and is expected to be complete by April 2011. This contract was competitively procured via the Naval Facilities Engineering Command e-solicitation website, with 2 proposals received by the Naval Facilities Engineering Command, Northwest in Silverdale, WA (N44255-08-C-6009).

Nov 19/07: Re-baselined. The Pentagon releases their latest Selected Acquisition Report, and the EA-18G is on it:

“The SAR was submitted to rebaseline the report from a Development to a Production estimate following approval of Low Rate Initial Production (Milestone C) in July 2007. Program costs increased $321.5 million (+3.8%) from $8,368.0 million to $8,689.5 million, due primarily to a quantity increase of five aircraft from 80 to 85 aircraft.”

SAR

FY 2007

Low-rate production of EA-18G Airborne Electronic Attack kits begins; EA-18G system development tests done.

EA-18G takeoff
(click to view full)

Aug 31/07: AEA LRIP-1. A $122.3 million cost-plus-incentive-fee modification to a previously awarded firm-fixed-price contract for 8 of the EA-18G’s Low-Rate Initial Production I (LRIP I) Airborne Electronic Attack (AEA) Kits and associated non-recurring engineering. In addition, this modification includes an unfinalized contract action for one FY 2007 supplemental funding EA-18G LRIP I AEA Kit, which would bring the total to 9.

The AEA kits involve internal electronics that distinguish the EA-18G from an F/A-18F, plus the ALQ-218 wingtip jammer pods.

Work will be performed in Baltimore, MD (51.2%); St. Louis, MO (11.1%); Bethpage, NY (10.2%); Melbourne, FL (8.5%); Fort Wayne, IN (8.5%); Thousand Oaks, CA (4.4%); Wallingford, CT (2.6%); Nashua, NH (2.6%); and Westminster, CO (0.9%), and is expected to be complete in December 2009 (N00019-07-C-0035).

AEA Kits begin LRIP

Aug 31/07: Industrial. A $13 million modification to a previously awarded cost-plus-award-fee contract (N00019-04-C-0005) for the procurement of additional factory test equipment in support of the EA-18G aircraft. Work will be performed in Baltimore, MD (78.3%); St. Louis, MO (11.6%) and Bethpage, NY (10.1%), and is expected to be complete in April 2009.

Aug 22/07: Spares. $40 million for delivery order #0002 under previously awarded contract, to purchase initial spares in support of the E/A-18 G Growler. Work will be performed at St. Louis, MO and is to be complete by May 2009. The Naval Inventory Control Point in Philadelphia, PA issued the contract.

August 6/07: Radomes. A $10 million ceiling-priced modification to a previously awarded cost-plus-award-fee contract (N00019-04-C-0005) for the design, development, fabrication/assembly and qualification of up to 20 EA-18G Extended Low Band Radomes. Radomes are an interestingly tricky. They need to be tough enough to handle the buffeting at the front of the fighter, while being transparent to radar signals from the fighter. The EA-18G adds even more electro-magnetic challenges to that equation.

Work will be performed in St. Louis, MO (55%) and Mesa, AZ (45%), and is expected to be complete in September 2009 (N00383-06-D-001J).

July 2007: Milestone C. The EA-18G receives Milestone C approval, clearing it to move ahead into Low-Rate Initial production.

Milestone C

April 21/07: Testing. NAVAIR announces that the EA-18G Growler has finished an ambitious regimen of flight tests, concurrently completing both system developmental testing and an independent fleet operational assessment within the first 90 days of flight test. Feedback from operational testers is being immediately incorporated into development of the platform and its systems.

The EA-18G mission systems test team and aircrew from Flight Test and Evaluation Squadrons VX-23 at Pax River, VX-31 and VX-9 at NAWS China Lake, CA and Boeing contractor crews used EA-18G prototypes EA-1 and EA-2, logging over 100 hours of flight tests plus additional range testing as of late March 2007.

As one example of its success, the program schedule required the Growler to radiate ALQ-99 pods in a Pax River chamber by the end of February. As a result of early software delivery and solid system performance, the EA-18G test team was able to demonstrate this jamming capability in December 2006, radiate jammers in-flight by the end of January 2007, and ensure that jamming functions did not interfere with safe operation of any on-board systems across the entire ALQ-99 radiation spectrum. See full NAVAIR release: “Growler zaps through initial testing.”

Feb 16/07: AEA LRIP-1. A $6.5 million firm-fixed-price contract for time-critical parts in support of the EA-18G Low Rate Initial Production I Airborne Electronic Attack kits. Work will be performed in St. Louis, MO and is expected to be complete in April 2007. This contract was not competitively procured (N00019-07-C-0035).

FY 2005 – 2006

Formal rollout ceremony; 1st test aircraft delivered; 1st test flight with all jamming pods; 1st AEA kits ordered; INCANS verified – and what’s that;

EA-18G Growler
(click to view full)

Sept 22/06: Delivery. The first test aircraft EA-1 is delivered to Naval Air Station Patuxent River, MD. EA-2 is scheduled to follow it by the end of 2006.

Aug 3/06: Rollout. At the formal rollout ceremony for the EA-18G, Boeing presented the aircraft to a crowd of more than 750 U.S. Navy customers, industry partners and Boeing employees at its Integrated Defense Systems facilities in St. Louis, MO. U.S. Navy Adm. Michael G. Mullen, Chief of Naval Operations and guest speaker at the ceremony, said: “It is clear that the demand for electronic warfare is not only going to remain high, but is going to grow…”

Rollout & delivery

June 30/06: AEA kits. An $82.4 million cost-plus-award-fee modification to a previously awarded cost-plus-award-fee contract for the first production representative lot of airborne electronic attack (AEA) kits for the EA-18G aircraft. This modification provides for 4 AEA kits, spares, and support equipment.

Work will be performed in Baltimore, MD (42.5%); Bethpage, NY (28.2%); St. Louis, MO (18%); Fort Wayne, IN (4.8%); Nashua, NH (2%); Melbourne, FL (1.6%); Wallingford, CT (1.6%); and Westminster, CO (1.3%), and is expected to be complete in September 2008.

June 29/06: SDD. A $19 million firm-fixed price modification to the previously awarded firm-fixed-price with economic price adjustment F/A-18E/F airframes Multi-Year II (MYP II) contract. This modification provides for incorporation of Engineering Change Proposal 6251 to convert 4 of the Lot 30 F/A-18F aircraft to EA-18G system development and demonstration aircraft. Work will be performed in St. Louis, MO (55%); El Segundo, CA (42%); and Mesa, AZ (3%), and is expected to be complete in September 2008.

May 30/06: Testing. The Boeing EA-18G program test team flew a modified F/A-18F equipped with wingtip antenna and high- and low-band jamming pods for the first time, as part of ongoing flying qualities and carrier suitability testing to validate the EA-18G’s shipboard effectiveness. See Boeing release.

Feb 17/06: Displays. Honeywell International, Inc., Defense and Space Electronic Systems in Albuquerque, NM receives a $7.9 million modification to a previously awarded firm-fixed-price contract (N00019-05-C-0033) to exercise an option for the full rate production of five-inch-by five-inch (5″ x 5″) forward and aft advance multi-purpose displays (AMPDs) for forward fit in Lot 30 F/A-18E/F and EA-18G aircraft, and retrofit into Lots 22-24. This option provides for the procurement of 96 forward AMPDs (84 for forward fit into F/A-18E/F, 8 for forward fit into EA-18G, 8 for retrofit, and 9 spares) and 40 aft 5 x 5 AMPDs (26 for forward fit into F/A-18E/F, 8 for forward fit into E/A-18G, 4 for retrofit, and 2 spares). Work will be performed in Albuquerque, NM, and is expected to be complete in February 2008.

EG-18 FAST lab
(click to view full)

Feb 06/06: Testing. Boeing announces that the U.S. Navy has approved their test plans and processes for integrating several key subsystems into the EA-18G Growler. Successful completion of its first two test readiness reviews (TRR) in January 2005 and November 2005 allows Boeing to begin developing and integrating the systems at Boeing labs in St. Louis. The reviews focused on several key areas of the aircraft’s software: mission computer, electronic attack unit, the stores management system, interference blanking unit, the ALE-47 countermeasures system, EA-18G instrumentation system, mission planning and integration of the digital memory device.

Engineers will now focus on integration of EA-18G Build 1, the first of two builds of the airborne electronic attack aircraft software. The aircraft’s initial flight is scheduled for fall 2006 or early 2007, and EA-18G lab features like high-speed links and the Facility Automated Set-up and Test, or FAST architecture are designed to help engineers to meet the integration schedule. See Boeing release for further details.

Jan 31/06: Training. A $19.7 million modification to a previously awarded cost-plus-award-fee contract (N00019-04-C-0005) for modeling and simulation, design, and development of a training system for the EA-18G aircraft. Work will be performed in Arlington, TX (50%) and St. Louis, MO (50%), and is expected to be completed in June 2008.

Jan 24/06: Testing. The EA-18G completes Jammer Flight Testing at Naval Air Warfare Center (NAWC), Patuxent River, MD. EA-18G department head (VX-23) Cmdr. Jaime W. Engdahl notes that the tests exercised all available jamming types for Build 1.5 in Bands 7/8/9, with “no notable EMC issues” and “no surprises.”

Naval Surface Warfare Center, Crane, IN is the cognizant Technical Authority for the plane’s AN/ALQ-99 Tactical Jamming System (TJS) Pod, and is teamed with Boeing, Northrop Grumman, and NAWC Point Mugu, CA to integrate the pod onto the EA-18G.

The word “pod” implies a level of plug-and-play that isn’t there; this effort required major electrical and structural modifications to the ALQ-99, including the development of the Pod Interface Unit, followed by 2 years of extensive environmental, flight performance, and integration testing performed at Crane, IN; Boeing in St. Louis, MO; and at NAWC Point Mugu and NAWC Patuxent River. US Navy.

Nov 8/05: INCANS. Boeing completes the initial laboratory verification of the EA-18G tactical aircraft’s Interference Cancellation (INCANS) system, and demonstrates the system’s capabilities during aircraft ground testing at Naval Air Station Patuxent River, MD. The INCANS system will allow the EA-18G to conduct voice communications over UHF radio with friendly forces while simultaneously jamming enemy communications, a difficult trick. The current EA-6B Prowler, for example, can’t do this. See Boeing release.

INCANS verification

EA-18G Prototype
(click to view full)

Sept 1/05: Mission planning. An estimated value $6.4 million modification to a previously awarded cost-plus-award-fee contract to develop, integrate, test and deliver 13 mission planning interfaces for the EA-18G aircraft. Work will be performed in Melbourne, FL (79%) and St. Louis, MO (21%), and is expected to be complete in August 2008 (N00019-04-C-0005).

Aug 17/05: Training. An $8.3 million ceiling-priced modification to a previously awarded cost-plus-award-fee contract to provide modeling and simulation; design and development for a training system for the EA-18G aircraft. Work will be performed in St. Louis, MO (50%), and Arlington, TX (50%) and is expected to be completed in June 2008 (N00019-04-C-0005).

July 13/05: Training. A $500 million not-to-exceed indefinite-delivery/ indefinite-quantity contract for the procurement of new F/A-18 E/F and EA-18G Trainer and Training Systems, upgrading existing systems, and including a full range of analysis; modeling and simulation; design, development; production; modification; test and evaluation, delivery; refurbishment; relocation; and product support of all training systems for the U. S. Navy and U. S. Marine Corps’ aircraft platforms.

Work will be performed in St. Louis, MO, and is expected to be completed in July 2010. This contract was not competitively procured by the Naval Air Warfare Center Training Systems Division in Orlando, FL (N61339-05-D-0003).

Oct 21/04: Boeing Begins Work on First EA-18G Test Aircraft.

FY 2002 – 2004

ALQ-218 wingtip pods have issues; Milestone B approval; Initial flight demonstration.

EA-18G rollout
(click to view full)

Sept 27/04: ALQ-218 issues. A $7 million ceiling-priced modification to a previously awarded cost-plus-award-fee contract to provide additional fault isolation in the ALQ-218 (V)2 Tactical Jamming Receiver components in support of the EA-18G System Development and Demonstration. Work will be performed in Baltimore, MD (73%); St. Louis, MO (14%) and Bethpage, NY (13%); and is expected to be complete in September 2009 (N00019-04-C-0005).

Dec 29/03: A $979 million ceiling-priced cost-plus-award-fee contract for system development and demonstration (SDD) of the E/A-18G weapon system.

Work will be performed in St. Louis, MO (55%); Bethpage, NY (25%); Baltimore, MD (15%); El Segundo, CA (2%); St. Augustine, FL (1%); Hollywood, MD (1%); and Camarillo, CA (1%), and is expected to be complete in December 2009. This contract was not competitively procured (N00019-04-C-0005). The 5-year SDD program for the EA-18G runs from FY 2004 until early FY 2009 and encompasses all laboratory, ground test, and flight tests from component level testing through full-up EA-18G weapons system performance flight-testing. See also Boeing corporate release.

EA-18G system development

Dec 18/03: The US Naval Air Systems Command (NAVAIR) receives Milestone B approval to proceed into EA-18G System Development and Demonstration (SD&D). Approval was granted by Michael Wynne, acting under secretary of defense, (Acquisition, Technology and Logistics).

The EA-18G contract team received its first pre-SD&D contract in September 2002 to support preparation efforts for the SD&D phase, and an SD&D contract is expected shortly. The 5-year SD&D program is expected to run from FY 2004 to mid FY 2009, and encompasses all laboratory, ground test, and flight tests from component level testing, through full-up EA-18G weapons system performance flight-testing. NAVAIR announcement.

Milestone B

Nov 15/01: Boeing Successfully Completes Initial EA-18 Flight Demonstration.

Appendix A: The EA-18G and the Future Force Mix

F-22A & F/A-18E
(click to view full)

The question of exactly where and how the new Growlers will fit into the future force remains a live issue. There has been a serious absence of integrated direction and planning in the Pentagon over the last decade re: the future of airborne electronic warfare platforms, and a relatively low priority assigned to dedicated “Wild Weasel” (anti-SAM) or electronic attack capabilities. This has arguably taken place in an environment where current capabilities remained “good enough.” The result, however, may be a lack of a clear niche in terms of establishing the EA-18G’s mission breadth and concept of operations (CONOPS).

At the moment, the assumption must be that the EA-18G will do it all for the US military as a tactical strike jammer. Despite the existence of the turboprop-driven EC-130H Compass Call, wavering interest in EB-52 SOJ long-range bomber jammers for the USAF, and the potential to create USAF and US Marine electronic attack F-35 Lightning IIs and F-22A Raptors by leveraging their vast installed capabilities, the EA-18G Growler is currently slated to be the only dedicated aircraft in this niche.

While EA-18Gs will fit in very well with the USAF’s F-16s and F-15 Strike Eagles, and with their Super Hornet counterparts, operational challenges arise in pairing them with the stealthier F-35 Lightning II fighters slated for use by the USAF, Marines, and Navy; or with “Global Strike” teams of stealthy F-22As and B-2 bombers. Long-range aircraft like the B-52 or B-1 also present potential operational challenges, due to the EA-18G’s range.

As effective AWACS aerial surveillance aircraft and ever more sophisticated anti-aircraft missile systems being exported around the world, the answers to such challenges will matter. The Growlers aren’t scheduled to enter service until 2009, and the F-35 Lightning II may be delayed to 2015. The EA-18Gs will be invaluable during that 6 year interim and beyond, as a key accompaniment to the legacy force. By 2010, however, with the F-22 production line coasting to a close, Reagan-era aircraft beginning to retire, and a new set of partner aircraft and threat capabilities on the horizon, deeper thinking about the US military’s long-term airborne electronic attack capabilities and composition will be required.

The Growler squadrons will undoubtedly be necessary – but will they be enough?

Footnotes

EC-130H Compass Call
(click to view full)

(1) This doesn’t make the EA-6Bs the USA’s only electronic warfare aicraft. The US also has 13 “Compass Call” EC-130H Hercules variants, and these 4-engine turboprops offer long-endurance coverage that extends over very wide areas. Unlike an EA-6B or EA-18G, they won’t accompany strike packages directly. They do train to support tactical aircraft as they cross behind the forward edge of the battlespace (FEBA), while remaining behind the FEBA line themselves and blanketing a wide area with bogus primary targets, secondary targets, and targets of opportunity for enemy missiles and aircraft. They are also very well suited to providing persistent coverage for key convoys and other missions in-theater during “small wars” campaigns, and monitoring cell phone frequencies over wide areas.

The pending growth in stealthy and/or supercruising opposing fighters, coupled with longer-range air-to-air and ground-launched anti-aircraft missiles, is going to push FEBAs back sharply during state-to-state conflicts. That’s likely to magnify the strategic EW fleet’s role, in order to provide a protective cloak of misdirection that lets key strategic assets like aerial tankers and AWACS planes remain close enough to support allied fighters. The future strategic EW fleet will involve a tension between follow-on EC-130Js or similar aircraft to replace the EC-130H fleet, vs. a more distributed capability based on the USA’s Next-Generation Jammer, or similar pods that might equip most strategic assets sent near harm’s way. [return to article]

Additional Readings and Sources

A quick note to readers. The aircraft’s official program name is the EA-18G Growler. On carrier decks, however, it’s called a “Grizzly,” just as its F/A-18F counterpart is a “Rhino” rather than a Super Hornet. This makes it impossible to confuse similar sounding names, amidst the thunderous cacophony of a carrier deck.

Background: Core Platform

• DID FOCUS Article – The USA’s 2005-2009 Multi-Year Hornet Procurement Contract. It covers F/A-18 E/F Super Hornets, and a number of common equipment sets shared with the EA-18G. See also the follow-on Super Hornet Fighter Family MYP-III: 2010-2013 Contracts.

• Boeing – EA-18G Airborne Electronic Attack Aircraft. See also Boeing’s quick platform overview [PDF format].

• US Navy NAVAIR – EA-18G Growler

• SoldierTech, via WayBack – ON THE PROWL: The EA-18G Growler.

Background: Ancillary Technologies Radar & Jamming Technologies

• DID Spotlight Article – New APG-79 AESA Radars for Super Hornets. AESA radars can and will become part of the reception and jamming array.

• Raytheon – AN/APG-79 AESA Radar.

• US NAVAIR – ALQ-99 Tactical Jamming System.

• GlobalSecurity.org – AN/ALQ-99 Tactical Jamming System (TJS).

• Northrop Grumman – AN/ALQ-218 RWR/ESM/ELINT Sensor System.

• Avionics Magazine, via WayBack (March 2008) – Teeth of the Growler.

• Australian Air Power (updated 2005) – Anatomy of the TacJammer.

Other Important Technologies

• GE Engines – Model F414.

• Rockwell Collins, via SLDINFO – Tactical Targeting Network Technology and Connectivity [PDF].

• Boeing – Wings of change for F/A-18, EA-18G Programs. Boeing redesigned the wing frame to reduce part numbers, rework, and costs.

• Boeing – Ramping up for delivery. A video feature that looks at the final stages of integration and delivery for EA-18G Growler and Super Hornet jets.

Official Reports

• US GAO (Mar 29/12, #GAO-12-175) – Airborne Electronic Attack: Achieving Mission Objectives Depends on Overcoming Acquisition Challenges.

• US Congressional Research Service – Navy F/A-18E/F Super Hornet and EA-18G Growler Aircraft: Background and Issues for Congress.

News and Views

• The Diplomat (Aug 21/14) – The F-35 vs. The VHF Threat. Includes lessons from the shootdown of an American F-117 stealth fighter over Serbia, and the importance of working with jamming aircraft under NIFC-CA doctrine.

• Aviation Week (April 29/14) – Opinion: Jamming Is Needed Against Agile Radar Threat.

• Daily Beast (April 28/14) – New U.S. Stealth Jet Can’t Hide From Russian Radar. Stealth isn’t invisibility. It’s small. The radars in question reduce stealth and claw back some detection range, but the headline implies that they negate it.

• Government Technology (March 17/14) – Advances in Electronic Warfare Fly Under the Public’s Radar. Ties the EA-18G and its future into cyber-attacks as well.

• WIRED Danger Room (July 14/09) – U.S. Boosts Secretive Jammer Fleet. “Last week, the small [EC-130H] Compass Call detachment at Bagram airbase, in Afghanistan, marked its 2,000th Afghanistan mission…”

• ELP Defenc(s)e Blog (June 16/09) – EA-35 – Fantasy meets more fantasy. “The electrical power budget is lacking, the number of aircrew are lacking and the whole thing depends on the next-gen surviving the budget axe yet again… The [F-35’s] APG-81 and its kind will only be able to have an effect on threats within its field of view – the forward cone of the aircraft. It will only be able to do electronic attack within its frequency band (X-band).”

• WWWP, via WayBack (May 6/08) – Not much Grrrrrr! for the Growler. The ALQ-99 is its biggest weakness: expensive to maintain or upgrade, won’t last forever, and sharply curtails aircraft range when carried.

• US Air Force Association Magazine, via WayBack (May 18/07) – Resurrecting the Standoff Jammer. The B-52 SOJ may fly despite a previous program cancellation, thanks in part to development work done on the EA-18G. Problem: the B-52 SOJ won’t fly until 2015, 3 years after the EA-6B Prowlers are retired… and Navy officials say the EA-18G is not the perfect solution to completely fill that gap. See also this March 27/07 short report.

• DID (Jan 26/06) – Electronic Warfare Systems a $28 Bn Market Over Next Decade.

• US Navy, Navy Enterprise magazine (Nov 1/06) – PBL Drives F/A-18 E/F and EA-18G Maintenance Efficiency

• DID (Nov 22/05) – More F-18 Super Hornets Possible for USA, Exports.

• Aviation Week’s Aerospace Daily (Nov 9/05) – U.S. Navy Eyes New Jammer, Other Upgrades For EA-18G [dead link].

• DID (Oct 28/05) – Jamming With the B-52s. Re the EB-52 SOJ proposal, which was cut.

• DID (Oct 22/05) – Supersonic SIGINT: Will F-35, F-22 Also Play EW Role?

• Winds of Change.NET (Jan 16/03) – Interview with a Weasel Pilot.

Heer CH-53G
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From 1971-1975, 110 “CH-53G Mittlerer Transporthubschrauber” derivatives of the CH-53D Sea Stallions were built in Germany. Though they share the CH-53E’s ability to lift medium-heavy loads, including up to 2 of Germany’s Wiesel armored infantry support vehicles, the CH-53Gs lack the 3rd engine and additional features of the improved CH-53E Super Stallions that have been operated by the US Marine Corps since 1981. A 2002 decision set a future force goal of 80 CH-53G and upgraded CH-53GS helicopters in the German Army, via modernization and life extension projects.

Which leads us to the current modernization project, even as Germany and France prepare their European Heavy-Lift Helicopter project for introduction around 2020. That effort is also surrounded by more urgent modifications, including one set that aims to create longer-range combat search and rescue capabilities:

• The Conversions [updated]
  
• Contracts & Key Events [updated]
  

The Conversions

CH-53G delivers VBL
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Eurocopter’s German Army Helicopter Assistance Center in Donauworth already has an order to retrofit a total of 82 CH-53G/GS aircraft. They will completely replace these helicopters’ 35 year old electrical systems, while addressing airframe fatigue and extending the helicopters’ design life from 6,000 to 10,000 flight hours.

Measures to maintain airworthiness for Instrument Flight Rules (IFR) flight are also underway, and on Feb 14/07, Germany’s Federal Office for military technology and procurement (BWB) awarded EADS Eurocopter a EUR 520 million (currently about $685 million) contract to modernize 40 more of the 80 CH-53G/GS medium-heavy transport helicopters left in the army fleet. See Defense Aerospace’s BWB release translation. In May 2008, another 6 helicopters were added to that program.

The CH-53GA improvement package includes:

• Airframe fatigue modifications as part of the larger program
  
• New communications and data transmission that will allow joint missions with NH90 transport and Tiger scout/attack helicopters, and Satellite communications capabilities
  
• Improved navigation and a civilian-standard (IFR) flight management system
  
• A new automatic flight control system with 4-axis-autopilot and automatic hovering
  
• Forward-looking infrared to improve night mission options
  
• A new EloKa electronic warfare system for self-protection, and
  
• An additional internal fuel tank to extend range to 1,200 km

The modernization work will be complete in 2013, and is designed to ensure that the upgraded CH-53GAs will remain able to carry out their missions until the helicopters are replaced around 2030. The refurbished CH-53Gs will be operationally compatible with Germany’s new NH90 TTH troop transport and Tiger UHT/HAC attack helicopters, which will form the core of Germany’s future helicopter capabilities.

The 25 CH-53GS combat search and rescue aircraft, with their external fuel tanks, night vision fittings, defensive systems, and upgraded wiring/airframes, will also remain in service, alongside the CH-53GAs.

Contracts & Key Events

CH-53GA, 1st flight
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March 1/17: Airbus will start retrofitting 23 CH-53 helicopters for the German military this year, extending the fleet’s lifespan up to 2030. The company will replace obsolete parts with new components on the heavy transport helicopters and the whole project will be completed by 2022. Airbus Helicopters is currently responsible for supporting the air force’s fleet of 66 VFW-Sikorsky CH-53G/GS/GA Stallions at its site in Donauworth, southern Germany. However, with the German government looking to replace the older CH-53s with either Boeing’s CH-47F Chinook or Sikorsky’s CH-53K King Stallion, Airbus has been looking for ways to get involved with work share agreements with the two pitching firms.

Feb 10/10: First flight of a CH-53GA helicopter at Eurocopter’s Donauworth facility. Training flights are slated for early 2011, with the first deliveries of the retrofitted helicopters later in the same year. Eurocopter.

June 18/09: EADS subsidiary Eurocopter Deutschland GmbH announces a EUR 24.9 million contract from the German BWB defense procurement agency, to retrofit 25 CH53 GS/GE transport helicopters for “personnel recovery missions,” also known as combat search-and-rescue (CSAR). The USA has used a related CH-53 variant for CSAR missions: the MH-53J Pave Low, which completed its final combat mission in October 2008.

The German helicopters will receive a personnel locator system, a broadband radio unit, a forward-looking infrared system (FLIR) and connections to the internal and satellite communications systems. A new, removable mission-tactical workstation will roll into the cargo bay, with the controls for operating the additional sensor systems. Feeds will show up on 2 workstation displays, and on a mobile display for the cockpit crew.

Retrofit work will be carried out by Eurocopter Deutschland at its Donauworth plant or on Army bases. The first retrofitted helicopter is scheduled for delivery in early 2010, and all modifications are expected to be complete by the end of 2011.

CH-53G
(click to view full)

May 28/08: At the ILA International Aerospace Exhibition, the German Federal Office for Defence Technology and Procurement (BWB) and Eurocopter Deutschland GmbH signed a EUR 24 million ($36 million) contract to retrofit 6 more CH-53G transport helicopters with ballistic self protection and specific mission equipment. Eurocopter Deutschland was chosen as the main contractor for this task. but much of this order will be spent with “medium-sized German equipment manufacturers.”

The American Eurocopter release says that the German Army will take delivery of the helicopters between May and November 2009. It adds that:

“The order aims to close some of the operational gaps that currently exist in part of the German Army’s fleet of CH53G helicopters, in particular to the defensive mission equipment for protecting the crews and helicopters while flying missions.”

Nov 19/07: Some of Germany’s CH-53Gs are currently serving in Afghanistan as the only helicopter assets available to ISAF’s Regional Command North, which encompasses 9 of the easier Afghan provinces and contains Provincial Reconstruction Teams from Germany, Hungary, Norway and Sweden. Because they are ISAF RCN’s only helicopter assets, the CH-53Gs normally fly as a pair for mutual support, further limiting their reach.

At present, the 2 door-mounted 7.62mm machine guns mounted in the CH-53Gs aren’t considered powerful enough to deliver effective suppressive fire in an ambush situation. The Afghan helicopters will be among the first to receive an armament upgrade in 2008, which begins by adding a .50 caliber/ 12.7mm M3M machine gun. It’s also mounted on American CH-53s, where it’s known as the GAU-21. Phase 2 of the upgrade will also see the CH-53Gs’ door guns replaced with FN Herstal’s M3Ms. It isn’t much, but it’s something – and more than they currently have available. Aviation Week Ares.

CH-47F CAAS
(click to view full)

Aug 27/07: A Rockwell Collins release announces a contract from Eurocopter Deutschland to develop a German Avionics Management System (GAMS) for the German Army CH-53G helicopter, with the first 2 qualification/ verification aircraft scheduled for delivery in mid-2009. A majority of GAMS development and production will take place at Rockwell Collins Deutschland located in Heidelberg, Germany.

The GAMS will be based on the Rockwell Collins’ Common Avionics Architecture System (CAAS) developed for US Special Operations Command, and integrated into new regular Army platforms like the CH-47F Chinook and the ARH-70A. This system will provide a modular open system architecture (OSA) cockpit with mission management system that includes a flight management system, new navigation sensors, 5 displays, and a communication suite tailored and adapted specifically to German Army requirements.

Americas

• Raytheon has been contracted $128 million to support the USAF’s Mobile Sensors program. The four-year deal will see the company operate and maintain forward-deployed radars including the Cobra King used aboard the USNS Howard O. Lorenzen and the Gray Star radar used aboard the USNS Invincible. Both vessels are US Navy Missile Range Instrumentation Ships, which are designed to monitor missile launches and collect data.

• US President Donald Trump has announced hopes for an “historic” increase in defense spending, with plans to add $54 billion, or 10%, to current funds. Trump said the funds would go toward rebuilding a depleted military, and officials familiar with the proposal say there will be a focus on shipbuilding, military aircraft, and establishing “a more robust presence in key international waterways and choke points” such as the Strait of Hormuz and South China Sea. In order to pay for the increase, cuts have been proposed to US foreign aid, environmental protection, and education, and have already been met with opposition from both Republican and Democratic lawmakers as well as warnings from military officials.

• Israel Aerospace Industries’ (IAI) Elta North America subsidiary will provide counter-unmanned air system equipment to the USAF in a $15.5 million deal. The contract calls for the production and delivery of 21 MANPADS kits and the provision of training to the service. Last year, IAI unveiled the Drone Guard system which integrates a 3D radar and electro-optical (EO) sensors for detection and identification of UAS vehicles, plus jamming technology to disrupt its flight by either using a “send to home” function or causing the UAS to crash.

Europe

• Finland’s government has blocked the use of direct lobbying for the HX Fighter Replacement Program (HX-FRP) in an effort to add transparency and fairness to the competition. All the manufacturers entering the competition: Boeing (F/A-18), BAE Systems (Eurofighter Typhoon), Saab (JAS Gripen), Dassault Aviation (Rafale) and Lockheed Martin (F-35), have recruited Finnish lobbying and public relations agencies to represent their special interests, as well as contracting former senior Finnish military officers to help them develop sales strategies and add energy to their separate marketing efforts. The HX-FRP is estimated to be worth between $15 and 20 billion.

Asia Pacific

• Chinese media has reacted angrily to the Lotte Group and South Korea’s agreement to a land-swap that will allow for the deployment of the US Terminal High Altitude Area Defense (THAAD) system. The influential state-run tabloid the Global Times called for a boycott of Lotte in China and proposed “that Chinese society should coordinate voluntarily in expanding restrictions on South Korean cultural goods and entertainment exports to China, and block them when necessary.” Tourism to South Korea has also been affected with South Korean central bank figures citing a drop in the number of Chinese tourists visiting the tourist island of Jeju by 6.7% over the Lunar New Year holiday from last year, partly because of Beijing’s “anti-South Korea measures due to the THAAD deployment decision.”

• China has received their largest foreign order for the indigenous next-generation Wing Loong II UAV. However, the report did not disclose the identity of the buyer or the size of the order. Beijing has been driving to increase their market share of the military drone market at the expense of US and Israeli products, by offering lower-cost technology to customers and a willingness to sell to governments to which Western states will not sell. The Wing Loong II’s predecessor is marketed for $1 million, while the General Atomics MQ-9 Reaper, to which it has sometimes been compared, is priced at around $30 million.

• Australian firm Austal has announced the successful completion of the detailed design review of its $243 million Pacific Patrol Boat Replacement Project. The contract has tasked Austal with designing, producing, and sustaining 19 steel vessels that will then be gifted to 12 Pacific island nations as part of efforts to bolster regional maritime security. Austal hopes to begin construction for the ships in April 2017, and expects to begin deliveries between 2018 and 2023.

• Australia and Indonesia are to resume defense ties following a short suspension in cooperation. In January, Indonesian Armed Forces’ head of communications, Major General Wuryantyo, announced that the service was halting all activities with their Australian counterparts in response to an Indonesian officer taking offense to allegedly insulting reading materials found at an Australian military training facility. In addition to military exercises, the agreement facilitates defense-related trade and cooperation on counter-terrorism and maritime strategies.

Today’s Video

• Wing Loong UAV strike capabilities:

PB Lata

Australia’s Pacific Patrol Boat program solves a regional problem. Australia needs stability, but many of its neighbors are island sets with vast territories to cover, small populations, and small economies. Australia’s regional Defence Cooperation Program eventually provided 22 Patrol Boats to 12 different Pacific nations from 1987 – 1997. This includes all ongoing maintenance, logistics support and training, as well as Royal Australian Navy (RAN) specialists in the countries where the PPBs are based. Pacific nations, in turn, use them to support their local military, police and fisheries agencies.

It hasn’t always gone well…

Australian patrol boats were used in Papua New Guinea’s blockade of Bougainville during their civil war, and in 2000, the Solomon Islands boat was co–opted by Malaitan militias and used against Guadalcanal villages. Even so, the program’s overall benefits led Australia to begin a life-extension program in 2000, designed to extend Australia’s involvement to at least 2017 at a cost of A$ 350 million.

In 2014, the Australian government made another major commitment to the program, with a $2 billion proposal to build new boats.

Contracts & Key Events

Honaira

February 28/17: Australian firm Austal has announced the successful completion of the detailed design review of its $243 million Pacific Patrol Boat Replacement Project. The contract has tasked Austal with designing, producing, and sustaining 19 steel vessels that will then be gifted to 12 Pacific island nations as part of efforts to bolster regional maritime security. Austal hopes to begin construction for the ships in April 2017, and expects to begin deliveries between 2018 and 2023.

Dec 9/14: Tending the tender. Frazer-Nash, a British engineering consultancy which opened offices in Australia in 2010, announces that it was recently contracted by the Australian government to review the PPB-R’s high level technical specifications. The AUS $186K award was for a consulting engagement from July to November 2014. Meanwhile Power Initiatives, another consulting firm, won an AUS $243K study on October 7 to support the acquisition. These are small awards but they show that the tender is moving along. The effort is known as SEA3036.

Oct 17/14: Tender. Australia’s DMO published a notice saying that they intend to “release a Request for Tender (RFT) in Quarter 3 2014/2015 seeking a prime contractor for both the acquisition and support of a replacement fleet of Pacific Patrol Boats with the possibility that the support contract will include the provision of training services to the Pacific Island Countries.”

June 17/14: Announcement. Australia announces an A$ 594 million program to build “more than 20” purpose-designed, all-steel patrol boats for 13 PPB member countries: Cook Islands, Fiji, Kiribati, Republic of Marshall Islands, Federated States of Micronesia, Palau, Papua New Guinea, Samoa, Solomon Islands, Tonga, Tuvalu, Vanuatu, and new member Timor-Leste.

Exact numbers and allocations will be discussed with the member states, and the boats themselves will be built under a competitive tender. Given that the current program involved 22 boats, a final tally of 22-25 boats is reasonable. The major cost driver will actually be an estimated A$ 1.38 billion for 30 years of through-life sustainment and advisory personnel costs. Sources: Australian DoD, “Minister for Foreign Affairs and Minister for Defence – Maritime security strengthened through Pacific Patrol Boat Program” | Fiji Times Online, “$2b for Pacific patrol boat program”.

March 6/14: Maritime security cooperation talks between the Federated States of Micronesia and Australia. Micronesia’s Secretary of Foreign Affairs Lorin S. Robert singled out the Pacific Patrol Boat program:

“We cannot overemphasize its importance and its utility not only in ensuring maritime surveillance and law enforcement but also in addressing emergency relief operations, apprehending and preventing sea-borne security threats and delivering needed government services to outlying remote islands in the federation…”

Unsurprisingly, the program’s future was a subject of their talks. At the time, the report said only that “The dialogue ended on a clear direction of what to achieve for 2014 and the long-term plan for the patrol boats.” Sources: Islands Business, “Australia, FSM discuss Pacific patrol boat program”.

Additional Readings

• Nautilus Institute – Pacific patrol boat program. Useful background 2000 – 2009.

• Australian National University – Australian member committee of the Council for Security Cooperation in the Asia Pacific (Aus-CSCAP).