Defense Industry Daily

Japanese E-767
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In May 2006, the Defense Security Cooperation Agency notified Congress of a possible Foreign Military Sale to Japan of four sets of Airborne Early Warning (AEW) and Command, Control and Communications (C3) mission equipment/Radar System Improvement Program (RSIP) Group A and B kits, plus spares and services to ensure complete AWACS mission equipment supportability, for subsequent installation and checkout in 4 previously procured E-767 Airborne Warning and Control Systems (AWACS) aircraft.

Boeing delivered the 4 AWACS E-767s to Japan between 1998-1999; they have been in service since 2000.

AWACS RSIP Comes to the E-767

JASDF E-767
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The E-767 AWACS (Airborne early Warning And Control System) aircraft entered service in 1999, which is young for an aircraft, but very old indeed for a computer. Physically, it offers 50% more floor space, and nearly twice the volume, of the 707-based E-3 AWACS in service with other countries. While this volume is put to good use by the JASDF, improvements to key systems as are necessary as technology marches inexorably forward.

RSIP increases the AWACS aircraft’s radar sensitivity, allowing it to detect and track smaller targets. It also improves the radar’s electronic counter-countermeasures, upgrades the existing computer with a new high-reliability multi-processor, and rewrites the software to improve the interface and facilitate future maintenance and enhancements.

E-767 interior
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The kit is built principally by Northrop Grumman Electronic Systems in Baltimore, MD under a subcontract to Boeing. It consists of a new radar computer, a radar control maintenance panel, and software upgrades to the radar and mission system programs. RSIP kits have been installed on the American, British, NATO and French 707-based E-3 AWACS fleets; as of December 2006, Northrop Grumman has completed delivery of 60 RSIP radar systems to the U.S. Air Force, United Kingdom, NATO, and France.

A follow-on program begun in 2013 rounded out those improvements by improving the core mission computer and cryptography, adding the most up-to-date Identification Friend-or-Foe systems, and upgrading the Electronic Support Measures (ESM) system that detects and geo-locates radars and communications emitters.

Contracts & Key Events 2013 – 2018

 

Japanese E-767
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February 15/18: FMS-Upgrades Boeing will upgrade the Japan Air Self-Defense Force’s Airborne Warning and Control System (AWACS) aircraft under a $60.9 million US Air Force contract announced by the Pentagon Monday. The agreement will see Boeing provide mission computing upgrade installation and checkout of four Japanese E-767 aircraft and associated ground systems. Work will take place in Oklahoma City, Okla., San Antonio, Texas, and Seattle, Wash., and is scheduled to wrap up by December 2022. Japan’s E-767 fleet uses Boeing’s E-3 Sentry surveillance radar and air control system installed on a Boeing 767-200.

Oct 28/14: Boeing Defense Space and Security division in Kent, WA receives a maximum $25.6 million firm-fixed-price, fixed-price-incentive-fee, cost-plus-fixed-fee to design and produce the E-767’s new mission control unit for 4 E-767 aircraft and 3 ground support facilities. It will include mission computing, electronic support easures, traffic alert and collision avoidance system, interrogator friend or foe transponder and next generation IFF, automatic identification system, and data link upgrades.

Work will be performed at Kent, WA and is expected to be completed by Feb 28/15. USAF Life Cycle Management Center in Hanscom AFB, MA (FA8730-15-C-0003).

March 11/14: Boeing Defense, Space and Security in Kent, WA receives a $10.8 million indefinite-delivery/indefinite-quantity contract modification for trade studies and analysis related to Japan’s DMS 3.X AWACS mission computing upgrade. Work will include requirements planning, and buying enough mission computing hardware to keep the planes going until their scheduled retirement. Good idea – it’s probably best not to be buying that stuff on the Chinese grey market.

The contract falls under Japan’s basic AWACS modernization and sustainment contract, and work will be performed at Kent, WA, and is expected to be complete by Dec. 31, 2014. USAF Life Cycle Management Center/HBSK at Hanscom AFB, MA manages the contract on behalf of Japan (F19628-01-D-0016, #0097 mod 001).

Sept 26/13: The US DSCA announces Japan’s official export request to upgraded its 4-plane E-767 AWACS fleet’s command and control capability. The Mission Computing Upgrade (MCU) would include 4 Electronic Support Measure (ESM) Systems for registering and locating enemy radar and communication emitters, 8 AN/UPX-40 Next Generation Identify Friend or Foe (NGIFF) systems, 8 AN/APX-119 IFF Transponders, and 4 KIV-77 Cryptographic Computers. It also includes various kinds of support equipment, plus US Government and contractor support. The estimated cost is up to $950 million.

This upgrade would make Japan’s AWACS fleet more compatible with the USAF’s E-3G Block 40/45 fleet baseline. Boeing Integrated Defense Systems in Seattle, WA is the principal contractor, and implementation of this proposed sale would require multiple installation, testing, technical reviews/support, and training trips to Japan over a period of 8 years. Source: US DSCA, Sept 26/13.

DSCA: Computing/ ESM/ IFF upgrades

2006 – 2012

 

JASDF flybys

April 6/11: Boeing in Seattle, WA receives a $35.7 million fixed-price contract modification to perform the upgrades to 4 Japanese E-767 AWACS aircraft.

Work will be performed at Kent, WA. The Aerial Air Surveillance Systems Division at Hanscom AFB, MA manages the contract (F19628-01-D-0016).

Dec 17/10: Boeing in Seattle, WA receives an $88 million contract to buy the RSIP and mission navigation system upgrade installation and checkout for the JASDF’s 4 E-767s. At this time, $47 million has been committed by the ESC/HBSKI at Hanscom Air Force Base, MA on behalf of its Foreign Military Sale customer (F19628-01-D-0016; Delivery Order 0072).

Nov 30/10: The US DSCA announces [PDF] a formal request from Japan to buy installation and checkout for both the 4 E-767 Radar System Improvement Program (RSIP) extended Airborne Early Warning (AEW) Group A and B kits it has purchased, and their accompanying enhanced command, control and communications (C3). The request also includes transportation of the E-767s to/from Japan, spare and repair parts, support and test equipment, publications and technical documentation, and other forms of U.S. Government and contractor support.

The estimated cost is $119 million. The prime contractor will be Boeing in Seattle, WA. There are no known offset agreements proposed, and implementation of this proposed sale will not require the assignment of any additional U.S. Government and contractor representatives to Japan.

DSCA: install & test

July 23/10: Boeing Integrated Defense Systems in Seattle, WA received a $6 million contract for mission navigation systems upgrades to the JASDF’s 4 E-767s. At this time, all funds have been committed. The ESC/HBSKI at Hanscom Air Force Base, MA manages this contract (F19628-01-D-0016; Delivery Order 0065).

Aug 8/07: Boeing Co. in Kent, WA receives an indefinite-delivery/ indefinite-quantity, firm-fixed-price contract modification for $110.2 million to exercise a software option for Japan’s E-767 AWACS Radar System Improvement Program (J-RSIP). At this time, $6.6 million has been obligated. This work will be complete in January 2009. The Airborne Early Warning & Control Systems Group at Hanscom Air Force Base, MA issued the contract (F19628-01-D-0016-0050/Mod #05).

Dec 18/06: Northrop Grumman Corporation received a contract from The Boeing Company to provide 4 Radar System Improvement Program (RSIP) kits for Japan’s E-767 fleet, spares and repair parts, support equipment, technical publications and documentation, services and other related program elements to ensure complete AWACS mission equipment supportability. A follow-on installation and check-out contract is planned to begin in 2010.

The total value could be as high as $73 million if the additional option is exercised. See Northrop Grumman release.

Nov 15/06: Boeing announces a $108 million Radar System Improvement Program (RSIP) contract for Japan’s AWACS fleet. Boeing is the original supplier of the E-767.

May 2/06: The US DSCA announces [PDF] Japan’s request for E-767 C3/RSIP upgrades. The Foreign Military Sale was contracted through the Electronic Systems Center at Hanscom Air Force Base, MA, and also includes spare and repair parts, support equipment and technical documentation. Installation of the kits will occur during a follow-on contract. There are no known offset agreements proposed in connection with this potential sale, and implementation does not require the assignment of any U.S. Government and contractor representatives to Japan.

The announcement placed the total purchase value as high as $147 million if all options are exercised, but subsequent developments seem to have pushed that total higher.

DSCA: radar upgrades

Additional Readings

• JASDF – E-767.

• Boeing – Airborne Early Warning Systems.

Americas

• Firearms manufacturer Remington announced Monday that it has reached a deal with creditors that will allow it to file for bankruptcy to slash its $950 million debtload. The agreement grants Remington $145 million in bankruptcy financing to fund the company through the Chapter 11 process. Remington plans to file bankruptcy in US Bankruptcy Court in Delaware, seeking to write off about $700 million in debt. Business operations including employee wages and benefits and payments to trade creditors will continue as usual through the bankruptcy, the company said. Colt, a well known competitor of Remington, emerged from bankruptcy in 2016 following a dip in sales after the loss of military contracts and falling sales in sports rifles. Remington was abandoned by some of its investors after one of its Bushmaster rifles was used in the 2012 Sandy Hook elementary school shooting.

• The US Navy awarded BAE Systems Friday, February 9, a $22.7 million contract to conduct repairs onboard USS Chafee. Under the terms of the agreement, the Arleigh Burke-class guided missile destroyer will have its military and technical capabilities improved and upgraded, with a particular focus on the main engine intake and uptake compartment structural repairs, along with topside preservation. Work will take place at Pearl Harbor, Hawaii, running until September 2018.

Middle East & Africa

• A USAF contract awarded by the Pentagon Friday, February 9, has tasked Spartan Air Academy Iraq with establishing an air training academy for the Iraqi air force. Valued at $45 million, the contract will see Spartan—based out of Addison, Texas—establish a flight training school at Balad Air Base, which is located about 40 miles north of Baghdad. The academy will be completed by February 2019. In April 2017, the US State Department named Spartan as the lead contractor in a $1.05 billion Foreign Military Sale that includes: pilot training; maintenance training; and contractor logistical services support for C-172, C-208, and T-6 aircraft for up to five years to include contractor aircraft modification; repair and spare parts; publications; aircraft ferry; and miscellaneous parts, along with training base operation support, base life support, security, construction, and other related elements of program support.

• Northrop Grumman received a $75 million contract from Saudi Arabia to deliver Joint Threat Emitter (JTE) support services. A Northrop statement says the JTE “offers realistic warfighter training and provides a modern, reactive battlespace environment that trains military personnel to identify and counter enemy missile and artillery threats. It is a robust and ruggedized system that is easily relocated, reactive to aircrew/aircraft for fast-jet, fixed-wing and rotary-wing defensive measures, and can be rapidly reprogrammed with new threat parameters.” According to the DoD release, work under the contract will be carried out in Buffalo, New York, and the Kingdom of Saudi Arabia. It is expected to be completed by 21 September 2023.

Europe

• Documents seen by Reuters show an agreement between Airbus and seven NATO nations that allows the airframer to deliver the A400M without some of its promise features. The accord allows Airbus to negotiate deals with the individual buyers—which include Belgium, Britain, France, Germany, Luxembourg, Spain and Turkey—so that some of the complex add-on features can be removed from the official specifications. However, it was unclear what complex add-on features—known as “permanent non-compliance” items—could be removed from the transport plane’s specifications as they were not listed in the document. In return for these concessions, the Airbus has pledged to provide “all necessary support and resources to the A400M program,” after delivery delays and issues with some technology has pushed the program’s budget beyond the original $24.5 billion. Both Airbus and the NATO purchasers were unavailable for comment.

• Dragon Shield, an airborne surveillance system developed by Lockheed Martin for the Finnish Defense Forces has been deemed operational, a Lockheed press release announced Friday. The platform achieved its final operational capability milestone after a series of flight tests that “evaluated compliance of the aircraft to civilian and military airworthiness requirements as well as system requirements verification,” Lockheed said. Work involved integrating a containerized surveillance system that rolls on and off on a Airbus CASA C-295 cargo aircraft and also features an open, modular architecture that enables future upgrades to be easily added. Dragon Shield will allow Finland to collect electronic intelligence, communications or signals intelligence capabilities in order to enhance situational awareness for the aircrew and provide command and control nodes with better imagery intelligence.

• The Austrian Defense Ministry has announced that the government has handed over its findings on suspect money flows related to its 2003 purchase of Eurofighter jets to international bodies including the US Department of Justice. “Foreign authorities were informed about the results of the defense ministry’s investigation in the context of the international fight against corruption. The Department of Justice has also been informed,” it said, adding that the documents were handed over two months ago. The sale is being investigated by Austrian prosecutors over allegations of fraud against Airbus and the Eurofighter consortium based on earlier complaints from the defense ministry. Austria is seeking up to 1.1 billion euros ($1.4 billion) in compensation, while the consortium dismiss any wrongdoing, calling the accusations politically motivated. Another investigation into the sale by German prosecutors, was closed after Airbus agreed to pay fines nearing $99 million.

Asia-Pacific

• BAE Systems has offered the Malaysian government a UK government-sanctioned financing deal, if Kuala Lumpur selects the Eurofighter Typhoon as its new fighter jet. “We have an offer on the table…It’s competitively priced and we have offered UK government financing so the Malaysian government can spread the payment over a longer period,” Alan Garwood, the Group Business Development Director for BAE Systems, said from the Malaysian capital. “We can offer training, local partnership and lots of jobs,” he added. Malaysia could buy as many as 18 fighters in a $2 billion program to replace its MiG-29 fighters, with Dassault’s Rafale also in the running for selection. However, a decision on the acquisition has been delayed until after elections, which much be held by August.

Today’s Video

• Russia tests PRC-1M (53T6M) anti-ballistic missile:

Americas

• Draft acquisition documents seen by Flight Global reveal that the US Air Force is planning to go ahead with upgrading its A-10 fleet and revive the tank-killer’s production line after March 2019. Even though a contract with Boeing to re-wing the fleet lapsed last month, putting the A-10’s future in doubt, the documents show service intentions to buy 116 new wing sets, and continue with upgrading the fleet with a new contractor. The Air Force plans to buy the first four wing sets for the A-10s under a low-rate initial production contract, then buy up to 112 more over a seven-year period, the documents state.

• Harris Corp will deliver electronic countermeasure systems for F/A-18 aircraft operated by the US Navy and Australian government. Valued at $161 million, the contract modification exercises an option for 86 full-rate production lot 15 Integrated Defensive Electronic Countermeasures AN/ALQ-214 A(V)4/5 Onboard Jammer systems for the F/A-18 aircraft. It also exercises an option for eight WRA1 A(V)4 receiver and processors, along with seven WRA2 A(V)4 modulators. Contract completion is scheduled for May 2021, after work taking place primarily in New Jersey and several sites across California.

• Remington, one of the largest US firearms manufacturers, is seeking to file for bankruptcy and is looking for debtor-in-possession financing from banks and credit investment funds. Controlled by buyout firm Cerberus Capital Management LP, the move to bankruptcy follows the reaching of a forbearance agreement with its creditors this week following a missed coupon payment on its debt—reportedly to be in the range of $950 million. The firm’s funds were hit after it was abandoned by some of Cerberus’ private equity fund investors after one of its Bushmaster rifles was used in the Sandy Hook elementary school shooting in Connecticut in 2012 that killed 20 children and six adults. Credit ratings agencies also put a decline in sales, in part due to receding fears that guns will become more heavily regulated by the US government. Remington’s sales plunged 27 percent in the first nine months of 2017, resulting in a $28 million operating loss.

Middle East & Africa

• Discussions between Saudi Arabia and Russia over the sale of the S-400 Triumf air-defense system are “progressing,” but the Saudi’s requirement for a technology transfer is complicating the negotiations. Speaking in an interview with Kommersant, Presidential Aide for Military-Technical Cooperation (MTC), Vladimir Kozhin, said Riyadh has been anxious for a “sudden breakthrough” in talks over a transfer-of-technology (ToT) agreement, and while Moscow has said it is willing to extend a ToT for the S-400, it prefers moving gradually, to reduce risk and complications. “First, the supply of finished weapons, mastering and understanding it, familiarizing our specialists with the capabilities of the opposite side. This is a complex chain, so we tell the partners that we should not hurry,” said Kozhin. It’s believed that Saudi Arabia is aiming to localize the sustainment/support of the S-400 as part of efforts to boost defence industry growth under its Vision 2030 plan—an initiative to localize 50 percent of its defense procurement.

Europe

• London’s City Airport was closed Monday, following the discovery of an unexploded World War Two-era bomb in the River Thames. Metropolitan Police said the ordnance—believed to be a German 500kg fused device—was found at King George V Dock during work at the airport on Sunday and they set up a 200-metre exclusion zone, evacuating properties lying within that zone, and closing nearby roads. At the time of writing, specialist officers were working with the Royal Navy to remove the device. Approximately 24,000 tonnes of explosives were dropped on London by the Luftwaffe during World War Two, and unexploded ordinance from that time is mostly found by builders digging foundations.

• Russia will commence upgrading its Su-30SM fighter with new weapons later this year, with the first examples being delivered to the Russian Air Force in 2019. 14 more Su-30SMs will also be delivered in 2018. Speaking on a tour of the Irkutsk Aviation Plant last Thursday, Russian Deputy Defense Minister Yury Borisov said the Su-30SMs—of which 100 examples are currently in Russia’s inventory—”performed in the best possible way in Syria and proved all their capabilities. This aircraft is to be upgraded in terms of import substitution and adaptation of new air weapons.” Borisov also announced that 12 of the fifth-generation Su-57 stealth fighters will be ordered later this year, with ten of the 12 planes already built and undergoing tests, and first deliveries hoped for 2019.

Asia-Pacific

• The third week of March has been given as the transfer date of three TC-90 utility aircraft from Japan to the Philippines. Two King Airs were delivered in March 2017 and the aircraft recently began maritime patrol operations over the Scarborough Shoal, one of several disputed territories in the South China Sea claimed by Manila, China, and Taiwan. The planes will be tentatively delivered to the Naval Air Group headquarters in Sangley Point, Cavite City. At present, the Philippine Naval Air Group operates around six Norman Britten “Islander” patrol aircraft, four GAF “Nomad” planes, five AgustaWestland combat utility helicopters and one Robinson R-22 training helicopter.

• Iomax is considering a maritime surveillance variant of its Archangel light-attack aircraft as part of efforts to meet a growing requirement by Southeast Asian countries for inexpensive MPA and ISR platforms. Having already sold the Archangel to the UAE, Yemen, and Jordan, the firm set up shop at last week’s Singapore Airshow to solicit information from Southeast Asian representatives on their unique security issues and needs, as well as buying habits and funding mechanisms. Speaking to Defense News from Singapore, Seamus Flatley, IOMAX’s vice president of business development, mentioned Indonesia as a potential target saying as “an island nation of 7,000 islands…they’re not so much interested in a weaponized solution. They’re interested in a maritime domain awareness platform.” He added, “For the Archangel, with the EO/IR sensor and the Osprey radar [from Italian defense firm Leonardo], this airplane becomes and ideal coastal patrol platform with the ability to go out there and see at extended ranges. Marry that up with the sensor and you’ve got the ability to patrol your coastline, patrol out to 100 miles.” Additionally, the aircraft possess enough size, weight and power to accept additional payloads, if capability in signals or electronic intelligence was desired, and Ethernet set up in the pylons allow for other sensors to be included on the aircraft if desired.

Today’s Video

• Su-30MKM GoPro footage at Singapore Airshow:

Americas

• The US Air Force (USAF) will not have funding to re-engine its fleet of B-52 aircraft until 2020, Gen. Robin Rand, head of USAF Global Strike Command, told reporters at the Association of Old Crows conference in Washington. But the multi-year, multi-billion project to supply and integrate new engines to the service’s 76 1952-vintage B-52H bombers has already got industry interested, with Boeing and Rolls Royce already openly campaigning for the contract. However, some analysts are skeptical that the re-engine effort will ever happen, saying that while the “re-engining would save money from the O&M account (fuel and parts)” it “would cost money from the procurement account.”

• Yates Electrospace Corp has been granted a contract by the Marine Corps Warfighting Laboratory to develop and test 10 unmanned gliders that are able to deliver 700 pounds of life-saving supplies and cargo to any Marine unit. The company’s Silent Arrow platform—an autonomous cargo aircraft—will have its electric powertrain removed to meet the service’s requirement and will undergo a 12 month flight test with the USMC. Other requirements include being able to be deployed from fixed-wing and rotary wing military aircraft such as the C-130, MV-22 and CH-53 from altitudes as high as 25,000 ft. It will then glide to within 150 feet of its target point.

• General Dynamics Ordnance and Tactical Systems will conduct the demilitarization and disposal of US Army Rockets as part of a Department of Defense (DoD) contract modification awarded Thursday. Valued at $10.6 million, the agreement covers the disposal and destruction of 14,970 all-up rounds, or equivalent Multiple Rocket Launch System M26 rockets and components by March 31, 2019. Work will be performed in Carthage, Missouri

Middle East & Africa

• France is close to finalizing a deal with Qatar to supply additional fighter aircraft and armored vehicles, a source to the presidential office said. One deal is to exercise and option to purchase 12 additional Rafale fighter jets, adding to the 24 already on order with manufacturer Dassault Aviation. Additional deals being discussed include an order of 300 VBCI armored vehicles from French firm Nexter, and a non-military deal to manage the Doha metro for 20 years. The deals could be concluded by the end of the week.

Europe

• The French Armed Forces Ministry has received the first batch of a fifth-generation weapon designed to replace its ageing Milan anti-tank system. So far, lead contractor MBDA has delivered 20 firing posts and 50 missiles of its MMP missile system. MBDA won out against Lockheed Martin and Raytheon’s Javelin joint venture and Rafael’s Spike system to replace some 400,000 Milan anti-tank missiles in service amid fierce international competition. The current order from Paris is for MBDA to deliver 1,750 missiles and 400 firing posts by 2025. It will be deployed to ground troops, cavalry units and special forces from next year, and will arm the Jaguar combat and reconnaissance vehicle from 2020.

• Russian media reports that the Russian government has paused its development of a rail-based intercontinental ballistic missile (ICBM), affectionately known as “the death train”. While the rail-based system has already completed several successful tests, funding to complete development has dried up after being used for other ICBM projects. However, the Kremlin doesn’t seemed to be too perturbed, with the former head of armaments of the Russian Armed Forces A.P. Sitnova stating recent upgrades to its nuclear capabilities—specifically its submarines and carriers equipped with the new Bulava missile—gave Moscow ample nuclear missile power to deal with any aggressor.

Asia-Pacific

• Korea Aerospace Industries (KAI) is considering an adjustment to the cost of its T-50A advanced jet trainer in order to win the US Air Force (USAF) T-X trainer competition. The announcement was made by the firm’s new CEO Kim Jo-won, who added that transforming company management and cutting labor costs were among some of the cost saving measures being sought to help cover the discount. KAI’s announcement came after program partner Lockheed Martin requested KAI cut costs to make the bid more competitive against a rival bid from Boeing-Saab.

• The Indian Air Force has successfully carried out its first air-to-air refeuling of its Embraer EMB-145-based airborne early warning and control (AEW&C) aircraft. The ‘probe and drogue’ refuelling was carried out by an Ilyushin Il-78 tanker, with only ten minutes of refueling necessary to keep the platform flying for an additional four hours. Ordered in 2008, New Delhi has received the first two of three new EMB-145 aircraft and have been fitted with the Defence Research and Development Organisation (DRDO)-designed Netra AEW&C systems, which the IAF claims provide 240-degree coverage as well as surveillance ranges between 250 and 375 km.

Today’s Video

• Indian Air Force’s EMB-145-based AEW&C platform has successfully carried out its first mid-air refueling with help from a Il-78 tanker:

 

 

IL-76/A-50EI Phalcon
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In recent years India has been shifting toward aircraft that would give it the ability to patrol and act at extended ranges. In January 2004, India and Israel signed a $1.1 billion contract for 3 Phalcon airborne warning and control system (AWACS) aircraft, as part of a $1.5 billion tripartite agreement with Russia. With the arrival of its first IL-76 Phalcon, India joined the global ranks of AWACS operators. The aircraft has to monitor huge swathes of Indian airspace, intercept communications and log radar frequencies, add some ground surveillance, and help command IAF responses. By 2012 India announced that it wanted to follow up on that procurement with native capabilities.

In parallel, India has moved to implement AWACS capabilities on a smaller platform, in order to provide broader aircraft coverage of its territory. The goal there is to field a Tier 2 platform based on Embraer’s ERJ-145 jet, and Indian radar and electronics, allowing India to join the global ranks of AWACS designers. Just to make things interesting, their arch-rival Pakistan offers a contrasting case study, with quicker fielding of off-the shelf buys from China (Y-8 based ZDK-03) and Sweden (Saab 2000 Erieye).

India’s AWACS: Platforms & Programs

India’s ultimate goal is reportedly around 15 aerial surveillance and command aircraft, with varying levels of endurance and capability. Over the 2004 – 2014 period, they’ve fielded just 3.

Catch-Up: India’s A-50EI Phalcon AWACS

Russian A-50
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AWACS capability was seen as an urgent need in India, so their initial effort focused on integrating proven systems from abroad.

India chose its IL-76TD medium jet transport as its base. IL-76/78 jets were well-proven within the IAF as strategic transports and aerial refueling tankers, and modified IL-76s already served in Russia as the A-50 AWACS.

The IL-76TD’s upgraded Prem PS-90 engines will make operation in India’s hot climates easier, and the system will reportedly make heavy use of Russian avionics, including a partial glass cockpit.

Rather than relying entirely on Russia, however, India chose a proven AWACS system from Israel instead. Israel Aerospace Industries’ Phalcon is built around an ELTA EL/M-2075 AESA L-band radar, then adds electronic and communications intelligence gathering (ELINT and COMINT) capabilities. The system can receive transmissions from other air and ground stations to round out its surveillance picture, and uses sensor fusion to provide a complete picture of the battlespace out to several hundred kilometers. On-board communications allow these AWACS planes to direct communications-compatible forces and allies based on the bigger picture, which is why AWACS planes are so valuable.

Chile’s E-707 Condor
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Several Phalcon platforms already existed, but the A-50EI was a departure. IAI had already delivered an earlier-model “Condor” Phalcon 707 aircraft to Chile, and created a CAEW Nachshon variant for Israel and Singapore that fits into a much-smaller Gulfstream 550 long-range business jet. Instead of the front and side structural modifications made to Chile’s 707 and the G550s, however, India’s A-50EI Phalcon uses a conventional AWACS top-mounted radome. Less conventionally, the radome is fixed rather than rotating, because IAI Elta designed a radar configuration that automatically scans in 360 degrees.

Reports indicate “unspecified additional capabilities” for its 3rd A-50EI Phalcon plane. The most likely additions would involve additional radar modes for specialized maritime and/or ground coverage, and/or improved signals intelligence intercept & location capability.

A-50EI: The Long and Winding Road

A-50EI Phalcon
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Even though India picked an existing aircraft type in the IL-76, and an existing AWACS & radar system in the Phalcon, the process of marrying them together and adding India’s special request items makes the A-50EI a development project. As often happens, that project slipped its timelines.

India was supposed to receive the first A-50EI Phalcon from its 2004 order in December 2007, but Uzbekistan’s Tashkent Aircraft Production Organization (TAPO) was late in customizing the airframes. By November 2007, India’s 1st A-50EI was only at the maiden flight test stage, which continued into early 2008. Flight certification followed, and first delivery ended up taking place in Q2 2009, about 18 months late. At that point, all 3 aircraft were promised by the end of 2010, but final delivery of an enhanced 3rd A-50EI+ actually took place about 3.5 years late, in mid-2011.

Even final delivery isn’t the end, of course. The A-50EI Phalcons have taken some time to become operational, and they were even grounded for a while at Agra while issues were ironed out.

Despite the delays, India is reportedly happy with its new capabilities. The IL-76 Phalcons are part of an emerging architecture for India’s air force, which include the Operational Data Link (ODL), the Integrated Air Command and Control System (IACCS), and Air Force Net (AFNET). All of those systems received a major workout during the March-April 2013 ‘Livewire’ exercises, which took place across India and involved most of the IAF.

A major follow-on contract has been rumored since April 2008, when India reportedly picked up a $1-2 billion option for 3 more A-50EI Phalcon AWACS aircraft, with delivery expected in 2011-12. Despite multiple confirmations at the time, it now appears that 2008 was only the beginning of India’s long negotiating and approval processes. Reports continued in late 2011, but by 2012, it became clear that India was leaning toward designing its own large AWACS system as the follow-on, even if that meant a less-sophisticated rotating radome and no follow-on aircraft until 2020. As of 2014, they haven’t even finalized specifications.

EMB-145SA AEW&C: DRDO’s Mid-Size Complement

EMB 145i AEW&C
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India has a great deal of territory to cover, and the Indian Air Force appears to be taking the “brittle swords lesson” to heart. As additional A50EI option discussions staled, DRDO proposed another 3 mid-size surveillance aircraft to act as immediate counterparts to the larger Ilyushin Phalcons.

While a G550 Phalcon would provide systems commonality with the IL-76s, using an already-integrated and proven platform, India chose a path aimed at maximizing indigenous R&D above all other considerations. They could end up buying 8-10 of them, but first, they have to develop them.

The state-owned DRDO research and development agency’s original 2004 timeline had their medium AEW&C project finishing by 2011, and the 3 aircraft together were expected to cost around R 1,800 crore (about $385 million) total when fully equipped. Unfortunately, it took until mid-2008 to sign an aircraft contract while R&D continued in the background, and the modified base aircraft configuration wasn’t delivered to India for integration until August 2012. Delays have now pushed delivery of all 3 contracted aircraft back to mid-2014: 2 aircraft for the IAF to begin operational testing, and a 3rd to remain with DRDO as a test and development platform.

DRDO’s platform of choice was Embraer’s ERJ-145 business/ regional jet. The militarized EMB-145 comes in several variants, including maritime surveillance and electronic intelligence planes. The most common variant, currently operated by Brazil and Greece, is the R-99 Erieye Airborne Early Warning & Control (AEW&C) aircraft [1], using the same Saab Erieye AESA radar that will be mounted on Pakistan’s new Saab 2000 turboprop AEW&C fleet. There are some blind spots with its “dorsal blade” configuration, most notably to the front, but flight patterns can be planned around those gaps to ensure good coverage of the area in question. India’s DRDO aims to create a similar aircraft, using locally-designed technologies.

Under a $210 million agreement with DRDO in July 2008, Brazil’s Embraer will act as the overall system integrator, supplying the jets, mounting the radar and electronics on or into the AWACS fuselage, ensuring that the altered jets retain acceptable flight performance, and handling flight recertification.

The radar itself won’t be a proven model. Instead, it’s a development project from DRDO’s Electronics and Radar Development Establishment. A September 2005 ACIG report claimed that the radar would be similar to Saab’s Erieye, and the CABS illustration certainly looks very similar. CABS is reportedly working with the private sector firm Astra Microwave Products of Hyderabad to develop transmit-receive multimodules [JPG format] for the radar. Doing so at a reasonable cost is always a challenge for AESA radars, however, and India’s experience with the type is limited.

Likewise, the Bangalore-based DRDO Centre for Airborne Systems (CABS) is responsible for overall integration of the aircraft’s electronic systems, mission computer, display and data handling. DRDO’s Defence Electronics Application Laboratory will be involved with the primary sensors, communication systems and data link. DRDO’s Defence Avionics Research Establishment will be involved with the jet’s self-protection systems, electronic warfare suites and communication support systems. DRDO’s Defence Electronics Research Laboratory will be involved with “counter-support measures.”

This radar and systems work will be the real key to the Embraer AEW&C project’s success or failure.

AEW&C: Force Multipliers & Risk Multipliers

PAF S-2000 Erieye
(click to view full)

Unfortunately, it’s quite common for similar products to have extended technical issues and operational shortfalls when newly-designed equipment is first fielded, and India’s development strategy involves multiplying these points of failure. DRDO’s radar record is also cause for some concern.

DRDO was responsible for “Project Guardian/Airawat,” which suffered a disastrous project failure in 1999 when its HS-748 turboprop AWACS testbed aircraft crashed, killing several engineers and scientists who were critical to the project. These Embraer aircraft are the proposed successors to that effort. More recently, the multimode radar being developed for India’s Tejas lightweight fighter couldn’t meet specifications. IAI Elta’s M-2032, which is already in India’s Sea Harriers and some of its Jaguars, is now being used instead, in order to keep the already-late fighter program on track.

Given India’s slow procurement processes for even off-the-shelf buys, a DRDO effort that falls short of operational needs could easily set the country’s medium AEW&C efforts back by more than 5 years.

Meanwhile, India’s rival Pakistan is fielding 2 advanced AWACS plane types of its own. One is Saab’s Erieye system, mounted on a Saab 2000 turboprop. Its 4 Erieye planes will be joined by 4 larger Chinese Y-8 turboprop derivatives, the ZDK-03 AWACS. Both varieties are military-off-the-shelf configurations, rather than development projects, which has allowed Pakistan to field operational AWACS planes of similar quality much more quickly. As of early 2014, India has struggled to field 3 A-50EIs to cover a much wider area, while Pakistan has bought and fielded a 50/50 mix of 8 operational AEW&C aircraft.

Contracts & Key Events 2013 – 2017

Indigenous AWACS looks at E-767 or A330; AEW&C by mid-2014; Livewire country-wide exercise.

Lots to see
(click to view full)

December 5/17: Milestone The Indian Air Force has successfully carried out its first air-to-air refeuling of its Embraer EMB-145-based airborne early warning and control (AEW&C) aircraft. The ‘probe and drogue’ refuelling was carried out by an Ilyushin Il-78 tanker, with only ten minutes of refueling necessary to keep the platform flying for an additional four hours. Ordered in 2008, New Delhi has received the first two of three new EMB-145 aircraft and have been fitted with the Defence Research and Development Organisation (DRDO)-designed Netra AEW&C systems, which the IAF claims provide 240-degree coverage as well as surveillance ranges between 250 and 375 km.

March 3/16: The Indian government has cleared the purchase of two more Phalcon Airborne Warning and Control Systems (AWACS) aircraft, bringing their total fleet size to five. The Cabinet Committee on Security (CCS) agreed on the acquisition on Tuesday at a cost of $1.1 billion. The purchase involves a tripartite contract with both Israel and Russia. Israeli Aerospace Industries (IAI) and Elta Electronic Industries provide an AESA radar system which is then mounted on the Russian made Ilyushin IL-76 heavy transport aircraft.

Sept 1/14: AEW&C. Following a long “technology absorption” process, Bharat Electronics Limited (BEL) has been selected as the Engineering and Life Support Agency (ELSA) for DRDO’s EMB-145i AEW&C mission systems, while Embraer will be responsible for supporting the aircraft.

So far, the 2 EMB-145is have logged more than 200 sorties and over 350 flying hours, with flight test campaigns that have included Jamnagar and Agra as well as DRDO’s Centre for Airborne Systems in Bangalore. Official handover of the 1st EMB-145i to the IAF has now slipped to the end of 2014 from mid-2014 (q.v. January 2014), however. Even after the 1st plane is handed over, parallel flight tests and fine-tuning of the mission systems are expected to continue on the 2nd aircraft. The 3rd aircraft is expected to arrive from Brazil by year-end. Sources: Indian Express, “Prying Plane Flight Trials Conducted”.

Aug 15/14: AWACS – more A-50EI? Russian media say that India may be reconsidering its AWACS needs, and buying another 3 A-50EIs after all:

“India is mulling possible delivery of another three AEW&C aircrafts, talks are on now,” the commission’s source said. He did not specify a timeline planned for a deal to strike.

The delivery of AEW&C aircrafts is planned “in the same configuration” as under the agreement in 2003, he said.

Meanwhile, the source added that after the A-50 delivery a contract for their maintenance was signed with India…”

If new A-50s are in the same configuration, of course, the IL-76s will need to head to Israel for modifications. India’s government recently changed hands in a BJP landslide, and the new government is trying to push a number of defense projects forward. For now, the IAF underscores the fact that it’s just looking at options. Sources: ITAR-TASS, “India plans to buy 3 radar reconnaissance aircrafts A-50 in Russia” | Defense World, “IAF Challenges Russian A-50 Purchase Claim”.

March 31/14: AWACS RFP. India puts out a tender inviting bids by July 15/14 for the “supply of suitable aircraft with necessary structural modifications, power and endurance adaptations…. “equipment installation/installation provisions for the AWACS India role”. The 10m rotodome and support on the airframe is obviously the most critical modification, and design and certification work will be part of that tender work. Sources: Flight Global, “India scans for new AWACS platform”.

January 2014: DRDO AWACS. India Strategic offers interesting updates regarding India’s full-size AWACS program (q.v. June 19/12, Jan 26/13, March 4/13). An interview with DRDO chief Dr. Avinash Chander reveals that India has chosen a rotating radar dome for its full-size AWACS, using a radar that will also be electronically steered (Electronically Scanned Array). That choice was reportedly driven by their goal of 360 degree coverage. The flip side is that space requirements for the radar and its systems are so large that they’re looking at the Boeing 767 and Airbus A330 as carrier platforms. They could also build on the IL-76 that carries the current Phalcon system, but DRDO is leaning toward civilian platforms that can leverage commercial maintenance ecosystems. Boeing (Japan’s E-767) has an AWACS conversion in service, but Airbus doesn’t.

2020 is DRDO’s target date, though their record in that regard isn’t inspiring. They still need to freeze specifications, obtain multiple layers of government approval, invite expressions of interest, and then successfully carry out an RFP, selection, and contract negotiations. Sources: India Strategic, “India developing AWACS”.

January 2014: AEW&C. India Strategic offers program updates from an interview with DRDO chief Dr. Avinash Chander. On the mid-tier front, delivery will take place around mid-2014, with 2 aircraft for the IAF, and a 3rd to remain with DRDO as a test and development platform. They’ve completed some flight evaluation trials, and the communication relays are operational.

His industrial comments were equally interesting, coming from DRDO. The question is whether the bureaucracy will willingly give up its current bottleneck position, in order to foster that vision:

“[He regrets delays,] But with the recent encouragement to the private sector, the country’s defence industrial infrastructure was set to grow rapidly and with that, the time-frame for development of various systems would also reduce. Then there are many off the shelf components available form international markets, and DRDO uses them both because they are not made in India and easily available…. Dr Chander favoured FDI (Foreign Direct Investment) as it brings not only money but also several soft skills like quality assurance, quality management, efficient production processes and manufacturing technologies. He cited the example of Maruti cars and the automobile revolution in India in this perspective.”

Sources: India Strategic, “India’s n-Submarine Arihant Ready for Sea by March” (not a misprint).

March 16 – April 9/13: Exercises. India runs huge cross-country IAF exercise called “Live Wire,” which includes its new A-50EI Phalcon AWACS fleet, and involves redeployment of aircraft between different battle fronts.

These kinds of exercises are essential, in order to get multiple IAF squadrons used to working under AWACS coordination on large-scale operations. That’s precisely when AWACS coordination is most critical – yet because of its expense, it’s the environment that gets the least AWACS-related training. Livewire will stand some IAF pilots in very good stead when they head on to the USA’s multinational “Red Flag” exercise afterward, and encounter full use of USAF E-3 AWACS as a matter of course. Sources: Zee News, “IAF gears up for ‘Livewire'”

| Calcutta Telegraph, “Air force holds drill on two-front war” | Times of India, “Indian Air Force’s biggest aerial exercise today”.

March 18/13: DRDO AEW&C. An India MoD release offers a list of late DRDO projects, along with a voluminous list of excuses. Credit is due for not using “the dog ate our blueprints,” but every other issue one normally expects in projects of this nature can be found.

India’s Tier 2 AEW&C is one of the listed projects, and its Probable Date of Completion has slipped from October 2011 to March 2014.

March 4/13: DRDO AWACS. India’s Defence Minister AK Antony’s Parliamentary answer confirms that India is moving ahead with its own full-size AWACS program, rather than buying abroad. That’s going to take at least 7 years, so he also lowers expectations for the IAF:

“AWACS are meant as force multipliers for specific area cover and not for surveillance of the entire space of our country. All three AWACS are part of Network Centric Operations and are able to provide adequate coverage of specified areas…. To leverage the experience and expertise gained in the design and development of Airborne Early Warning & Control Systems, a project proposal for indigenous development of AWACS (India) by DRDO has been approved by the Cabinet Committee on Security (CCS) on 12th February, 2013. The development of AWACS (India) is envisaged to be completed in 84 months from the date of formal sanction of the Programme.”

Costs weren’t mentioned, but see Jan 26/13 entry. The AWACS effort seems to predate India’s renewed effort to shun foreign vendors, supposedly as a way of eliminating corruption. Of course, it does nothing of the sort. Allocating work to state-run companies just avoids whistle-blowing from losing vendors, and makes blacklisting corrupt organizations unthinkable. In other words, it hides the problem. Past experience suggests that it also leads to delivery failure, but that’s a secondary concern to a politician. India’s PIB.

Jan 26/13: New AWACS Program? DRDO director-general Dr V.K. Saraswat says that India has started to develop a Rs 6,000 crore (currently ($1.118 billion) Airborne Warning and Control System (AWACS) programme, as a high-end complement to its AEW&C efforts. “The Government of India has given its clearance for the programme and the DRDO has begun to work on it,” said Dr Saraswat (vid. June 19/12 entry).

There are still reports that India is negotiating for more A-50EIs, but earlier reports appear to characterize this as a new development effort. Deccan Chronicle | The Hindu | Qatar’s The Peninsula.

2011 – 2012

AEW&C unveiled, 1st flight; Order for more Phalcons stalled; Going its own way on future AWACS?; Plans for a mix of 15.

EMB 145SA in Brazil
(click to view full)

Sept 21/12: India’s plans. India’s Chief of Air Staff Air Chief Marshal Normal Anil Kumar Browne discusses the country’s AWACS programs. He says that India’s current plans involve 5 higher-end AWACS aircraft, and 10 medium AEW&CS planes.

India already has 3 A-50EI Phalcon AWACS planes, and is looking at how they want to move ahead on the high-end front.

DRDO’s mid-tier AEW&CS project still has a number of milestones before it proves itself, with the 2nd plane scheduled to arrive in December 2012, and the 3rd in 2013. Integration of the radar, communications, and control equipment is the next step, followed by trials, and 2014 is the target date for operational AEW&CS planes. If that operational date can’t be met, or the project runs into serious technical issues, then the high-end buy will become much more important to India. Meanwhile, Pakistan’s off-the-shelf Saab Erieye turboprops are already serving. The Hindu.

Aug 16/12: AEW&C. The first EMB 145SA jet is delivered to India a few months later than anticipated.

Note that this isn’t a war-ready system, by any means. The Centre for Airborne Systems (CABS) within India’s DRDO is now going to integrate its missions systems into the plane.

June 19/12: New AWACS Program? The Times of India reports that “clearances are underway” for an AWACS-India project as a follow-on the the IAF’s Phalcons, run by India’s state bureau DRDO and its Bangalore-based Centre for Air Borne Systems (CABS). The program would reportedly develop 2 AWACS planes with “360-degree AESA (active electronically scanned array) radars… mounted on large aircraft like IL-76, Boeing or Airbus.” Another 4 would follow. The Times of India adds that:

“The case for two additional “follow-on” Phalcon AWACS, with a range of over 400-km and 360-degree coverage like the first three, has run into some rough weather due to sharp cost escalation.”

The key question to ask is why the costs are rising, and what choices are being pushed. The current Phalcon fleet has been late – what lessons have been learned from that, and how are costs affected? Are policies getting in the way of better value? For instance, India has rejected proven, lower-cost options with the same performance, like IAI’s CAEW 550 Nachshon in service with Israel and Singapore. Finally, how credible is the alternative, and what’s the risk? DRDO’s mid-range AWACS project remains late, and its own history is one of lowballing early, followed by cost increases later. Good policy, and effective capability, requires thought-through answers. Which isn’t always what goes on behind closed doors.

IAF update, 2011
click for video

Dec 6/11: AEW&C. Embraer announces a successful first flight at its headquarters in Sao Jose do Campos. They anticipate delivery during the first half of next year.

EMB-145SA 1st flight

Nov 8/11: Updates. One step ahead, one step back. India is getting close to a follow-on order for 2-more IL-76 Phalcons, but its indigenous medium AWACS program is hitting delays.

India’s media are reporting that an $800 million draft contract for the 2 Phalcons “is now finally in the final stages of being examined,” as a follow on to the original $1.1 billion contract for 3.

On the other hand, the existing Phalcons have taken some time to become operational, and have even being grounded for a while at Agra. At the same time, DRDO’s planned ERJ-145 derivative AWACS prototype project has been pushed back to April 2014. Times of India.

July 25/11: Phalcons. Flight International reports that India is negotiating to buy 3 more AWACS planes from IAI, based on the IL-76. That’s higher than reports in India’s media, which have involved 2 planes.

IAI has been suggesting that India could get the same performance and range for less money, and have lower operating costs, by buying the same Gulfstream 550 CAEW jets used by Israel and Singapore.

June 1/11: Industrial. Israel’s High-Tech Industry Association signs a memorandum of understanding with the Confederation of Indian Industry to boost cooperation in advanced technology, a move that is wider than the countries’ deep military ties but may give them a boost. Trade between the 2 countries hit $47 billion in 2010, moving India moving into 2nd place among Israel’s export markets. A UPI report adds that:

“As part of the Phalcon deal, the Israelis disclosed they would establish five factories in India to produce artillery shells, a project reportedly worth $250 million.”

That move would be good for India, whose problems in this area are well-known, and also for Israel, by diversifying its potential supply base for a critical item.

Feb 10/11: AEW&C. Aero India 2011 sees India’s mid-tier AEW&C design unveiled, which turns out to have some important differences from similar aircraft like Brazil and Greece’s R-99s. Among other changes, the plane has a different tail configuration, as some of the antennae were moved to the side fairings.

The design on display includes 5 operating consoles and 7 crew seats for resting, as well as provisions for an aerial refueling probe if the IAF wishes to add it later. Embraer | Defense Update | Seattle Post-Intelligencer.

Feb 8/11: Phalcons. The Times of India reports that the IAF’s proposal to acquire 2 more Israeli IL-76 Phalcons remains stalled “There is in principle approval for two more Phalcon Awacs but negotiations are still in progress,” said a top defence ministry source.” At the same time, India’s indigenous AEW&C program is falling behind:

“The CCS had then set a time-frame of seven years [from 2004]… But these AEW&C planes are nowhere near even beginning their flight trials. The project completion date has now being extended to April 2014, which itself is set to be revised. “The aircraft and mission system availability is now scheduled for this year, with the integrated system availability pushed back to 2013,” said a MoD source.”

The subsequent comparison with Pakistan’s successful off-the-shelf programs is invidious.

Jan 28/11: AEW&C. Aviation Week reports that Embraer’s first EMB-145 jet for the Indian Center for Airborne Systems department’s AEW&C program is scheduled for a Feb 21/11 rollout, followed by an August 2011 landing in India for system integration.

India’s Cabinet Committee on Security (CCS) approved the Rs 1,800 crore ($396 million) AEW&C development program in October 2004, with the expectation that development would be done in 2011 – but the IAF’s 3-year delay in finalizing the system’s requirements has pushed the estimated end of system development to 2014.

Jan 12/11: Phalcons. India’s 3rd Phalcon aircraft is performing long-duration flights over Israel and the Mediterranean using “some very complex scenarios”, with Indian Air Force personnel aboard. The planes also reportedly have some additional features, as India requested “unspecified additional capabilities” for its 3rd Phalcon plane. The most likely additions would involve additional radar modes for maritime and/or ground coverage, and improved signals intelligence intercept & location capability.

Delivery of the 3rd plane is scheduled for mid-2011. Flight International.

2009 – 2010

A-50EI Phalcon AWACS arrives; Grinding through the projects.

FAB EMB-145 AEW&C
(click to view full)

Nov 9/10: AEW&C. IANS reports that India’s indigenously-developed AEW&C radar system will be sent to Brazil “shortly,” to be integrated with an Embraer 145 jet. DRDO’s Chief Controller (SI) Prahlada, told India Strategic defence magazine that the first base jet for the program is due to roll out in January 2011, and the Indian AEW&C radar will be integrated on it by the end of 2011. That would allow testing and certification, which will take a couple of years.

Nov 1/10: AEW&C. India Defence quotes DRDO’s Chief Controller of Research and Development, Dr. Prahlada, as saying that the EMB-145 will be the base platform for India’s first 3 mid-tier AEW&C planes, but the platform for the remaining 6 aircraft is undecided. DRDO’s AEW&C is currently scheduled to enter service around 2015.

In practice, the costs of integrating all of the systems involved into another aircraft type are generally to high to justify a mid-program switch, unless the original platform faces critical limitations or cannot perform. The other possibility is simply to buy an aircraft off the shelf, bypassing the indigenous program. IAI is offering its CAEW 550 planes flown by Israel and Singapore, touting them as the same capability in the IL-76 Phalcons, with significant commonality, for a fraction of the operating costs. Boeing has also reportedly made overtures with its larger E-737, which has been purchased by Australia, South Korea, and Turkey.

June 23/10: AEW&C. EADS Defence & Security announces a “two-digit-million [Euros, presumably]” contract to help India’s DRDO develop the system architecture for its indigenous AEW&C program. Airbus’ experience with civil certification and mission equipment optimization will also play a role in this contract.

EADS Defence Electronics has worked with DRDO since 2006, developing a Missile Approach Warning System for Indian helicopter and wide-body aircraft. Beyond India, EADS DS developed a data fusion system that’s installed on NATO AWACS aircraft, as well as Australia’s and Turkey’s E-737 Airborne Early Warning fleets.

May 27/10: Phalcons. India’s 2nd of 3 contracted Phalcon AWACS aircraft arrives at Jamnagar in Gujarat, after which it will proceed to the AWACS homebase in Agra. Formal delivery and handover can take place outside of India, hence the March 25/10 date previously offered by the defense minister.

The IAF is keen to buy another 3 AWACS, even as DRDO works on its $210 million mini-AWACS demonstrator project. Times of India.

May 5/10: Phalcons. Defence Minister Shri AK Antony offers a written Parliamentary update:

“The contract for supply of three Airborne Warning and Control System (AWACS) aircraft was signed with M/s Elta, Israel on March 05, 2004. The first and second AWACS aircraft were delivered to the Indian Air Force on May 25, 2009 and March 25, 2010 respectively as per the revised delivery schedule. The delivery of the third aircraft is planned for December 2010. Additional AWACS aircraft are planned to be procured in the 12th, 13th and 14th Plans.”

The 1st Phalcon AWACS was originally scheduled for delivery in December 2007, with the 2nd following in September 2008 and the 3rd in March 2009.

April 11/10: Phalcons. Russia delivers the 3rd and final converted IL-76/ A-50EI airframe to Israel, for full systems installation and testing. A spokesman for the Beriyev aircraft center said that: “We have finished retrofitting a [third] transport plane for special tasks, and sent it to Israel in October…” RIA Novosti.

Feb 2/10: AEW&C. The inauguration of the Bangalore-based Centre for Airborne Systems (CABS) System Test and Integration Rig (STIR) complex for testing airborne systems offers an update on India’s AWACS project. CABS Director S Christopher says that:

“AEW&C’s flying platform is the modified EMB145, which will take to skies later this year. It is scheduled to be delivered to us in Aug 2011… our mission systems will be ready by this year. It will be tested in this rig in 2011, followed by flight testing in 2012.”

Jan 17/10: IANS reports that India’s 2nd IL-76 Phalcon is slated for delivery in March 2010, and is also slated to be based at Agra air base. This is later than the original delivery schedule.

May 25/09: Phalcons. The first Indian IL-76 Phalcon AWACS plane lands at Jamnagar air base in India’s far western Gujarat province. The plane took off from Ovda air base near Eilat, Israel, and was escorted by Indian MiG-29s and Jaguar fighters for the last leg of its flight. The formal induction ceremony will take place on May 28/09.

The planes will eventually be based at IAF Central Command’s Agra air base in Uttar Pradesh. Agra isn’t far from the border with Nepal, but it’s best known for its association with the nearby Taj Mahal. Indian AF release | Sify | Straits Times | Thaindian News | Times of India | Rediff background

1st A-50EI Phalcon delivery

Feb 12/09: G550s proposed. Defense Update reports that a July 2008 contract for 3 smaller AWACS based on the ERJ-145 hasn’t stopped Israel’s IAI from promoting its Gulstream G550 CAEW, which uses an Elta AESA EL/W-2085 radar that’s closely related to the one in India’s 2 planned IL-76 AWACS. The jet can perform aerial target tracking, along with some electronic intelligence (ELINT) and communications intercepts (COMINT); it will succeed the E-2C Hawkeye and 707 Phalcon in Israeli Air Force service, and Singapore’s RSAF recently inducted its first aircraft.

India’s history of project failures makes promotion of the G550 a wise move, in case the DRDO’s ERJ-145 AWACS radar fails. The move may be aimed at another target, however – India’s options for additional IL-76 Phalcons. The G550 is an extreme range business jet, and Israeli data gives their CAEW variant an endurance of 9 hours. This compares to 6 hours on station for the larger IL-76, which is also more expensive to operate. As a demonstration of its capabilities, a G550 CAEW flew non-stop from Israel to India for Aero India 2009.

Jan 11/09: Landed. The first IL-76 Phalcon reportedly lands in New Delhi, India, for inspection. India Today.

2008 and Earlier

AEW&C specification battle; AEW&C contract for 3 EMB-145s.

Radar aerostat: USA’s JLENS
(click to view full)

Sept 18/08: Updates. The Times of India quotes Defence ministry sources as saying that the first IL-76 Phalcon will now land in India only around January-February 2009, though they are pushing IAI to deliver the aircraft before the end of 2008 despite “technical hitches in the integration work”.

The Times’ report adds that India signed a $210-million deal with Brazilian firm Embraer in July 2008 for 3 EMB-145 aircraft. The intent of the INR 18 billion (about $385 million) project is to modify them with DRDO-provided radar and command systems; if that works, the jets would begin arriving in 2011-2012.

India is also reportedly on course to acquire 4 more Israeli tethered aerostats and EL/M-2083 radars, at a cost of around $300 million. This follow-on to the aerostat radars inducted from 2004-2005 has reportedly been cleared by the Defence Acquisitions Council; if adopted, it would raise India’s total Airborne Early Warning aerostat purchases to about $445 million. Aerostat-mounted radars trade the advantage of mobility for incredible persistence, and are especially useful for watching key coastline and key border regions, or defending high value areas.

Sept 14/08: Phalcons. Zee News quotes Indian Army Maj. Gen. (Retd) Mrinal Suman, writing in the September issue of Indian Defence Review, as saying that India paid twice as much as it should have for its initial order of A-50 Phalcon AWACS aircraft.

“…inability to negotiate contracts astutely has been the biggest weakness of the entire defence procurement regime… as the vendors exploit ambiguities in the contract language, especially with respect to delivery schedules, warranties, after sales support and penalties for default.”

Suman retired as Technical Manager (Land Systems) in the Indian Defence Ministry’s acquisition wing.

July 2008: AEW&C. Brazil’s Embraer signs a $210 million contract to deliver 3 ERJ-145 jets, to be modified into AWACS aircraft by adding radar systems from India’s DRDO.

Embraer will act as the overall system integrator, supplying the jets, mounting the radar, ensuring that the altered jets retain acceptable flight performance, and handling flight re-certification. Final integration and testing of the complete systems will take place in India. Source.

3 EMB-145 jets

May 16/08: Phalcons. The Calcutta Telegraph reports that the first 3 IL-76 Phalcons will be delayed, and so will a pair of Israeli aerostat-mounted radars India has ordered:

“A source in the Indian Air Force has confirmed that the delivery of the first Phalcon will be delayed. It was expected in September but is now more likely to reach India only at the end of the first quarter of 2009… delivery of two Aerostat radars… will also be delayed.

This is the second time that the delivery schedule of the Phalcons has been disrupted. The original schedule envisaged the delivery of the first aircraft in November 2007, the second in August 2008 and the third in the second half of 2009… The delays, however, have not dissuaded the air force from working through a proposal to ask for three more Phalcons in a follow-on order estimated at $2 billion.”

April 13/08: Phalcons. India Defense reports that India is pleased enough to pick up the option for 3 more IL-76 Phalcon AWACS aircraft, in a deal worth up to $2 billion.

Jane’s Defence Weekly issued a concurring report later in the week, but placed the deal’s value at $1 billion. Assuming that the equipment sets are the same and inflation is 3% per year, note that repeating 2004’s $1.5 billion deal works out to about $1.7 billion by 2008. Delivery of these 3 additional planes would be expected to take place in 2011-12. By the end of 2012, however, there’s still no contract for additional A-50EI aircraft.

Feb 4/08: AEW&C. New Indian Express reports that India’s state-run DRDO research agency has made a breakthrough in radar transmit/receive modules, and seems to have its indigenous AEW&C program back on track. Via Livefist:

“The Centre for Airborne Systems (CABS), Bangalore, has developed an Indian transmitter/ receiver module that will form the nerve of the system. It’s an array of a number of T/R (transmit/receive) modules that make up the AWACS’ nervous system making it capable of rummaging through all electronic movements in a radius of hundreds of kilometers.

Top CABS sources told this website’s newspaper that India would soon patent its T/R module as “it’s unique in many respects.” It’s a cost effective system and through its development we’re now independent and needn’t rely on imports, sources said. The phased array that India will be using on the AWACS will have the potential to engage multiple targets…”

June 11/07: AEW&C rethought? Indian media report that the Indian Air Force (IAF) has rethought their specifications for the indigenous airborne early warning and control system (AWACS), including the radar and related equipment, and have asked India’s DRDO to look at using larger Boeing 737 or Airbus A319/320 aircraft, instead of Embraer’s EMB-145.

They believe the EMB 145 has altitude and endurance limitations, and see the right solution as a fleet of 6-8 Phalcon AWACS planes operating out of Agra. They wanted DRDO’s program, re-sanctioned in September 2004 with a Rs 1,800 crore budget, to deliver a more basic “airborne battlefield surveillance, target acquisition and reconnaissance system” instead. Meanwhile, the Phalcon program has been pushed from a 2012 end date to 2016. domain-B | Livefist.

Footnotes

fn1. The terms AWACS and AEW&C can be used interchangeably. Many militaries are gravitating toward the more cumbersome “AEW&C” as standard nomenclature these days.

Video Briefings from Aero India 2009

Additional Readings & Sources Current & In-development

• Israeli Weapons – Phalcon

• Spyflight – Boeing 707 Phalcon

• DRDO – Indian AEW&C System . In development, using a modified EMB-145. See also CABS Areas of Work, which lists a number of key sub-systems under development: Primary Radar, Secondary Radar/IFF, CSM, Integrated IRESS defensive systems, mission control systems, etc.

News & Views

• India TV (Jan 21/14) – Know more about Indian Air Force’s new ‘eye-in-the-sky’ Phalcon. Note that the last picture is a cutaway of Boeing’s existing E-737.

• Australia by the Indian Ocean (July 8/12) – India’s Phalcon AEW&C/AWACS on the IL-76

• Flight International (March 23/10) – Israeli air force showcases G550 surveillance fleet

• The Hindu (April 20/08) – Brazilian jets to serve as eye in the sky for IAF

• Domain-b (April 16/08) – India to place follow-on order for three Phalcon AWACS with Israel: report

• Defense Technology International (April 2008) – Sky Watch: India’s air force is expanding surveillance operations. Shows an Indian IL-76/A-50, before it leaves for Israel.

• Aviation Week (Feb 13/08) – Low-Cost and Effective AEW Systems Find Buyers [dead link]. That solution set is growing, adding new platforms like the Airbus C295.

• Air Combat Information Group (Sept 12/05) – India’s flying Testbeds. Mentions the ill-fated HS-718 project, and adds an illustration of the planned ERJ-145 variant.

• Institute for Peace & Conflict Studies (March 22/04) – The Value of the Phalcon AWACS for India

• DID – Sweden Finalizes Saab 2000 AEW&C Contract With Pakistan. Includes details re: the Erieye radar.

Americas

• Naval Group of France and Italian partner Fincantieri have submitted a vessel based on their jointly-developed FREEM multi-missions frigate as part of its tender in the Canadian Surface Combatant (CSC) program—Ottawa’s planned procurement of up to 15 warships to replace their Iroquois and Halifax-class vessels. The offer comes as Fincantieri initially opposed a requirement by the Canadian government that a large amount of technical data about the frigate be handed over to the prime contractor, Canadian firm Irving Shipbuilding, before a winner is chosen. However, in a joint statement released by Naval Group and Fincantieri, the firms included a carefully worded statement saying that a “transfer of technology” would go ahead “should the offer be accepted.” “Should the offer be accepted, the future frigates would be built in Canada at Irving Shipbuilding in a very short time, maximizing Canadian industrial participation and job creation locally through a dedicated and comprehensive transfer of technology, as well as integrating Canadian suppliers into the two companies’ global supply chains,” the two companies said in the statement.

• Norway’s Kongsberg has been selected by the US Army to deliver additional enhancements and upgrades on the service’s M1A2 Abrams Main Battle Tank. The $3.9 million award, which dates back to an earlier August 2012 contract between the firm and the US Department of Defense (DoD), calls for additional deliveries of the Protector Low Profile Common Remote Operated Weapon Station (CROWS) System, as well as spare parts for sustainment. The Protector RWS allows for greater protector of US military troops and commanders by allowing them to fire and engage enemy targets from inside the Abrams tank, as opposed to exposing themselves while operating small- to medium-caliber weapon systems mounted on the outside of the vehicle.

• The DoD announced Friday the $353.2 million award to United Technologies Corp (UTC) subsidiary, Pratt and Whitney Military Engines, for performance based logistics and sustainment support of the F-135 propulsion system for the F-35 Joint Strike Fighter. US Navy, Air Force, Marine Corps, non-US Department of Defense (DoD) participants and Foreign Military Sales (FMS) customers are covered in the deal. Under the terms of the deal, P&W will provide maintenance of support equipment, common program activities, unique and common base recurring sustainment, repair of repairable, field service representatives, common replenishment spares, conventional take-off and landing/carrier variant F-135 unique maintenance services, and short take-off and landing F-135 unique services. Work will primarily take place at East Hartford, Connecticut (73 percent); but also Oklahoma City, Oklahoma (18 percent); Camari, Italy (3 percent); Eglin Air Force Base, Florida (2 percent); Edwards Air Force Base, California (1 percent); Hill Air Force Base, Utah (1 percent); Luke Air Force Base, Arizona (1 percent); and Beaufort Marine Corps Air Station, South Carolina (1 percent). Work will be completed by November 2018.

Middle East & Africa

• Saab has received a contract through Armscor, South Africa’s procurement agency, for weapons support services on Republic of South Africa Air Force JAS-39 Gripen C/D fighter aircraft. Valued at $24.6 million, the contract will run until February 2020 and includes airworthiness management, engineering support, maintenance, repair and overhaul, spares replenishment and updates of technical publications. No further details on the contract were disclosed.

Europe

• France has received its first A400M Atlas transporter fitted with pods that will allow for midair refueling of fighter jets. The aircraft was handed over to the French Air Force (FAF) on November 22, and the eleven Atlas units already delivered and in service with Paris will undergo a later retrofit to have the fuel pod added. Manufacturer Airbus is set to deliver a further three A400Ms to the FAF by 2019, and is also working to deliver two key capabilities sought by France, namely in-flight refueling of helicopters and the ability to drop paratroopers from doors on both sides of the aircraft’s fuselage. British firm Cobham has been tasked by Airbus to deliver a hose for helicopter refueling—with a test flight expected toward the end of 2018—while Airbus have built test parachute jumps out the fuselage doors, backed by detailed computer modeling on the aerodynamics, and continue to work on increasing weight and various pallets for cargo airdrops from the rear ramp.

• A drop in the Euro to US Dollar exchange rate may render the Netherlands unable to pay for their final three F-35A fighter aircraft. The revelation was made in a letter by State Secretary for Defense, Barbara Visser, to the lower house of the Dutch parliament, where Visser mentioned that there was “not enough projected budget” for the final three planes, but a final decision on the matter would be made in 2019. The Court of Audit had warned last year that fluctuating exchange rates may result in higher procurement costs.

• Reuters reports that the Norwegian Defense Ministry announced Friday, an agreement with Germany to develop a common missile system for their navies. The system will be based on Kongsberg’s Naval Strike Missile (NSM), which is already used on board Oslo’s fleet of Skjold-class corvettes and Fridtjof Nansen-class frigates. While the ministry did not give any further details on the program or its timeframe, the development will meet the joint long-term anti-surface warfare needs of the Germany Navy and the Royal Norwegian Navy (RNoN), with the aim of securing and creating high-tech jobs in both nations.

Asia-Pacific

• Japan will conclude its Mitsubishi X-2 technology demonstrator aircraft program in March 2018. First flown in April 2016, the first two flights were conducted by manufacturer Mitsubishi before being handed over to the Future Fighter Program (FFP) at Japan’s Acquisition, Technology & Logistics Agency (ATLA). Manger at the FFP, Hirofumi Doi, confirmed that 34 sorties have so far been conducted, and all issues regarding propulsion, the fuel system, and integration had been ironed out prior to the maiden flight. Doi did not confirm if the demonstrator aircraft will complete the 50 test flights originally scheduled, or what will happen to the aircraft once the program concludes. Tokyo will then assess the merits of its future fighter acquisition strategy. Options included developing a new fighter called the F-3 on its own, or developing a fighter with a foreign partner.

Today’s Video

• Saab’s JAS-39 Gripen takes off from 800 metre road:

 

 

F-35B: off probation
(click to view full)

The $382 billion F-35 Joint Strike fighter program may well be the largest single global defense program in history. This major multinational program is intended to produce an “affordably stealthy” multi-role fighter that will have 3 variants: the F-35A conventional version for the US Air Force et. al.; the F-35B Short Take-Off, Vertical Landing for the US Marines, British Royal Navy, et. al.; and the F-35C conventional carrier-launched version for the US Navy. The aircraft is named after Lockheed’s famous WW2 P-38 Lightning, and the Mach 2, stacked-engine English Electric (now BAE) Lightning jet. Lightning II system development partners included The USA & Britain (Tier 1), Italy and the Netherlands (Tier 2), and Australia, Canada, Denmark, Norway and Turkey (Tier 3), with Singapore and Israel as “Security Cooperation Partners,” and Japan as the 1st export customer.

The big question for Lockheed Martin is whether, and when, many of these partner countries will begin placing purchase orders. This updated article has expanded to feature more detail regarding the F-35 program, including contracts, sub-contracts, and notable events and reports during 2012-2013.

The F-35 Lightning II Fighter Family

F-35 Family Variants: Door A, B, or C?

Figure 1: F-35 Variants.

The above table illustrates the key differences between the baseline F-35A, the Short Take-Off, Vertical Landing (STOVL) capable F-35B, and the catapult-launched F-35C naval variant. Additional explanations follow.

The F-35A CTOL

F-35A, doors open
(click to view full)

The F-35A is sometimes called the CTOL (Conventional Take-Off and Landing) version. It’s the USAF’s version, and is expected to make up most of the plane’s export orders. It’s also expected to be the least expensive F-35, in part because it will have the largest production run. The USAF currently estimates its average flyaway cost after 2017 at $108.3 million, but early production models ordered in FY 2012 will cost over $150 million.

Its main difference from other versions is its wider 9g maneuverability limits, though its air-air combat flight benchmarks are only on par with the F-16. Canard equipped “4+ generation” adversaries like the Eurofighter, and thrust-vectored fighters like the F-22A, MiG-35, SU-35, etc., will still enjoy certain kinetic advantages. The F-35 hopes to mitigate them using its improved stealth to shrink detection ranges, the lack of drag from weapons in its internal bays, and its current electronic superiority.

The second major physical difference between the F-35A and the rest of the Lightning family is its internal 25mm cannon, instead of using a weapons station for a semi-stealthy gun pod option. The USAF removed guns from some of its planes back in the 1960s, and didn’t enjoy the resulting experiences in Vietnam. It has kept guns on all of its fighters ever since, including the stealthy F-22 and F-35. Many allies wanted the 27mm Mauser cannon installed instead, as it’s widely believed to offer the world’s best combination of firing rate and hitting power. In the end, however, ammunition standardization benefits involving 25mm land and sea platforms trumped pure performance.

The 3rd difference is that the F-35A uses a dorsal refueling receptacle that is refueled using an aerial tanker boom, instead of the probe-and-drogue method favored by the US Navy and many American allies.

The F-35A was the first variant to fly, in 2009. Unfortunately, it looks like it won’t reach Initial Operational Capability (IOC) until 2017 or 2018.

 

The F-35B STOVL (Short Take-Off, Vertical Landing)

F-35B features
(click to view full)

The F-35B is expected to be the most expensive Lightning II fighter variant. According to US Navy documents, even planes bought after 2017 are expected to have an average flyaway cost of $135 million each. It will serve the US Marines, Royal Navy, other navies with ski-ramp equipped LHDs or small carriers, and militaries looking for an “expeditionary airplane” that can take off in short distances and land vertically. To accomplish this, the F-35B has a large fan behind the cockpit, and nozzles that go out to the wing undersides. Unlike the F-35A, it will use a retractable mid-air refueling probe, which is standard for the US Navy and for many American allies.

Those capabilities gives the plane a unique niche, but a unique niche also means unique challenges, and the responses to those challenges have changed the aircraft. In 2005, the JSF program took a 1-year delay because the design was deemed overweight by about 3,000 pounds. The program decided to reduce weight rather than run the engine hotter, because the latter choice would have sharply reduced the durability of engine components and driven life cycle costs higher. Weight cutting became a focus of various engineering teams, with especial focus on the F-35B because the weight was most critical to that design. Those efforts pushed the F-35B’s design, and changed its airframe. The F-35B gives up some range, some bomb load (it cannot carry 2,000 pound weapons internally, and the shape of its bay may make some weapons a challenge to carry), some structural strength (7g maneuvers design maximum), and the 25mm internal gun.

The F-35B completed its Critical Design Review in October 2006, and the 2nd production F-35 was a STOVL variant. Per the revised Sept 16/10 program plan, the USMC’s VMA-332 in Yuma, AZ must have 10 F-35Bs equipped with Block IIB software, with 6 aircraft capable of austere and/or ship-based operations, and all aircraft meeting the 7g and 50-degree angle of attack specifications, in order to declare Initial Operational Capability.

Flight testing began in 2009, and IOC was expected by December 2012, but flight testing fell way behind thanks to a series of technical delays. By 2013, the first operational planes were fielded to the USMC at Yuma, AZ. The USMC is currently aiming for a 2015 IOC, but it would involve just Block 2B software loads that will limit the F-35B’s combat capability. Even then, the Pentagon’s 2012 DOT&E report isn’t grounds for software schedule optimism. Planes with full Block 3 initial combat capability are unlikely to be fielded before 2018.

 

The F-35C carrier-based fighter

USN F-35C
(click to view full)

The F-35C is instantly recognizable. It features 30% more wing area than other designs, with larger tails and control surfaces, plus wingtip ailerons. These changes provide the precise slow-speed handling required for carrier approaches, and extend range a bit. The F-35C’s internal structure is strengthened to withstand the punishment dished out by the catapult launches and controlled crashes of carrier launch and recovery, an arrester hook is added to the airframe, and the fighter gets a retractable refueling probe. According to US Navy documents, average flyaway costs for F-35Cs bought after 2017 will be $125.9 million each.

The US Navy gave up the internal gun, and the aircraft will be restricted to 7.5g maneuvers. That’s only slightly lower than the existing F/A-18E Super Hornet’s 7.6g, but significantly lower than the 9g limit for Dassault’s carrier-capable Rafale-M.

The F-35C is expected to be the US Navy’s high-end fighter, as well as its high-end strike aircraft. This means that any performance or survivability issues will have a disproportionate effect on the US Navy’s future ability to project power around the world.

The F-35C will be the last variant designed; it passed its Critical Design Review in June 2007, and the first production version was scheduled to fly in January 2009. The F-35C’s rollout did not take place until July 2009, however, and first flight didn’t take place until June 2010. Initial Operational Capability was scheduled for 2014, but looks set to slip to 2019.

F-35s: Key Features

F-35 Variants
(click to view full)

Stealth. The F-35 is designed as an ‘affordable stealth’ counterpart to the F-22 Raptor air dominance fighter, one that can share “first day of the war” duties against defended targets but can’t perform air-air or air-ground missions to the same standard. The F-35 has a larger single engine instead of the Raptor’s twin thrust-vectoring F119s, removing both supercruise (sustained flight above Mach 1) and super-maneuverability options. The F-22A is also a much stealthier aircraft from all angles, and independent analysis & modeling has concluded that the F-35’s stealth will be weaker from the sides and the rear. Even so, the F-35 is an improvement over existing ‘teen series’ fighters and even beats Generation 4+ options like the Eurofighter, Rafale, and JAS-39 Gripen.

Engine. The F-35 was set to offer interchangeable engine options. That has been an important feature for global F-16 and F-15 customers, improving both costs and performance, and providing added readiness insurance for dual-engine fleets. Pratt & Whitney’s lobbying eventually forced GE & Rolls-Royce’s F136 out of the F-35 program, and made their F135-PW-100 engine the only choice for global F-35 fleets. A special F-135-PW-600 version with Rolls Royce’s LiftFan add-on, and a nozzle that can rotate to point down, will power the vertical-landing F-35B.

The US military had better hope that an engine design problem never grounds all of their fighters. While they’re at it, they should hope that maintenance contracts somehow remain reasonable in the absence of any competitive alternative.

F-35’s APG-81
AESA Radar
click to play video

Sensors. The Lightning II will equipped to levels that would once have defined a high-end reconnaissance aircraft. Its advanced APG-81 AESA (Active Electronically Scanned Array) radar is smaller and less powerful than the F-22A’s APG-77v1; but still offers the strong AESA advantages of simultaneous air-air and air-ground capabilities, major maintenance & availability improvements, and secure, high-bandwidth communications benefits. The F-35 also shares a “sensor fusion” design advance with the F-22, based on sensors of various types embedded all around the airframe. This sensor set is even more extensive than the F-22’s. Both planes will be able to perform as reconnaissance aircraft, though the F-35 will have superior infrared and ground-looking sensors. Both aircraft will also have the potential to act as electronic warfare aircraft.

These sensors are connected to a lot of computing power, in order to create single-picture view that lets the pilot see everything on one big 20″ LCD screen and just fly the plane, rather than pushing buttons to switch from one view to another and trying to figure it all out. As part of that sensor fusion, the F-35 will be the first plane is several decades to fly without a heads-up display. Instead, pilots will wear Elbit/Rockwell’s JHMDS helmet or BAE’s HMSS, and have all of that information projected wherever they look.

Maintenance. The F-35 has a large number of design features that aim to simplify maintenance and keep life cycle costs down. Since operations and maintenance are usually about 65% or more of a fighter’s lifetime cost, this is one the most important and overlooked aspects of fighter selection.

Stealth aircraft have always had much higher maintenance costs, but the F-35’s designers hope that new measures can reverse that trend. Some of the plane’s stealth coatings are being baked into composite airplane parts, for instance, in the hope that customers will need fewer “Martians” (Materials Application and Repair Specialists) around to apply stealth tapes and putties before each mission. Technical innovations like self-diagnosing aircraft wiring aim to eliminate one of the toughest problems for any mechanic, and the fleet-wide ALIS information and diagnostic system is designed to shift the fleet from scheduled maintenance to maintenance only as needed.

Despite these measure, March 2012 operations and maintenance projections have the F-35 at 142% O&M cost, relative to any F-16s they’ll replace. It remains to be seen if the advantages of F-35 innovations manage to fulfill their promise, or if projections that they’ll be outweighed in the end by increased internal complexity, and by the proliferation of fault-prone electronics, come true. That has certainly been the general trend over the last 50 years of fighter development, with a very few notable exceptions like the F-16, A-10, and JAS-39.

Pimp My Ride: Weapons & Accessories

Initial hopes – changed
(click to view full)

The F-35’s internal weapon bay gives it the ability to carry larger bombs and missiles, but the price is that F-35s can carry just 2 internal air-to-air weapons, instead of a maximum of 8 on the F-22A. As the F-35 variant table (Fig. 1) shows, development, testing, and software issues have also combined to give initial F-35 fleets a very narrow set of weapons. The initial operational set that comes with Block III software has about the same weapon options as the single-role F-22A.

That’s expected to change, eventually. A large order base, and a wide international client base, will provide considerable incentive for manufacturers to qualify their weapons for the F-35. MBDA has already pledged a compatible version of its long-range Meteor air-air missile, for instance, and Britain wants to add MBDA’s SPEAR medium-range strike missile as soon as possible. Other manufacturers can be expected to follow. Norway is already developing its stealthy Joint Strike Missile with the F-35 as its explicit target, including the ability to fit the missile into the plane’s internal bays. Denmark’s Terma has turned their 25mm gun pod into a multi-mission pod that can accept a variety of sensors and equipment. Lockheed Martin’s Israeli customer is already incorporating its own electronic counter-measures systems in their F-35i, and they are certain to push for a range of Israeli weapons, including the Python-5 SRAAM(Short Range Air-to-Air Missile) and various other smart bombs and missiles.

The bottlenecks will be two-fold.

The 1st bottleneck is American insistence on retaining all source codes, and having Lockheed Martin perform all modifications at their reprogramming facility. Unless Lockheed produces a full development environment workaround, dealing with the growing queue of requests can easily become a problem. The firm’s new Universal Armament Interface could offer the foundation for a way forward, if they decide to take it. The other question involves conflict-of-interest issues, in which Lockheed Martin or the US government decides to use the bottleneck as a way of shutting competitors out of a potential export market. These kinds of concerns have already led to pushback in Australia, Britain, and Israel.

The 2nd bottleneck involves testing resources. The F-35 testing program has fallen significantly behind schedule, and IOCs for some versions have already slipped by 5-6 years. Test time required to qualify new equipment is going to be a very secondary priority until 2018-2019, and even the few customers buying their own Initial Operational Testing & Evaluation (IOT&E) fighters are going to need them for their assigned training roles.

The F-35 Family: Controversies and Competitions

See me, hear me?
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The program’s biggest controversies revolve around 3 issues: effectiveness, affordability, and control. A 4th issue, noise, isn’t significant yet, but could become so.

Effectiveness: When the F-35 Lightning II is compared with the larger and more expensive F-22A, the Raptor is a much stealthier aircraft, and its stealth is more uniform. The F-35’s design is optimized for “low-observable” stealth when viewed from the front, with less stealth to radars looking at it from the sides, and less still when targeted from the rear. It also lacks the Raptor’s supercruise (sustained flight above Mach 1) and super-maneuverability thrust-vectoring options, which work with stealth to help the F-22 engage and disengage from combat at will. Lockheed Martin claims that the F-35 design is optimized for trans-sonic acceleration, but testing results question those claims, and the Raptor can cruise without afterburners at the F-35’s theoretical maximum speed. That’s important, because fuel usage skyrockets with afterburners on, limiting total supersonic time for fighters like the F-35.

These relative drawbacks have led to questions about the F-35’s continued suitability against the most modern current air defense threats, and against the evolved threats it can expect to face over a service lifetime that’s expected to stretch until 2050 at least.

F-35 EO DAS
click for video

Where the F-35 does come out ahead is internal carriage space. F-35A/C variants will offer larger capacity internal bays for weapons, allowing a wider selection of stealth-preserving internal ordnance. The price is that slight bulges were added to the production F-35’s underside profile in order to accommodate that space, making them less stealthy from the side than the original X-35 designs.

Sensors are another F-35 advantage. All F-35s also boast more embedded sensors than the F-22, with an especial advantage in infrared and ground-looking sensors. Though this feature has yet to be tested in combat, the F-35’s all-aspect Distributed Aperture Sensors (DAS) reportedly allow 360-degree targeting of aircraft around the F-35. If that works, the inertial guidance and datalink features of modern infrared missiles like the AIM-9X Sidewinder and AIM-132 ASRAAM can already take full advantage of it.

Which customers can live with these relative disadvantages as an acceptable trade-off, and which will be badly hurt by them? Will the F-35 be a fighter that’s unable to handle high-end scenarios, while also being far too expensive to field and operate in low-end scenarios? Even if that’s true, could countries who want one type of multi-role fighter still be best served by the F-35, as opposed to other options? That will depend, in part, on…

F-35 commonality
(click to view full)

Affordability: The F-35 family was designed to be much more affordable than the F-22, but a number of factors are narrowing that gap.

One is cost growth in the program. This has been documented by the GAO, and statements and reports from the US DoD are beginning to follow the same kind of “rising spiral of admissions” pattern seen in past programs.

The 2nd is loss of parts commonality between the 3 models, which the GAO has cited as falling below the level required to produce significant savings. In March 2013, the JSF PEO placed the figure at just 25-30%.

A 3rd is production policy. The US GAO in particular believes that the program’s policy of beginning production several years before testing is complete, only adds to the risks of future price hikes and operating cost shocks. It also forces a lot of expensive rewaork to jets that are bought before problems are found. Part of the rationale for accepting concurrency risks and costs involves…

The 4th factor: lateness. The program as a whole is about 5-7 years behind its ideal point, relative to the replacement cycle for fighters around the globe. F-35 program customers thus find themselves in the unenviable position of having to commit to a fighter that hasn’t completed testing, and doesn’t have reliable future purchase or operating costs, while buying the expensive way from early production batches. The program office hopes to drop the flyaway price of an F-35A to $90 million by 2020, but current Pentagon budget documents list an average production cost of $105-120 million per F-35A-C, from 2017 to the end of the program.

Control: This has been a big issue in the past for customers like Britain and Australia, and has now become an issue for Israel as well. Without control over software source codes, integration of new weapons and algorithms can be controlled by the whims and interests of American politicians and defense contractors. On the other hand, America sees wider access to those fundamental building blocks as a security risk. Arrangements with Britain and Australia appear to have finessed this debate, without removing it.

Noise: The F135 engine’s size and power are unprecedented in a fighter, but that has a corollary. Environmental impact studies in Florida showed that the F-35A is approximately twice as noisy as the larger, twin-engine F-15 fighter, and over 3.5 times as noisy as the F-16s they’re scheduled to replace. That has led to noise complaints from local communities in the USA and abroad, and seems likely to create a broad swathe of local political issues as customers deploy them. In some countries, it may add costs, as governments are forced to compensate or even to buy out nearby homeowners affected by the noise.

Each customer must weigh the issues above against its own defense and industrial needs, and come to a decision. In-depth, updated DID articles that address some of these issues in more detail include:

• The F-35’s Air-to-Air Capability Controversy. A comprehensive look at the issue, and its consequences.

• F-35: I am Fighter, Hear Me Roar. Noise could become a serious political issue for the F-35.

• The Great Engine War II The Pentagon finally canceled GE/RR’s F136 alternative engine project to rely entirely on Pratt & Whitney’s F135, over the objections of its GAO auditors.

F-35 Joint Strike Fighter: The Program

1st British F-35B
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Is the F-35 an industrial program for a fighter, or a fighter with an industrial program? Beyond the initial competition between Lockheed Martin’s X-35 and Boeing’s X-32, the Joint Strike Fighter was envisioned from the outset as a program that would make sense using either interpretation. A wide set of consortium partners and national government investments would form an interlocking set of commitments, drawing on a wide range of global industrial expertise and making the program very difficult for any one party to back out of or cancel.

The JSF program is ‘tiered,’ with 4 possible levels of participation based on admission levels and funding commitments for the System Design & Development (SDD) phase. All Tier 1-3 nations have also signed MoUs for the Production Phase. This is not a commitment to buy, just the phase in which production arrangements are hammered out – subject to revision, of course, if that country decides not to buy F-35s. Consortium partners and customers to date include:

• Tier 1 Partners: The USA (majority commitment), Britain
  
• Tier 2 Partners: Italy; The Netherlands
  
• Tier 3 Partners: Australia, Canada, Denmark, Norway, Turkey
  
• Security Cooperative Participants status: Israel (20-75), Singapore.
  
• Exports: Japan (42).

Italy has expressed an interest in a Lockheed-Martin Final Assembly and Check Out (FACO) plant for European orders, and Fellow Tier 1 partner Britain is examining a FACO of its own for BAE. The Netherlands, meanwhile, wants to be a center for engine sustainment and heavy maintenance. The Dutch have signed an agreement with Italy to help each country get what it wants; Norway was added to that agreement in June 2007.

Lightning II official rollout
(click to view full)

The first test aircraft, an F-35A model AA-1, had its formal rollout on July 7/06. The F-35’s forced redesign for weight reasons has led to F-35 AA-1 being a unique airframe used to validate design, manufacturing, assembly and test processes. A total of 23 test aircraft will be built for various purposes (15 flight, 7 non-flight, 1 radar signature), but the exact order of build for the variants involved has shifted several times.

The testing phase was originally supposed to end in 2013, but is now officially scheduled to continue until 2018. Funding for the first sets of production-model aircraft is approved, parts fabrication began in June 2007, and component assembly began later in 2007. F-35As have already been delivered to the USAF – a sore point with the US Congress’ Government Accountability Office, which believes this dual-track approach overlapping testing with production increases project risks. Production will continue to ramp up year-to-year, and by the time the F-35 is expected to reach Full-Rate Production, the program intends to build 240 F-35s per year.

To do that, they’ll need orders. So far, only the USA, Israel, and Japan have placed orders for production F-35s that go beyond training & test aircraft.

Delays in fielding the initial set of test aircraft, fewer than expected flights, and questions about that ambitious ramp up schedule have reportedly led the Pentagon to re-examine these schedules. Development is now expected to last into FY 2019 or later.

Industrial Innovation

F-35B JSF Cutaway
by John Batchelor
(click to view full)

At present, F-35 production is led by Lockheed Martin, with BAE and Northrop-Grumman playing major supporting roles, and many subcontractors below that.

BAE Systems is deriving substantial benefits from Britain’s Tier 1 partner status, and Northrop Grumman is responsible for the F-35’s important ‘center barrel’ section, where the wings attach to the fuselage, and also provides many of the aircraft’s key sensors.

F-35 main production and final assembly is currently slated to take place in Lockheed Martin’s Fort Worth, TX plant. To cut F-35 production cycle time, the team produces major sections of the aircraft at different feeder plants, and “mates” the assemblies at Fort Worth. This is normal in the auto industry, but it’s a departure from the usual fighter-building process.

AF-1 center barrel
(click to view full)

The precise tolerances required for a stealthy fighter, however, are much more exacting than even high-end autos. In order to avoid subtly mismatched seams, which become radar reflection points, parts need to fit together so precisely that some machines are compensating for the phases of the moon!

Even the best machines won’t do any good if the various components aren’t already an excellent fit. To cope, Manufacturing Business Technology reports that the JSF manufacturing team has turned to an integrated back-end IT system. It begins with 3D engineering models (Dassault Systemes CATIA CAD), and extends into production management, where the company has rolled out a manufacturing execution system to handle electronic work instructions, workflow and process modeling, serialized parts data, quality records tracking, etc. (Visiprise).

This combination has enabled greater use of techniques like automated drilling, even as other software (Siemens PLM, TeamCenter) enables product record management and electronic collaboration around designs. On the back-end, the team uses a custom system it calls Production & Inventory Optimization System (PIOS) for manufacturing resources planning and supply chain management; it began using ERP software (SAP) in January 2008 for financials, and may eventually use it to handle supply-chain functions too.

This ‘digital thread’ has been very successful for the team, with part fits showing incredible precision, and successful coordination of plants around the end schedule for key events like the Dec 18/07 F-35B rollout. The system’s ultimate goal is to cut a plane’s production cycle time from the usual 27-30 months to about 12 months, and shrink a 15-20 day cycle to just 6-8 days from order creation to printed & matched manufacturing orders.

Testing, Testing

F-35C weapon carriage
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The F-35’s development and testing program was originally supposed to end in 2013. Current estimates involve a 2018 finish for all 3 models, with Block 3F software installed and a smaller set of integrated weapons than initially planned.

The F-35’s development schedule has steadily slipped, and a combination of development and production difficulties left Lockheed Martin significantly behind their planned testing schedule. The company has made a point of highlighting testing progress in 2012, as they finally got ahead of the annual curve:

F-35 JSF family: Testing statistics
(click to view full)

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Staying ahead of planned testing points and flights is laudable, but it doesn’t guarantee that the fighter itself is ahead of where it should be on the development curve. Bringing test points forward from future years can keep the numbers even. It won’t solve issues like late software delivery, which is preventing F-35s from fulfilling a number of planned testing points, and makes any combat related testing useless. The F-35s will also need changes in a number of areas, from their horizontal stabilizers to the F-35B’s complex system of lift fans and doors. Those changes will require further testing afterward, adding more test points to the program each time an issue is found. The table below outlines key issues as of 2012, and both of these testing-related datasets are available for download by subscribers:

F-35 JSF family: DOT&E’s key 2012 findings
(click to view full)

F-35 JSF: Programs by Country

Joint Strike Fighter
(click to view full)

The F-35 is a multinational program, and one of its challenges involves keeping all of the program’s partners moving forward. Each partner has its own issues, and increasingly, its own timeline.

Since early-production fighters can add 50-100% to the cost of full-rate production planes, most of these timelines are determined by how cost-sensitive each customer is.

Home Base: The American Program

In many ways, the American F-35 program sets the tone for all others. Countries that want the F-35, like Japan, are already seeing price hikes because of American decisions to slow initial F-35 production. Current per-plane costs are over $120 million, with initial spares and training infrastructure added on top of that. That price is expected to come down, but it requires volume orders. That means someone has to spend the money, and right now, that someone is the USA.

This leaves the United States on the horns of a dilemma.

One nightmare scenario is a fate similar to the high-end F-22A Raptor, which was initially supposed to field 1,000 fighters, but ended up producing just 183 thanks to spiraling development costs, unexpected upgrade costs, and production costs that never benefited from full economies of scale. Cuts led to continued high prices, which led to more cuts. That scenario would spell disaster for other F-35 customers, who would end up paying far more per plane than they had expected. Some would then defect, driving up prices again for the countries who remained.

The other nightmare scenario for the USA involves significant problems discovered in testing, which then require costly and extensive retrofits to the 400+ F-35 fighters that will be produced before the test program ends. This parallel test/production model has been the subject of heavy criticism from the US government’s GAO auditors. It’s a form of “political engineering” designed to make cancellation too expensive for politicians, even if it leads to sharply higher final costs, or hurts the future fleet.

F-35A
(click to view full)

American purchase decisions can be described as a balancing act between these nightmares. If they spend too much money ramping up production, other countries are more likely to buy as prices drop, but the USAF could be on the hook for a huge retrofit bill that it can’t afford. If they throttle their efforts back too far in order to avoid retrofit risk, it makes defections by existing JSF partners more likely, and hurts the fighter’s chances of landing export sales.

Lockheed Martin has tried to thread this needle by getting multiple JSF consortium members to commit to a joint buy, in order to create a big enough pool of secure orders to drive down purchase costs for everyone. So far, they’ve been unable to get the signatures they need.

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Meanwhile, past and planned American F-35 budgets for all variants are graphed below, with an Excel download as a bonus. Note that R&D forecasts aren’t yet published as a single figure beyond FY 2013:

USAF: F-35A
(click to view full)

USN: F-35B & F-35C
(click to view full)

Australia (Tier 3)

The legacy roster
(click to view full)

Australia was originally going to replace its long-range F-111 fighter-bomber and F/A-18 AM/BM Hornet fighter fleets with a single fleet of 100 F-35A aircraft. Current plans for the F-35 are less clear. A change of governing parties hasn’t shifted Australia’s long-term commitment to the F-35A yet, but rising costs could do so.

In November 2009, the Government approved funding for Phase 2A/B (Stage 1) to acquire 14 F-35As, at a cost of about A$ 2.75 billion. In October 2010, they formally submitted a Partner Procurement Request (PPR) to the US Government, and expect a FY 2012 order for 2 initial F-35As, for delivery in 2014-15. Those 2 planes will remain in the United States for testing and pilot training. The next 12 planes would have been based in Australia, and their Year of Decision will now be 2014-15, which may also cover the Stage 2 buy of 58 planes (TL: 72). Deliveries of operational fighters aren’t expected until 2017-2019 now, which means that RAAF F-35As won’t be flying in Australia until around 2020. The AIR 6000 Phase 2C decision to add another 24 F-35s or so, and raise Australia’s total buy to 96+, won’t happen until 2018-19 at the earliest.

As of 2014, The Royal Australian Navy will begin receiving Canberra Class LHD ships that could deploy F-35Bs, but at present there are no plans to host fighters on board. If those plans change, the AIR 6000 Phase 2C decision is the likely inflection point.

The inflection point for a single fighter fleet has already passed. In May 2007, delays to the F-35 program pushed the RAAF to buy 24 F/A-18F Block II Super Hornets as an interim capability. Those aircraft have all been delivered now, and 12 of them are set to convert to EA-18G Growler tactical jamming fighters. F-35 delays may push Australia to order more Super Hornets, and the hard reality is that each new Super Hornet bought probably subtracts an F-35A from future orders.

Britain (Tier 1)

RN CVF Concept
(click to view full)

Britain is the only Tier 1 partner outside the USA, and they have invested about $2 billion equivalent in the F-35’s development. They took delivery of their 1st IOT&E training and test aircraft in July 2012.

Britain’s original plan involved buying 138 F-35B STOVL planes for deployment on land and on their new aircraft carriers, but that will now shrink to an undetermined number.

The UK MoD has also switched back and forth between the F-35B and the catapult-launched F-35C. The F-35C’s range and weapon capacity give it significant time-over-target advantages in a Falkland Islands kind of scenario. On the flip side, the F-35B can fly from forward operating bases in situations like Afghanistan, allowing fewer planes to generate more sorties in the same time frame. The determining factor that switched Britain back to the F-35B was the cost of modifying its aircraft carriers.

Canada (Tier 3)

CF-18, 20-year colors
(click to view full)

In July 2010, Canada committed to buy 65 F-35As as its future fighter force, with an envisioned budget up to C$ 9 billion for the fighters, plus C$ 7 billion for 20 years of support. All without a competition. That decision has been beset by controversy ever since, and the Conservative Party government claims that they aren’t committed to buy the F-35A yet. On the other hand, they haven’t made any substantive concessions, or meaningful changes to their plans, aside from promising that if F-35 costs continue to rise, Canada will just buy fewer planes within its budget.

Canada will probably sign a contract by 2015, which would make it too expensive for any successor governments to cancel the program. If the Conservative Party government doesn’t sign a contract before the next election, they had better win again. Otherwise, the conduct of this acquisition program has so antagonized the opposition Liberal and NDP parties that the F-35 buy will be a priority target for cancellation.

In November 2012, the first cracks appeared in the government’s stone wall. The Public Works ministry took over the lead role from DND, and said that the military’s original statement of requirements would be suspended while the government reviewed fighter options. Read full coverage, including industrial participants, over at “Canada Preparing to Replace its CF-18 Hornets.”

Denmark (Tier 3)

Danish F-16 MLU
(click to view full)

Denmark is a consortium member, but they threw their F-16 fighter replacement order open to competition in 2007. The F-35A was competing against Boeing’s F/A-18 Super Hornet and Sweden’s JAS-39E/F Gripen, but an April 2010 decision delayed the competition. The Danes reportedly have about 30 operational F-16s in 2013, with another 15 stored in reserve.

The F-16 replacement process has started again as promised, with EADS’ Eurofighter Typhoon added to the mix of invitees. A decision to buy 24-32 fighters is now expected by June 2015.

Italy (Tier 2)

CVH Cavour
(click to view full)

Italy has made significant investments in JSF development, and the country intends to host a European Final Assembly and Check-Out (FACO) production line in Cameri, near Milan.

The navy’s ITS Cavour aircraft carrier will need at least 22 F-35Bs to replace its AV-8 Harrier fighters, but Europe and Italy’s slow-motion fiscal calamity makes the rest of its buy far less certain. The original plan involved 131 F-35s for the Army and Navy, but a February 2012 decision has scaled plans back to 90 fighters. The Italians are still discussing whether to buy a mix of F-35As and F-35Bs for the air force, but cost pressures are likely to push the Aeronautica Militare toward F-35As.

Given Italy’s rising borrowing costs, and the air force’s modern fleet of 96 Eurofighter Typhoons, further cuts in Aeronautica Militare F-35 purchases would be a reasonable expectation.

The Netherlands (Tier 2)

Dutch F-16s,
Afghanistan
(click to view full)

The F-35 is the Ministerie van Defensie’s choice, but instability in successive Dutch governments has prevented a clear decision. The Netherlands plans to buy up to 85 fighters, and as one of the two JSF Tier 2 partners, they want to place a European maintenance hub in the Netherlands. Industry benefits figure heavily in their decision, and participation in the JSF program was structured as a payback scheme. That has sometimes created a strained relationship between the government and participating firms.

Cost is a serious issue. A September 2009 media report revealed that Saab submitted a bid for 85 ready-to-fly JAS-39NL Gripen fighters, at a reported cost of EUR 4.8 billion. In contrast, a December 2010 report to the Dutch Parliament placed the expected purchase cost of 85 F-35As at EUR 7.6 billion, and the government has said that if costs continue to rise, the only change will be fewer fighters bought.

Costs have risen, even as budgets shrank. A 2012 Rekenkamer report revealed that the MvD was admitting a ceiling of just 56 F-35As, given their EUR 4.05 billion budget. That isn’t enough for their current responsibilities, and their notional EUR 68.6 million/ $89 million per plane figure is significantly less than the Pentagon’s post-2017 average cost projection of $108 million – which allows just 48 Dutch F-35As. Throw in the 21% Dutch Value Added Tax, and the real number could be as low as 33-38 F-35As.

Keeping its F-16s flying until the required 2027 date is expected to cost another EUR 335 million, and must be figured into the total cost, even if it comes from a separate budget item. A slip to 2029, or another fighter option that took that much more time, brings that total added cost to EUR 515 million.

Finally, F-35 maintenance and operating costs are expected to be higher than either the current F-16s (+42% American projection), or the Gripen. That affects the number that can be kept flying under future budgets. The 2012 Rekenkamer report says that estimates for 30 years of F-35A operations & maintenance, exclusive of fuel, have risen from EUR 2.9 billion for 85 planes in 2001, to EUR 14.2 billion. Buying 68 aircraft only drops this estimate to EUR 13.2 billion, and that non-linear drop makes it likely that O&M costs for a fleet of 42-48 F-35As, over 30 years, would be well over EUR 200 million per-plane.

A final decision is scheduled for 2015, but successive coalition governments have been pushing through contracts for initial F-35 test aircraft, as a way of entrenching their country’s commitment. A July 2012 vote left only the center-right VVD and Christian Democrats supporting an F-35 buy, and after the elections, a coalition with the opposition PvdA Labour party changed the process for reaching that 2015 decision. Whether it will change anything else remains to be seen.

Norway (Tier 3)

RNoAF F-16,
off to Libya
(click to view full)

Norway picked the F-35A in November 2008, after a competition that Wikileaks documents suggest was a sham. Parliamentary opposition finally caved in July 2011, and purchases began in 2012. They will buy 46-52 F-35s, with an initial 4 training aircraft slated to begin delivery in 2015. Another 42-48 planned fighters are slated to begin turning into contracts as of 2017, and the program’s official overall cost currently lists as NOK 60 billion/ $FY12 10 billion. Basing will be at Orland AB, with a satellite forward operating base up north at Evenes.

As part of their program, Norway’s Kongsberg is developing a stealthy, sub-sonic Joint Strike Missile (JSM/NSM) that will be able to hit ships or land targets, and can be carried inside the F-35A/C weapons bay. Its positioning as an internally-carried cruise missile will be unique, and Australia has already indicated interest. At present, however, there’s no firm date for integration.

Read “F-35 Lightning II Wins Norway’s (Fake) Competition” for full coverage.

Turkey (Tier 3)

TuAF F-16s
(click to view full)

Turkey had talked about ordering up to 100 F-35A fighters, as the long-term replacement for its 240-plane F-16 fleet. beyond the program’s industrial benefits, they also have a geopolitical rationale. Turkey’s main rival, Greece, has been crippled by its fiscal situation, and is not an F-35 program participant. They’re unlikely to field any fighters with technology beyond their existing F-16s for quite some time, and Turkey wants an edge. The Turks are also beginning to project influence into Central Asia, have neighbors in Syria, Iraq and Iran that bear watching, and are stoking a growing level of friction with Israel, an F-35 customer.

In the near term, a combination of new buys and upgrades will ensure a long life for Turkey’s F-16s. Current plans still involve 100 F-35s, and 2012 saw the first contract – but by January 2013, Turkey was postponing its purchase of 2 training and test aircraft. The overall program is expected to cost around $16 billion.

Israel (Security Cooperation Partner)

Israeli F-16C
(click to view full)

With 326 F-16s in the IAF (224 F-16A-D, 102 F-16i), Israel is the largest F-16 operator outside of the United States. Their commitment to regional superiority made them the first country outside the USA to commit to a production F-35 buy in October 2010, with a contract for 20 “F-35is” and options to raise that number to 75 planes. The F-22 Raptor had been their preferred choice, but America refused to export it.

The Israelis got some concessions from Lockheed Martin and the US government, including the ability to insert their own ECM(Electronic Counter Measures) defensive equipment. Their F-35i will also carry compatible communications equipment and some avionics, and the Israelis are expected to push for early integration of their own weapons, like RAFAEL’s Python 5 short-range air-to-air missile and Spice GPS/IIR guided smart bomb. F-35i system development contracts began in August 2012.

Read “Israeli Plans to Buy F-35s Moving Forward” for full coverage.

Singapore (Security Cooperation Partner)

RSAF F-16D
(click to view full)

Singapore expects to replace its 74-plane F-16 fleet with F-35s, but they have a lot of timing flexibility. A program of significant fleet upgrades to F-16V status is expected to begin within the next year, giving them a plane that’s more advanced than USAF F-16s. Their new fleet of 20 high-end F-15SGs are already more advanced than the USAF’s Strike Eagles, and their combined fleet size and quality is expected to keep them comfortably ahead of their neighbors for a while.

In the nearer term, their fleet of about 34 upgraded F-5S/T fighters will need replacement. Singapore is reported to be about to announce an order for 12 F-35Bs, as part of a larger export approval request that could go as high as 75 planes. Their alternative would be to order more F-15SGs as F-5 replacements, and wait until it was time to begin replacing their F-16s. An order of 12 Strike Eagles would cost less, and would offer a much wider array of capabilities until about 2025 or later. F-35Bs would offer more risk, and would enter service much later, in exchange for stealth and the ability to take off and land from damaged runways.

Exports: Beyond the Program Team

 

Japan

F-4EJ “Kai(zen)”
(click to view full)

The F-22 Raptor had been Japan’s preferred choice, but America refused to export it. In December 2011, therefore, Japan picked the F-35A over Boeing’s F/A-18E Super Hornet International, and the Eurofighter Typhoon. The F-35A was said to have the best capabilities, based only on mathematical analysis of the paper submissions Japan received. It eked out a narrow “Gilligan win” on overall cost by offering dorsal aerial refueling and finishing 2nd in both sub-categories, and was even with the others in terms of maintenance contracts offered. The only major category it lost was domestic industrial participation, but the winning Eurofighter bid had cost issues with that aspect of its submission.

The JASDF has an approved Foreign Military Sale request for 42 F-35As, and has committed to 4 so far. This set of 42 F-35As will replace its fleet of 91 upgraded F-4 “Phantom Kai” fighters. Eventually, Japan will also need to replace about 213 F-15J Eagle air superiority fighters with at least 100 new planes, but the F-35 will have to compete for that.

Past fighter orders from Japan have involved extensive license production. So far, reports and documents indicate that Mitsubishi Heavy Industries Ltd. will be involved in work on F-35 aircraft bodies, Mitsubishi Electric Corp. on mission-related avionics, and IHI Corp. on F135 engines.

Read “Japan’s Next Fighters: F-35 Wins The F-X Competition” for full coverage.

Future Sales Opportunities

F-15 Silent Eagles
Boeing concept
(click to view full)

Lockheed Martin continues to promote the F-35 in the international market, but its priority is securing production orders from the countries that are already part of the JSF consortium.

South Korea’s F-X-III fighter competition is probably the F-35’s biggest near-term export opportunity. The F-35 is competing against Boeing’s stealth-enhanced F-15SE Silent Eagle and the Eurofighter Typhoon for that 60-plane order.

A number of Middle Eastern countries are shopping for fighter jets, including the UAE, Oman, and Qatar. Kuwait is expected to join them soon. So far, the F-35 hasn’t featured prominently in reporting about these competitions. It isn’t a contender in Oman, and the UAE’s focus appears to be fixed on either France’s Rafale or the Eurofighter Typhoon.

In Europe, Belgium and Portugal will need to replace their F-16s pretty soon, but political and fiscal woes make such buys unlikely. Eastern European countries either have medium-to-long term commitments in place, or are too small and poor to be likely F-35 customers. Lockheed Martin’s brightest hope beyond its existing consortium partners is probably Spain. Like Italy, Spain will eventually need to either buy the F-35B as its only real option to replace the AV-8 Matadors (Harriers) on the Juan Carlos I, or downgrade the ship to a helicopter and UAV carrier. Europe’s slow-motion collapse has pushed its fiscal difficulties close to their limit, however, and there are no Spanish plans at present for an F-35 buy.

The F-35 has been promoted to India, especially as a naval fighter option for its new carriers. It was not a contender for India’s M-MRCA buy, however, and prospects for a future sale seem dim due to competition from a range of existing naval (MiG-29K, Tejas naval) and air force (SU-30MKI, SU-50i FGFA) program commitments.

F-35 Contracts & Decisions

LRIP = Low Rate Initial Production. Unless otherwise noted, US Naval Air Systems Command (NAVAIR) in Patuxent River, MD manages these contracts.

FY 2013 – 2017

F-35A & F-22A,
Eglin AFB
(click to view full)

 

December 4/17: Contracts-Sustainment The DoD announced Friday the $353.2 million award to United Technologies Corp (UTC) subsidiary, Pratt and Whitney Military Engines, for performance based logistics and sustainment support of the F-135 propulsion system for the F-35 Joint Strike Fighter. US Navy, Air Force, Marine Corps, non-US Department of Defense (DoD) participants and Foreign Military Sales (FMS) customers are covered in the deal. Under the terms of the deal, P&W will provide maintenance of support equipment, common program activities, unique and common base recurring sustainment, repair of repairable, field service representatives, common replenishment spares, conventional take-off and landing/carrier variant F-135 unique maintenance services, and short take-off and landing F-135 unique services. Work will primarily take place at East Hartford, Connecticut (73 percent); but also Oklahoma City, Oklahoma (18 percent); Camari, Italy (3 percent); Eglin Air Force Base, Florida (2 percent); Edwards Air Force Base, California (1 percent); Hill Air Force Base, Utah (1 percent); Luke Air Force Base, Arizona (1 percent); and Beaufort Marine Corps Air Station, South Carolina (1 percent). Work will be completed by November 2018.

November 30/17: Contracts-Software Lockheed Martin has landed a $37.7 million modification to a previously awarded contract worth $10.7 billion, to exercise an option for software conversions for structure and systems datasets in support of Lot 10 production for the F-35 Joint Strike Fighter. Work will take place at Lockheed’s Fort Worth, Texas, facility and at Samlebury, England, where program partner BAE Systems operate a 180 acre facility at the disused Samlebury Aerodrome. Contract completion is scheduled for June 2020. The Naval Air Systems Command, Patuxent River, Maryland, is the contracting activity.

November 13/17: Testing BAE Systems announced the successful conclusion of durability testing of its F-35A airframe. The completion is the culmination of the F-35A’s third life testing at BAE Systems’ testing facility in East Yorkshire in England, which is equivalent to 24,000 hours of “flying,” and easily exceeds the F-35 programme requirement of a service life of 8,000 flight hours. The F-35B and F-35C durability test airframes already have completed 16,000 hour second life testing, with additional tests being conducted to maximize the life of the aircraft. Known officially as AJ-1, the F-35A airframe is designed to operate from conventional runways and is the only F-35 variant to carry an internal cannon.

November 13/17: Contracts The US Navy released Thursday a $34.6 million award to Lockheed Martin for integration work with the F-35 Joint Strike Fighter and small-diameter bomb (SDB) II. Under the terms of the deal, Lockheed will carry out weapons capabilities technology maturation and risk reduction pre-engineering, manufacturing and development activities for dual-capability F-35 Lightning II joint strike fighter aircraft and small-diameter bomb 2 (SDB-II) in support of the Marine Corps and Air Force. Work will take place at Fort Worth, Texas, with a scheduled completion time of July 2018.

November 10/17: Potential Sale Lockheed Martin is confident that the F-35 Joint Strike Fighter will be selected as Germany’s Tornado fighter replacement, after Berlin confirmed that the next-generation fighter is the Air Force’s “preferred” choice. Germany is looking to replace its 85 Tornado jets between 2025 and 2030, and requests have been sent for information about the F-35, as well as three other jets: Boeing’s F-15 and F/A-18E/F fighters, as well as the Eurofighter consortium’s Typhoon. The F-35 has already been selected by several of Germany’s regional allies, including Norway, the Netherlands, the UK, Italy, Turkey and Denmark, and some have already started to receive deliveries. Belgium is expected to make a decision next year.

November 06/17: US Naval Air Systems Command has awarded United Technologies Corp., Pratt & Whitney Military Engines, a $19 million contract in support of F-35 Joint Strike Fighter parts production. The award is a modification to a previously awarded cost-plus-incentive-fee and fixed-price-incentive-firm-target contract signed in April 2015 for an estimated $2.24 billion for a over a four year period, and calls for the procurement of extra-long-lead items in support of the low-rate initial production Lot XII F-35 JSF aircraft. Items to be produced include hardware and aids for both the conventional takeoff and landing systems for USAF, Navy, as well as non-DoD partners and foreign military customers. It also covers short takeoff and vertical landing propulsion systems for the US Marine Corps version of the aircraft. Work will take place mainly at East Hartford, Ct., where United Technologies Corp., Pratt & Whitney Military Engines is located, as well as other locations across the country and overseas. Contract completion is scheduled for November 2019.

October 31/17: A spare parts shortage has stricken the F-35 Joint Strike Fighter program and is severely limiting operational capabilities. A US Government Accountability Office (GAO) report released Thursday found that “from January through August 7, 2017, F-35 aircraft were unable to fly about 22 percent of the time due to parts shortages,” and the shortage is likely to plague the program for several years to come. Reasons for the delay include “incomplete plans and funding that did not account for the long lead time parts,” while other instances blamed delays in the establishment of repair capabilities. Lead contractor Lockheed Martin said that it is now looking into finding disciplined ways it can reduce the overall operations and sustainment costs of the F-35 and is working with program partners to build a more cost effective supply chain. The Pentagon currently sustains 250 F-35s, and plans to triple its fleet by the end of 2021 and field 3,200 aircraft globally over the programme’s lifecycle.

June 30/17: The US Navy has awarded Lockheed Martin a $257.8 million contract modification in support of low-rate production and acquisition of equipment for the F-35 Joint Strike Fighter. Procurement includes 129 alternate mission equipment sets, 468 sets of pilot flight equipment, and 94 sets of red gear engine inlet plugs for the Air Force, Navy, USMC, and allied foreign participants in support of F-35 production. Work will be conducted in Inglewood, Calif., White Plains, NY, and other locations across the United States and has an estimated completion date of June 2020.

June 27/17: An investigation into the why F-35A flights from Luke AFB were suspended last month now believes that pilots were suffering due to a metering problem in the aircraft’s oxygen system that occurs above 25,000 feet. Chief of Staff Gen. David Goldfein disclosed that the five individuals were flying above 25,000 feet during when the incidents occurred, resulting in flights being suspended from the base for 11 days. USMC-operated F-35B aircraft based at Air Station Yuma in Arizona, were also suspended for a day last week because of “anomalies” in the autonomic logistics information system (ALIS) software upgrade.

June 22/17: The USAF awarded Lockheed Martin a $104 million contract to develop, produce and field a threat simulator to train combat aircrews to recognize and deal with rapidly evolving threats, such as surface-to-air missiles. The deal will see the firm undertake the development and test of a single Advanced Radar Threat System Variant 2 (ARTS-V2) production representative system, with follow on options for a further 20 systems. Lockheed added that future sales could come from countries that plan to operate the stealthy F-35 fighter jet in coming years.

June 21/17: F-35A flights out of Luke AFB will commence on Wednesday, 11 days after they had been originally canceled due to five incidents in which pilots experienced symptoms similar to hypoxia, or oxygen deprivation. While the root cause of the incidents has yet to be identified, several possible causes of concern have been ruled out. Pilots will also adhere to a temporary application of five criteria during their flights while data is gathered on the ground. They are: Avoid the altitudes in which all five physiological events occurred; Modify ground procedures to mitigate physiological risks to pilots; Expand physiological training to increase understanding between pilot and medical communities; Increase minimum levels for backup oxygen systems for each flight; and offer pilots the option of wearing sensors during flight to collect airborne human performance data.

June 19/17: Ahead of its debut at this week’s Paris air show, Lockheed Martin are close to finishing the latest round of negotiations for the manufacture of F-35 Joint Strike Fighter aircraft. As many as 440 jets are being negotiated under the deal and are being spread out over three tranches in a multi-year deal estimated to reach at least $37 billion. As many as 11 customer nations will receive fighters as part of the deal, including Australia, Denmark, Israel, Italy, Japan, the Netherlands, Norway, Turkey, South Korea, Britain and the United States. The price of the F-35’s A variant is then expected to drop to $80 million by the end of 2020.

June 12/17: Flights of F-35As out of Luke AFB have been suspended after pilots reported a series of physiological incidents while flying. Five such incidents have been reported at the Arizona base since May 1 and are currently being investigated by USAF authorities. Each time the aircraft’s backup oxygen system operated as designed and the pilots were able to land safely. While operations at five other US bases with F-35 jets will continue as normal, the 56th Fighter Wing will spend time educating local and foreign pilots on hypoxia symptoms. Each incident and its remedial actions taken will be shared with the air crews.

June 8/17: Elbit Systems of America has been sub-contracted by Lockheed Martin to develop a cockpit display replacement unit for the F-35 Joint Strike Fighter under a program, called Technology Refresh 3, Panoramic Cockpit Display Unit. While the cost of the contract was not given, a company statement said that the value of the award was not in a material amount. Details on contract length were also omitted. Elbit already provides power amplifiers, structures and sustainment work for the F-35 and, together with Rockwell Collins, it also provides the F-35 Helmet Mounted Display System, through their joint venture Rockwell Collins ESA Vision Systems.

May 24/17: Lockheed Martin has won a $137.8 million contract modification for cost-reduction programs for the initial low-rate production of the F-35 Joint Strike Fighter. Fiscal 2016 aircraft procurement funds from the Air Force, Navy, and Marine Corps of $137.8 million will be allocated to the program, none of which will expire at the end of the fiscal year. Eighty percent of the modification will go to the Air Force, with the rest split between the Navy and Marine Corps. Scheduled to be completed by December 2020, work will take place at Waco, Texas, El Segundo, Calif. and Warton, England, with other work being completed across the United States.

May 19/17: The F-35B Joint Strike Fighter has successfully completed airborne gunfire testing by the US Marine Corps Air Test and Evaluation Squadrons ‘Integrated Test Force’. The GAU-22/A is a four-barrel gun designed for the F-35 and has a rate of fire of 3,300 rounds per minute and an improved accuracy of 1.4 milliradians as compared to the GAU-12. On CTOL version of the aircraft, the gun is carried internally, while on STOVL and CV variants, it comes as an external podded gun.

May 18/17: The USAF has lifted its two-year ban on lightweight pilots flying the F-35, after concerns that an ejection could cause a severe neck injury. The approval means the Martin-Baker Mk16 ejection seat meets the original service specification for the F-35A, which requires the manufacturer to accommodate all pilots weighing over 46.7kg. To solve the problem, changes were made to the helmet, the ejection seat and the ejection sequence. The Vision Systems International helmet saw a weight reduction, while the ejector seat had a head support installed onto the rear risers of the seat as a cushion as well as a switch that modifies the ejection sequence in the event the pilot needs to exit the cockpit in flight. The modifications will now be retrofitted on 100 F-35As already delivered to the USAF and enter Lockheed’s production system.

May 10/17: USAF F-35As, sent to Europe to participate in a series of training exercises, have completed their deployment . While based at Royal Air Force Lakenheath, UK, eight aircraft from the 34th Fighter Squadron flew 76 sorties and tallied more than 154 flying hours alongside F-15s from the 48th Fighter Wing. The fighters also experienced forward deployment to Estonia and Bulgaria in order to maximize training opportunities, build partnerships with allied air forces and familiarize Airmen with Europe’s broad and diverse operating conditions. It has also been reported that the F-35A will take part in the Paris Air Show after it was earlier said to have not been invited.

May 8/17: The first F-35 to be produced outside of the US has rolled off the assembly line at a Final Assembly and Checkout (FACO) facility in Cameri, Italy. Owned by the Italian Defense Ministry and operated by the Italian defense giant Leonardo in conjunction with the fighter’s lead contractor, Lockheed Martin, the FACO will churn out 30 F-25B and 90 F-35A type fighters for the Italian armed forces, as well as 29 F-35As for the Royal Netherlands Air Force. The facility will also produce 835 full wing sets that will be distributed across all participants in the program, along with other parts and maintenance equipment.

May 2/17: The US DoD has awarded Lockheed Martin a $1.377 billion contract for the low-rate initial production of 130 Lot 12 F-35 Joint Strike Fighters, including the provision of parts, maintenance, and other services for the program. In addition the Lot 12 F-35 production for the USAF, Navy, USMC and other non-Department of Defense and foreign customers, the contract provides for initial production of 110 Lot 13 and Lot 14 F-35 Lighting II fighter planes for non-U.S. Department of Defense participants and foreign sales customers. The proportion of funding to the various branches is: $315.5 million for the USAF; $128 million for the USMC; and $43.5 million for the Navy. The final quarter of the contract, approximately $364.6 million, will be directed toward military sales customers. Contracted work is expected to be completed by December 2018.

April 26/17: Two US F-35As have landed in Estonia for the first time, in what is being described as a show of NATO solidarity and reinforcement of US commitments to protecting NATO members along Russia’s borders. The visit of the Joint Strike Fighters, which flew from UK and spent several hours in Estonia, is part of broader US jet pilot training program across Europe as the NATO alliance seeks to deter Moscow from any possible incursion in the Baltics. Training with the fifth-generation fighters is expected to last several weeks and the F-35 pilots will undergo exercises with other NATO aircraft as well as showcase the fighter’s capabilities to allies that are also acquiring F-35 fleets.

April 19/17: Norway has begun testing the brake parachute it will deploy on their fleet of F-35As. The testing will assess how the fighter handles with the parachute fitted, as well as braking on both dry and wet runways. Follow up testing will continue in Alaska in 2018, where testing will look to evaluate the parachute’s performance on icy runways. Sharing the cost with fellow F-35 program partner the Netherlands, modifications to the Norwegian F-35 fleet include strengthening the fuselage and adapting the aircraft to house the parachute between the two tailfins. The modifications have been included to make the fighter more prepared for the more adverse weather conditions found in Scandinavia such as low temperatures, strong winds, poor visibility and slippery runways. Oslo is scheduled to receive its first F-35s this November.

April 16/17: This weekend has seen a number of F-35A Joint Strike Fighters make their way to Europe to participate in a training deployment that will last several weeks. The jets and airmen will conduct training with other US and NATO aircraft based in Europe as part of the European Reassurance Initiative—started in 2014 by the Pentagon to increase US presence in Europe for security purposes. Officials say the deployment marks an important milestone for the F-35 program as it allows both the USAF to further demonstrate the capabilities of the fighter, as well as assisting in refining the requirements for basing the F-35A in Europe, scheduled to commence in the early 2020s.

April 12/17: Lockheed Martin has won a $372 million contract modification in order to address several issues with the F-35 Joint Strike Fighter. The US Navy contract did not specify any particular work that needed to be undertaken under the agreement, however it facilitates deficiency corrections for US operators as well as the country’s foreign military customers. Work will be carried out in Texas, California, New Hampshire, Japan and Britain, and is expected to be complete by March 2020.

April 11/17: Negotiations on the next batch of F-35 Joint Strike Fighters could see savings of at least 5% as the unit cost per fighter looks to dip below $80 million. Current talks between the Pentagon and lead contractor Lockheed Martin are said to be for a batch of about 130 planes, 100 of which are likely to be the A-model configuration. It is on these 100 aircraft that between 5-7 percent, or $660 million, could be shaved off the total price in potential savings. This follows comments made by the program’s head Lieutenant General Chris Bogdan last month who said that the government hoped that by 2020 the F-35 would cost less than $80 million, a 16 percent drop from its current price.

April 5/17: Testing of the F-35’s Martin-Baker US16E (MKk16) ejection seat has been completed. The last test involved electromagnetic environmental effects (EEE) testing which saw the seat’s electronic controls were hit with electricity to test their functionality. The data from the EEE, helmet and dummy testing on the ejection seat will help the USAF decide whether to remove restrictions on pilots weighing less than 62kg (136lb). Lt Gen Chris Bogdan, head of the F-35 program, said that the “weight restriction could be removed anywhere from April and beyond,” and that the USAF will “start modifying airplanes in April to the new seat configurations with the new helmets, so as soon as the USAF gives it the OK, that’s up to them.”

March 29/17: Navy Rear. Adm. Mat Winter is to take charge of the F-35 program office upon the retirement of program head Air Force Lt. Gen. Christopher Bogdan this summer. Winter, who is currently the F-35 deputy program executive officer, will assume the rank of vice admiral prior to assuming the role. Prior to joining the F-35 program in 2016, Winter acted as chief of Naval Research, working as program executive officer for Unmanned Aviation and Strike Weapons, and oversaw the development of the X-47, a stealthy unmanned aircraft that could autonomously launch from a carrier. He was also responsible for the Unmanned Carrier-Launched Airborne Surveillance and Strike (UCLASS) program before it was cancelled and transferred into a requirement for an unmanned tanking capability.

March 13/17: Lockheed Martin has won a $64 million contract to perform work on the integrated core processor used by the F-35 Joint Strike Fighter. The DoD order includes services for the USAF, US Navy, USMC and international partners and the work aims to alleviate diminishing manufacturing source constraints projected under F-35 production Lot 15 by March 2019. Developed during the early stages of the F-35’s development, the integrated core processor is referred to as the “brain” of the next-gen fighter.

March 7/17: Rheinmetall has been contracted by the USAF to supply several ten thousand round lots of their new 25mm x 137 Frangible Armour Piercing (FAP) round for the F-35 Joint Strike Fighter. Valued at $6.5 million, the contract will see the company manufacture the rounds in four lots at Rheinmetall Switzerland and delivery will commence in December, 2017. Rheinmetall is marketing the ammunition as only not just for air-to-air superiority fights, but capable of destroying Infantry Fighting Vehicles (IFVs) at extreme slant ranges as well.

March 2/17: Lockheed Martin has been awarded a $1 billion contract from the Pentagon to provide various support services for the F-35 aircraft. The deal covers ground maintenance, action request resolution, depot activation, supply chain management and other activities for F-35s operated by the USAF, Navy, USMC, and other foreign military sales (FMS) customers. Work will be carried out at the company’s plants in Forth Worth, Texas; Orlando, Florida; and other various locations, with a completion date set for December 2017. Lockheed also won a $427 million contract to continue production of the Hellfire II missile for the US Army. Work on the contract will continue until September 2020.

February 20/17: The US Navy is to test a potential fix for an issue regarding the F-35C’s nose wheel in order to see if the jet still suffers from excessive vertical oscillations during a catapult launch. Testing will begin tomorrow, Tuesday February 21, at the service’s land-base test facility at Joint Base McGuire-Dix-Lakehurst. However, if the early fixes don’t work, the Navy will be required to do more extensive fixes to the nose gear and the helmet display, or even redesign the entire nose gear for the F-35C (which could take years and further delay the program).

February 15/17: An Israeli Defense Ministry report has revealed that Israeli manufacturers have earned about $1.03 billion since 2010 from projects related to Lockheed Martin’s F-35 Joint Strike Fighter program. Last year saw a total of $258 million in contracts, mostly for fighter helmets, representing a 33% increase in procurement over previous years. Big winners in 2016 were Elbit Systems and its US partner Rockwell Collins, which are jointly manufacturing the state-of-the-art helmet for the F-35.

February 14/17: South Korean military officials have said the latest missile tested by North Korea was a new type of solid-fuel intermediate-range missile, the Pukguksong-2, using submarine-launched ballistic missile technology, not the older Musudan-class earlier reported. Pyongyang utilized a “cold eject” launch system, where the missile is initially propelled by compressed gas before its rocket engine ignites. In response, The US, Japan and South Korea requested urgent UN Security Council consultations on the test, with potential for further sanctions to be discussed. China said that they opposed North Korean missile tests that run contrary to UN resolutions, however they rejected suggestions from Washington and others that they could be doing more to rein in its neighbor.

February 6/17: The US Navy has successfully tested the Spike missile launcher, destroying a UAV target. Not to be confused with the Rafael version, the project aims at providing the sailing branch with an increased capability to defeat the growing threat of UAVs. The Spike launcher is first queued to the target via radar so that the operator can acquire the UAV and engage it. Another modification to the system involves the addition of a proximity fuze to the body, provided by the Army.

February 3/17: Negotiations between the Japanese government, Pentagon, and Lockheed Martin have secured a $100 million reduction in Tokyo’s bill for its participation in the F-35 JSF program. While the news comes shortly after Lockheed Martin slashed $600 million from the next round of F-35 production, defense analysts have downplayed the news of those cuts, saying the discount hailed by Trump was in line with what had been flagged by Lockheed for months and would apply to other countries committed to the program. According to Reuters, four sources confirmed that Japan had further trimmed the price for its latest order, largely on ground support costs such as parts, logistics and technical assistance.

February 1/17: While no contract details have been announced, US President Donald Trump has claimed that the Lot 10 production for 90 F-35s will be $600 million cheaper, thanks to his pressure. The comments come after weeks of hand wrangling with lead contractor Lockheed Martin over pricing. Trump had criticized the fifth-gen fighter during his election campaign, but during his recent comments called the F-35 a “great plane” that’s “now in good shape.” Despite the detente, Trump added that Boeing will still be asked to compete for orders against the F-35 saying “they [Boeing] will be competing during the process for the rest of the planes because there are thousands of more airplanes coming.”

January 26/17: Lockheed Martin has announced that it is close to signing a deal with the F-35 Joint Program Office on the next batch of the Joint Strike Fighter. The announcement was made by CEO Marilyn Hewson to investors on Tuesday, where the company also disclosed that it beat revenue estimates for fourth-quarter 2016/17. Hewson added that the defense giant plans to “drive affordability” in 2017, a reference to ongoing discussions between President Trump and the defense industry to get a “better deal” on government contracts.

January 20/17: Speaking of costs, the price of the F-35 looks set to take a tumble, as the US DoD and Lockheed Martin come close to an agreement on a new contract for the Joint Strike Fighter. While talks on the warplane’s tenth batch are still ongoing, sources close to discussions say the fighter will drop below its current $100 million per-plane price tag for the first time. Believed to be in the range of $9 billion, an official announcement on the 90-plane deal is expected to come at the end of the month.

January 19/17: A 62-page report by the Pentagon’s chief weapons tester has released sort of good news in relation to the F-35: that there has been progress toward fixing a safety issue with the aircraft’s ejection seat. The Martin-Baker manufactured US16E seat and escape system was found to pose a significant risk of neck damage or death during ejection of pilots in the lowest weight range, resulting in pilots weighing under 136 lb being barred from flying the aircraft. But a three-part solution posed by the company to protect a lightweight pilot’s head and neck during ejection is currently being tested with light-weight pilots. This includes a lighter helmet to ease strain on the neck during the first phase of an ejection, a lightweight switch on the seat to delay deployment of the main parachute, and a fabric panel sewn between the parachute risers that will protect the pilot’s head from moving backward during the parachute opening, called a “head support panel” or HSP.

January 17/17: Costs associated with the F-35 Joint Strike Fighter program could drop, according to Lockheed Martin’s CEO Marillyn Hewson. Hewson met with US President-elect Donald Trump for a second meeting last week, later telling reporters that her company is “close to a deal” to bring down the cost of the F-35 program. In addition to the fighter’s costs, Hewson committed the firm to increasing jobs at their Fort Worth, Texas, facility by 1,800.

January 9/17: Air Force Secretary Deborah Lee James has dismissed an idea posed by the upcoming Trump administration to supplant the F-35 Joint Strike Fighter with greater procurements of the F/A-18 Super Hornet. President-elect Donald Trump called the two fighters “comparable” in a tweet following a pow wow with Lockheed Martin and Boeing in December as part of an early effort to get a better deal for government defense spending. However James called the jets not interchangeable and that both fighters had been developed to fulfil different requirements. She added that any attempt by the Trump team to implement such a plan would be met with resistance from the Air Force.

January 3/17: Lockheed Martin has been contracted $450 million to perform additional Lot 10 F-35 Lightning II Air System integration work for South Korea. The deal will include non-recurring engineering work. Seoul plans to procure 40 of the next-generation aircraft, and expects deliveries to begin in 2018 and conclude in 2021.

December 21/16: The Pentagon’s man in charge of the F-35 Joint Strike Fighter program has responded to recent criticisms from Donald Trump. Air Force Lieutenant General Chris Bogdan stated on Monday that if he had an opportunity to speak with the Trump transition team, he would tell them that the program is now under control after years of delays. Bogdan also added that he understood the incoming administration’s desire to get better value for money saying “I applaud the new administration for that, because that is what we should all be striving for.”

December 15/16: Communication data links on all three variants of the F-35 Joint Strike Fighter have been tested by the USAF. The pilots focused on the Multifunction Advanced Data Link (MADL), a direct communications link that allows operators to transmit secure tactical information, and is beneficial for interoperability between the F-35 and the 4th generation planes it is meant to replace, such as F-16s and F/A-18s. MADL also allows for F-35s to share information on air and ground threats in order to more effectively target and engage them.

December 14/16: Israel has received their first two F-35 Joint Strike Fighters, making them the only Middle Eastern country to own a fifth-generation fighter. Greeting the arrival were Prime Minister Benjamin Netanyahu, the President of Israel Reuven (Ruvi) Rivlin, the Israeli Defense Minister Avigdor Lieberman and US Defense Secretary Ash Carter, currently on his last world tour as part of the Obama Administration. The USAF provided a KC-135 tanker to refuel the new planes.

December 13/16: Lockheed Martin is the latest defense firm to receive criticism from Donald Trump, after the US President-elect lashed out at the costs of the F-35 Joint Strike Fighter program. Taking to his usual medium to the masses, Twitter, Trump stated “the F-35 program and cost is out of control,” and “Billions of dollars can and will be saved on military (and other) purchases after January 20th.” Shares at Lockheed dropped 4 percent after Trump’s tweet, while shares of several other defense contractors also weakened. Trump also suggested that he was considering imposing a lifetime ban on US military procurement officials going to work for defense contractors, a move that could dramatically reshape the defense industry.

December 7/16: The Pentagon’s chief arms buyer, Frank Kendell, is hopeful that a three-year block buy of the F-35 Joint Strike Fighter will go ahead. Covering some 400 F-35 units for both the US military branches and partner nations, the agreement is expected to generate large savings through bigger economies of scale between the fiscal years 2018 through 2020. Negotiations with lead contractor Lockheed Martin, however, have been slow as seen in the year-long negotiations of the fighter’s ninth batch, while the government’s chief weapons tester, Michael Gilmore, has long argued about the need to test the planes before buying and building larger quantities.

November 29/16: 17 more F-35As will be making their way to Israel, bringing the total ordered by the government to 50. Speaking on the new order, Prime Minister Benjamin Netanyahu said that the decision by the cabinet on November 27 was unanimous. The additional fighter order comes just two weeks before the first two F-35As destined for Israel fly from the US.

November 23/16: The F-35B has reached another program milestone following the completion of weapons load testing during trials on board the USS America assault ship. During the trials, pilots intentionally conducted flight tests under unfavorable conditions to gauge the fighter’s limitations; international partners also participated. The tests were part of F-35 program lead contractor Lockheed Martin’s third developmental test phase for the fighter, which aimed to assess the aircraft’s combat capabilities in a maritime environment. In comparison to its A counterpart, the F-35B is designed to include a short takeoff and vertical landing capability to allow for operation on naval vessels.

Repairs on the last of 13 F-35A fighters affected by faulty insulation issues have been completed. In September, 57 aircraft suffered the coolant line glitch, 15 of which were already fielded, while the others were still in production. Both the company and the USAF maintain that the faulty parts were the result of a supply chain issue rather than a design flaw.

November 18/16: The Turkish Defence Minister Fikri Isik stated that the first two of a batch of 24 more Lockheed Martin F-35 aircraft will be delivered in 2018. 24 of the Joint Strike Fighter will be ordered over the next three years, of which six, including the two expected in 2018, had already been ordered. Ankara has committed to procuring a total of 115 F-35s.

November 17/16: F/A-18 Hornet fighters operated by the Spanish Air Force will be replaced by a “system of systems” by 2030 external link. Known as the Future Combat Air System (FCAS), the prgram will see about 50 legacy Tranche 2 and Tranche 3 Eurofighter Typhoons upgraded to network with a fifth-generation aircraft; a new fifth-generation aircraft (type and numbers to be decided); and an unmanned combat aerial vehicle (type and numbers to be decided). While the fifth-generation aircraft will likely be the F-35, Spanish Navy plans to retire their AV-8B Harrier II will result in a joint procurement between the two branches.

November 14/16: Talks are being carried out between Lockheed Martin and President-elect Donald Trump’s transition team over a number of programs including the F-35 Joint Strike Fighter. Trump had made disparaging comments about the F-35 last year on a conservative talk show, calling into question the fighter’s cost-benefit when compared to the capabilities of existing aircraft. Speaking on the talks, LM’s executive vice president for aeronautics Orlando Carvalho said, “We believe that in working with his transition team all the right information will get communicated and they’ll make the right decisions.”

November 10/16: A fire that erupted in the weapons bay of a USMC F-35B in late October is being investigated. The Naval Safety Center revealed that two systems were at fault, the Honeywell-made integrated power package (IPP) and a hydraulics system. Sensors onboard the aircraft detected the fire and failures of the IPP and a hydraulics system while the aircraft was flying in the airport’s landing pattern. While the fire is being classed as a Class A mishap, an IPP fire in 2011 on board an F-35A grounded the F-35 test fleet.

November 9/16: Britain has been selected as a global repair hub providing maintenance, repair, overhaul and upgrade services for F-35 fighter avionic and aircraft components. The move is expected to generate hundreds of millions of pounds for the UK defense industry with the potential to unlock more than 2 billion pounds of future F-35 support revenue over the lifetime of the program. Centered in Wales, the work will be conducted by a partnership enterprise between Defence Electronics & Components Agency (DECA), BAE Systems and Northrop Grumman, supported by key F-35 Original Equipment Manufacturers.

November 4/16: After much wrangling, Lockheed Martin and the Pentagon have concluded negotiations on the ninth lot of the F-35 Joint Strike Fighter program with a unilateral agreement that will see 57 jets produced for $6.1 billion. At $107 million per plane, this is the lowest price per plane thus far. The deal will give profit margin certainty to Lockheed and its partners who have been producing the jet under a placeholder agreement known as an “undefinitized contract action,” something the company would have preferred to not have to deal with. Lockheed said that the latest lot is “not a mutually agreed upon contract, it was a unilateral contract action, which obligates us to perform under standard terms and conditions, and previously agreed-to items.” Lot ten negotiations, for 94 aircraft, are still underway.

November 3/16: A number of F-35Bs will conduct developmental and operational testing aboard the USS America amphibious assault ship. Two of the Short Takeoff & Vertical Landing (STOVL) variant will be used in third phase development testing, evaluating the jet’s short take-off vertical landing operations in a high-sea state, shipboard landings, and night operations. Another five will undergo operational testing which involves the simulation of extensive maintenance on a ship. The USS America is the first ship of its class that incorporates design elements specifically to accommodate the new Joint Strike Fighter.

November 2/16: After rumors they would do so, Turkey has officially requested a second batch of F-35s under the Joint Strike Fighter program. A meeting of the Defense Industry Executive Committee (SSIK), Turkey’s procurement authority, brought top political and military officials together on Friday to make the decision. Officials are also hoping to build a new-generation, dual-fighter jet fleet by their country’s centennial, 2023, comprised of the F-35 and an indigenous aircraft, known as TFX, that Ankara has been designing.

October 31/16: US officials close to Turkey’s F-35 fighter procurement claim Ankara is considering a second batch of fighters, possibly as many as 24 aircraft. Turkey’s Undersecretariat for Defense Industries said they expected the new orders to be delivered in 2021 and 2022 and aims to eventually purchase a total of 100. A Lockheed representative said the company is “honored” by Turkey’s continued commitment to the F-35 program which was further demonstrated by the decision by the DIEC on Friday.

October 28/16: Negotiations over low-rate initial production (LRIP) lots 9 and 10 of the F-35 Joint Strike Fighter look close to conclusion following the completion of supplier discussions between Northrop Grumman and lead contractor Lockheed Martin. The talks indicate that Lockheed may soon wrap-up its 15-month talks with the Joint Program Office (JPO). But both the JPO and Lockheed have said that negotiations were still ongoing and gave no comment as to when they would come to an end.

October 27/16: Issues with insulation found inside F-35 fuel tanks has resulted in slower 3rd quarter deliveries of the next-generation fighter, according to manufacturer Lockheed Martin. The comments were made during the release of the company’s third quarter profits, where the shortfall in deliveries was described as “light” this quarter. Fifteen F-35As belonging to the USAF and Norwegian Air Force were grounded in September due to the issue which also affected 42 models still on the production line. Grounded jets are due to return to the skies next month.

October 21/16: Norwegian F-35s grounded last month for repairs will be back in the air by November, sooner than expected. 15 F-35A Lightning II aircraft had been grounded in September due to peeling and crumbling insulation in avionics cooling lines inside the fuel tanks. The Norwegian Defense Ministry said the insulation is now being removed and extra filters installed to intercept any potential remains, although it has not yet been decided whether this fix should be regarded as temporary or permanent.

October 19/16: Contracts have been awarded to Lockheed Martin for the provision of the ninth batch F-35 Joint Strike Fighter totalling $743 million. The DoD allocation comes as negotiations for Lots 9 & 10 continue. One contract sets not-to-exceed prices for up to $385 million on a range of services for the US military’s F-35 customers, including redesign and development of components with diminishing manufacturing and material services while another $333 million is being allotted to set not-to-exceed prices for one F-35A and one F-35B on behalf of a non-US participant in the program. Another $25.4 million of the award comes from the Foreign Military Sales (FMS) programme to pay for “country unique requirements.”

October 17/16: A recommendation has been made by Australia’s Senate committee on Foreign Affairs, Defense and Trade that its defense department implement a “hedging strategy” against any delay with the F-35 Joint Strike Fighter program by 2019. While the committee stated that it had received evidence criticizing the F-35 and calls for participation to be scrapped, its members judged the F-35 as “the only aircraft able to meet Australia’s strategic needs for the foreseeable future.” The Australian Strategic Policy Institute told the committee the most sensible hedge would be procuring additional F/A-18F Super Hornets.

October 13/16: Twelve additional F-35A fighters have been requested by the Norwegian government. The proposal, if approved, would raise the total number of authorized F-35A purchases to 40 aircraft allowing Norway to participate in a proposed “block buy” for the F-35’s US and international partners. Unlike a multi-year procurement, a block buy does not lock the US or international partners into firm orders, but it gives Lockheed’s supply chain a long-term view of likely demand.

October 5/16: Singapore remains interested in purchasing the F-35, however it won’t be until a 2030s timeframe. While the country has long been linked to the F-35 program, Defense Minister Ng Eng Hen said his country’s crop of F-15s and F-16s will “last us well into the next one or two decades.” This is backed up by last December’s $914 million award to Lockheed Martin to upgrade Singapore’s 60 plane F-16 fleet, with work occurring through 2023.

September 28/16: The F-35 could be getting new engines by the mid-2020s, with the potential for either an upgraded version of the Pratt & Whitney F135 design currently in use or a new engine from a competitor. Lt. Gen. Chris Bogdan, head of the Joint Program Office, made the announcement at last week’s Air Force Association conference. The USAF is currently in the early stages of funding their Adaptive Engine Transition Program (AETP) competition, with both P&W and General Electric Aviation securing contracts worth $1.01 billion to research if its possible to “demonstrate 25 percent improved fuel efficiency, 10 percent increased thrust, and significantly improved thermal management.”

September 23/16: A fix has been found for a recently discovered issue on a number of F-35 fighters involving tubing insulation crumbling between the wing tank and fuselage tank. The USAF revealed last week that an unnamed supplier used the wrong coating for the insulation which deteriorated when it met fuel. A total of 15 USAF and Norwegian warplanes along with 42 models on the production line were affected by the issue with manufacturer Lockheed Martin fixed to cover engineering and modifications for all affected aircraft.

September 19/16: 13 USAF and 2 Norwegian F-35As have been grounded due to “peeling and crumbling” insulation on cooling lines inside their fuel tanks. The discoveries were made during routine maintenance checks on the aircraft in order to have the fighter’s status upgraded to initial operational capability. While Lockheed Martin works with several suppliers that are responsible for manufacturing the coolant lines, the issue has been traced back to the insulated coolant tubes manufactured by one particular unnamed provider that have only been installed in the wing fuel tanks of the 15 aircraft in question.

September 16/16: A legal challenge has been launched by Boeing against the Danish Ministry of Defense for selecting the Lockheed Martin F-35A over the F/A-18E/F as the air force’s next generation fighter. Citing a “flawed” evaluation process, Boeing submitted a request for insight to the Ministry of Defence to obtain all materials related to the selection. Denmark’s parliament approved a recommendation by the MoD to buy 27 F-35As in June after the fighter beat out the F/A-18 in the military, strategic, economic and industrial judging categories.

September 14/16: Lockheed Martin has announced that the Aegis weapon system has been successfully live-fire tested on the F-35 Joint Strike Fighter. During the test, an unmodified Marine Corps F-35B acted as an elevated sensor and detected an over-the-horizon threat. The jet sent data through the aircraft’s Multi-Function Advanced Data Link to a ground station connected to Aegis on the USS Desert Ship, a land-based ship.

August 30/16: The words “weapons tester,” “memo,” and “F-35A” have seldom come with good news; and the latest memo on the F-35A from director of Operational Test and Evaluation is no different. Despite the USAF declaring initial operational capability on the fighter earlier this month, the memo highlights many significant limitations that remain on the aircraft, in particular with the aircraft’s new Block 3i software. However, the Joint Program Office remains confident that the capability gaps will be fixed on the aircraft in time and under the current budget parameters.

August 26/16: Issues with weapons integration on the F-35 have been found and could hinder an operational capabilities declaration, according to the Pentagon’s director of operational test and evaluation (DOT&E) . Challenges include the possibility, when the jet fires its 25mm cannon, that the aircraft could yaw as the gun door opens, reducing accuracy. Testing last December also threw up issues with AIM-9X missiles on the F-35C. Here testers found excess stress on the carrier-variant’s wing structure during landings and certain maneuvers. This could have an impact on the wing structure and might warrant a redesign on that part of the wing.

$313 million is the price that Canada would have to pay if it is to exit from the F-35 Joint Strike Fighter program. The calculations were made by the Liberal government, and accounts for the difference of what Ottawa had contributed so far since 2006 and the $551 million it pledged to commit when it enrolled into the program. A Canxit from the program could occur with just 90 days written notice given to other partner nations.

August 25/16: After much waiting, trial and error, the F-35’s Block 3F software upgrade has speeded up testing of the new fighter’s weapons systems. Since it’s completion, Lockheed Martin has completed 30 weapons delivery accuracy tests in one month, compared to just three accomplished with the Block 2 software. These include Boeing’s Joint Direct Attack Munition (JDAM) and GPS-guided Small Diameter Bomb, and Raytheon’s AIM-120 AMRAAM and AIM-9X Sidewinder.

August 22/16: Chemical and biological contamination testing is one of the few remaining tasks left to be ticked off on the F-35 Joint Strike Fighter before certification for full-rate production. In order to do this, a decontamination system and facility has been constructed at Edwards Air Force Base in California and an F-35A attached to the 461st Flight Test Squadron will be the lucky volunteer. The late August tests will see the fighter (modified to be able to collect test data) contaminated several times and towed into the decontamination facility to see if it can be cleaned of chemical or biological weapons exposure.

August 17/16: The Pentagon has turned on the F-35 tap again, with the DoD approving another $1 billion in funding to go toward reimbursing Lockheed Martin for costs incurred on the ninth batch of aircraft. Last week’s decision offers some relief to the aircraft’s chief contractor who has been paying out of pocket for the fighter’s low-rate initial production (LRIP) lots 9 and 10. Meanwhile, contract negotiations over batch nine of aircraft with the Joint Program Office (JPO) rattles on after initial predictions had it wrapped up earlier this year.

British F-35Bs will be equipped with advanced short range air-to-air missiles (ASRAAM) from MBDA after London orders $238 million worth of the munition. Already in use on RAF’s Panavia Tornado GR4s and Eurofighter Typhoons, integration onto the F-35B is to be awarded in a separate MoD deal. MBDA, a European missile system conglomerate, has also been commissioned to support a Capability Sustainment Programme (CSP) for the development of the new variant of the weapon for the RAF Typhoons in a deal worth $388 million. A Block 4 software upgrade will integrate the CSP ASRAAM on the F-35B.

August 8/16: A survey of 31 F-35A pilots has given their full confidence in the upcoming fifth generation fighter. According to the report, all asked would choose the F-35A over their former fighters if they were to engage in a beyond-visual-range fight. Furthermore, despite its cost, the F-35 was deemed notably more effective and in many cases cheaper than any other four-plus-generation multirole fighter in the world.

August 4/16: It’s been a long time coming, but the F-35A has been cleared for service by the US Air Force’s Air Combat Command (ACC). As a result, the 34th Fighter Squadron of the 388th Fighter Wing has the honor of being the first unit declared operational. This follows the F-35B squadron which was passed for combat back in July 2015.

August 3/16: An F-35A has shot down its first aerial target with AIM-9X missiles off the coast of California. The kill test saw the fighter take down a drone, and test data confirmed the F-35 identified and targeted the drone with its mission systems sensors, passed the target “track” information to the missile, enabled the pilot to verify targeting information using the high off-boresight capability of the helmet mounted display (HMD), and launched the AIM-9X from the aircraft to engage the target. F-35s carry two AIM-9X missiles on their wings.

August 2/16: While it doesn’t seem so at first, an emerging problem for the F-35 Joint Strike Fighter is that it is almost too stealthy. Pilots flying the aircraft have discovered that they are unable to participate in certain training exercises such as evading surface-to-air threats. The inability on the ground to track the fighters had to be rectified by crews flipping on their transponders in order to be followed.

July 28/16: Plans are in motion for Israel to examine the contracting out of its F-35 fleet maintenance to domestic firms. Despite Lockheed Martin establishing a European regional maintenance facility at Cameri airbase in Italy, Tel Aviv maintains its desire to conduct as much maintenance as possible in house. Likely beneficiaries to such a move is Israel Aerospace Industries (IAI) due to its experience in maintaining and upgrading existing IAF fleets.

July 25/16: Never mind the coup, it’s the F-35! Despite the recent attempt at political overthrow by certain cadres of Turkey’s military, Lockheed Martin is forging ahead with its planned production of the first two F-35As for Turkey. Assembly of the aircraft is expected to commence within the next six to twelve months and delivery scheduled for 2018. But could further political instability in an already volatile region put the deal into doubt, only time will tell.

July 22/16: Lockheed Martin has been awarded a $241 million US Navy contract modification for the F-35 Joint Strike Fighter. Under the deal, Lockheed will provide replacement electronic components for the aircraft with work to be completed by December 2018. The contract combines purchases for the USAF, USMC, Navy, foreign military sales customers and international partners.

July 11/16: Following the USAF’s desire to seek an alternative ejector seat for the F-35 Joint Strike Fighter, Lockheed Martin has said it has not been approached for discussion over alternatives. Company officials said that they would be willing to assess any alternatives such as the favored ACES 5 seat if the government deemed necessary, although potential costs or integration issues were not mentioned. Last year, the Air Force found that pilots weighing less than 136 pounds were at risk of severe neck injury when ejected from the chosen F-35 using the selected Martin-Baker seat.

July 7/16: Martin-Baker, the supplier of the ejector seat to be used in the F-35 Joint Strike Fighter, has refuted the suggestion that their design will not be sufficient to ensure pilot safety. On June 24, it was reported that the USAF was looking to certify rival United Technologies’ ACES 5 design as an alternative. The F-35 Joint Program Office has stood behind Martin-Baker in sticking with its selection, however this is in part due to the potential cost overruns it could cause to an already notoriously expensive program.

June 30/16: BAE Systems, Northrop Grumman, and the Defence Electronics and Components Agency (DECA) are to team up to bid for a significant long-term deal to become the avionics sustainment hub for the F-35 Joint Strike Fighter in Europe. The UK’s Ministry of Defence (MoD) confirmed the involvement of BAE and Northrop Grumman, but declined to say anything about whether DECA, the British state-owned components repair operation, would have a role; however, due to US government insistence, some avionics repairs on the jet here are only undertaken by UK government employees.

June 29/16: The USAF has released an infographic revealing that the F-35 Joint Strike Fighter scored an 8:0 kill ratio against the F-15E during mock air combat. Using combat-coded F-35As from Hill Air Force Base, the simulations were part of the evaluation process needed in order to declare the jet to be initially operationally capable. The seven fighters used also demonstrated their ability to carry out basic close air support and limited SEAD/DEAD missions with crews attaining a 100% sortie generation rate with 88 of 88 planned sorties and a 94% hit rate with 15 of 16 GBU-12 bombs on target.

June 28/16: The USAF has sent a letter to the F-35 Joint Program Office inquiring on the cost and challenges of switching the default Martin-Baker ejection seat to the ACES 5. If such a move were to go ahead, the program could experience massive repercussions for the F-35 supply chain, impacting the workshare strategy that forms the backbone for the international fleet of the Lockheed Martin-designed fighter. Reasoning for inquiring about such a switch comes as the service looks to the ACES 5 as a potential risk mitigation step if additional things happen as we go through the testing of the Martin-Baker seat.

The US Navy is to conduct live-fire testing this September utlizing an F-35 to provide sensor data in order for an SM-6 anti-air missile to destroy its target. The demonstration comes as the service attempts to expand its Naval Integrated Fire Control-Counter Air (NIFC-CA) architecture with more sensors and weapons in order to tweak the system from a primarily anti-air sole to a secondary anti-surface capability.

June 21/16: Four Israeli pilots are to travel to the US next month to undergo F-35 training at Luke Air Force Base, Arizona. The training will be ground-based and the men will only fly the real aircraft back in Israel. It is expected that 12 pilots will have completed their training by the middle of 2017.

June 13/16: The ongoing debacle over Canada’s exit from the F-35 program may see Lockheed Martin shift contracts associated with the fighter away from Canadian contractors. Liberal Prime Minister Justin Trudeau’s election promise to not order the next generation fighter, and government plans to purchase F/A-18 Super Hornets as an interim solution, has resulted in Ottawa not placing any orders for the fighter despite being an original partner nation in the project. With the F-35 supply chain contracts tied to the number of aircraft purchased by partner nations, Canadian companies may see work shifted to other partner nations who have seemingly been pestering Lockheed to do so. To date, Canadian firms account for about $1 billion of the project’s development and production work.

June 10/16: Canada’s new fighter jet selection has started to cause a bit of a ruckus in parliament with Prime Minister Justin Trudeau slamming the F-35 as a fighter “that doesn’t work.” In response to the Liberal government’s plan to purchase F/A-18 Super Hornets as an interim fighter, Conservative Party leader Rona Ambrose accused Trudeau of selecting a fighter jet without the proper knowledge of what the Royal Canadian Air Force needs. By purchasing Super Hornets on an interim basis, Trudeau would keep his election promise of renewing the CF-18 replacement competition but also perhaps kicking the can on any new fighter competition well into the late 2020s.

Denmark has officially selected the F-35 as its replacement for its F-16 fleet. The official announcement follows early indications that Copenhagen would purchase the fighter following a government recommendation in May for 27 F-35A models at a cost of $3 billion. Earlier, competitors such as Boeing had hoped that they could offer their F/A-18 Super Hornets by calling into question the F-35’s questionable cost estimates, but these efforts did nothing to curry favor with the Danes.

May 26/16: It may have been coming for some time, but the Pentagon has finally admitted that the F-35 will not be cleared for full rate production until 2018. Frank Kendell, the program’s chief weapons tester, had been warning of delays for some time; however, it had been maintained by some that the jet’s initial operational test and evaluation (IOT&E) would occur as planned in August or September 2017. Now that reality has hit home, the extra six months will be spent retrofitting the 23 aircraft required for IOT&E with the full 3F software and hardware patches.

May 25/16: The first two Dutch F-35As have successfully landed in the Netherlands, marking the Joint Strike Fighter’s first eastbound transatlantic journey. Dubbed AN-01 and AN-02, the fighters were welcomed by a crowd of 2,000 including Minister of Defence Jeanine Hennis-Plasschaert. The aircraft will now spend the next few weeks conducting noise and environmental tests over the country, designed to determine the levels of noise disturbance the residents experience. The jets will perform flights over the North Sea range and then appear and fly at the Netherlands’ Open Days in June.

May 16/16: Testing of the F-35A Joint Strike Fighter‘s tailhook has commenced at Edwards Air Force Base in California. The JSF Integrated Test Force has been undertaking the tests, with stress tests being conducted on aircraft AF-04 at speeds up to 180 knots. On Air Force planes, tailhooks are only used to help the jet stop when landing distance is insufficient or if the jet has a brake malfunction or directional control issue. They are designed as a one-time use device, whereas Navy tailhooks like on the F-35C can deploy, retract and stow.

May 13/16: Denmark looks set to sign up for F-35 procurement with an order expected for at least 27 aircraft. The selection by the country’s minority Liberal government follows intense public debate about the cost of modernizing the country’s air force, but it can still be blocked by parliament, where opposition politicians are urging budget restraint. Alternatives offered to the government came from Boeing with their older F/A-18E/F Super Hornet and the Eurofighter Typhoon.

May 9/16: The F-35 Joint Program Office (JPO) has announced that it has solved the next generation fighter’s glitch-prone combination of software and hardware called Block 3i. The patch may now clear the way for the USAF’s first Lightning II combat squadron to declare initial operational capability (IOC) between August and December of this year. Glitches in the Block 3i software have been causing problems since flight testing commenced in May 2014, with the most recent issue affecting the radar on F-35s with pilots having to turn the radar off and on again mid-flight.

May 4/16: Lockheed Martin has been awarded a $1.2 billion contract for the production of 13 F-35 Lightning II aircraft. Delivery of the fighters will see six F-35Bs sent to the USMC, three F-35As for the USAF and four F-35Cs for the US Navy. Work on the fighters is expected to be completed by December 2019.

April 28/16: Israel’s eagerness to customize its orders of F-35 Joint Strike Fighters has already seen its first app created for the next generation jet. Utilizing the open-architecture software design found in the Lockheed Martin designed fighter, Israel Aerospace Industries (IAI) has developed its own command, control, communications, and computing (C4) system which will be equipped on the aircraft in December. The software is an upgrade of an existing C4 system the Israeli air force flies on its F-15 and F-16 fighters.

April 27/16: Recent software glitches found in the APG-81 radar for the F-35 Joint Strike Fighter have not caused any problems for F-35Bs operated by the USMC. The comments were made by Deputy Commandant of the Marine Corps for Aviation Lt. Gen. Jon Davis as he appeared in front of the US Senate Armed Services seapower committee. Davis said that the glitches, which caused the fighter’s radars to reset mid-flight, only occurred on code found in the 3I software update which the Marine Corps never uploaded onto their jets, instead keeping with the older 2B version.

April 22/16: It doesn’t look likely that the F-35 will be sold to any Gulf nation within the next decade, allowing Israel regional exclusivity to the fifth-generation jet fighter. The widely held, but not often articulated belief by many Israeli officials, is that Gulf Cooperation Council (GCC) members will not have access to the fighter until Israel has fully integrated the F-35 into its arsenal. This belief has been given further weight after US Deputy Defense Secretary Bob Work indicated such a move was unlikely, saying that “right now, we do not have any expectation for selling the F-35 in the near term, beyond the countries that have already bought into the program.”

April 14/16: A deal has been reached between the Pentagon and engine manufacturer Pratt & Whitney to provide the ninth low rate production of F135 engines for the F-35 Joint Strike Fighter. The $1.4 billion deal covers 66 engines, as well as spares, extra parts, and support. Part of the order will include engines for five of the F-35 partners, including Italy, Norway, Israel, Japan, and the United Kingdom.

March 31/16: The Pentagon’s joint program office (JPO) is expecting a slimmed down Gen-3 helmet by November for rollout in 2017. The announcement makes the Rockwell Collins design’s introduction sooner than initially expected. Earlier versions of the helmet were revised due to a potential for causing neck injury. Problems with the F-35’s ejector system had resulted in potential injuries for lightweight pilots, however fixes have been made including a switch on the Martin Baker US16E (MK16) ejection seat that delays the parachute’s opening “by milliseconds” when occupied by a lightweight pilot, plus a head support panel sewn between the parachute risers. However, a weight reduction for the third-generation helmet from 2.3kg (5.1lb) to 2.1kg (4.6lb) has also been required.

March 29/16: Despite the delays, spiraling costs, and cynics, the F-35 Joint Strike Fighter has gone on a global publicity tour to win over hearts and minds for the fifth-generation stealth aircraft. Two planes due for the Netherlands are expected in June, so that they “can tell their story.” This is followed by American and UK planes performing at UK’s Royal International Air Tattoo and Farnborough Airshow in July. The program has been questioned by several nations, including Australia where their Senate is leading an inquiry into the planned acquisition of up to 72 conventional A-models. The inquiry will report its findings on 29 June.

March 28/16: F-35s are going to be in the sky longer than expected with their service life now extended to 2070. After military branches made tweaks to the number of flight hours their fleets should log before retirement, it was announced that the program may be extended for an additional six years. Between all military branches operating the aircraft, a total of 1.6 million flight hours have been added, which will boost the operating and support (O&S) costs by $45 billion over the 2015 estimate (hiding the 2-4% drop in real 0&S costs over the life of the program).

March 25/16: Software troubles on the F-35 Joint Strike Fighter Program may cause a key milestone for initial operational capability (IOC) to be delayed by up to four months, although that is an improvement over the Joint Program Offices’s projection a year ago. The schedule delay is primarily due to software “stability” issues, seen in both Blocks 3i and 3F, with Block 3F capabilities estimated not be ready for IOT&E until 2018 at the earliest.

March 25/16: Despite potential delays to the F-35 IOC, the Pentagon has dropped the estimated price of its acquisition of 2,457 fighters by $12.1 billion. The drop marks a 3% decrease on the expected costs declared a year ago. This could potentially dissuade the program’s nay-sayers who have often derided the program’s soaring costs, potentially persuading Denmark and Canada who are currently on the fence, to perhaps continue with their participation in the Joint Strike Fighter Program.

March 22/16: Delaying investment into a 6th generation fighter has been recommended by Lockheed Martin, who is instead favoring a “robust” modernization program to keep fifth-generation F-22s and F-35s capable against new counter-air threats. The comments were made by the company’s Skunk Works chief Rob Weiss, who claims such a modernization will achieve the air dominance that America desires for the next 30 to 40 years. Lockheed currently holds dominance in the fifth generation market, and looks to push block upgrades of existing aircraft as the USAF and Navy assess their fighter requirements over the oncoming decades. Meanwhile, competitors Boeing and Northrop Grumman would like to break back into the high-end combat jet market after losing the winner takes all Joint Strike Fighter competition.

March 16/16: The F-35 Joint Strike Fighter program will test the new Generation III Helmet-Mounted Display System this month, as it aims to counter problems with the jet’s ongoing ejection seat issues. Since August, a ban has been placed on lightweight pilots from flying the aircraft, as the current helmet may cause neck injury during low-speed ejections. The later version of the helmet is 8 ounces lighter than its predecessor, and is one of several options being worked on to counter potential injuries. The other options involve modifications to the ejector seat, and are scheduled to enter the production line this November.

March 9/16: Bugs in the F-35A 3i software are forcing pilots to restart the AESA radars while in flight. The glitch represents one of the greatest threats to the USAF’s initial operational capability (IOC), expected sometime between 1 August and 31 December. The root cause of the problem has been identified by lead contractor Lockheed Martin, now in the process of running the software solution through lab tests. The patch is expected to be delivered to the USAF by the end of March.

March 8/16: Canada’s participation in the F-35 program continues to be shrouded in confusion. The government plans to pay an installment of $32.9 million in May to continue its involvement in procuring the Joint Strike Fighter. This runs contrary to promises made by Prime Minister Justin Trudeau to abandon the project during the run-up to the federal election in October. Trudeau had pledged that a cheaper alternative could be found as a replacement to the country’s aging CF-18 fighters, however, the F-35 has been allowed to participate in the latest replacement competition. The payment will ensure Canada’s place in the program until September 30, 2016, when a more concrete decision on the CF-18 competition may have been made.

March 2/16: Combat-coded F-35sdropped their first live munitons in testing last week. Laser-guided bombs were used by the USAF’s 388th and 419th fighter wings at the Utah Test & Training Range. While Air Force F-35s have dropped weapons in test environments, this is the first time it’s been done on jets designed to deploy once the Air Force declares initial operational capability planned for between August and December.

Lockheed Martin received a $769.5 million modification to a previously awarded cost-plus-incentive-fee, fixed-price-incentive-firm contract to provide recurring logistics sustainment services support for all delivered F-35 jets for the USAF, USMC, Navy, non-Department of Defense participants, and foreign military sales customers. Support provided includes ground maintenance activities, action request resolution, depot activation activities, Automatic Logistics Information System operations and maintenance, reliability, maintainability and health management implementation support, supply chain management and activities to provide and support pilot and maintain initial training.

February 17/16: Israel’s tanker procurement plan, and whether it will acquire more F-35s, will depend on how much assistance it will get from the US Foreign Military Funding package over the next ten years. Sources commenting on ongoing negotiations say that the Pentagon is likely to increase funding by up to $1 billion, which will set funds at $4.1 billion annually. The increase would see Israel commit to selecting the Boeing KC-45A tanker which is currently undergoing advanced testing under its Milestone C demonstration. The increase in funding could also see further purchases of the F-35I, adding to the current order of 33, the first of which are due this year.

The executive vice-president of the aeronautics business at Lockheed Martin, Orlando Carvalho, has indicated the Asia Pacific market may see another 100 orders of the F-35 Joint Strike Fighter over the coming years. With three regional allies; Japan, South Korea, and Australia so far ordering 154 of the aircraft across its three models, further additions could be added to these fleets, although no mention has been made about potential new customers. With Australia indicating that it may bring up its fleet from 74 to 100 and Japan potentially seeking to build more of their own under license, that number may be possible. Another potential purchase may be from Singapore, who is considering the F-35, although there has been no indication of the size of the order under consideration.

February 12/16: The head of the F-35 Joint Strike Fighter program has played down reductions to the F-35A annual procurement quota to 48. Lt. Gen Christopher Bogden said that this would be upped to 60 units annually from fiscal 2018-2020. When adjusted for increased orders for the F-35B & F-35C procurement, the program will see 36 less F-35 aircraft procured overall between 2017-2021. Bogden has claimed however that the overall price per unit to the program will only increase fractionally by 1%. While warnings have been given that the forces aren’t modernizing quickly enough to counter Russia and China, the deferrals in production may come as a financial positive in the long run. With 20% of development testing yet to go in the program, reducing procurement at this stage will save on costly modernization of models produced in the next two years.

February 10/16: MBDA has started deliveries of a number of Advanced Short-Range Air-to-Air missiles (ASRAAM) to the US for integration on the UK’s F-35B fighters. The ASRAAMs will be the first British built missiles to be used on the jet, and will be used during test flights and air launches later this year. The missile can be seen in use on the RAF’s Eurofighter Typhoons and Panavia Tornados. The British contribution to the manufacture of the F-35 program stands at about 15% of every fighter, with BAE Systems responsible for the production of the aircraft’s horizontal and vertical tails, aft fuselage, and wing tips. 138 F-35Bs will be bought for use by the RAF and Royal Navy.

February 9/16: The first Italian-made, flown and supported F-35A has become the first in the F-35 Joint Strike Fighter program to complete a transatlantic crossing. The AL-1 took off from Portugal’s Azores islands and reached Naval Air Station (NAS) Patuxent River in Maryland seven hours later after flying 2,000nm. The fighter was flown by former Panavia Tornado pilot, Maj Gianmarco who has accumulated over 80 hours of flight time in the aircraft since graduating to fly the F-35A type in November. Refueling of the jet also took place supported by an Italian crew manning a KC-767 tanker with Gianmarco noting a 100% success rate on all occasions.

February 8/16: The US Department of Defense will acquire 404 F-35 fighters over the next five years. That number is a decrease of 5-7% on last year’s plan. The order will see $40 billion in revenue going to manufacturer Lockheed Martin and engine maker Pratt & Whitney. The deviation from last year’s plan comes as the Pentagon is shifting orders away from models ordered for the Air Force instead giving preference to the Navy & Marine Corps models. The coming years will see a total of 2,457 F-35s spread around all three military branches.

February 5/16: USAF orders of the F-35A jet will drop from forty-eight to forty-three in Fiscal Year 2017. However, the budget will include increased money to purchase ten additional F-35C models for the Navy and three F-35B models for the Marines over what had been planned. It’s unclear whether the total number of total aircraft to be procured under the F-35 Joint Strike Fighter (JSF) program will decrease overall. The move has not been too surprising as analysts and government officials have hinted that changes to JSF procurement could change. The cutting of the F-35As in 2017 is expected to free up millions in savings over the next several years.

February 3/16: A recent report from the Pentagon’s top weapons tester has raised serious questions over the F-35 program’s “unrealistic test schedule”. Michael Gilmore’s annual F-35 report released on Monday follows a recently leaked memo from December 2015 that highlighted issues over the jet’s software development. The report flags these testing issues as potentially delaying the operational evaluation by up to a year, with flight testing not likely to be completed until at least January 2018. It had been initially hoped that testing would be completed by August 2017, after program re-baselining in 2012. As a result of these delays, Gilmore also warned against current block buying of the fighter with 250 planned to be locked-in before the (Initial Operational Test and Evaluation) IOT&E. At present, 150 fully operational jets have been delivered by Lockheed and will all require extensive modification to the Block 3F standard once development concludes.

Ahead of the Pentagon’s February 9 official budget release, Defense Secretary Ash Carter mapped out his spending priorities on Tuesday. Among the plans include a $13 billion plan in funding for a new submarine to carry nuclear ballistic missiles over the next five years. This would be broken down into $4 billion towards research and development of new submarines, with $9 billion spent on procurement funding. The Navy may also see twelve more Super Hornet’s procured to make up for shortages caused by delays to Lockheed’s F-35 program, and longer-than-expected repair times for current Boeing F/A-18 jets. The budget also outlines a total 322 F-35s across its A, B and C models but following the recommendations in Michael Gilmore’s most recent report, this could be more wishful thinking than the eventual reality.

January 27/16: Despite recent successful testing of missiles on the F-35, a DoD weapons expert has expressed concerns over the fighter’s software development. A recently reported December memo from Michael Gilmore, the Defense Department’s director of operational test and evaluation, expresses worry that plans to finish work on the F-35’s Block 3F software by July 2017 are unrealistic. Rushing the testing schedule for the software could result in a failure for the crucial IOC testing before the decison is made to put the jet into full production. The Joint Program Office, however, has dismissed the concerns, maintaining that the program is on track and that IOC dates for the Navy and Army will be met.

January 25/16: Falling oil prices and a weakening currency may effect Norway’s participation in the F-35 program. The increase in economic worries has seen Norway look to re-evaluate its defense spending commitments as the Krone falls against the US dollar, making the already expensive F-35 acquisition seem even more pricey. Alternatives to covering the costs of the fifty-two plane commitment may see the order reduced, or spending cut from elsewhere. The slash in other areas would force Norway to rethink its military strategy, and perhaps rely much more heavily on NATO.

January 20/16: The F-35 program will face one of its first live test challenges when a combat-coded F-35A will release an inert, laser-guided bomb at the Utah Test and Training Range between February and March. The releasing of the GBU-12 Paveway II will be the first one conducted outside of development or operational testing, and will mark a milestone in the development of a program plagued by delays, redesigns and spiraling costs. The full compliment of weapons will not arrive until late 2017. Until then, the Air Force will first operate with basic laser and GPS-guided weapons, as well as beyond-visual-range AIM-120 air-to-air missiles. It will also have advanced targeting, surveillance and radar-jamming equipment.

January 19/16: Engine makers Pratt & Whitney will make engines for the F-35 program. Details of the agreement have yet to be finalized, but two contracts will be issued to produce 167 engines to power Lockheed Martin’s latest jet within the next month. Further details of the deals have yet to be realized, but sources close to the deal revealed that the production of the engines alongside engineering support, spare parts and program management, would be worth more than $3 billion to Pratt, a unit of United Technologies Corporation. The USAF said that the latest contracts will help drive down costs of the program which makes it affordable for customers.

January 18/16: All variants of the F-35 fighter jet are to get design overhauls since the discovery that the fuel tanks could over-pressurize in certain flight profiles; 154 F-35s have been delivered to date. Lockheed Martin has already received contracts to implement fixes on F-35A and F-35B, and are currently putting together a proposal for engineering works on the F-35C. Fuel tank ruptures have potentially devastating consequences, especially for fast moving aircraft such as the F-35s, with the potential to cost millions of dollars worth of damage.

January 14/16: Lockheed Martin has been awarded a $28 million concurrency modification contract to correct a fuel tank overpressure issue for the F-35A fighter. The award will see them provide services for air vehicle retrofit modifications associated with the F-35A fuel tank overpressure engineering change. Work will be carried out for the Air Force, and the governments of Australia, Italy, the Netherlands, and Norway. The modification in design is not expected to effect the IOC of the aircraft.

January 12/16: The USAF will not be lifting weight restrictions on F-35 pilots until at least 2018. The push back comes as ejector seat manufacturer Martin-Baker needs more time to conduct additional testing on the ejector seat safety features in the fighters. The program has been experiencing problems with this specific aspect of the plane’s development since the summer of 2015, but this has just been one of many issues to have dogged the program amid increased delays and spiraling costs. The Pentagon hopes to make the aircraft’s European debut at the Farnborough Air Show in the UK this summer after engine issues forced it to be omitted from last year’s show. No doubt foreign partners in the program will be following with interest.

A delegation from Israel’s defense ministry has visited a Lockheed Martin production facility in Forth Worth, Texas as the frames of their first F-35I’s enter their advanced production phase. Israeli procurement of the F-35 fighter, dubbed the AS-1, differs slightly from the standard model of F-35A to be exported to other nations involved in the program. Unique features include the integration of Israel’s own electronic warfare systems into the aircraft’s built-in electronic suite, as well as the ability to use indigenously produced guided and air-to-air missiles. Israel has ordered thirty-three F-35I fighters at a cost of $3.6 billion.

December 23/15: Canada’s recent exit of the F-35 fighter program may not be as cut and dried as promised on the campaign trail by the Liberal Party government. During a recent interview, defense minister Harjit Sajjan sidestepped answering questions on whether the Lockheed Martin F-35 jet would be excluded from a competition to replace the CF-18 fleet. The government hopes to replace the aging CF-18 flight before they become obsolete. Recent promises by Prime Minister Justin Trudeau to back out of the F-35 development program and find a replacement that was more cost effective has resulted in a new selection process. However, it was unclear whether the F-35 could come under consideration again. Canada has yet to set the terms for the replacement competition, but Lockheed may just have a second chance in 2016.

Lockheed Martin has been awarded a $1.17 billion advance acquisition contract for the F-35 fighter. The contract includes the advance procurement of long lead time materials, parts, components and effort to maintain the planned production schedule for F-35 low rate initial production lot 11 aircraft. It will see the production of 80 of the F-35A variant, seven of the F-35B variant and four F-35C aircraft that are destined for the US Air Force, Navy and Marine Corps as well as sales to foreign allies.

December 18/15: It looks like a very merry Christmas for Lockheed Martin and Boeing, as they came out as the major winners in the announced $1.15 trillion spending bill announced on Wednesday. Funding will see eleven more F-35 Lightning IIs than requested by President Obama in February. The F-35 program will see $1.33 billion additional procurement money as production of the fighters will be ramped up. The F/A-18 production line will also be extended, with seven more EA-18G Growlers and five F/A-18E/F Super Hornets planned.

December 15/15: Israel may potentially increase their orders of F-35 fighters as it holds the option to purchase 17 more, enough for two squadrons. They have already purchased 33 of the F-35A variant which allows for conventional take off capabilities, while the F-35B allows for operations in more austere bases and a range of air-capable ships near frontline combat zones. It can also take off and land conventionally from longer runways on major bases. The Defense Ministry hopes that the addition will increase Israel’s offensive capabilities and qualitative edge amid regional threats.

Singapore is apparently in no rush to order some F-35s after Defence Minister Ng Eng Hen visited the Luke Air Force Base, Arizona on December 13. The minister was there for a demonstration of the fighters capabilities, and to see the Singapore Air Force’s (SAF) F-15s compete in training exercises. While speaking highly of the progress of the F-35’s development, he failed to commit to any future purchase of the aircraft for the SAF. Hen’s comments come at a time when several countries linked to the program are either renewing commitment to the F-35 program (Norway), or hesitating over costs and performance (Australia, Canada). Perhaps Minister Hen just wants to be wooed a little more.

December 14/15: The USS America has been the first west coast Navy vessel to receive upgrades to support F-35 operations. The modifications saw key areas of the flight deck have a thermal spray applied to key landing areas which will allow the ship to fully support the new fighter. The thermal coatings will allow the USS America to handle the new F-35’s thrust; reducing heat sent to decks below, allowing for longer time between deck maintenance. It is expected that other members of the America-class ships will undergo the application, to allow for facilitating the jets as part of the US Navy’s plans to increase air capabilities of fleets.

Norway is to order six more F-35 fighters after the government approved a new defense budget worth $5.6 billion. The approval sees an increase of 9% in defense spending. The move comes as a reiteration of Norway’s commitment to the F-35 Joint Strike Fighter program, and will see the number of jets authorized for purchase increase to 28. Delivery of the jets is expected to take place in 2020.

December 7/15: Denmark has further postponed its selection of a new fighter to replace the F-16 until 2016. After it was initially reported that they would select the F-35 this month, funding issues around the acquisition have caused the new government to put further consideration into the commitment. After contributing an estimated $291 million into the project, issues surrounding technical problems and soaring costs may have the Danes looking elsewhere for their fighter needs. Denmark hasn’t been the only country having a wobble over the F-35. Canada announced last month that it was withdrawing from the Joint Strike Fighter development program, and last week, the Australian Senate voted in favor of an inquiry into their acquisition plans.

Italy has received its first F-35 fighter after it came off the assembly on Thursday. While six other countries have received the planes, Italy is the first to have the final assembly done outside of the US. The unveiling took place at the Cameri Air Base where the final assembly and check out (FACO) line is located. It is owned by the Italian government and operated by Italy’s Alenia Aermacchi and Lockheed Martin. Italy will also have the honor of taking the F-35 on its first ever trans-Atlantic flight in February 2016, when three Italian pilots are set to receive training at Luke Air Force Base in Arizona.

Pakistan has announced plans to acquire 5th generation fighters internationally and still continue to develop its own line of JF-17 planes. The move comes as regional rivals have been upgrading military capabilities, with India recently purchasing 126 Rafale fighters from France. According to Pakistan Air Force (PAF) chief Air Chief Marshal Sohail Aman, the desired choice for the PAF is the Lockheed Martin F-35, but they are also looking at other options. Pakistan will continue to export the JF-17 to other countries with Egypt the latest country to express interest in the plane.

December 4/15: The Australian Senate will launch an inquiry into its planned acquisition of Lockheed Martin F-35 fighters after a vote on Monday. The Senate foreign affairs, defence and trade committee will investigate how the fighter will integrate with the air force’s needs, its cost and benefits, performance testing and possible alternatives. The Royal Australian Air Force has planned to purchase 72 of the aircraft with the possibility of increasing to 100 fighters. At $11.7 billion, it is the most expensive defence acquisition program to date. Findings in the report will be presented to the Senate in May 2016.

November 30/15: The Australian senate is to vote on whether it to is examine the purchase of F-35 fighters in a deal worth $24 billion ($17.25 billion US). The vote comes in the aftermath of Canada announcing that it is to back out of its own orders last month. The investigation would look into the deal and what would be the best value for money for Australia and its defense requirements. Canada’s withdrawal from the F-35 program has brought about confusion over pricing as it was announced by US Air Force Lieutenant-General Chris Bogdan that costs of each aircraft were likely to increase by $1 million. This was contrary to previous assurances by the Australian Department of Defence that no extra costs would be incurred by Australia. Australia is one of eight nations working in conjunction with the US to develop and purchase the new fighter. The result of the vote will be watched with interest as the program could see a domino effect of cancellations as confidence in the program wanes.

November 23/15: US Deputy Defense Secretary Bob Work has suggested that Lockheed Martin’s F-35 fighter will take part in Canada’s latest jet selection competition. The announcement comes after Canadian Prime Minister Justin Trudeau said that he would not be purchasing the jet as part of Canada’s replacement of older CF-18s. Work’s comments appear contrary to the Canadian administration but seems to be coming across as part of US efforts to rescue Canadian participation in the program.

While rumours continue over the fate of Canada and the F-35 program, Denmark is expected to confirm an order for the aircraft this December. It was reported last year that the order would be for 30 of the aircraft and would be replace the F-16s that are currently in service in the Royal Danish Air Force. Other European countries expected to make purchases include Norway and the Netherlands.

November 17/15: A crack has been found on the wing of the F-35C fighter during durability testing earlier this month. The crack was located on one of the 13 wing spars of the aircraft but the Pentagon has assured that the government and engineering teams are working on a solution and retrofits are being planned for existing aircraft. The US Navy does not see the setback impacting upon the planned Initial Operating Capability (IOC) of the C model set for August 2018. One does wonder will this impact upon Canada’s order of the aircraft which has been put into question since the election of Canadian Prime Minister Justin Trudeau last month. Trudeau announced that he would put an end to their participation in the F-35 program for a more costly alternative during campaigning. This may increase the cost by US$1 million per aircraft.

November 9/15: Two Italian pilots have completed initial F-35 Joint Strike Fighter training at Luke Air Force Base, allowing them to return to Italy and form a bedrock for the Italian Air Force’s F-35 training program. Italy is a Tier 2 partner in the program, with a planned procurement of 90 F-35s.

November 5/15: Lockheed Martin has been handed a $5.37 billion contract action for 55 Lot IX Joint Strike Fighters, including 41 F-35As, 12 F-35Bs and 2 F-35Cs. Six of the F-35As are to complete foreign sales to Norway, while seven are headed for Israel and two for Japan. Half of the 12 F-35B variants are for the Royal Navy, with the remaining B and C models for the Marine Corps and Navy respectively.

November 4/15: The F-35A Joint Strike Fighter has fired its GAU-22/A internal cannon while airborne for the first time, following ground testing in July. The 25mm cannon was fired in three bursts above Edwards AFB, with further tests involving a production F-35A planned for next year. The Air Force will pass the F-35A’s Initial Operating Clearance (IOC) without the aircraft’s internal gun system, with the weapon scheduled to enter service in 2017 as part of the aircraft’s Block 3F upgrade.

October 23/15: The Pentagon says that the work to fix the F-35’s ejection seat could take another year, with the program office stating that the manufacturer of the seat – UK firm Martin Baker – will have to cover the redesign costs. Issues with the US16E ejection seat grounded lightweight pilots at the end of September, with the risk of serious neck injury in low-speed ejections deemed too high; however, the restrictions only affected one out of the 215 pilots trained to fly the Joint Strike Fighter. The program office intends to install a head support panel in addition to a switch designed to slightly slow deployment of the ejection seat’s parachute.

If Canada’s new Liberal government decides to pull out from the F-35 program, the per-unit cost across the international program could rise by $1 million, according to the head of the Joint Strike Fighter’s program office. While there would be no impact on the F-35’s development program – scheduled to end in 2017 – the loss of Canada’s previous 65-aircraft order could drive up the cost by as much as 1% for the remaining international partners, owing to the requirement to cover future maintenance and modernization costs.

October 21/15: With Canada’s Liberal party securing victory in the country’s national elections, the potential procurement of Canadian F-35 Joint Strike Fighters are likely to be dropped, with leader Justin Trudeau announcing in September that he would scrap the controversy-ridden program. He has promised an “open and transparent competition” to find a replacement for the Canadian fleet of CF-18 Hornets, with work guarantees for Canadian industry built into any future contract. The savings from buying a less expensive fighter are to be funnelled to the Royal Canadian Navy to shore up expensive shipbuilding plans, with Lockheed Martin standing to lose $6 billion from the decision. However, the decision to back out from the F-35 program – which Canada signed up to in 2002 – could see work for Canadian firms in the F-35 supply base disappear completely.

October 15/15: The problems grounding lightweight pilots from flying the F-35 are now thought to be centered on the Joint Strike Fighter’s sophisticated Gen III helmet. The helmet – designed and built by Rockwell Collins and Elbit Systems – is now thought to be too heavy to ensure a safe ejection at low speeds. The precise issue of whether the Martin Baker ejection seat or the helmet requires modification – or both – is currently under review by the Joint Project Office.

October 12/15: The Navy has completed testing of the carrier variant of the Joint Strike Fighter, the F-35C, aboard the USS Dwight D. Eisenhower (CVN-69). The two aircraft used in the trials carried out ‘high risk’, heavy launches, involving simulated weapons loads and low airspeeds. These trials build on previous testing (in November 2014) of the F-35C’s ability to land and take off from carriers. When the F-35Cs landed aboard the carrier in early October the trials were also slated to test the JPALS landing assistance system, with no word yet as to whether this was achieved. A third round of at-sea testing is scheduled for summer 2016, with the F-35C developmental testing now approximately 80% complete.

October 5/15: An F-35 released a weapon from its external rack for the first time in late September, according to a Lockheed Martin press release Friday. A test aircraft released four 500lb GBU-12 JDAM bombs over the Atlantic Test Range, building on testing conducted by the Marines in June when GBU-12 and GBU-32 JDAMs were dropped, presumably from the Joint Strike Fighter’s internal weapons bay.

Meanwhile an F-35C landed aboard USS Dwight D. Eisenhower (CVN-69) on Friday as part of the second round of at-sea testing for the F-35C known as DT-II. Following the first round of tests in November – which included a catapult launch – this set of trials will also test the fighter’s fancy helmet, the Joint Precision Approach Landing System (JPALS) and operations with a full internal weapons bay. The tests are slated to last two weeks.

October 2/15: An issue with the F-35‘s ejection seat has grounded lightweight pilots from flying the aircraft, according to a report by Defense News. The issue was uncovered during testing in August and the restriction (of pilots weighing less than 136lb) is reportedly only an interim measure until the manufacturer – Martin-Baker – can develop a solution to the problem in cooperation with the F-35’s Joint Program Office and Lockheed Martin. Fighter ejection seats are supposed to be capable of accommodating pilots weighing between 103 and 246lbs.

September 25/15: The next set of testing on the F-35C will include new pilot helmets, integration with the Joint Precision Approach and Landing System (JPALS) and operations involving a full internal weapons bay, with these scheduled to take place during the first half of October. The Navy will build on tests conducted at sea in November, which saw the carrier version of the Joint Strike Fighter achieve 100% of its threshold requirements.

September 23/15: The Dutch Defense Ministry has penned an agreement with engine-manufacturer Pratt & Whitney for a Maintenance, Repair, Overhaul & Upgrade workshop in the south of the country to support future F-35 operations. The company’s F-135 engine powers the F-35, with the new workshop at the Royal Netherlands Air Force’s Woensdrecht Logistics Centre set to become a dedicated engine support facility from 2019. The country was selected by the DoD in December to support F-35 heavy engine maintenance, along with Norway and Turkey, and placed its first order for eight F-35A fighters in March.

September 18/15: The Dutch F-35 program could rise in cost by an additional half-million euros, bringing the program up to EUR5.2 billion ($5.9 billion). The rising cost has been attributed to the dollar’s exchange rate, something likely to continue altering the program’s costs as the Dutch place incremental orders to eventually fulfill their requirement for 37 F-35s, replacing their fleet of F-16s. The first tranche of eight F-35s was ordered in March, with these scheduled for delivery in 2019.

September 17/15: A leaked memo has uncovered serious concerns over the Marine Corps’ operational testing of F-35B aircraft aboard USS Wasp (LHD-1) in May, undermining the aircraft’s Initial Operating Capability in July. The memo, penned by the director of the Pentagon’s Operational Test and Evaluation Office, cites a poor availability rate, a lack of realistic operational challenges and an absence of key mission systems. The first has been noted before, with this new memo as critical of how the tests were designed and supported as the aircraft themselves, including the discovery that the Wasp required software upgrades to communicate effectively with the F-35Bs.

September 16/15: The Air Force could deploy F-35As as soon as they reach Initial Operating Capability (IOC), according to the head of the aircraft’s Integration Program Office. With the Air Force scheduled to operate a squadron of operational F-35s by the beginning of August 2016, the three missions likely to be tasked to these 12 to 14 aircraft are close air support, interception of enemy aircraft and suppression of enemy air defenses (SEAD). The first of these is becoming increasingly controversial, given the Joint Strike Fighter’s fist fight with the combat-proven A-10, while SEAD is closer to the original mission set intended for the F-35.

However, the Air Force first needs to rectify its current poor availability rate before IOC and deployment of its F-35s can take place. The Automated Logistics Information System (ALIS) is proving to be a problem for the Air Force and will likely be the most significant obstacle ahead of achieving IOC next year. Despite recent software upgrades, the ALIS system is proving to be a sticking point, with an accelerated production schedule likely to place increasing logistical demands on both the supply base and Air Force.

September 14/15: Lockheed Martin has unveiled a new Advanced Electro-Optical Targeting System for the F-35‘s Block 4 configuration. Designed to replace the current EOTS in operation with existing F-35s, the new version has been a priority for the program, while the Pentagon announced in May that it was to decide which weapon systems it would bake into the Block 4 configuration. A prototype of the Advanced EOTS is expected to make an appearance next year, while the Block 4 configuration is scheduled to be rolled out between 2019 and 2025.

September 11/15: An accelerated F-35 production schedule could stress suppliers, with the program office planning a three-fold increase in the number of Joint Strike Fighters produced each year over the next three years. The pressure on the production line’s supply base is also likely to be compounded by the requirement for incremental upgrades to in-service F-35s, along with a continued issues with the Automated Logistics Informations System (ALIS). Recently updated, the ALIS system saw problems earlier this year which built on persistent schedule delays in 2014. Lockheed Martin was awarded a $430.9 million contract at the end of August to further develop the system.

Aug 14/15: The Navy is reportedly considering reducing the number of F-35C fighters it plans to procure, alluding to budgetary concerns. The Navy is also less enthused by the Joint Strike Fighter compared to the Marines and Air Force because of the Service operating more modern aircraft, including new and upgraded Super Hornets.

Aug 3/15: The Marines announced on Friday that ten F-35Bs of Marine Fighter Attack Squadron 121 have achieved Initial Operating Capability, the first IOC milestone for the F-35 program. The announcement comes after both an Operational Readiness Inspection, which concluded mid-July, and shipborne testing aboard USS Wasp in May. The IOC was announced despite reports that the latter tests uncovered significant reliability issues with the aircraft.

July 30/15: The six Marine Corps’ F-35Bs which underwent testing on USS Wasp in May reportedly showed poor reliability performance, with the aircraft reportedly only achieving availability of around 50%. This is undoubtedly a factor Marine Corps Commandant Gen. Joe Dunford has considered as he finalizes the jet’s paperwork for achieving Initial Operating Capability. A decision on whether the F-35B is ready for limited combat operations is expected imminently, with the USMC deciding in March to push on to a timetabled IOC target of fourth quarter 2015, despite issues with the fighter’s 2B software.

July 28/15: The F-35B’s Autonomic Logistics Information System (ALIS) – the system designed to monitor and relay critical aircraft system data – has received its final software upgrade ahead of the fighter achieving Initial Operating Capability. The system has also received critical hardware modifications. IOC for the Marine Corps’ first F-35Bs is expected later this year, with the Corps deciding in March to push on according to schedule, despite issues with the jet’s 2B software.

July 24/15: The F-35’s GAU-22/A 25mm cannon has been tested on the ground at Edwards Air Force Base, with the General Dynamics-designed weapon having been developed for both internal and external gun systems of the Joint Strike Fighter. The cannon is mounted on an external pod for the F-35B and C variants, with the Air Force’s F-35A variant positioning the weapon internally. The four-barrel system allows the fighter to let loose just 180 rounds per reload, allowing for three short passes at best. That last problem featured heavily in criticism of the Air Force for floating the idea – since backtracked – that the F-35A could serve as the main ground forces protection platform. The program has been busy testing other weapons in recent weeks, including the Marines testing live JDAM bombs in early July. The Pentagon has been mulling what to include in future F-35 weapon tranches, with options including the Small Diameter Bomb II and Joint Strike Missile, as well as several others.

July 15/15: On Tuesday, Lockheed Martin was awarded a further $718.3 million contract modification for parts, support services and simulators in support of the F-35’s Lot 8 low rate initial production. The LRIP Lot 8 contract was agreed last year, with 43 of the fighters scheduled for production under Lot 8. Also on Tuesday, Lockheed Martin was awarded a $101.3 million advance acquisition contract for 383 Helmet Mounted Displays for use with the F-35 by the Air Force, Marine Corps, Navy, international partners and the governments of Japan and Israel through Foreign Military Sales.

July 6/15: The Marine Corps conducted its first successful live ordnance drops from a F-35B in late June, the USMC announced on Friday. The Joint Strike Fighters dropped both inert and live ordnance, which consisted of JDAM GPS-guided munitions in both GBU-12 and GBU-32 configurations. The Marine Corps decided in May to push on towards the F-35B’s Initial Operating Capability (IOC) objective timetabled for 1 July, despite the unearthing of software problems. While it appears that the 1 July objective IOC date has now been missed, the jet has until December to achieve this milestone, with the dropping of live ordnance reportedly one of the last remaining items on a checklist of required capability tests required for IOC.

July 1/15: In a damning report obtained by War is Boring, the F-35A was out-performed by a F-16D in a mock dogfight in January. The newer jet failed to manoeuvre fast or agile enough to defeat the older fighter, despite the F-16 flying with two external fuel tanks. The unnamed pilot listed off numerous serious problems with the fighter, including a low nose climb rate and a cramped cockpit space, as well as other manoeuvrability issues reducing the ability of the pilot to see and kill the older jet, an issue that has come up before. On Monday Lockheed Martin was handed a $19.6 million contract modification to provide requirements development and maturation efforts for the Joint Strike Fighter.

June 29/15: With Naval Air Station Lemoore set to become the backbone of the Navy’s future strike capability, the Navy awarded a contract Friday for the construction of infrastructure to support the base’s fleet of F-35Cs. The $20.2 million task order covers the construction of new buildings to house JSF simulators, as well as classrooms and briefing rooms. NAS Lemoore beat out NAS El Centro last fall to become the Pacific Fleet’s F-35 base, with Strike Fighter Squadron 101 (VFA 101), the F-35C replacement squadron, set to relocate to the base in early 2017.

June 25/15: A US-UK team have successfully tested the F-35B’s short take-off capabilities from a replica carrier ski-jump, the British Ministry of Defence announced Wednesday. The testing is currently in its first iteration, with these tests designed to reduce risk before the JSF is launched from the deck of an actual carrier. The new Elizabeth-class carriers under construction for the Royal Navy will feature a ski-jump, in contract to the new Gerald Ford-class carriers which will feature electromagnetic catapults.

June 19/15: Not a single F-35A was downed by “hostile” fire during the Air Force’s recent Green Flag West exercise, the first exercise in which the Joint Strike Fighter has participated. None of the F-35s were shot down, whilst F-16s and A-10s were. The inclusion of the JSF in the exercises has been criticized as a public relations stunt; additionally, the level of operational pressure the F-35s were put under during the exercises compared with other aircraft has not been released. Whether the F-35 genuinely outperformed the other aircraft and as a result received no simulated destruction – or was just exposed to less severe operational testing – is hard to say.

June 4/15: Lockheed Martin saw a $920.4 million advanced acquisition contract on Thursday for the F-35 program. This award covers the production of 94 low rate initial production Joint Strike Fighters, with these spread across the three F-35 variants.. 78 F-35A models will be manufactured and delivered, with 44 of these destined for the Air Force and the remainder earmarked for international partners. The other 16 aircraft are split between the -B and -C models, with fourteen of the former going to the Marine Corps, as well as Italy and the UK, while two -C models will go to the Navy and Marines.

June 2/15: F-35As will take part in USMC exercises for the first time this week, with the fighter also set to drop live ordnance. The Green Flag West exercises will run to June 12, with the Marine Corps’ B model Joint Strike Fighter recently concluding trials aboard USS Wasp.

May 28/15: The Pentagon is currently determining what should be included in the F-35‘s Block 4 configuration, ahead of a review later this year. Weapons that could feature in Block 4 include the Small Diameter Bomb II and the Kongsberg Joint Strike Missile, as well as potentially the B61-12 standoff nuclear bomb.

May 20/15: As part of the Marine Corps’ F-35B trials currently taking place aboard USS Wasp, a F135 engine has been flown onto the ship to assess the aircraft’s ability to be repaired at sea. The engine uses a modular design to facilitate the swapping out of components, with this also making the entire engine transportable by a single MV-22 Osprey.

May 20/15: The Marine Corps has begun testing its F-35Bs aboard USS Wasp (LHD-1), with these tests set to last two weeks. Six of the aircraft are being tested for specific abilities as part of Operational Testing (OT-1); these include digital interoperability between aircraft and ship systems, something particularly sensitive given the aircraft’s recent software problems. The USMC decided to push ahead regardless of 2B software issues, with the intention of hitting IOC in July.

March 26/13: Singapore. AOL Defense is reporting that Singapore will order 12 F-35Bs within 10 days, while others take a more measured tone. Agence France-Presse cite Singaporean sources as saying they’re in the final stages of evaluating the F-35, which tracks with statements by Defence Minister Dr Ng Eng Hen. Even so, the plane’s very incomplete capabilities mean that part of Singapore’s evaluation is just paper and promises at this point. Singapore’s RSIS points out that the country has traditionally been cautious in its defense buys, restricting themselves to proven platforms.

Singapore’s fleet of about 34 upgraded F-5S/T fighters were bought in the 1970s, and they do need replacement. The RSAF’s alternative would be to order more F-15SG Strike Eagles as F-5 replacements, and wait several years before ordering F-35s. The Strike Eagles would cost less at present, and would offer a much wider array of weapons until about 2025 or later. F-35Bs would offer more risk, and would enter service much later than F-15SGs, in exchange for better stealth, and the ability to take off and land from damaged runways. Either way, a DSCA-approved export request would be required before any order can be placed. The most we can expect within 10 days is a State Department announcement. AOL Defence | AFP | Reuters | Eurasia Review.

March 26/13: UK. The Ministry of Defence announces that RAF Marham, which had hosted Tornados until the fighters were retired to save on support costs, will become Britain’s main base for F-35s. It will also act as a support center, performing depth maintenance. RAF | BBC.

March 25/13: Engine. Bloomberg reports that Rolls-Royce was an average of 160 days late with its F135-PW-600 LiftFan engine parts deliveries in 2012. Subcontractor errors were part of the problem:

“There have been issues such as corrosion on some of the gears and some undersized holes,” Jacqueline Noble, a spokeswoman for the defense agency, said in the [emailed] statement [to Bloomberg]. While London-based Rolls-Royce and its subcontractors have made progress, the need to fix fan parts that don’t meet specifications “is still a concern,” she said.”

March 25/13: Japan LRIP-8. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a $40.2 million fixed-price-incentive (firm-target), contract to provide long lead-time parts, materials and components required for the delivery of 4 Japanese F-35As, as part of Low Rate Initial Production Lot 8. See also June 29/12 entry.

Work will be performed in Fort Worth, TX, and is expected to be complete in February 2014. All funds are committed immediately, and this contract was not competitively procured by US Naval Air Systems Command in Patuxent River, MD, who is acting as Japan’s agent through the FMS process (N00019-13-C-0014).

March 21/13: Netherlands. The 2 Dutch IOT&E F-35As are already slated to go into storage until 2015, because the jets aren’t fit for purpose yet (q.v. Feb 11/13). Now Reuters reports that the Dutch are looking to cut their planned order of 85 F-35As by 17-33 planes. On the surface, this isn’t exactly news, as the MvD was known to be looking at a 56 plane order (-29 aircraft) when the Oct 24/12 Rekenkamer report came out. Reuters gives a figure of 52-68 planes and a budget of EUR 4.5 billion, but full replacement of the RNLAF’s reduced fleet of 68 F-16s with F-35As doesn’t square with that budget. A “defense source close to the talks” is quoted as saying that an F-35A order could drop as low as 33-35 planes (-50 or more aircraft), based on Rekenkamer estimates.

That can’t be welcome news to the F-35 program, which expects to have foreign orders making up half of production after LRIP Lot 8 in 2014 (q.v. March 12/13). For the RNLAF, Defense Aerospace cites Dutch Parliamentary documents which size their operational F-16 fleet at just 24 / 68 planes, due to maintenance issues and lack of spare parts. That’s a bit of a crisis; meanwhile, the larger question is whether 24-35 fighters is even close to adequate for future needs.

The new coalition, sworn into office in November 2012, expects to finalize a new defense policy and fighter purchase plans later in 2013. Defense Aerospace reports that the Dutch Parliament’s Standing Committee on Defence has already scheduled presentations from Boeing (F/A-18 Super Hornet family) and Saab (JAS-39E/F Gripen), and the Eurofighter consortium has told the publication that they’re keeping an eye on developments. Reuters | Defense Aerospace.

March 20/13: Australia. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives an unfinalized, not-to-exceed $9.8 million modification for Australian-specific non-recurring support activities. It includes ALIS equipment and sustainment and logistics support, and will be bought under the LRIP Lot 6 contract. $4.9 million is committed immediately.

Australia was set to buy 2 F-35As for IOT&E preparation under LRIP Lot 6. The timing of their follow-on buy of 12 F-35As may be uncertain, but this contract seems to indicate that they’ll buy the 2 IOT&E jets (see also March 5/13). Work will be performed in Fort Worth, TX (35%); El Segundo, CA (25%); Warton, United Kingdom (20%); Orlando, FL (10%); Nashua, NH (5%); and Baltimore, MD (5%), and is expected to be complete in January 2019. US NAVAIR in Patuxent River, MD manages the contract (N00019-11-C-0083).

March 13/13: Denmark. The Danes pick up their fighter competition as promised, following their announced hiatus in April 2010. Invited bidders include the same set of Lockheed Martin (F-35A), Boeing (Super Hornet), and Saab (JAS-39E/F) – plus EADS (Eurofighter), who had withdrawn from the Danish competition in 2007. The goal of a 2014 F-16 replacement decision has been moved a bit farther back, and now involves a recommendation by the end of 2014, and a selection by June 2015.

The Flyvevabnet are reported to have 30 operational F-16s, with 15 more in reserve, out of an original order of 58. Past statements indicate that they’re looking to buy around 25 fighters as replacements, but there are reports of a range from 24-32, depending on price. Danish Forsvarsministeriet [in Danish] | Eurofighter GmbH | Saab | JSF Nieuws.

March 12/13: Issues & allies. JSF PEO Air Force Lt. Gen. Christopher C. Bogdan, USAF, offers a number of important pieces of information at the Credit Suisse/McAleese defense programs conference in Washington, DC. One is that he hopes to have unit cost, including the engine, down to $90 million by 2020 – about 10% lower than current Pentagon estimates beyond 2017. Allies “need to know where their money is going”, especially since orders after LRIP-8 (2014) are expected to be about 50% allied buys. Unfortunately there’s an issue with IOT&E processes, which has been left unaddressed until the issue became a source of buying uncertainty:

“Adding insult to injury, the JSF program office classified all documents as “U.S. only,” which upset partner nations. Even if they are all buying the same aircraft, each country has its own air-worthiness qualification processes and other administrative procedures that require they have access to the aircraft’s technical data. JSF officials are working to re-classify the documentation, Bogdan said.”

Regarding Operations & Support costs, which are over 2/3 of a weapon system’s lifetime cost: “If we don’t start doing things today to bring down O&S now, there will be a point when the services will see this aircraft as unaffordable.”

Most of those costs trace back to design, so changes at this point are possible, but difficult. One design and support issue is that the 80% commonality between variants envisaged at the program’s outset is now closer to 25-30%. That means more expensive non-common parts due to lower production runs, larger inventories for support of multiple types in places like the USA and Italy, more custom work for future changes, etc. Information Dissemination | National Defense.

March 11/13: GAO Report. The GAO releases its annual F-35 program report: “Current Outlook Is Improved, but Long-Term Affordability Is a Major Concern“. Some manufacturing indices like labor hours per jet delivery rate are getting better, but operations and maintenance costs are a serious problem, and F-35 acquisition funding requirements average $12.6 billion annually through 2037.

There’s much, much more. It’s difficult to summarize this report, and worth reading it in full.

March 9/13: Cost sensitivity. Reuters gets their hands on an advance draft of a GAO report, which looks at the F-35’s sustainment and purchase costs. The GAO’s estimate to refurbish produced F-35s to incorporate fixes required by discoveries during testing? $1.7 billion. That’s a lot, but it’s a decision that touches on the next area they examine: what happens if some countries don’t buy, or the USA buys fewer?

Current American plans will average $10.6 billion per year until 2037 [DID: it turns out to be $12.6 billion]. Average costs have already climbed from $69 million to $137 million, and would rise by another 9% if the USA dropped its orders from 2,443 – 1,500 (to $150 million). They would rise by 6% (to $145 million) if all 8 foreign partners cut their planned 697 orders, but the USA kept its own. The combination? More than additive, at 19% (to $163 million).

Here’s the thing. The GAO is calculating averages, but all F-35 partners including the USA, have a limited window of safe remaining life for their fighter fleets. That forces them to place earlier orders, which can cost a lot more than “average over all production” estimates. They’re also more price sensitive to production cuts, since fewer planes per year are being built at this stage. A design that isn’t done testing adds another disincentive, and the combination of unready planes and spiraling costs for near-term buys can force quite a few cancellations and reductions. Each cancellation may be minor in the long term, but it’s a larger cost hike in the short term, which ensures that the long term production figure never arrives.

One response just starts production earlier, and lets the main partner eat most of the concurrency costs. So, was the $1.7 billion concurrency cost worth it, in order to speed up the purchase schedule and production ramp-up by 5-6 years? That’s an individual judgement. Reuters | IBT.

March 6/13: DOT&E OUE. The POGO NGO gets its hands on a copy of the Pentagon’s Operational Utility Evaluation for initial F-35A training, dated Feb 15/13. While DOT&E cautions that you can’t draw any meaningful conclusions from a system this immature, some of their observations and trends are relevant and concerning.

Not training ready. To begin at the beginning, current F-35s aren’t even close to suitable for new-pilot training, and are very marginal even for experienced pilot training. This situation, and the long list of accompanying flight restrictions, is normal for an aircraft mid-way through its testing phase. What’s different is that continued program delays would leave the US military unable to stream new pilots to its production aircraft.

Touch screens. A notable but less urgent design deficiency involves the touch screen display, which may need to be used less. Using it to control radios, for instance, is a bad idea, especially at high Gs and under stress. To duplicate this feeling, have a jumpy 3-year old grab and flail at your arm while you’re trying to operate a computer mouse. MIL-STD-1472G already prohibits this sort of thing as a sole option, and voice recognition is intended to fix the problem. Until it’s ready, of course, we won’t know if it has its own issues.

Visibility. The most serious deficiency remains technical problems with the pilot’s ambitious Helmet-Mounted Display, coupled with a designed-in lack of rear visibility that HMDS needs to overcome using the plane’s embedded sensors. The visibility is poor in order to improve stealth vs. a full bubble canopy; and also to keep design commonality with the STOVL F-35B, which mounts its lift fan and doors behind the pilot. The OUE’s experienced F-16 and A-10 pilots were universal in their criticism, saying that poor to no rear visibility made basic tasks like keeping formation more challenging, and was a deficiency in combat situations.

It’s also a maintenance risk, of course, since all associated systems must be working or the planes will be at a large combat disadvantage. The likely result? Either lower readiness rates, higher maintenance costs, or both. Those are both areas where the F-35 remains behind the curve, with potentially dire fiscal consequences. POGO summary | Full Report [PDF]

March 5/13: LRIP-6. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a not-to-exceed $72.2 million unfinalized LRIP Lot 6 contract modification. It buys F-35A support equipment for Luke AFB’s Pilot Training Center 1. It also covers associated Data Quality Integration Management supplier support tasks, and all other sustainment data products for the USAF and the governments of Italy and Australia. The contract is split-funded by the USAF ($55.0M/ 76.2%); Italy ($10.3M/ 14.3%); and Australia ($6.9/ 9.5%).

Work will be performed in Fort Worth, TX (35%); El Segundo, CA (25%); Warton, United Kingdom (20%); Orlando, FL (10%); Nashua, NH (5%); and Baltimore, MD (5%), and is expected to be complete in August 2014. $36.1 million is committed immediately (N00019-11-C-0083). This brings total LRIP-6 contracts to $5.674 billion.

March 1/13: Return to flight. The Pentagon lifts the grounding order on its F-35 fleets, after inspecting fleet engines. The engine in question belonged to a plane used for flight envelope expansion testing, and had been operated for an extended time at high temperatures.

“Prolonged exposure to high levels of heat and other operational stressors on this specific engine were determined to be the cause of the crack [as opposed to high-cycle fatigue, which would force a redesign].”

The engineers believe no redesign is needed. Pentagon | Reuters.

Grounding lifted

Feb 28/13: Block 8 long-lead. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a $333.8 million fixed-price-incentive (firm-target), advance acquisition contract, covering early equipment buys for 35 LRIP Lot 8 planes: 19 USAF F-35As ($155.2M/ 46%), 6 USMC F-35Bs ($85.4M/ 26%), and 4 USN F-35Cs ($27.5M/ 8%); plus 4 F-35B STOVLs for Britain ($45M/ 14%), and 2 F-35As for Norway ($20.7M/ 6%). All contract funds are committed immediately.

Work will be performed in Fort Worth, TX, and is expected to be complete in February 2014. This contract was not competitively procured pursuant to FAR 6.302-1 (N00019-13-C-0008).

Feb 27/13: Unhappy relationship. F-35 PEO Executive Officer Lt. Gen. Christopher Bogdan criticizes some important decisions, such as concurrent testing and production, and he’s also unhappy with the vendors. There’s some back-and-forth in the news reports regarding production cost, which he pegs at about $120 million for a Lot 5 F-35A with engine, and whether cost reductions per lot have been adequate. His AuBC interview also includes this remark, which got less attention but is more important:

“The real big elephant is how much it costs over the life of this plane to maintain it, and sustain it…. I think today, looking at what we have, the cost to maintain and sustain this plane is too high…. What I’ve told Lockheed Martin and Pratt & Whitney is “you have yet to earn the right to become the product support integrator for the life of this program.” So what I’ve done is, I’ve tried to take pieces of the life cycle, and I’ve tried to introduce some competition [from domestic and foreign companies]….”

The decision to use only 1 engine also comes into play, as he describes the 6 month negotiations to finalize the F135 engine LRIP Lot 5 contract (vid. Feb 6/13 entry), which began shortly after their F136 competitor had been eliminated:

“Now, you would think a company like Pratt & Whitney that was just given the greatest Christmas gift you could ever, ever get for a company would act a little differently…”

In truth, the full tone of Gen. Bogdan’s remarks isn’t fully captured in written reports. He’s adopting classic crisis management recommendations, acknowledging known problems rather than being dishonest, placing them in context when he can, then promising to fix what’s left and deliver a successful jet. The comments in Australia were made shortly after the DOT&E report (vid. Jan 13/13). They’re aired a month or so later in the Australian Broadcasting Corporation’s “Reach for the Sky” documentary on the program, just before Australia submits a formal request to buy another 24 Boeing Super Hornet family fighters. Center for Public Integrity | Fox News | TIME | AuBC’s Reach for the Sky.

Feb 22/13: Engine. A crack in an F135-PW-100 engine blade grounds the entire F-35 fleet. The fault was found in an F-35A, but this part of the engine is common to all 3 variants. No one wants to have a blade break off inside and destroy the engine or the plane on its way out the back, hence the grounding.

These kinds of problems aren’t unheard of during testing, but the incident raises 2 big questions. One is the Pentagon’s flawed policy of ordering operational planes during the testing phase, which multiplies the cost of fixes during a fiscal crunch. The other involves the DoD’s decision to have just 1 engine manufacturer for the F-35, unlike its existing fighter fleets. Imagine exactly this sort of fleet-wide grounding, when the F-35 is the main fighter of all 3 armed services. DoD | Reuters.

Engine problems ground the whole fleet

Feb 13/13: Australia. Australian MP Dennis Jensen [Lib-Tangney, near Perth] chronicles the key assertions, decisions, and official reassurances made in Australia concerning the F-35, most of which have turned out to be somewhere between inaccurate and untrue. It’s a sobering account of how far program timelines and costs have gone awry, and effectively eviscerates the credibility of official ADF and DoD analysis.

The former defense research scientist also has the brass to point out that while the military has been busy missing the mark, independent analysts like Air Power Australia laid down key cost and performance markers that are now being vindicated by official reports.

Jensen is a long-time critic of the F-35. His 2009 guest article for DID focused on the F-22 as a better solution for Australia, and one wonders if he still has that view in light of recent events. His skepticism concerning the F-35 has remained, as evidenced by his March 2012 release, “Joint Strike Fighter lemon“. That release goes a step beyond most political releases, whose authors aren’t likely to confront a senior air force officer with step by step analysis of hypothetical 8 vs. 8 air combat engagements. Australian parliamentary transcript | JSF Nieuws has added sub-headers for easier reading.

Feb 13/13: Lot 6 Engines. United Technologies’ Pratt and Whitney Military Engines in East Hartford, CT receives a $65 million cost-plus-incentive-fee modification to a previously awarded advance acquisition contract for ongoing sustainment, operations, and maintenance to LRIP Lot 6’s F135 engines. This contract combines purchases for the USMC ($43.8M / 69%); the USAF ($17.8M / 26%); and the US Navy ($3.3M / 5%). $55.3 million in FY 2012 and 2013 contract funds are committed immediately, and $11.8 million will expire at the end of the current fiscal year, on Sept 30/13.

Efforts include labor and materials required to maintain and repair F135 propulsion systems; sustainment labor consisting of fleet and material management, sustaining engineering, and joint services technical data updates; and material required to support fielded propulsion systems and support equipment after unit and depot activations at production, training, and operational locations.

Work will be performed in East Hartford, CT (54%); Indianapolis, IN (31%); and Bristol, United Kingdom (15%), and is expected to be complete in December 2013 (N00019-12-C-0090).

Feb 12/13: F-35B flying. The Joint Strike Fighter Program Office clears the F-35B variant to resume flight operations. Within the fleet, all affected hoses have been inspected, and the ones that are out of tolerance will be replaced beginning in about a week. F-35Bs with properly crimped hoses can resume flying now. Yuma Sun.

F-35B cleared to fly

Feb 11/13: Dutch IOT&E. Minister of Defence Mrs. JA Hennis-Plasschaert sends a written brief to Parliament, covering recent developments with the F-35. It outlines the recent American DOT&E report, and also discusses developments in Canada, where the F-35 decision is under review. With respect to their own order, the first Dutch F-35 is ready, and the 2nd will arrive in summer 2013, but the project’s lateness has started to affect the RNLAF.

The original plan was to use their IOT&E jets with Block 3 software for testing and tactics development from April 2012 – August 2014, and pay EUR 27.1 million. Because the program is so far behind on Block 3 software delivery, per DOT&E, the Dutch will have to store their jets in the USA at their own expense until 2015, run their IOT&E from 2015-2018, and pay EUR 47 – 55 million. All on top of buying their jets several years earlier than they needed to, which raised their cost by many millions of euros.

Turkey was probably thinking of these kinds of issues when they postponed their planned IOT&E buy in January. JSF Nieuws has excerpts from the letter, which has not yet been published on the government’s web sites, and also showed us the full copy.

Dutch IOT&E

Feb 6/13: The Pentagon’s F-35 Joint Program Office and Pratt & Whitney announce an agreement in principle regarding the final engine contract for LRIP Lot 5’s planes.

An unfinalized version of that contract was announced on Dec 28/11, and the new contract is reportedly about $20 million lower than the $1.122 billion quoted at that time. Even with that reduction, adding the engine contract to other fighter-related Lot 5 announcements would give an average Lot V flyaway cost across all types of around $170 million per plane. It’s important to note that the engine contract includes things besides fighter engines, but even with no engines at all, Lot V announcements sum to a cost per fighter of $137.5 million.

Final engine figures and divisions won’t be forthcoming until the official Pentagon announcement. Note that some media reports don’t match up with the 32 planes known to be in Lot V (vid. Dec 14/12 entry). American Machinist | Reuters.

Feb 5/13: Britain’s switch costs. The British House of Commons Defence Committee says that the government’s shift from the F-35B STOVL to the F-35C and back cost the country GBP 100 million (vid. section 2, #14 & 15). Most of that money was spent on budgets related to Britain’s new carriers, and the committee faults the government for rushed work on the October 2010 SDSR.

That is quite a lot of money to waste, and it’s true that after the Conservative/ Lib-Dem coalition took power, there was a strong push to get the SDSR out the door in a short period of time. These kinds of decisions are very complex, and the committee faults the Ministry for going along with this recommendation, without really understanding the changes involved.

The Ministry’s defense is that their CVF/ Queen Elizabeth Class carriers had been touted as “future proof”, able to include catapults if that became necessary during the ships’ lifetimes. That proposition was put to the test early with the F-35C switch. The Ministry’s retrospective conclusion is blunt, and discomfiting on its own terms: “It is not my belief that [the carriers] were genuinely designed for conversion, or that the contract allowed them to be designed for conversion.” One wonders, then, why they were touted that way. UK Commons Defence Committee Acquisitions Report | Flight International.

Britain’s type-
switching costs

Feb 2/13: A USAF presentation to Congress says that if sequestration takes effect, F-35 order will be reduced (duh). They add that the program may need to be restructured, too, along with the KC-46A aerial tanker and MQ-9 Reaper Block 5. That would make a few allies grumpy. Flight International.

Jan 31/13: Personnel. AviationWeek reports that Tom Burbage, the executive vice president and general manager of program integration for the F-35, will retire in March 2013, after 32 years at the firm. He had been appointed in that position in 2000.

Jan 30/13: DOT&E – Pilot views. Flight International interviews both experienced pilots and Lockheed Martin personnel, in the wake of the turning & acceleration performance downgrades announced by DOT&E’s 2012 report. One experienced pilot flatly says that those performance figures put the F-35 Lightning in the same class as the 1960s-era F-4 Phantom fighter-bomber, rather than modern high-performance fighters. The Lightning does retain some kinetic strengths, but the overall picture isn’t encouraging when examined closely.

Then a Lockheed test pilot with broad experience takes up the gauntlet, to say that the F-35 is actually kinetically better than other 4+ generation fighters. Some of his fellow test pilots question those claims. Read “The F-35’s Air-to-Air Capability Controversy” for in-depth coverage of this issue.

Jan 30/13: Japan problem. If Japan wants to make parts for all F-35s, they’re going to have to do something about one of their “3 principles” on arms exports. Those restrictions won’t allow exports to communist countries, countries subject to arms export embargoes under U.N. Security Council resolutions, or countries involved in or likely to be involved in international conflicts. Unfortunately, many potential F-35 customers, especially in the Middle East, fall into the 3rd category.

We’re sure Israel would be perfectly happy to simply have all of the affected parts made in Israel instead, but this is going to be a wider issue. The program could always go to a “second supplier” arrangement for all Japanese parts, and Chief Cabinet Secretary Yoshihide Suga said maintaining consistency with the ban is “under discussion within the government.” Asashi Shimbun.

Jan 30/13: Industrial. Lockheed Martin says that there are 88 F-35s of all versions in various stages of completion on the program’s production lines. When it’s delivered, AF-41 (a USAF F-35A) will become delivery #100.

Jan 28/13: Fueldraulic fault found. Flight International reports that the failure of an F-35B’s Stratoflex fueldraulic line has been traced to a failure to properly crimp it. The F-35 Program Office says that Stratoflex, Rolls-Royce and Pratt &Whitney, have “instituted corrective actions to improve their quality control processes and ensure part integrity.”

The same problem was found on 6 other aircraft, and all 7 will need to be fixed. Until a Return to Flight plan is approved, however, all 25 F-35Bs will remain grounded.

Jan 18/13: F-35B grounded. The F-35B fleet is grounded, after a fueldraulic line (q.v. DOT&E report) fails and forces the pilot to abort a takeoff. There was no danger, and the pilot simply moved his airplane off of the flight line after it happened.

The F-35A and F-35C fleets are unaffected. Bloomberg | Defense News | Flight International.

F-35B Grounded

Jan 13/13: DOT&E Report. The Pentagon’s Department of Operational Test & Evaluation submits its 2012 report, which includes 18 pages covering the F-35. The fleet continues to work through significant technical challenges, which isn’t unusual. What is unusual is the steady stream of deliveries that will have to be fixed later, in order to address mechanical and structural problems found during testing. A summary of the key statistics & challenges can be found above, in the Testing section, but 2 issues deserve special mention.

One issue is software, which may be more important to the F-35 than it is to any other fighter aircraft. Unfortunately, the software development program is late, and is straining to fix and test issues across several developmental versions. Block 1.0 software capability is only 80% delivered, and the Block 2A software for training is under 50%. Block 2B, which adds rudimentary combat capabilities for serious training, was under 10% as of August 2012. Test resources and personnel are both limited, so this problem is likely to get worse.

The other issue is weight. The F-35 was designed with little margin for weight growth, but new capabilities and fixes for testing issues often add weight. One frequent consequence is higher costs, as very expensive but lightweight materials are used to save an extra pound here and there. Another consequence reduced performance, as seen in the F-35B’s drop to 7.0 maximum Gs after its aggressive weight reduction effort. A third consequence involves ruggedness and survivability. The F-35B faced a suspension of structural fatigue life stress testing in 2012, after cracking was discovered in several places. Even this pales in comparison, however, to the fleet-wide problem created by saving just 11 pounds in all variants. Without fuelstatic flow fuses and Polyalphaolefin (PAO) coolant shutoff valves, DOT&E estimates that these flammable substances make the F-35 25% less likely to survive enemy fire. DOT&E report [PDF] | Lockheed Martin re: 2012 testing | Reuters | TIME magazine. | Washington Post.

Jan 5/13: Turkey. The Turkish SSM procurement agency decides to postpone its initial buy of 2 training and test aircraft, which were supposed to be part of the Lot 7 order (q.v. Sept 27/12 entry). The SSM cites capabilities that are behind scheduled expectations and not ready for full training, and cost concerns, while reaffirming Turkey’s long-term commitment to 100 F-35As.

The Pentagon DOT&E report is quite specific about the plane’s delivered software being unsuitable for any combat-related training or test. Block 2B software would be required for that at least, but the program has yet to deliver parts of Block 1, and the Block 2A software on current planes is also just a partial implementation. In light of that information alone, Turkey’s decision to wait seems prudent. Why incur higher costs from an earlier production lot, if the plane isn’t going to be fully useful in its intended test and training role? Turkish SSM [in Turkish, PDF] | AFP | Washington’s The Hill magazine | Turkish Weekly.

Turkey postpones planned IOT&E buy

Dec 28/12: LRIP-6. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a not-to-exceed $3.678 billion unfinalized modification to the low rate initial production lot 6 advance acquisition contract. It covers 29 American planes: 18 F-35As, 6 F-35Bs, and 7 USN F-35Cs, plus “all associated ancillary mission equipment.” LRIP-6 contracts total $5,729.6 million, and include:

• March 20/13: $9.8 (support for Australia)
  
• March 5/13: $72.2 (support infrastructure for USA, Australia, Italy)
  
• Feb 14/13: $65.0 (engine maintenance)
  
• Dec 28/12: $3,677.9 (USA 29: 18 F-35A, 6 F-35B, 7 F-35C)
  
• Dec 28/12: $735.4 (support, unfinalized)
  
• Dec 6/12: $386.7 (long-lead)
  
• March 12/12: $38.6 (F-35A long-lead)
  
• Feb 9/12: $14.6 (F-35B long-lead)
  
• Jan 6/12: $194.1 (engines)
  
• Aug 8/11: $535.3 (38 long-lead: USA 19 F-35A, 6 F-35B, 7 F-35C; Italy 4 F-35A, Australia 2 F-35A)

Long-lead items contracts can include JSF partner and foreign buys, since the material buys are basically the same. Main contracts for customers outside America are often announced separately, which explains why some are missing from the Dec 28/12 announcement. Work will be performed in Fort Worth, TX (35%); El Segundo, CA (25%); Warton, United Kingdom (20%); Orlando, FL (10%); Nashua, NH (5%); and Baltimore, MD (5%), and is expected to be complete in February 2015. $1.839 billion is committed immediately (N00019-11-C-0083).

LRIP Lot 6 main

Dec 28/12: LRIP-6 support. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a not-to-exceed $753.4 million unfinalized modification to the LRIP-6 advance acquisition contract, for one-time sustainment and logistics support. This modification also includes site stand-up and depot activation activities, Autonomic Logistics Information System (ALIS) hardware and software, training systems, support equipment, and spares.

Work will be performed in Fort Worth, TX (35%); El Segundo, CA (25%); Warton, United Kingdom (20%); Orlando, FL (10%); Nashua, NH (5%); and Baltimore, MD (5%), and is expected to be complete in December 2015. $375.2 million is committed immediately (N00019-11-C-0083).

Dec 28/12: LRIP-6 & 7 support. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a not-to-exceed $374.5 million unfinalized modification to the LRIP-6 advance acquisition contract. It covers initial spares in support of 60 F-35s from LRIP Lot 6 and LRIP Lot 7: 37 F-35As, 12 F-35B STOVL, and 11 F-35Cs.

Work will be performed in Fort Worth, TX (35%); El Segundo, CA (25%); Warton, United Kingdom (20%); Orlando, FL (10%); Nashua, NH (5%); and Baltimore, MD (5%), and is expected to be complete in November 2015. Contract funds in the amount of $374,495,232 is committed immediately (N00019-11-C-0083).

Dec 28/12: Studies. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a $48 million cost-plus-fixed-fee, indefinite-delivery/ indefinite-quantity contract to perform engineering, programmatic, and logistics tasks supporting investigations or studies covering various systems in the F-35 Lightning II.

Work will be performed in Fort Worth, TX, and is expected to be complete in December 2015. $7.2 million is committed at the time of award. This contract was not competitively procured pursuant to FAR 6.302-1 (N00019-13-D-0005).

Dec 28/12: LRIP-5 support. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a not-to-exceed $17.1 million unfinalized modification the LRIP Lot 5 contract. This modification buys initial air vehicle spares for LRIP-5 F-35As.

Work will be performed in Fort Worth, TX (35%); El Segundo, CA (25%); Warton, United Kingdom (20%); Orlando, FL (10%); Nashua, NH (5%); and Baltimore, MD (5%), and is expected to be complete in November 2015. All contract funds will expire at the end of the current fiscal year, on Sept 30/13 (N00019-10-C-0002).

Dec 14/12: LRIP-5. Lockheed Martin Aeronautics Co. in Fort Worth, TX receives a $127.7 million fixed-price-incentive-fee and cost-plus-incentive-fee modification, finalizing the F-35’s LRIP Lot 5 contract for 32 planes. This contract also includes funds for manufacturing support equipment; 2 program array assemblies; ancillary mission equipment, including pilot flight equipment; preparation for ferrying the aircraft; and redesign to change parts with diminishing manufacturing sources.

Some news reports place the contract’s figures at $3.8 billion, but a review of past contracts, and conversation with Lockheed Martin, show that the entire LRIP-5 is actually $6.459 billion so far. The distribution also differs from Reuters’ report: it’s 21 F-35As, 4 F-35Bs, and 7 F-35Cs. Past awards, in millions, include:

• Dec 14/12: $127.7 (finalize)
  
• Aug 6/12: $209.8 (spares)
  
• Apr 13/12: $258.8 (add 1 F-35B, 1 F-35C for USA)
  
• March 12/12: $56.4 (support of delivery schedule)
  
• Dec 28/11: $1,122

Americas

• Canada has been cleared by the US State Department’s Defense Security Cooperation Agency (DSCA) to proceed with the purchase of 32 AIM-120D air-to-air missiles. Costing an estimated $140 million, the package also includes 18 Captive Air Training Missiles, four AMRAAM Non-Development Item-Airborne Instrumentation Units, two AMRAAM Instrumented Test Vehicles, seven spare AMRAAM guidance units and four spare AMRAAM control sections for use on their F/A-18 aircrafts. The DSCA said the missiles will be used on Royal Canadian Air Force fighter aircraft and are said to contribute to the foreign policy and national security objectives of the US by helping to improve the security of a NATO ally.

• BAE Systems has commenced production of its sensor technology for the Long Range Anti-Ship Missile (LRASM) produced by Lockheed Martin. Valued at $40 million, the order will be carried out at BAE Systems’ facilities in Nashua, New Hampshire and Wayne, New Jersey. BAE says the sensor will allow the LRASM to semi-autonomously detect and identify targeted enemy ships without relying exclusively on intelligence, surveillance, and reconnaissance systems, networking links, or GPS navigation.

• MBDA Missile Systems will produce up to 21,000 Diamond Back Wing Assemblies for use on the US Air Force’s (USAF) precision-guided GBU-39 Small Diameter Bomb Increment I (GBU-39 SDB-I). The contract, awarded by the munition’s manufacturer Boeing, comes as the US Air Force orders additional SDB-I production under a two-year deal worth $261 million, which will run through to December 2018. MBDA’s component is an integral part of the munition as its tandem wing design improves the maneuverability and extends its range to over 60 nautical miles, increasing pilot safety and expanding operational reach.

Middle East & Africa

• The Canadian government, under pressure to make good on peacekeeping commitments made in 2015, looks set to offer six helicopters to the UN’s Mali mission, which could be followed by a troop deployment to act as trainers. While Prime Minister Justin Trudeau had promised to send 600 troops to Mali back in 2015, fears over high causalities have prevented any firm action being taken, a decision critics say could damage Canada’s hopes of joining the UN Security Council. A 10,000 UN peacekeeping force is already in present in the country—which is experiencing a growing militant threat from jihadists—and 80 peacekeepers have been killed since 2013, making it the world’s most dangerous peacekeeping operation. Sources say the Mali mission will be discussed on the sidelines next month at an international peacekeeping conference that Canada is hosting.

• Qatar has been cleared by the DSCA for the possible $1.1 billion foreign military sale in support of its F-15QA multi-role fighter aircraft program. Once cleared by US Congress, work to be undertaken includes design and construction services, new parking/loading ramps, hot cargo pads, taxiways, hangars, back shops, alert facilities, weapons storage areas, hardened shelters, squadron operations facilities, maintenance facilities, training facilities, information technology support and cyber facilities, force protection support facilities, squadron operations facilities, other F-15QA related support structures, construction/facilities/design services, cybersecurity services, mission critical computer resources, support services, force protection services, and other related elements of logistics and program support. Contractors for the sale will be determined through an open competition, and it is expected that Doha will request offsets before negotiations are concluded. The support deal follows Qatar’s June’s $12 billion order for 36 F-15QA aircraft from Boeing, and less than two months after it announced intentions to buy 24 Eurofighter Typhoons from the UK.

• The purchase price of Turkey’s new S-400 Trumf air defense missile system is in excess of $2 billion. CEO of Russia’s state conglomerate Rostec, Sergei Chemezovhe, made the announcement to the TASS news agency on Thursday. The sale has been controversial, especially in the US, as Turkey is a NATO member yet shunned an air defense system that was interoperable with allied systems and networks. Ankara also announced this week a new $1 billion competition to design, develop, and eventually produce an engine and transmission system, or power group, for Turkey’s indigenous Altay tank program. A previous contract awarded to local engine-maker Tumosan, in conjunction with Austrian firm AVL List GmbH, was cancelled as part of Austria’s arms embargo on Turkey. Now chasing the money is the British-based European division of US firm Caterpillar, who have expressed interest in the power pack for the Altay program.

Europe

• Russia is toying with the idea of developing a new single-seat attack jet based on the twin-seat Su-34 fighter-bomber. Development of the new fighter, according to an anonymous source, could start as early 2018, with an aim to replacing the Su-25 with an aircraft that holds twice the payload (eight tonnes compared to four). But the Su-25 isn’t going anywhere any time soon. Its most recent variant, the Su-25SM3, is expected to keep flying for the next 10-15 years.

Asia Pacific

• The second indigenous aircraft carrier being developed by China will come with an Electromagnetic Aircraft Launch System (EMALS), the South China Morning Post reports. Military officials are said to have given the green light to the project after breakthroughs in developing a medium-voltage, direct-current transmission network that does not require the use of nuclear power to operate—a feature found on US aircraft carriers that use EMALS to launch its carrier aircraft—and while the US have already developed such an integrated propulsion system (IPS) on its first USS Zumwalt-class destroyer, China’s second-generation IPS technology is believed to be more advanced. China’s first two carriers, the Liaoning and its sister ship, the Type 001A, are conventionally powered vessels equipped with Soviet-designed ski-jump launch systems.

Today’s Video

• Kratos’ UTAP-22 Mako Unmanned Aerial System (UAS) completed a multi-UAS demonstration mission:

Americas

• The US Army has awarded a production contract to L3 Technologies for its Manned/Unmanned Teaming-eXpanded Capabilities (MUMT-X) program for AH-64 Apache attack helicopters. Valued at $97 million, L3 2ill provide Apache MUMT-X above-rotor Unmanned Aerial System Receive technology solutions to support MUMT operations and air-to-air-to-ground line-of-sight data links—a more robust, lighter and less expensive system than the original Unmanned Aircraft System control system currently used. Work will be under taken by L3’s division, L3 CS-West, specialists in high-performance networks.

• Northrop Grumman announced the successful first refueling of its E-2D Hawkeye early warning aircraft. The milestone was reached during a four hour flight on July 14 of this year, where the crew performed 10 dry plugs and two wet plugs with the help of a US Navy KC-130 tanker. Awarded in 2013, the aerial refueling contract was granted to give the US Navy the capability and flexibility to conduct missions over four hours. The aerial refueling system modification contains several sub-system upgrades to accommodate the refueling capability including adding the fuel probe plumbing, formation lighting, long-endurance seats, as well as flight control software and hardware changes.

• Lockheed Martin has been tapped by the US Navy to develop the service’s largest unmanned undersea vehicle. Dubbed the Orca, the Extra Large Unmanned Undersea Vehicle (XLUUV) is a multi-mission autonomous vehicle with a reconfigurable payload bay. It will be capable of transiting to an area of operation, loiter, periodically establish communications, deploy payloads and then transit home. Valued at $43.2 million, the award falls under the program’s design-phase, ahead of a second competitive production phase contract that will commission up to nine vehicles.

Middle East & Africa

• Lebanon has received two A-29 Super Tucano light attack aircraft from the United States. The aircraft will be used for armed observational operations, according to a Lebanese military official. Four more Super Tucanos are expected to be delivered as Washington continues its support and financing of the Lebanese military despite claims by Israel that the military has been supplanted by Hezbollah—a Lebanese Shi‘ite Muslim paramilitary organisation backed by Iran and an ally of Syrian President Bashar Al-Assad during his country’s six year civil war. Despite these claims, US ambassador to Beirut Elizabeth Richard said the delivery marked a “significant increase in Lebanese Air Force combat capability that this aircraft represents will ensure that the LAF will remain a national unifying force, a bulwark against extremism and terrorism.”

• Israel Aerospace Industries (IAI) announced the first order of subsidiary Elta’s ELK-1882T satellite communication terminal for fighter jets. The unnamed customer will receive deliveries of the Ku-band phased array SATCOM network starting in 2021. The firm will display the system at the MilSatCom Show in London, UK from November 7-9. They bill it as easy to install and integrate, with minimal impact on aircraft performance due to the conformal installation.

Europe

• Airbus has admitted to “certain inaccuracies” in US arms export filings, drawing the United States for the first time into a scandal over alleged misconduct at the European aerospace giant. The export controls apply to certain aircraft, such as the UH-72 Lakotas, which are sold to foreign customers from the US, as well as some US-made equipment installed on Airbus products, such engines and avionics. While the firm offered few details on the matter, they confirmed the inaccuracies during an internal review completed in late July after initially coming to their attention in November 2016, however, was unable to estimate how long it could take to resolve the matter or the range of potential consequences.

Asia Pacific

• Following the recent sale to Lithuania, Indonesia has become the latest buyer of the Norwegian Advanced Surface to Air Missile System (NASAMS), the platform’s manufacturer Kongsberg announced Tuesday. The $77 million deal includes one NASAMS system, command posts, radars, launchers, radios, as well as system integration, training and logistics support. Jakarta will purchase the AMRAAM missiles for the system under a separate foreign military sale with the United States. Once delivered, Indonesia will join Norway, Finland, the Netherlands, the US, Spain and Oman as operators of the system.

• The Indian Navy has been allocated $3.3 billion to proceed with the procurement of 111 naval helicopters. Once New Delhi selects a winner, sixteen units will be purchased off the shelf, while the rest will be assembled in India with local private partners under the ‘Make in India’ initiative. Capabilities requested include search and rescue (SAR), humanitarian assistance and disaster relief (HADR), and must be able to carry light-weight torpedoes for anti-submarine warfare (ASW) missions. Potential suppliers mentioned include Airbus with its S565 MBe Panther, Bell Helicopters’ Bell 429, and unnamed offerings from Lockheed Martin subsidiary Sikorsky, and Russian firm Rosoboronexport.

Today’s Video

• E-2D receives fuel for the first time:

Americas

• The Armored Group (TAG), a Michigan-based armored vehicle supplier, has acquired two German-based armoring companies—JPA Armoring and Fahrzeugbau Stadthage. The merger includes both of the firms’ manufacturing facilities, tools, fixtures, intellectual property, designs, certifications and testing results, and will now operate as TAG Germany GmbH. TAG assured that key employees will be retained at TAG Germany with staff number to increase along with orders. The firm said that the acquisition will strengthen TAG’s market share in the European market and improve its service capability to global customers.

• Early test data gathered by the US Air Force (USAF) has led the service to be confident that a software solution could fix some deficiencies found in the Boeing KC-46 tanker aircraft. Speaking on the testing, Gen Carlton Everhart, commander of the USAF Air Mobility Command, said the reprograming could fix a high-frequency (HF) transmit as well as an “uncommanded boom extension”, although further testing will be required. The HF radio, which must be turned off to avoid electrical sparking between the boom and receiver, is now tolerable according to vendors, while the boom extension issue does not damage the aircraft.

Middle East & Africa

• General Dynamics Ordnance and Tactical Systems will provide the government of Iraq with 120mm insensitive munition high explosive with tracer tank (IM HE-T) ammunition cartridges. Valued at $93 million, the agreement falls under a firm-fixed-price foreign military sales contract, with GD responsible for any additional costs outside of that figure. Work will run through to October 26, 2022, with work locations to be determined with each other. 120mm IM HE-T is the primary ammunition used on M1 Abrams tanks.

• Rheimetall’s CEO has blasted the ongoing diplomatic spat between the Germany government and Turkey which has damaged relations and put a freeze on planned defense projects. Relations have been strained since the failed coup of 2016 against Turkish President Recep Tayyip Erdogan and the subsequent crackdown of opponents. Berlin has also refused to extradite people Turkey claim were involved in the plot. Armin Papperger, the German manufacturer’s CEO, said several defense projects had subsequently been put on hold, including the production of ammunition for fighter jets in Turkey and upgrades to Turkey’s Leopard tanks, and were still awaiting decisions by the two governments. Rheinmetall’s potential involvement in Turkey’s Altay tank program could also be in doubt—the firm has formed a joint venture with Turkey’s BMC to bid for the first tranche contract which would see 100-200 Altay units built.

• Having formed a joint entity with private Turkish company Kale Group in May, British engine maker Rolls-Royce intends to use the ‘Open General Export License’ issued by the UK government to secure its participation in Turkey’s next-generation TF-X fighter program. The license frees all British companies involved in the program to export the requisite technology necessary for the program to Turkey and is intended to support the British defense industry in Turkey. Rolls-Royce has already provided its CTS800 turboshaft engine for use on Turkish Aerospace Industries (TAI) T129 ATAK attack helicopter, through its partnership in the Light Helicopter Turbine Engine Company (LHTEC).

Europe

• Swedish defense contractor Saab announced two contracts for the delivery of next-generation light anti-tank (NLAW) and man-portable air defense systems (MANPADS) to Finland and Brazil respectively. The Finnish order is the exercising of a 2015 contract option for the shoulder-fired NLAW and will be delivered to Helsinki next year. Meanwhile, Brazil ordered additional RBS 70 Very Short Range Air Defense, which includes launchers, training simulators, camouflage systems and associated equipment for operators and system maintainers. Systems will be delivered in 2018 and 2019. Saab did not disclose the value of both contracts.

Asia Pacific

• Relations between China and South Korea are set to normalise following a year-long dispute over the US deployment of the Terminal High Altitude Area Defense (THAAD) system on the Korean peninsula. Korean firms operating in China, Chinese tourism to South Korea, and even K-Pop and television stars have all suffered from a boycott led by Beijing, which the Bank of Korea claim knocked about 0.4 percentage points off this year’s expected economic growth. Lotte Group, the sprawling chaebol whose land was chosen as the site for THAAD’s deployment was hardest hit, after its hypermarket and hotels in China faced severe sanctions. An agreement reached between the two will see both country’s leaders meet on the sidelines of the summit of Asia-Pacific Economic Cooperation (APEC) countries in Vietnam, scheduled for November 10-11. The detente comes just days before US President Donald Trump’s visit to Asia—a visit that has seen three US carrier strike groups assemble in the Pacific.

• As many as 200 North Korean construction workers are feared dead after the collapse of a tunnel being built at the regime’s Punggye-ri test site. The collapse, which is believed to have taken place on September 10, comes as prolonged underground nuclear testing shepherded by the god-king leader Kim Jong-un caused tremors and seismic shocks across the region. Pyongyang’s most recent nuclear test on September 3, one week before the tunnel collapse, led experts to claim that the test site was now more than likely unusable due to the activity.

Today’s Video

• Russian MoD video of the Su-30SM:

Americas

• Canadian defense contractor Discovery Air Defense is to enter the United States Air Force’s (USAF) Adversary Air (ADAIR) competition with the General Dynamics F-16. The firm told Jane’s that it had just finalized a deal to procure a “large volume” of the aircraft and that competing firms were offering third-generation solutions masquerading as fourth-generation one. Multiple awards for as much as $6 billion combined are expected for ADAIR, with the Navy also in source selection for its own procurement for adversary air training. Potential competitors for ADAIR joining DA Defense include Saab’s Gripen Aggressor and a Airborne Tactical Advantage Company (ATAC) bid offering the French-built Dassault F1 fighters.

• It’s been reported that a number of contracts have been awarded by the Department of Defense Ordnance Technology Consortium (DOTC) to four companies to come up with concept designs for the Army’s long-running Patriot air-and-missile defense radar replacement. Based on their previous involvement with the Patriot program, both Raytheon and Lockheed Martin received contracts to develop new concepts for the radar, while Northrop Grumman also confirmed its involvement in the concept phase of the program. Another firm, Brea, California-based Technovative Applications, has also been reported to have landed another Army contract, which are expected to run for 15 months. After spending years debating what will replace the Patriot’s Raytheon-manufactured radar, the Army announced earlier this year a competition for a brand new 360-degree, lower-tier AMD sensor that can detect different evolving threats coming from any direction, be they ones that ones that fly slower, faster or manoeuvre differently.

Middle East & Africa

• Egypt’s first Gowind 2500 corvette from French shipbuilder Naval Group (formerly DCNA) and the second Thyssenkrupp Marine Systems (TKMS) Type 209/1400 diesel-electric submarine (SSK) have been delivered to the Navy’s naval facility at Alexandria. Cairo has four Gowind 2500 corvettes on order under a $1.1 billion order from France in 2015 and four TKMS Type 209/1400 SSKs from Germany in 2012. The Gowind procurement is part of a multi-billion-dollar arms package agreed with France, and includes two Mistral landing helicopter docks (LHD)—delivered in 2016—a DCNS FREMM multi-mission frigate and 24 Dassault Rafale fighters. Funding for the deal saw Paris provide a $3.76 billion loan to support 60% of the purchase, with Cairo coughing up 40% in upfront payments from the treasury.

• Denel Group of South Africa has given updates on its A-Darter high-off-boresight (HOBS) air-to-air missile (AAM) and Marlin radar-guided beyond visual range (BVR) air-to-air missile programs. The firm said the A-Darter recently completed seeker performance qualification flight trials and is expected to complete final qualification tests by the end of the year ahead of entering serial production. Regarding the Marlin, Chief systems engineer Ivan Gibbons said the missile has completed various tests such as rocket motor firings and firing of a largely complete missile from the Denel Overberg Test Range two years ago by utilizing a ground-mounted launcher to test the missile’s manoeuvrability and flight characteristics. Target markets for the missiles include Algeria, Brazil, Kenya, Malaysia, Mozambique, Oman, Pakistan, South Africa, Turkey and the United Arab Emirates (UAE).

Europe

• The Greek government has replied to criticism surrounding the recent US State Department approval of an upgrade package for its fleet of F-16s. In a notice posted by the Defense Security Cooperation Agency (DSCA), 123 F-16s will be upgraded to the V-standard at a cost estimated to reach $2.4 billion. However, this figure has been criticised by the opposition New Democracy, who said the government was “offering jobs not in Greece but in the US,” and lamented the sale as “an expensive deal”. In response, Defense Minister Panos Kammenos said that the budget ceiling for the program is only $1.3 billion and the “rest relates to subsidy packages and offsets.” While no offsets have so far been agreed to, the DSCA notice noted that Greece usually requests offsets, and that any offset agreement will be defined in negotiations between Greece and the contractor—Lockheed Martin.

• A $18.2 million US Navy contract modification has been awarded to Orbital ATK to undertake conversion work of high-speed, anti-radiation missiles into advanced medium-range air-to-ground guided missiles with counter-enemy shutdown capability for the Italian government. The previous firm-fixed contract award called for the procurement and transition of AGM-88B High-speed Anti-Radiation Missiles (HARM), to the latest generation of AGM-88E Advanced Anti-Radiation Guided Missile (AARGM). Differences between the two munitions is that the AARGM has an advanced guidance section and control abilities that use a multi-mode seeker to counter enemy shut-down capability, as well as an onboard Weapons Impact Assessment subsystem that supports battlefield commanders in conducting after-action battle damage assessments. It can also relay impact assessment data prior to the impact on target. The majority of the contract’s work will take place in California, with some to take place in Istrana, Italy. Contract conclusion is scheduled to March 2019.

Asia Pacific

• Shaking off the ongoing corruption allegations being investigated at the firm, Korea Aerospace Industries (KAI) has been busy chasing sales at this year’s International Aerospace and Defence Exhibition (ADEX) in Seoul. The firm is currently looking to start negotiations with Thailand for an additional batch of four T-50TH trainer aircraft, adding to the eight initially procured by and delivered to Bangkok and a contract signed earlier this year for a further four aircraft scheduled to be delivered in 2018. Thailand had intended to acquire all of its planned 16 T-50s in a single go, but budget constraints forced the government to pursue a multi-batch procurement. The aircraft are scheduled to replace the Royal Thai Air Force’s Aero L-39 Albatros jet trainers. Other target nations for the T-50 include Botswana and Argentina, but these deals have been pushed back until at least 2018.

• The Japanese government is considering the inclusion of SM-6 interceptors—in conjunction with the anti-ballistic missile SM-3 Block IIA interceptor—at its proposed ground-based Aegis Ashore installations, giving the systems the capacity to counter cruise missiles. While a shorter-range will limit the SM-6’s coverage, Tokyo is deeming it a necessary procurement to counter the threat of Chinese bombers like the H-6, which can carry cruise missiles loaded with nuclear warheads that have a range of more than 1,500 kilometers. These aircraft are frequently sighted in the skies around Japan and current anti-air missiles in Japanese stocks are not designed to intercept cruise missiles until they are very close. While Aegis Ashore won’t be online until at least 2023, SM-6s will be deployed on Japan’s Aegis warships from next year.

Today’s Video

• Naval Group delivers Gowind 2500 to Egyptian Navy:

AARGM Concept
(click to view full)

The AGM-88E Advanced Anti-Radiation Guided Missile (AARGM) is a medium range, supersonic, air-launched tactical missile whose primary job is to attack and kill enemy radars. AARGM is a US Navy major acquisition program, with around 1,750 expected orders from the U.S. Navy and Marine Corps. The Italian Air Force is expected to buy up to 250 of these successors to the AGM-88 High-Speed Anti-Radiation Missile, and Germany may also join.

So, why is AARGM a big deal? Perhaps the story of how a Serbian unit using an antiquated SA-3 battery managed to survive the 1999 NATO air campaign – and shoot down an F-117 Nighthawk stealth plane – will help put things into perspective. DID recounts those events, explains the new weapon, and offers updates on contracts and key milestones.

Why AARGM? Rationale & Capabilities

Showdown Over Serbia: Demise of an F-117

SA-3 Goa/ Neva
(click to view full)

eDefense Online tells the story of Col. Dani Zoltan. In 1999, he was a Serbian commander of the 3rd battery of the 250th Missile Brigade near Beograd, when NATO intervened in the Kosovo War. The Serbs were equipped with 1960s era SA-3 SAMs:

“In addition to technical modifications to increase the probability of successful engagement of low-RCS targets, Col. Dani also trained his unit to fight against the NATO air armada. Engagements using the shortest possible radiation of the fire-control radar were practiced over and over, and Col. Dani indicated that they focused on engaging targets well within the possible launch zone to reduce the time of flight of the missiles and, therefore, the reaction time available to the target aircraft…”

Nighthawk Down, 1999
(click to view full scene)

The story – which is well worth reading in full as a testament to the importance of the human factor in war – adds:

“Beyond frequent relocation, RF discipline contributed to the 3rd battery’s eventual survival, and the unit suffered no human or materiel losses at all. Radiation time of the fire-control radar was kept to a minimum, although with the P-18 they could be more liberal, as this VHF radar – according to their experiences – could not be targeted by NATO’s High-Speed Anti-Radiation Missiles (HARMs). Even with this precaution, though, they were forced to cease radiation and/or missile control 23 times when it became evident from the target-return fluctuations or other indications that a HARM had been launched at them. False transmitters in the vicinity of the battery’s location were also used to spoof the anti-radiation missiles. Dani added that the survivability of the VHF P-18 is the single biggest reason for the command-guided Neva[1] system’s success compared to the semi-active Kub [SA-6] system…”

Moving systems, decoys, intermittent radar emissions, and radars that are outside the missile’s target profile all make life difficult for ARMs that home in on enemy radars.

Fortunately, an age of advanced reconnaissance systems and UAV offers other ways of finding such targets, which may eventually include UAV swarms. Growing trends toward persistent surveillance are even offering the ability to track, remember, and distinguish between found objects. The design question is how to translate those opportunities into a new missile.

AGM-88E AARGM: Addressing the Gaps

ATK: AARGM
click for video

One obvious improvement option is 2-way communication throughout the missile’s flight, but that won’t always be reliable or possible on the battlefield. It’s nice to have, but not enough by itself. The ability to head to a precise area, and to find vehicles independent of their radar emissions, would also add important new ARM capabilities.

The AGM-88E AARGM adds all 3 of these features in order to counter radar shutdown tactics, and adds advanced capabilities that would foil many of Col. Zoltan’s other stratagems. It’s touted as a missile that can pick out and engage a variety of strike targets in addition to enemy air defenses, while providing near real-time Weapon Impact Assessments (WIA) to commanders.

AARGM production to date has involved the conversion and upgrades of existing Raytheon AGM-88B HARM missiles, which are currently used by American and allied fighters. It uses the existing HARM rocket motor and warhead sections, but swaps in a modified control section, and a new guidance section.

AARGM Block 0. Initial fielded variant. Incorporates a datalink, and GPS point-to-point weapon navigation so it can be directed toward known and last-seen targets. On top of that, its multi-sensor system includes passive digital Anti-Radiation Homing with an increased field of view and increased detection range, counter shutdown algorithms that remember where radars were, active Millimeter Wave radar guidance for final attack, and a Weapon Impact Assessment transmitter datalink that sends information back at appropriate times.

AARGM Block 1. Full combat capability. Corrects a number of classified deficiencies, and adds a netted targeting real-time feed via Integrated Broadcast System (IBS) prior to missile launch. The IBS Receiver interfaces lets the system receive national intelligence data directly.

AGM-88E AARGM: The Program

AARGM’s production phase may total up to $1.478 billion for 2,121 missiles, to equip the US Navy & US Marine Corps (1,871: 1,750 active missiles + 121 no-motor CATMs for training), plus up to 250 missiles for the Italian Air Force. Production could expand further if the partnership formally expands to include Germany, for instance, or other export sales materialize. Australia is about to buy EA-18Gs, and has placed some initial orders for AARGM training missiles.

The AGM-88E AARGM was developed by ATK with the US Navy’s AARGM Integrated Product Team, led by the Navy’s Direct and Time Sensitive Strike Program Office (PMA-242). The team also includes members from the Naval Air Warfare Center Weapons Division at China Lake, CA; the Naval Air Systems Command (NAVAIR) in Patuxent River, MD; the Italian Air Force, the US National Reconnaissance Office, and industry partners.

Initial Operational Capability involves F/A-18C/D Hornets only. In time, AARGM operational status on the F/A-18 E/F Super Hornet, EA-18G Growler electronic warfare aircraft, and Tornado IDS/ECR fighters will follow. AARGM is also being designed for compatibility with the US Navy and USMC’s older EA-6B Prowler electronic warfare aircraft, with USAF F-16CJs, and with allied F-16s.

Early Funding

AM Tornado IDS
(click to view full)

Developing these capabilities required assistance from a number of different funding sources. AARGM’s guidance section technology was developed under a series of Phase-I, II, and III US Navy Small Business Innovation Research (SBIR) contract awards from 1990 – 1995. Its missile radome, precision radome machining techniques, and radar gimbal also come from other SBIR or science and technology research initiatives.

SBIR funding is limited, however, and ends at Phase III once the specific technologies being studied are deemed ready for use in commercial designs. Funding for that overall commercial design and development came through the “Quick Bolt” Advanced Concept Technology Demonstrator (ACTD) program, which began in 1999. ACTD concluded in 2003 with very positive a Military Utility Assessment (MUA) from United States European Command (EUCOM), which described AARGM as “a resounding success for the warfighter and the DoD.” By 2006, the program had even secured foreign participation from Italy, and was in talks with Germany.

Timeline & Delays

Despite that promising beginning, AARGM’s subsequent development has been slower than expected.

By February 2011, the US Navy’s 2012 RDT&E Budget Item Justification [PDF] placed IOC at Q3 FY 2011, but Operational Evaluation started late, and was halted early. AARGM didn’t begin IOT&E testing until June 2010, then suffered 6 operational mission failures during captive-carry tests. The problems were traced to poor software and parts quality, and ultimately traced back to management of the program and engineering specifications by ATK. In September 2010, the Navy de-certified AARGM from IOT&E, and the Pentagon rescinded approval for the program’s operational test plan. IOT&E didn’t restart until August 2011, and the back stock of early-production AARGM missiles have had to be individually certified as fit for service.

The program was looking to achieve Initial Operational Capability on just the F/A-18C/D Hornet in Q2 2012, but Full Rate Production (FRP) was been forced back from early 2010 to Q4 2012, and Full Operational Capacity (FOC) was moved back from Q4 FY 2013 to Q3 2014. Even then the missiles aren’t completely fit for purpose. They have (classified) deficiencies that the Navy hopes to fix with software upgrades, at the very end of the testing and evaluation periods.

AARGM Contracts & Key Events

AARGM on EA-18G
(click to view full)

AARGM is a Department of the US Navy major acquisition program under PEO-W, the Program Executive Office, Strike Weapons & Unmanned Aviation. US Naval Air Systems Command (NAVAIR) in Patuxent River, MD manages the contracts.

Note that All-Up-Rounds are live missiles, including their storage containers. Captive Air Training Missiles (CATM) have the seeker and electronics, but remove the warhead and rocket motor in favor of ballast that maintains the same weight distribution.

FY 2015 – 2017

Italian Tornado ECRs to be upgraded by end 2015; Negative Pentagon DOT&E report.

F/A-18D launch
(click to view full)

October 20/17: A $18.2 million US Navy contract modification has been awarded to Orbital ATK to undertake conversion work of high-speed, anti-radiation missiles into advanced medium-range air-to-ground guided missiles with counter-enemy shutdown capability for the Italian government. The previous firm-fixed contract award called for the procurement and transition of AGM-88B High-speed Anti-Radiation Missiles (HARM), to the latest generation of AGM-88E Advanced Anti-Radiation Guided Missile (AARGM). Differences between the two munitions is that the AARGM has an advanced guidance section and control abilities that use a multi-mode seeker to counter enemy shut-down capability, as well as an onboard Weapons Impact Assessment subsystem that supports battlefield commanders in conducting after-action battle damage assessments. It can also relay impact assessment data prior to the impact on target. The majority of the contract’s work will take place in California, with some to take place in Istrana, Italy. Contract conclusion is scheduled to March 2019.

September 29/17: Orbital ATK has announced the award of a $359 million contract from the US Navy to continue full-rate production of AGM-88E advanced anti-radiation guided missiles (AARGM). The initial contract includes a $157 million award for Lot Six full-rate production, as well as an option for Lot Seven, and covers all-up round missiles and captive air training missiles for the US Navy, Italian Air Force and other allies through Foreign Military Sales orders. The missile is integrated into the weapons systems on the FA-18C/D Hornet, FA-18E/F Super Hornet and EA-18G Growler aircraft, and is anticipated to achieve Initial Operational Capability on the Italian Air Force’s Tornado ECR aircraft in 2018.

April 27/16: Orbital ATK has been awarded a $121.3 million contract by the US Navy to provide conversion services of old stocks of US government-provided AGM-88B high-speed anti-radiation missiles. The conversion will see the munitions turned into 145 full-rate production Lot 5 advanced anti-radiation guided missile all-up-rounds, and 12 captive air training missiles, including related supplies and services necessary for manufacture, sparing, and fleet deployment of the missiles, for the Navy and the government of Italy. Completion is expected by September 2018.

April 13/16: Orbital ATK’s production of the AGM-88E Advanced Anti-Radiation Guided Missile (AARGM) was ceased for five weeks due to bad resistors supplied by a sub-contractor. The supplier quality issue will likely result in delays to the delivery of the company’s second and third full-production contracts. Developed as an improvement on the HARM missile, the AGM-88E contains a more modern homing receiver and navigation system to detect the radar signals of both stationary and mobile air-defense systems.

March 29/16: Orbital ATK is to keep producing AGM-88E Advanced Anti-Radiation Guided Missile (AARGM) multi-mode seekers until 2023. The extended orders were made by the US Navy, which requires 556 additional units. The addition, among some other changes, has caused a bump in the program’s cost by $484.8 million to over $2 billion. Jointly developed by the USA and Italy, the missile modification aims to improve the effectiveness of legacy Raytheon AGM-88 High-speed Anti-Radiation Missile (HARM) variants against fixed and relocatable enemy radar and communications sites, particularly those that shut down to throw off incoming anti-radiation missiles.

September 25/15: The Navy and Orbital ATK successfully conducted a test-firing of the Block 1 AGM-88E Advanced Anti-Radiation Guided Missile (AARGM) in August, the company announced on Thursday. A Super Hornet was used to launch the missile, which struck a moving ship target. Further tests are planned before the upgrade is rolled out. The US Marine Corps and Navy currently operate the missile, with the Italian Air Force scheduled to employ the weapon on its Tornado ECR attack aircraft from 2017.

FY 2013 – 2014

 

April 23/14: FRP-3. ATK Defense Electronic Systems in Northridge, CA receives an $83.4 million firm-fixed-price contract modification for AARGM Full Rate Production Lot 3: conversion of 110 AGM-88B high-speed anti-radiation missiles to a combination of AGM-88E all-up-rounds and captive air training missiles, plus include related supplies and services. An Aug 11/13 ATK release places the total contract value at $96.2 million instead.

All funds are committed immediately, using FY 2014 US Navy budgets. Work will be performed in Northridge, CA (90%); Fusaro, Italy (8%); and Ridgecrest, CA (2%), and is expected to be complete in December 2016. US NAVAIR in Patuxent River, MD manages the contract (N00019-13-C-0162). See also ATK, “ATK’s Advanced Anti-Radiation Guided Missile Earns Third Full-Rate Production Award from U.S. Navy”.

FRP Lot 3

March 4-11/14: FY15 Budget. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. From FY 2014 – 2016, the Navy has removed 221 AARGM missiles, compared with previous plans. See above for key charts etc. The new projections imagine that they’ll be able to buy 77 more missiles than planned in FY 2017 – 2018, but those kinds of future increases have a way of evaporating. Detailed budget documents add:

“The prior year quantity should be 186 due to the program procuring 10 additional missiles with FY 2012 funding at Full-Rate Production-2 (FRP-2) contract award in September 2013…. All-Up-Rounds (AURs) and Captive Air Training Missiles (CATMs) modification kit procurement quantity reduced in FY 2013 – FY 2016 due to Italian Air Force budget/funding restructuring, effects of sequestration reduction in FY 2013 through Future Years Defense Program and funding adjustments for other Navy priorities. Quantity increased in FY 2017 – FY 2019 in order to meet program of record. The quantity in FY 2015 is higher than FY 2014 due to the missile cost, which now includes Integrated Broadcast Service-Receiver (IBS-R) capability in FY 2015 and out years.”

Jan 28/14: DOT&E Testing Report. The Pentagon releases the FY 2013 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). AARGM is included, and the verdict remains the same: changes have made it operationally suitable (usable/ maintainable), but not operationally effective due to classified deficiencies.

All relevant parties have agreed to a framework that will adequately test the AARGM Block 1 Upgrade, but funding reductions are pushing planned FOT&E testing out of FY 2014, and into FY 2015 or even FY 2016. When that’s all taken care of, the Navy intends to conduct software upgrades of all Block 0 FRP missiles to Block 1, conducted at the squadron level.

Sept 25/13: FRP-2. ATK Defense Electronic Systems in Woodland Hills, CA receives a $102.4 million firm-fixed-price contract for AARGM Full Rate Production Lot II. They’ll convert Raytheon’s AGM-88B HARM missiles to AGM-88E all-up-round operational missiles and captive air training missiles (CATMs) for the US Navy (97/ $80.3M/ 78%) and the Government of Italy (15/ $12.8M/ 13%), plus related supplies and services. As an export sale, They’ll also convert AGM-88B HARM missiles to AGM-88E AARGM CATMs for the Government of Australia (8/ $9.3M/ 9%), and provide related supplies and services.

All funds are committed immediately. Work will be performed in Northridge, CA (90%); Fusaro, Italy (8%); and Ridgecrest, CA (2%), and is expected to be complete in December 2015. This contract was not competitively procured pursuant to FAR 6.302-1. The Naval Air Systems Command, Patuxent River, MD, is the contracting activity (N00019-13-C-0162).

FRP Lot 2: USA, Italy, Australia

Aug 5/13: #100. A ceremony Naval Air Weapons Station China Lake, CA marks the 100th AARGM missile delivery. Sources: US NAVAIR, Aug 8/13 release.

#100 delivered

May 31/13: Australia. The US Navy signs an agreement with the Australian Government to provide training related to Raytheon’s AGM-88 HARM (High Speed Anti-Radiation Missile) and ATK’s AGM-88E AARGM (Advanced Anti-Radiation Guided Missile), as part of the RAAF’s EA-18G Growler buy. They’ll be able to support whichever missile the RAAF chooses, though AARGM seems to be the target.

While it’s just a training capability, its the 1st Foreign Military Sales agreement with any country regarding AARGM. Italy is something else: a co-development partner. Sources: US NAVAIR, June 18/13 release.

Australia agreement

Tornado ECR MLU
(click to view full)

May 9/13: Italian upgrades. Alenia Aermacchi, BAE Systems, and EADS Cassidian delivered the 1st upgraded Italian Tornado ECR (Electronic Combat/ Reconnaissance air defense suppression variant) to the Italian Air Force. Alenia Aermacchi is the technical and program leader for the program, which will upgrade 15 planes to “Tornado ECR MLU” standard for service to 2025, and possibly beyond.

The upgrades begin in the cockpit, using an array of color, night-vision compatible LCS displays to replace key instruments. The new communication and identification system improves communications security, and add Link-16 battlefield situational awareness system via a MIDS box that integrates TACAN navigation functionalities. An integrated IN-GPS navigation system, supported by a Multi-Mode Receiver (MMR) system for approaches and ILS blind landings.

GPS awareness extends to sensors and weapons, with ELS multi-ship ranging and other software improvements added to improve pickup, identification, and localization of enemy radar emitters. Ordnance-related software changes allow the aircraft to carry new sensors, and adds GPS-guided weapons like AARGM and JDAM. Alenia.

March 11/13: Italian upgrades. NATO Eurofighter and Tornado Management Agency (NETMA) signs the MET 27 contract annex with the Panavia Tornado consortium. The contract will integrate the AARGM missile and the GPS-guided GBU-39 Small Diameter Bomb onto the Aeronautica Millitare’s Tornado RET 7 and RET 8 configurations.

This effort builds on a larger upgrade effort, which began in December 2010. Implementation will take 3 years plus flight test activity, and is expected by by December 2015 thanks to some advance work. Alenia.

Jan 17/13: DOT&E Report. The Pentagon releases the FY 2012 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). AARGM is still rated as “not effective,” as “the current [Block 0] weapon configuration has multiple performance shortfalls that largely negate its ability to accomplish its mission.” 2012 was mostly about making fixes, many of which involved communications between the control sections and guidance section. The USN expects AARGM Block 1 to provide Full Operational Capability, with testing scheduled in FY 2014.

That’s after the Navy will be asked to make a decision to buy FRP Lot 2, in late FY 2013. DOT&E’s other concern is that the testing will cost more than the program has in reserve, and notes that a shortage of AARGM telemetry kits is already identified as a potential problem. Finally, this quote bears mention:

“Immediately preceding a February 2012 test event involving two other live-missile shots, the Navy notified DOT&E that the planned threat scenario would likely result in mission failure due to a classified AARGM deficiency (details available in the classified DOT&E IOT&E report). Without DOT&E consent, the Navy modified the approved test scenario to alleviate the classified deficiency and proceeded with live-missile testing. DOT&E disagreed with the adjusted threat representation and subsequently assessed these events as operational failures.”

FY 2011 – 2012

IOC delayed by testing problems, low quality parts; Full-Rate Production approved – conditionally; LRIP-3 multinational order.

F/A-18E test w. HARMs
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Sept 24/12: ATK’s Defense Electronic Systems in Woodland Hills, CA received an $8 million cost-plus-fixed-fee delivery order under AARGM’s basic ordering agreement for AARGM Block I software changes, improvements, and enhancements. It also covers other enhancements to the basic system, “implement [the] deferred Capability Production Document,” and change Common Munitions Built-in Test Reprogramming Equipment boxes 4 and 6 to correct Initial Operational Test & Evaluation deficiencies.

Work will be performed in Woodland Hills, CA, and is expected to be complete in January 2015. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (N00019-11-G-0014).

Sept 10/12: FRP-1. ATK Defense Electronics Systems in Woodland Hills, CA receives a $70.6 million firm-fixed-price contract for AARGM Full Rate Production Lot 1. ATK will convert 53 AGM-88B HARM missiles provided by the US government, turning them into 49 AGM-88E AARGM All-Up Rounds for the US Navy, and 4 missiles for Italy. ATK will also provide 23 AGM-88E Captive Air Training Missile systems for the US Navy, which have seekers but no rocket motors, along with all related supplies and services.

Work will be performed in Woodland Hills, CA (90%); various locations in Italy (8.1%); Ridgecrest, CA (1.7%), and Clearwater, FL (0.2%), and is expected to be complete in December 2012. This contract was not competitively procured pursuant to FAR 6.302-1. This contract combines purchases for the Navy ($65.0M / 92.06%) and the Government of Italy ($5.6M / 7.94%). US Naval Air Systems Command, Patuxent River, MD manages the contract (N00019-12-C-0113).

FRP Lot 1: USA, Italy

Aug 29/12: FRP. US NAVAIR announces that the Department of the Navy has authorized Full-Rate Production (FRP) for AARGM. What they misleadingly fail to say is that only the first lot of FRP missiles are approved, with any other orders depending on a program review by the end of FY 2013.

The Navy plans to award an 81-missile FRP contract to ATK later in 2012: 72 missiles for the USN, and 9 for the Italian Air Force, to be delivered in late 2013. See also Everett Herald Business Journal, which questions the authorization in light of testing problems. The Pentagon’s DOT&E 2012 report subsequently explains the limited nature of that approval.

FRP

April 4/12: Block I fix. ATK Defense Electronic Systems in Woodland Hills, CA receives a $10.6 million cost-plus-fixed-fee delivery order for the AARGM Block I upgrade. They’ll handle AARGM Block I software changes, improvements, and enhancements that will enable the AGM-88E, as well as the common munitions built-in test reprogramming equipment boxes 4 and 6, to correct initial operational test and evaluation deficiencies, implement deferred capability product documentation capability, and add capability enhancements.

Work will be performed in Woodland Hills, CA, and is expected to be complete in April 2015. All funds will expire at the end of the current fiscal year, on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-G-0014).

March 30/12: GAO report. The US GAO tables its “Assessments of Selected Weapon Programs” for 2012, which is very critical of ATK’s program management:

“[AARGM] entered production in September 2008 with its critical technologies mature and design stable, but without demonstrating its production processes were in control. The Navy halted operational testing in September 2010 after a series of missile failures… caused by both hardware and software issues. The hardware failures involved multiple subcontractors and were primarily attributed to poor parts quality… supplier assessments conducted in the aftermath of the program’s test failures found several problems with the prime contractor’s management of its suppliers. For example, not all program requirements had flowed down to the subcontractor level, nor had subcontractors received updated drawings as design changes were made.”

Recoverry from that situation has been rocky, but it’s making progress:

“…in July 2011, Navy test officials evaluating the program’s readiness to reenter operational testing reported that the reliability of the missiles coming out of the factory had not improved. The Navy has implemented additional controls to identify missiles of poor quality, in particular, requiring each missile to be flight tested for 3 hours before accepting them… the Navy noted that the AARGM program continues to pursue should cost initiatives, awarding low-rate production contracts within should cost targets for planned quantities… The Navy stated that reliability continues to improve and is now over twice the threshold requirement.”

Jan 17/12: DOT&E test report. The Pentagon releases the FY 2011 Annual Report from its Office of the Director, Operational Test & Evaluation (DOT&E). AARGM is included. The program restarted IOT&E testing in August 2011, using low-rate initial production (LRIP) missiles per the restart approval. They expect to finish in Q2 2012, and deliver a report in Q3 2012 that will affect the program’s approval for full-rate production. How did they get here?

“AARGM commenced IOT&E in June 2010, but during initial captive-carry flight tests, it suffered six operational mission failures. In September 2010, the Navy subsequently de-certified AARGM from IOT&E, and DOT&E rescinded approval for the program’s operational test plan… DOT&E assessed that [4 / 6] operational mission failures encountered during the first IOT&E period were discoveries developmental testing should have identified. IT and dedicated IOT&E is appropriately scoped and resourced with 10 live-fire LRIP missiles, along with captive-carry, reliability, and compatibility testing in operational environments against threat-representative targets.”

Oct 31/11: LRIP-3. Alliant Techsystems in Woodland Hills, CA receives a $54.4 million firm-fixed-price contract for AARGM Low Rate Initial Production Lot 3. The LRIP-3 contract involves the conversion of 51 AGM-88B HARM missiles from the US government into 51 AGM-88E AARGM missiles: 44 all-up-round (AUR) and captive air training (CATM) missile systems for the U.S. Navy ($47.15M/ 87%); and 7 AURs/CATMs for the government of Italy ($7.25M/ 13%), including related supplies and services. LRIP-3 brings the total number of ordered AARGM missiles for the U.S. Navy and Italian Air Force to 115 so far.

AARGM remains in the Initial Operational Test and Evaluation (IOT&E) phase and has undergone more than 300 hours of missile flight testing and multiple live fires. When IOT&E ends in early 2012, AARGM will achieve Initial Operational Capability (IOC) with the FA-18C/D Hornet, and Super Hornet family and Tornado ECR fighters will eventually follow.

Work will be performed in Woodland Hills, CA (89.2%); Fusaro, Italy (7.5%); Ridgecrest, CA (1.7%); Piacenza, Italy (1.4%); and Clearwater, FL (0.2%). Work is expected to be complete in May 2013, and $517,000 will expire at the end of the current fiscal year, on Sept 30/12. This contract was not competitively procured, pursuant to FAR 6.302-1, as the AARGM Italian Cooperative Program follows the Production Sustainment and Follow-On Development Memorandum of Agreement between the U.S. Navy and the Italian Ministry of Defense (N00019-12-C-2005). See also ATK release.

LRIP Lot 3: USA, Italy

August 2011: IOT&E resumes.

Aug 12/11: IOC delayed. AARGM Initial Operational Capability (IOC) faces a further 9-month delay to February 2012. Costs aren’t expected to rise significantly. DefenseNews.

May 25/11: EA-18G. AARGM successfully completes its 1st EA-18G Growler test, during a captive-carry flight at China Lake, CA. Work with the electronic attack fighter will continue, in parallel with the ongoing AARGM Integrated Test & Evaluation phase using FA-18C/D Hornets.

The test squadrons have also used Super Hornets, and Cmdr. Chad Reed, deputy program manager for Anti-Radiation Missiles within the Direct and Time Sensitive Strike program office (PMA-242), says that F/A-18E/F Super Hornet and EA-18G Growler testing since November 2010 totals 25 flight hours, compared to over 150 flight-hours on F/A-18C/D Hornets. US NAVAIR | ATK.

April 27/11: Back on track? Serious quality issues that had stopped AARGM combat testing and threatened a full production decision have supposedly been resolved. US Navy program manager Captain Brian Corey told Bloomberg News that:

“The anomalies experienced in the first operational test period have been corrected and verified… The weapon is performing very well and the team has been able to meet the affordability goals… We are confident we will successfully complete [combat testing/OpEval].”

The revised AARGM missile has flown more than 160 flight hours on aircraft since February 2011 to assess its readiness to resume combat testing. The Navy plans 100 flights to evaluate the missile’s effectiveness, with initial flights assessing missile guidance, internal diagnostics, and pre-launch communications with the pilot. See also Sept 3/10 entry.

FY 2008 – 2010

Milestone C approval; 1st delivery and LRIP orders; But testing failures force halt.

Stop.
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Sept 3/10: Testing. The US Navy halts AARGM IOT&E testing, after 6 software or circuit-card failures in the first 12 trials. This is not a common occurrence. Later reports say that the hardware failures involved multiple subcontractors, and involved poor quality parts. Source.

Tests halted

July 30/10: LRIP-2. Alliant Techsystems (ATK) Mission Systems Group’s Defense Electronics Systems Division in Woodland Hills, CA receives a $50.1 million firm-fixed-price contract for AARGM Low Rate Initial Production (LRIP) Lot II manufacturing. This contract provides for the conversion of 37 government furnished AGM-88B HARM missiles into AGM-88E AARGM All-Up Round (AUR)/Captive Air Training (CATM) missile systems for the US Navy (33, $38.1 million, 76%) and the government of Italy (4, $11.9 million, 24%), including related supplies and services.

Work will be performed in Woodland Hills, CA (75%); Rocket Center, WVA (11%); Piacenza, La Spezia, Italy (6%); Rome, Italy (6%); Clearwater, FL (2%), and is expected to be complete in February 2012. Contract funds will not expire at the end of the current fiscal year. This contract was not competitively procured pursuant to FAR 6.302-1. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-10-C-0065).

LRIP Lot 2: USA, Italy

July 14/10: Acceptance. ATK announces that the US Navy has accepted its 1st deliveries of AGM-88E AARGM production missiles. The missiles were handed over at ATK’s Allegany Ballistics Laboratory (ABL) facility in Rocket Center, WVA.

1st delivery

Aug 7/09: Test. The 8th and final development test (DT) firing of the AGM-88E AARGM takes place at Naval Air Weapons Station China Lake, CA. It used the final missile hardware and software configuration, intended for Navy Independent Operational Test and Evaluation (IOT&E) later in 2009.

The test shot was launched from a US Navy FA-18C Hornet in a scenario designed to test the missile’s capabilities to maneuver and perform in a short time-of-flight profile under heavy enemy counter-measures. During missile flight, AARGM successfully detected, identified, and located an enemy air defense unit (ADU) using its anti-radiation-homing (ARH) receiver. It then demonstrated its designed ability to minimize collateral damage and friendly fire by navigating clear of pre-planned impact avoidance zones. In the terminal phase, AARGM used its multi-mode sensor suite to overcome advanced target countermeasures, accurately guiding towards and directly hitting the enemy target. ATK’s Sept 3/09 release.

July 30/09: The House addresses Rep. Jeff Flake’s [R-AZ-6] proposed amendments to the FY 2010 House defense budget, including “H.Amdt. 402: An amendment numbered 439 printed in Part B of House Report 111-233 to prohibit funding for AARGM Counter Air Defense Future Capabilities.”

The amendment fails, 348-78. Its failure is bipartisan, with Republicans and Democrats both opposed in numbers, but almost all of its supporters are from the Republican Party. Flake’s district is actually near Phoenix, AZ. The 2 House members whose districts are most closely tied to AARGM competitor Raytheon Missile Systems in Tucson, AZ, actually voted against this amendment: Raul Grijalva [D-AZ-7] and Gabrielle Giffords [D-AZ-8]

April 13/08: Test. A successful test firing at Naval Air Weapons Station China Lake marks the 12th successful live fire test, on top of 200 flight tests, and 58 “captive carry” tests of the guidance systems and receivers. This test is similar to the Aug 11/08 test, but adds discrimination among multiple targets, prioritization of the most important target, and a last-minute send-back transmission for use in battle damage assessment. ATK release.

Dec 22/08: LRIP-1. Alliant Techsystems Mission Systems Group, Advanced Weapons Division in Woodland Hills, CA received a fixed price incentive fee contract with a not-to-exceed value of $55.1 million for the low-rate initial production of AGM-88E AARGM missiles – to include conversion of 27 existing AGM-88B HARM missiles into 27 AGM-88E AARGM All-Up-Round (AUR)/Captive Air Training (CATM) missile systems. CATMs contain seekers, but no rocket motors.

Work will be performed in Woodland Hills, CA (87.5%); Rocket Center, WVa (11%); and Clearwater, FL (1.5%), and is expected to be complete in March 2011. The Naval Air Systems Command in Patuxent River, MD manages this contract (N00019-09-C-0026).

LRIP Lot 1

Sept 30/08: Milestone C. The AGM-88E AARGM successfully completes its Milestone C review, paving the way for Low Rate Initial Production (LRIP). Mr. Sean J. Stackley, Assistant Secretary of the Navy for Research, Development, and Acquisition, signed the Acquisition Decision Memorandum (ADM), following AARGM’s Operational Assessment (OA) in August 2008. NAVAIR release | ATK release.

Milestone C

Aug 11/08: Test. A 2nd test firing takes place at Naval Air Weapons Station China Lake, this time designed to test the missile against enemy “shutdown tactics.” Launched from an F/A-18D Hornet, the AARGM detected, identified, located, and guided toward the emitter target using its Anti-Radiation Homing (ARH) receiver. After target radar emissions were purposely shut-down during the missile’s flight profile, AARGM utilized its GPS/INS to guide to the final ARH cue-point. For final approach, it successfully employed active Millimeter Wave (MMW) radar tracking to pinpoint and target the air defense site. The firing was the 4th of 8 planned developmental firings, and the final missile live-fire event leading to a Milestone C LRIP decision for AARGM. ATK release.

Aug 3/08: Test. A successful test at China Lake marks the first of two “Operational Assessment” firings supporting a Milestone C Low Rate Initial Production (LRIP) decision later in 2008.

The AARGM was launched off-axis at medium altitude from an FA-18D Hornet. In this realistic scenario, AARGM successfully picked out the air defense system target in a cluttered environment, using its precision navigation to stay clear of designated impact avoidance zones (which prevents strikes in sensitive, neutral, or friendly regions), and guiding itself to lethal range. ATK release.

FY 2003 – 2007

Development contract; Italy joins; Germany signs MoU but doesn’t join.

F/A-18D fires AARGM
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July 20/07: Germany. Alliant Techsystems (ATK) announces a Memorandum of Understanding (MOU) with MBDA LFK-Lenkflugkorpersysteme GmbH, to assess potential work share opportunities with the German Ministry of Defense (MoD) on the AGM-88E Advanced Anti-Radiation Guided Missile (AARGM). The MOU focuses on identifying opportunities for Germany in the production and product improvement phase of the AARGM program, as well as opportunities for additional derivatives of its predecessor the AGM-88 High-speed Anti-Radiation Missile (HARM).

This isn’t an MoU with the German government, but it’s the kind of activity usually precedes procurement decisions in multi-national projects. See our entries below, for instance, to observe that Italy became the first international partner of ATK and the U.S. Department of Defense when its Ministry of Defense signed a work share agreement in 2005. If the German MoD joins the AARGM cooperative team, LFK would be integrated into this industry team. ATK release.

May 25/07: 1st firing. The first Developmental Test (DT) firing of an AARGM missile takes place from an F/A-18 aircraft on the China Lake test ranges. The missile successfully achieves safe separation from the aircraft, navigates over an extended range to the designated target, and guides to a direct hit. The successful flight test meets all test objectives. These included AARGM’s compatibility with ATK’s Common Munitions Built-in-test/Reprogramming Equipment (CMBRE), compatibility with the Joint Mission Planning System (JMPS) and AWM-103, compatibility with the F/A-18C/D 21X Software Configuration Set, and the successful integration of AARGM hardware and software with legacy AGM-88 High-Speed Anti-Radiation Missile (HARM) components.

The missile also achieved 7 successful flights firing the Quick Bolt Advanced Concept Technology Demonstration (ACTD) and AARGM Advanced Technology Demonstration (ATD) phases of the program. A series of additional launches is planned during the SD&D phase.

April 5/06: CDR. The AARGM passes a Critical Design Review. During a CDR, all elements are reviewed to ensure that the weapon system’s predicted performance will meet warfighting requirements and that the program remains on schedule and on cost. The CDR was also the first major review attended by the Italian Air Force since signing a Memorandum of Agreement with the U.S. Department of Defense to participate in AARGM development. See ATK release.

CDR

AM Tornado IDS
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Feb 3/06: Italy in. ATK Missile Systems Co. LLC in Woodland Hills, CA received a $19.3 million ceiling-priced modification to a previously awarded cost-plus-incentive-fee contract. It covers risk reduction efforts and production of the AGM-88E Advanced Anti-Radiation Guided Missile (AARGM) for the Government of Italy under a Memorandum of Agreement.

Efforts to be provided under this specific contract include a point-to-point firing; modification of an aircraft to perform additional captive flight tests; real and surrogate targets for use during captive flight test program; development of software models of specific targets; and establishment of an Italian source to assemble common control sections. Work will be performed in Mantova, Italy (37%), Pratica di Mare, Italy (25%), La Spezia, Italy (6%), and Woodland Hills, CA (32%); and is expected to be completed in April 2009. The Naval Air Systems Command, Patuxent River, MD issued the contract (N00019-03-C-0353).

November 2005: Italian MoU. The Italian Ministry of Defense and the US Department of Defense signed a Memorandum of Agreement on the joint development of the AGM-88E AARGM missile, which will equip their Tornado strike aircraft. Italy is providing $20 million of developmental funding as well as several millions worth material, equipment and related services.

Italy joins

June 19/03: SDD contract. ATK Missile Systems Co. LLC in Woodland Hills, CA receives a $222.6 million ceiling-priced, cost-plus-incentive-fee contract for the system development and design of the AGM-88E advanced anti-radiation guided missile (AARGM). The scope of the contract is the design, development and demonstration of a multi-mode AGM-88E AARGM seeker that will include an anti-radiation homing receiver, global positioning system/ inertial measuring unit and terminal radar to meet current Navy operational requirements. In addition, the contract provides for 7 special test units; 9 engineering, development models for developmental testing and operational assessment; and 15 production representative AGM-88E AARGMs. The whole program through the production phase was valued at $1.55 billion.

Work will be performed in Woodland Hills, CA (88%); San Diego, CA (7%); Van Nuys, CA (2%); Santa Barbara, CA (1%); Torrance, CA (1%); and Bourges Cedex, France (1%), and is expected to be completed in September 2008. This contract was not competitively procured by the Naval Air Systems Command, Patuxent River, MD (N00019-03-C-0353). See also Deagel.

System Design & Development

Footnotes

1. Note that the SA-3 is known by more than one designation. SA-3 Goa is the NATO designation. S-125 is the Russian designation, and they call it the Neva or (if it’s the 2000 upgrade) S-125 Pechora.

Additional Readings

• US NAVAIR, via WayBack – NAWCWD AARGM Missile CRADA.

• US NAVAIR – AARGM.

• ATK – Advanced Anti-Radiation Guided Missile (AARGM).

• Raytheon – High-Speed Anti-Radiation Missile (HARM). A new HARM HCSM retrofit adds a GPS receiver and an improved inertial measurement unit, and merges targeting solutions from navigation and seeker systems. That makes it a de facto AARGM competitor.

• Global Security – AGM-88 High-Speed Anti-Radiation Missile (HARM), AARGM’s predecessor.

Americas

• Harris Corp. has received a series of contracts from the US Department of Defense (DoD) for wares totalling nearly $900 million. The first, announced last Friday, is the $133 million order for Lot 14 ALQ-214(V)4/5 integrated defensive electronic counter-measures jammers that will protect US Navy and Australian F/A-18 Hornet and Super Hornet aircraft. Harris said the equipment will be used on F/A-18C/D/E/F variants with deliveries expected to be completed by May of 2020. The second deal is a five-year, $765 million ceiling, single-award IDIQ contract to provide tactical radios and ancillary devices to the Navy and Marine Corps. It replaces a $300 million IDIQ contract that expired in August and includes the Harris AN/PRC-117G, AN/PRC-152A and the new AN/PRC-160 wideband HF/VHF radio, as well as peripheral attachments to support handheld, manpack, vehicular and base station mission needs.

Middle East & Africa

• Kuwait has been cleared by the US State Department to proceed with the purchase of M1A1 Abrams tanks. The proposed deal, which still can be blocked by US Congress, covers the supply of 218 tank hulls with 120mm guns and AGT-1500 engines from current US stocks. At an estimated cost of $29 million, the Kuwaiti purchase supports the gulf state’s M1A2 tank recapitalization program and includes transportation and other logistics support for the tanks.

• Boeing has been awarded a $240.2 million US Department of Defense (DoD) contract for the provision of an airborne warning and control system (AWACS) to the Royal Saudi Air Force (RSAF). The fixed-price-incentive firm contract calls for the provision of AWACS mission computing, navigation and communication upgrades and enhanced target acquisition systems to rapidly distinguish between friend or foe. Work will take place at Oklahoma City, Okla., with a scheduled completion date of February 2019. The sale comes under the first phase of of the RSAF’s AWACS recapitalisation program.

• The Commander of Bahrain’s Royal Guard, Sheikh Nasser bin Hamad El Khalifa, confirmed ongoing negotiations with Russia over the purchase of the S-400 air defense system, joining Saudi Arabia and Turkey as the latest governments in the region to look at the system. The three deals, which are at various stages of negotiation and payment, mark Russia’s brisk entry into the Arab Gulf market which has traditionally been loyal to buying big ticket items from the US and other Western suppliers. If the sale goes ahead, Bahrain will have a multi-layered land-based air defence system capable of engaging targets at up to 400 km, which will cut into Iranian territory, albeit at high-altitude.

Europe

• Airbus has selected Spanish defense electronics firm Indra to develop a tactical and integrated procedures simulation trainer for pilots of the former’s new A330 MRTT aerial refueling tanker. Indra’s Integrated Procedures Trainer (IPT) will be connected to the Partial Training system (PTT) used by boom operators to learn how to handle the refueling tube for supplying fuel to the aircraft, and will allow pilots to familiarize themselves with the systems of the A330 MRTT tanker and practice situations impossible to reproduce using a real plane, such as engine failure, aircraft stall and emergency landings. Previous work with Airbus has seen Indra develop simulators for Airbus’ commercial A320 and A330 aircraft and Airbus helicopters’ H135, H225, H175, H145 and AS350.

• Serbia’s Defense Ministry is looking to Belarus as the supplier for new fighter jets and an S-300 air defense system. A deal is expected to be signed in November during a state visit to Minsk by Serbian President Aleksandar Vucic where he will meet with his Belarusian counterpart, Alexander Lukashenko. While the ministry did not disclose how much the procurements would cost, Belgrade is seeking seven additional MiG-29 fighters to add to the six second-hand models recently handed over for free from Russia. The six Russian hand-me-downs are still in need of upgrading, with the bill to be fitted by Serbian taxpayers.

• The Royal Greek Air Force’s F-16 fleet has been approved for a potential upgrade program by the US State Department’s Defense Security Cooperation Agency (DSCA). Costed at an estimated $2.404 billion, 123 jets will be modified to the Block V configuration by Lockheed Martin, however, only 26 jets will have their Advanced Self-Protection Integrated Suite (ASPIS) upgraded from I to II standard. The potential sale was announced the same day Greek Prime Minister Alexis Tsirpas met with US President Donald Trump at the White House.

Asia Pacific

• Indonesia’s Air Force chief of staff announced his service’s desire to acquire a further eleven sets of the Skyshield air defense system. Manufactured by Oerlikon—now a unit of Rheinmettal Defense—four Skyshield systems are currently defending air bases in Jakarta, Yogyakarta, Makassar, and Pontianak, and feature a 35 mm multirole cannon that can fire 1,000 rounds per minute and precision-guided shells that can down enemy aircraft. In 2016, Jakarta announced plans to forward deploy the Skyshield to the Natuna Islands in the South China Sea, where the Air Force has requested additional air defense systems for an expanded air wing at the nearby Ranai air base. The plan to expand the Ranai base has been considered since 2015, as a portion of China’s “nine dash line” claim passes through Indonesia’s exclusive economic zone extending from the Natunas, creating unease among defense officials that Beijing may in the future lay claim to oil and gas deposits in the region.

Today’s Video

• Greek PM Alexis Tsipras rides in a soon-to-be-upgraded HAF F-16D:

Saudi E-3
(click to view full)

The 707-based E-3 aircraft forms the backbone of American, British, French, and NATO airborne early warning and control (AWACS), monitoring large swathes of airspace from an elevated position to detect incursions by enemy fighters, missiles, and even UAVs. When coupled with communications systems that allow it act as an airborne relay and command post for the aerial fight, it becomes a uniquely valuable weapons system. Under the 1981 – 1986 “Peace Sentinel” program, Saudi Arabia bought 5 E-3 AWACS(Airborne Early Warning and Control) planes and 8 KE-3A aerial tanker and cargo aircraft. Up to 3 of the KE-3s were later converted to RE-3A TASS(Tactical Airborne Surveillance System) electronic eavesdropping planes, leaving 5 E-3As, 3 RE-3As, and 5 KE-3 tankers.

Most E-3s around the world are well over 20 years old, and American, British, French, and NATO aircraft have received ongoing upgrades. Like Boeing’s US, British, French, and NATO customers, the Saudis are now seeking upgrades to keep their aircraft up to date. Broadly speaking, Saudi jets are getting 3 kinds of upgrades.

Saudi E-3 Upgrades

Saudi E-3A
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The 1st set of upgrades is the most basic, and the most necessary. Saudi E-3 avionics need to be upgraded, in order to comply with international aviation rules. Those are often referred to as CNS/ATM (Communications & Navigation Systems/ Air Traffic Management) upgrades.

A 2nd kind of upgrades involves military communications, which can be improved by adding high-bandwidth transmissions, and better transmission security. The RSAF’s E-3As and RE-3As have no peers among the Gulf Cooperation Council states, and integration that let them work with the UAE’s new command and control infrastructure would create a powerful regional resource. The parties involved aren’t discussing that aspect.

The 3rd kind of upgrade involves surveillance electronics. Radar System Improvement Program (RSIP) kit upgrades improve the AWACS radar by boosting its sensitivity, toughening it against jamming, and improving its reliability. Related enhancements to the plane’s passive listening electronic support measures (ESM) system can help the plane detect, identify and track electronic transmissions from ground, airborne and maritime sources, in order to determine radar and weapons system types within its surveillance range.

A recent proposal would perform in-depth upgrades on the plane’s electronics, bringing the Saudi fleet all the way to the current E-3 Block 40/45 standard flown by the USA and France. Under those upgrades, mission computing hardware and software shifts from mainframe-based computing to a set of networked servers and modern displays. This provides the computing horsepower to automate some existing tasks, such as Automatic Air Tasking Orders and Airspace Coordination Order updates. It also makes future upgrades easier. Corresponding software and hardware upgrades replace existing buttons and switches with a point-and-click user interface and drop-down menus. RISP-upgraded radar equipment will be complemented by “multisource integration capability” that provides a coherent single picture from the radar, ESM emission detectors, Link-16, and other sources, creating a single picture view for detecting and identifying targets.

Contracts & Key Events 2011 – 2017

RSIP installation; Block 40/45 upgrade

Workstation: Before
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October 19/17: Boeing has been awarded a $240.2 million US Department of Defense (DoD) contract for the provision of an airborne warning and control system (AWACS) to the Royal Saudi Air Force (RSAF). The fixed-price-incentive firm contract calls for the provision of AWACS mission computing, navigation and communication upgrades and enhanced target acquisition systems to rapidly distinguish between friend or foe. Work will take place at Oklahoma City, Okla., with a scheduled completion date of February 2019. The sale comes under the first phase of of the RSAF’s AWACS recapitalisation program.

July 31/15: Air Force E-3 Sentry AWACS aircraft have begun receiving new Interrogator Friend or Foe (IFF) systems, as part of the fleet’s Block 40/45 upgrade program. The $60 million upgrade will see the new IFF system rolled out across the Air Force’s fleet of 31 E-3s. The AN/UPX-40 systems include Mode 5 enhancements, with the Saudis also requesting Block 40/45 upgrades in August 2014, including 20 of the new IFF systems. France has also upgraded it’s E-3 fleet with Block 40/45 enhancements.

Aug 12/14: Block 40/45. The US DSCA announces Saudi Arabia’s official export request for E-3 Airborne Warning and Control System modernization to the most current Block 40/45 status, at an estimated cost of up to $2.0 billion.

The request includes 5 Block 40/45 open architecture Mission Computing Upgrade system sets at its core, including computers, servers, and new interactive displays. This will be accompanied by 20 Next Generation AN/UPX-40 Identification Friend or Foe systems. Ancillary products and services include communication equipment, an updated Mission Planning System, spare and repair parts, support equipment, repair and return services, publications and technical documentation, personnel training and training equipment, and other forms of US government and contractor support.

These upgrades are a continuation of efforts to maintain interoperability with US and coalition forces, including Britain’s E-3Ds, and the E-3F/G Block 40/45s flown by France and the USA. Implementation of this proposed sale won’t require any extra US Government or contractor representatives in Saudi Arabia. Sources: US DSCA #14-11, “Saudi Arabia – AWACS Modernization Program”.

DSCA request: Full E-3 Block 40/45 upgrade

June 5/12: RSIP Installation. Boeing in Seattle, WA receives a $66.8 million (face value) firm-fixed-price foreign military sales contract, exercising priced options for the installation and check out of Group A and B RSIP kits in the Saudi fleet of 5 E-3s. That seems to bring installation costs to $107.2 million, or $21.45 million per plane.

Work will be performed in Riyadh, Saudi Arabia (50%), Seattle, WA (30%); and Baltimore, MD (20%). Work is to be complete by June 15/15. ESC/HBSK, Hanscom Air Force Base, Mass., is the contracting activity (F19628-01-D-0016, Delivery Order 0080).

Dec 14/11: RSIP Installation. Boeing in Seattle, WA received a $50.4 million firm-fixed-price, cost-plus-fixed-fee, time-and-material contract for installation and check out of Group A and B RSIP kits in the Saudi fleet of 5 E-3s. Work will be performed in Seattle, WA, and is expected to be complete in Oct 28/13. This was a sole-source acquisition, managed by the ESC/HBSK at Hanscom AFB on behalf of their Saudi client (F19628-01-D-0016, Delivery Order 0080).

2008 – 2010

RSIP installs; Requests: CNS/ATM and Communications upgrades.

RSAF E-3
(click to view full)

Aug 20/10: Hardware upgrade. Northrop Grumman Electronic Systems in Baltimore, MD receives a $9.8 million contract which will replace narrow band klystron power amplifiers with wide band klystron power amplifiers in Saudi Arabian and French E-3 AWACS fleets. At this time, all funds have been committed by the Electronic Systems Center’s HBSKI at Hanscom AFB, MA (FA8704-10-C-0007).

June 30/10: RSIP IIA kits. Boeing Integrated Defense Systems in Seattle, WA receives a $73 million contract for the Saudi RSIP program’s Phase II-A production requirements, totaling 5 aircraft. At this time, the entire amount has been committed by the 551st ELSG/PKI at Hanscom Air Force Base, MA (F19628-01-D-0016; Delivery Order 0070).

See Aug 7/08 for the RSIP’s phase 1, and Dec 7/07 for the original DSCA request to buy. With respect to the 2-phase CNS/ATM upgrades mentioned in the August 2009 DSCA release, a Boeing spokesperson told DID that his understanding “is that it’s still in the proposal stage.”

Aug 6/09: CNS/ATM request. The USA’s Defense Security Cooperation Agency announces [PDF] Saudi Arabia’s formal request to buy equipment related to a 2-phased upgrade to the Communication Navigation and Surveillance/Air Traffic Management systems for the Royal Saudi Air Force’s fleet of 13 E-3 aircraft. The upgrade could run up to $1.5 billion, and will enhance the Saudis’ ability to use a common architecture for efficiently communicating the gathered electronic data within the RSAF and with other regional coalition forces.

Phase 1 will include Global Positioning System/Inertial Navigation Systems, 8.33 kHz Very High Frequency radios, Traffic Collision Avoidance Systems, Mode S Transponders, Mode 4/5 Identification Friend or Foe Encryption, High Frequency radio replacements, Multifunctional Information Display Systems for Link 16 operations, Have Quick II radios, Satellite Communications and Common Secure Voice encryption.

Phase 2 will include digital flight deck instrumentation and displays, flight director system/autopilot, flight management system, cockpit data line message and combat situational awareness information.

A U.S. prime contractor will be chosen after a competitive source selection, and will also have responsibility for spare and repair parts, support and test equipment, publication and technical documentation, personnel training and training equipment to include flight simulators, U.S. government and contractor engineering support, technical and logistics support services, and other related support.

DSCA: CNS/ATM civil compatibility

Aug 6/09: Comms. request. The USA’s Defense Security Cooperation Agency announces [PDF] Saudi Arabia’s formal request to buy a second set of equipment that aims to give RSAF the ability to use a common architecture for efficiently communicating the gathered electronic data, within the RSAF and with other regional coalition forces. The estimated cost is up to $530 million, and includes:

• 10 AN/ARC-230 High Frequency Secure Voice/Data Systems
  
• 25 AN/ARC-231 or 25 AN/ARC-210 Very High Frequency/Ultra High Frequency (VHF/UHF) Secure Voice/Data Systems
  
• 4 MIDS-LVT Link 16 systems
  
• 4 LN-100GT Inertial Reference Units
  
• 25 SY-100 or functional equivalent Crypto Systems
  
• 7 SG-250 or functional equivalent Crypto Systems
  
• 6 SG-50 or functional equivalent
  
• 10 CYZ-10 Fill Devices
  
• Plus modification of existing ground stations, a TASS equipment trainer, a mission scenario generator (simulator), and maintenance test equipment; spare and repair parts, support and test equipment, personnel training and training equipment, publications and technical documentation, modification/ construction of facilities, U.S. Government and contractor engineering and support services and other related elements of support.

The principal contractor will be L-3 Communications Integrated Systems Company in Greenville, TX. Implementation of this sale will involve up to 6 U.S. government and four contractor personnel to participate in program reviews at the contractor’s facility every 6 months. There will be approximately 6 contractors in Saudi Arabia providing technical assistance on a full-time basis until the system is integrated into the operational units.

DSCA request: Comms.

Aug 7/08: RSIP installs. Boeing in Kent, WA received an indefinite delivery/indefinite quantity, fixed-price delivery order contract not to exceed $42 million. In return, they will install the Radar System Improvement Program (RSIP) capability on 5 Royal Saudi Air Force AWACS jets. At this time $27.3 million has been committed. 551 ELSG/PKS at Hanscom AFB, MA manages the contract (F19628-01-D-0016, #0062).

This first phase includes a study to determine which parts are obsolete and no longer available, then locating and testing parts obtained from new sources. Phase one also includes purchase of many long lead parts and the start of software design. The next phase involves production and installation of the Radar System Improvement Program (RSIP) kits, software integration and testing, and crew training. Phase 2 was intended to be part of a 2009 follow-on contract, but actually arrived in June 2010.

The RSIP kit is built principally by Baltimore-based Northrop Grumman Electronic Systems under subcontract to Boeing. It consists of a new radar computer, a radar-control maintenance panel, and software upgrades to the radar and mission-system programs. Boeing release.

2001 – 2007

Link-16 upgrades; Repairs required; RSIP radar upgrade request.

Feb 28/07: Support. Ongoing maintenance is also part of the US-Saudi AWACS relationship. The RSAF’s 6th Flying Wing brings an E-3A aircraft to Tinker AFB, OK for repairs, and the 566th Aircraft Maintenance Squadron’s E-3 Maintenance Flight replaces a bearing between the rotodome and aircraft. A 6th Wing aircrew will perform aerial tests before returning the aircraft back to the Kingdom of Saudi Arabia. Tinker AFB, OK sustains the RSAF Peace Sentinel fleet (E-3A and KE-3A aircraft) through a Letter of Offer and Acceptance and the 557th Aircraft Sustainment Squadron’s Mid East Support. USAF release.

Dec 7/07: RSIP request. The US Defense Security Cooperation Agency announced [PDF] Saudi Arabia’s official request for 5 sets of Airborne Early Warning (AEW) and Command, Control and Communications (C3) mission equipment/Radar System Improvement Program (RSIP) Group B kits for subsequent installation and checkout in all 5 of its E-3A Airborne Warning and Control Systems (AWACS). In addition, this proposed sale will include spare and repair parts, support equipment, publications and technical documentation, contractor engineering and technical support, and other related elements of program support. The estimated cost is $400 million, and the prime contractor will be Boeing Aerospace Company in Seattle, WA.

Implementation of this proposed sale will require the assignment of approximately four contractor representatives to Saudi Arabia to provide technical assistance to integrate the aircraft into the operational units. Also, this program will require U.S. government and contractor personnel to conduct annual, one-week Program Management Reviews in Saudi Arabia. The DSCA adds that:

“Saudi Arabia needs this additional mission equipment to continue its development of an extended Airborne Early Warning (AEW) capability, as well as enhanced command, control and communications (C3).”

While other Saudi weapon requests are drawing fire, the E-3 program is unlikely to find itself caught in that vortex due to the routine nature of the request, its non-offensive nature, and the value to the US of having additional AWACS surveillance assets to maintain key “orbits” in the region.

DSCA request: RSIP.

Nov 13/06: Link 16. Saudi Arabia purchases JTIDS Link 16 systems, which quietly transmit a shared picture to participating aircraft and ground stations. A contract to install them in the RSAF’s E-3 AWACS fleet was issued in September 2007. See “Link 16 for Saudi E-3 AWACS” for full details.

August 2001: Hardware & displays. Boeing began installing new mission computers and other hardware and software on the Royal Saudi Air Force (RSAF) AWACS fleet, as part of a contract worth $60 million. Under the contract, Boeing upgraded the aircraft’s mission computer and software to the same level currently in use by the U.S. AWACS fleet and train Royal Saudi Air Force operators. That project was completed in 2003.

Additional Readings

• USAF – E-3 Sentry (AWACS).

• Global Aircraft – E-3 Sentry.

• Boeing – Saudi E-3 AWACS. 2012 snapshot.

• GlobalSecurity.org – E-3 Sentry (AWACS) Variants.

• DID – France Upgrading Their E-3F AWACS. Receiving Block 40/45 upgrades.

• USAF (Aug 15/14) – AWACS upgrade achieves initial operational capability. They’re referring to the USAF’s E-3G Block 40/45, with 6 delivered to the squadron. All USAF E-3s are scheduled to finish E-3G conversion in 2020.

Americas

• Brazilian aerospace giant Embraer has announced the firm order for six of its A-29 Super Tucano aircraft. The unnamed customer will start to receive the light attack, surveillance, and advanced trainer planes from 2018, however, no further details of the sale were given. Marketed as a durable, versatile and powerful turboprop aircraft capable of carrying out a wide range of missions, Super Tucanos have clocked over 320,000 flight hours and nearly 40,000 combat hours in during its ten years in service. In August, the aircraft faced off against three other competitors in a demonstration held for the US Air Force’s Light Attack Experiment (OA-X), with military officials from Canada, Australia, UAE, Paraguay, among others, in attendance. The USAF is hoping to combat test the aircraft in the Middle East, although no fixed date has been set.

• The US Navy has declared the network-enabled AGM-154 Joint Standoff Weapon (JSOW) C-1 fully operational, with all US Super Hornet squadrons now fitted with the air-to-ground weapon, giving them the ability to attack stationary land and moving maritime targets. Since receiving initial operational capability (IOC) in 2016, the program team has participated in a series of four fleet-wide exercises—RIMPAC 2016, Valiant Shield 2016 SINKEX, Northern Edge 2017, and Talisman Sabre 2017— that demonstrated the capabilities of the weapon in increasingly complex scenarios. This latest JSOW variant includes GPS/INS guidance, terminal IR seeker and a Link 16 weapon data link.

• New US Air Force Under Secretary Matt Donovan used his first interview at the Pentagon to say that a decision on the T-X trainer competition is likely to be made in March 2018, rather than the initial service plan to announce a competition winner by the end of 2017. “Source selection is never based on the calendar, it’s based on events that they finished the source selection, and they do expect that to be somewhere in the spring,” Donovan told Defense News, but did not offer any reason as to why a decision on the $2 billion program was pushed back. In August, Air Force Secretary Heather Wilson acknowledged that the service would likely not be able to award a contract for T-X as long as a continuing resolution was still in place. The current CR expires on December 8.

Middle East & Africa

• Clashes broke out between Iraqi military forces and Kurdish Peshmerga troops as the central government moved to control facilities in the oil rich Kurdish-controlled city of Kirkuk. Baghdad-backed troops, which included militias supported by Iran, entered the city at the weekend in response to the Kurdish region’s independence vote on Sept. 25, which included a Kirkuk which has been controlled by Kurdish troops since taking it from the Islamic State in 2014. The US-led task force coordinating operations in the region urged for all sides to avoid escalations, but went so far as to downplay the movement of Iraqi military vehicles into Kirkuk as “coordinated movements, not attacks,” and called the predawn gunfire “a misunderstanding and not deliberate.” However, sterner words came from US Sen. John McCain, who warned of “severe consequences” if US-supplied military equipment that was intended to fight the Islamic State is misused by the Iraqi military in clashes between Iraqi forces and the Kurdish Peshmerga in northern Iraq. This could include a halting of Washington’s massive train-and-equip program for Iraqi forces, which has seen $4.8 billion in funding approved in 2016 and 2017.

• The Turkish Navy has conducted the maiden test-firing of its domestically developed Atmaca anti-ship missile (AShM). Comparable to the Exocet, C-802 and Harpoon anti-ship missiles, the Atmaca weighs 800 kg with a 200-kg warhead and can travel at subsonic speed to a range of up to 200 km. While powered by the Microturbo TRI 40 miniature turbojet engine, Ankara hopes to replace this with the domestic Kale 3500 engine, making the missile fully sourced from Turkish industry. It will be deployed onboard the Turkish Navy’s MILGEM Ada-class corvettes and G-Class frigates.

Europe

• Ukraine’s state-owned defense firm Ukroboronprom has unveiled its locally-made version of the M4 assault rifle— the WAC-47—as part of the military’s efforts to reach technical and operational alignment with NATO. In conjunction with the standard 5.56×45 mm NATO rounds, the WAC-47 can also be adapted to fire 7.62×39 mm rounds, which will allow the Ukrainian forces to utilize the plentiful supply of existing 7.62×39 mm ammunition stocks. The rifle will also come in 10.5”, 11.5”, 14.5” and 24” barrel sizes, allowing Kiev to use the platform in a variety of mission roles, from close-quarter combat to sniper or designated marksmanship. Following the completion of testing, the rifle will be manufacturered under license from the US for the Ukrainian armed forces with the potential for export to neighboring countries in Eastern and Central Europe such as Bulgaria and Romania.

Asia Pacific

• South Korea’s Joint Chiefs of Staff (JCS) told lawmakers on Monday that the Agency for Defense Development (ADD) is developing an indigenous missile interceptor system similar to the Iron Dome. Seoul had initially looked into purchasing the Israeli-made system to counter North Korean long-range artillery threats—Pyongyang has some 14,100 artillery pieces including 5,500 multiple rocket launchers according to Seoul—but found that the Iron Dome was not designed to defend against the long-range artillery barrage that North Korea is expected to launch. “The Iron Dome is a defense system suitable to defend sporadic rocket strikes from irregular warfare forces such as the Hamas group. It is not designed to handle North Korea’s attacks using long-range artillery,” the JCS report said. Cost effectiveness and the mountainous terrain of the Korean peninsula were also given as reasons to go the indigenous route. The new system would be deployed as a countermeasure against the North conducting multiple strikes on South Korea’s key state and military facilities.

• After delays that have lasted over a year, India’s Ministry of Defense (MoD) has sent a formal letter of request to the US Defense Department saying it is ready to move ahead with the government-to-government sale of two ISTAR aircraft. Valued at $1 billion, the sale will see Raytheon install the intelligence, surveillance, target acquisition and reconnaissance (ISTAR) system onboard a Gulfstream platform and will come equipped with active electronically scanned array (AESA) radar that can scan more than a 30,000-kilometer area in a minute, and analyze data and identify the target in 10 to 15 minutes. A committee comprising of scientists from the Defence Research and Development Organization (DRDO), officials from the Air Force, and MoD officials will form to finalize the mission software and critical equipment for the ISTAR aircraft. Initial delays in ordering the aircraft are believed to be over internal wrangling between the IAF and the DRDO over which of the two should be the technical evaluator on the program.

Today’s Video

• Ukraine’s multi-calibre WAC-47:

Americas

• Austral USA, the Mobile, Alabama-based subsidiary of the Australian shipbuilder has been awarded a $584.2 million modification to a previously awarded US Navy contract for the construction of a littoral combat ship (LCS). Under the terms of the deal, the firm will perform and oversee all necessary design, planning, construction and test and trials activities in support of delivery of the vessel to the Navy, with a scheduled completion date set for October 2023. Work will primarily take place at Mobile, Alabama, but also at several other east coast locations. The Navy expects to release a competitive solicitation(s) for additional LCS class ships in future years, and therefore the specific contract award amount for these ships is considered source selection sensitive information and for the time being, will not be made public.

• Boeing plans to acquire Aurora Flight Sciences, both companies announced on October 5. Wanted to help accelerate Boeing’s development of game-changing autonomy technology for innovative aerospace vehicles, the Manassas-based company will retain an independent operating model after the acquisition. Since its founding in 1989, Aurora has designed, produced and flown more than 30 UAVs, and has collaborated with Boeing on several occasions in the last decade on the rapid prototyping of innovative aircraft and structural assemblies for both military and commercial applications. Further details on the acquisition were not given.

Middle East & Africa

• Saudi Arabia has been cleared by the US State Department’s Defense Security Cooperation Agency (DSCA) to proceed with the sale of Terminal High Altitude Area Defense (THAAD) systems. Valued at an estimated $15 billion, the package includes the provision of 44 THAAD launchers, 360 THAAD Interceptor Missiles, 16 THAAD Fire Control and Communications Mobile Tactical Station Group, and seven AN/TPY-2 THAAD radars. Additional items include THAAD Battery maintenance equipment, 43 trucks, generators, electrical power units, trailers, communications equipment, tools, and test and maintenance equipment, as well as spare and repair parts, logistics, construction of facilities and other program support. Lockheed Martin Space Systems and Raytheon will act as lead contractors in the deal, which the DSCA said will add an upper-tier to Saudi Arabia’s layered missile defense architecture and will support modernization of the Royal Saudi Air Defense Force.

• A historic visit by Saudi Arabia’s King Salman to Moscow last week was marked by the announcement that the kingdom has agreed to buy the S-400 air defense system from Russia. Both parties signed a Memorandum of Understanding (MoU) for the system on Thursday, which will also see part of the system built in Saudi Arabia as part of efforts to develop its own military industries. The MOU also covers the production in Saudi Arabia of Kornet-EM anti-tank missiles, TOS-1A multiple rocket launchers, and AGS-30 automatic grenade launchers. Another general terms and conditions of contract agreement was also signed, and covers Saudi production of the Kalashnikov AK-103 assault rifle and associated 7.62×39 mm ammunition. King Salman arrived, along with a 1,500 strong entourage, in Moscow on Wednesday, the first time a Saudi king has ever visited Moscow.

• South Africa’s Paramount Group has snapped up four surplus Dassault Mirage F1Bs from the French government in a “multi-million euro” transaction the firm did not want to specify. Once delivered, the aircraft will join the company’s existing fleet of single-seat Mirage F1s—which it bought from the South African air force in 2006—and will support both aggressor and pilot training in addition to aiding maintenance and support instruction. They will be operated by the Paramount Aerospace Systems subsidiary.

Europe

• German prosecutors examining portions of Airbus’s $2 billion sale in 2003 of Eurofighter aircraft to Austria are expected to complete their investigations soon. While Austrian prosecutors are also investigating the case, the Munich authority is focusing on 16 individuals on suspicion of breeches of trust, and whether money supposedly spent on so-called offset deals was instead used to influence decision-makers on the main sale. Meanwhile,Vienna prosecutors are pursuing a separate investigation into allegations of fraud against Airbus and the Eurofighter industrial consortium based on complaints from the Austrian defense ministry, which is seeking up to $1.3 billion in compensation.

• The Finnish government has sent a Request for Information (RFI) to seven countries about weapons and other equipment for Finland’s HX fighter project to replace its F/A-18 Hornet fleet by 2025. France, Germany, Britain, Israel, Norway, Sweden and the US, have all been contacted with the requests, which aims to determine what capabilities will be available to meet Finland’s estimated future fighter needs. Helsinki intends to seek pricing on the Hornet’s replacement next spring, with testing of candidate aircraft to commence in 2019, and a final procurement decision will come made in 2021.

Asia Pacific

• Thailand’s Deputy Prime Minister and Defense Minister Prawit Wongsuwon has dismissed claims that Bangkok has agreed to replace ageing AH-1F helicopters with new attack helicopters from the US. Instead, he added that the army has a procurement plan for some attack helicopters and that a committee has yet to setup to select and procure a new attack helicopter. While Prawit did not disclose the models or country the new rotorcraft is expected to come from, a source close to the procurement said six helicopters will be sought, adding the models in contention include the Cobra, AH-1Z Viper, AH-64 Apache from the US, the Mi-28 from Russia, the Z-10 from China or the AW-129 from Italy.

Today’s Video

• T-50A: Mission X:

Americas

• Pratt & Whitney has landed a $2.7 billion US Air Force contract for F-117 engine sustainment support. Awarded Wednesday, work will take place at United Airlines, San Francisco, California; Columbus Engine Center, Columbus, Georgia; and Tinker Air Force Base, Oklahoma, with a scheduled completion date of Sept. 30, 2022. Foreign military sales are also covered in the deal, with the UK, Canada, UAE, Kuwait, Qatar, India, Australia and Strategic Airlift Capability all listed as recipients for services.

• A team from the US Marine Corps have tested small 3D-printed drones in order to demonstrate their flexibility and usefulness to troops in the field. Supplied by the US Army Research Laboratory, the additive-manufactured vehicles can be produced quickly and en route to combat situations. Troops will be able to select an SUAS from catalogue of drones provided by researchers that is tailored to fit the needs of their mission, download information on the aircraft, and then 3D-print its parts before constructing a bespoke drone, all within 24 hours. The testing took place in late September at Camp Lejeune in North Carolina.

• Lockheed Martin and Rockwell Collins have both received USAF contracts ($81 and $76 million respectively) for the technology maturation and risk reduction phase of the Airborne Launch Control System Replacement (ALCS-R) program—the development of an airborne command-and-control system that makes it possible for the USAF to launch an intercontinental ballistic missile even if launch control centers on the ground are destroyed. The program will support intercontinental ballistic missile (ICBM) operations until 2075, meaning it will work with both the current Minuteman III system and its eventual replacement, the Ground Based Strategic Deterrent, which will come online in the late 2020s. During ALCS-R, the service intends to replace all of the airborne mission equipment onboard the 16 E-6B Mercury aircraft equipped with the current ALCS system, as well as ground-based radios in 450 launch-control centers, which haven’t been updated since the 1960s.

Middle East & Africa

• The Israeli Air Force (IAF) is procuring one additional Gulfstream G550 business jet for special missions, according to a senior service official. The service currently uses two variants of the G550—the Eitam and Shavit— which are tasked as an airborne early warning and control system, and communications/electronic intelligence-gather respectively. With the current assets aged between 10 and 12 years, the new aircraft will be equipped with upgraded systems offering enhanced performance, however, its exact mission set was not confirmed.

Europe

• Norwegian defense firm Kongsberg expects to conduct the final flight test (FTM-5) of the Joint Strike Missile (JSM) in the spring. The Norwegian Defense Ministry said the test, the program’s sixth, will take place in March 2018, bringing to an end a two-year flight-test campaign to qualify the missile for integration on Norway’s planned fleet of F-35A Joint Strike Fighters. The final flight test will be the first end-to-end test for the missile, and will see a JSM equipped with a live warhead and launched from a legacy F-16C/D Fighting Falcon from the US Air Force’s 445th Flight Test Group against a ‘realistic’ land target at the Utah Test and Training Range in the United States.

• Four nations have entered bids to supply Croatia with 18 aircraft for its MiG-21 fighter replacement program. Now, Zagreb will decide on whether to purchase new or secondhand Lockheed Martin F-16s, offered by the US, Israel and Greece, or buy Saab JAS-39 Gripens from Sweden. Commenting on the received bids, the defense ministry said it will conduct a detailed evaluation and validation process, expected to be wrapped up in two months, and key parameters for selection aside from the characteristics and capabilities of the aircraft, will include: intergovernmental contract, price, and the business-economic cooperation package. Croatia is once of several governments in the region at various stages of pursuing new fighter aircraft with Poland, Romania, the Czech Republic, Slovakia and Bulgaria all being wooed by defense firms.

Asia Pacific

• The sale of 56 AIM-120C-7 air-to-air missiles to Japan has been cleared by the US State Department. Valued at an estimated $113 million, the sale also includes containers, weapon support and support equipment, spare and repair parts, US Government and contractor engineering, technical and logistical support services, and other related elements of logistical and program support. Raytheon will deliver the munitions to Tokyo after production at its plant in Tucson, Arizona.

• The Australian prime minister has announced the selection of Saab’s 9LV Combat Management System for integration on the future frigates, upgraded Air Warfare Destroyers, and selected offshore patrol vessels of the Royal Australian Navy. While no official order has been placed for the systems, Saab welcomed the decision, calling it an “endorsement of the advanced combat system capabilities we have developed for the RAN,” adding that they “look forward to working closely with the Australian Defense Force to deliver highly capable systems for the Future Frigates and other platforms.” Saab’s 9LV naval combat system provides C4I (command, control, communications, computers and intelligence) for every type of naval platform, ranging from combat boats and patrol boats, to frigates and aircraft carriers, and other vessels.

Today’s Video

• Bell V-280 Valor turn its rotors for the first time:

E-6B TACAMO
(click to view full)

The USA’s E-6 Mercury (aka. TACAMO, as in TAke Charge And Move Out) “survivable airborne communication system” airplanes support their Navy’s SSBN ballistic missile submarine force and overall strategic forces. With the advent of the new “Tactical Trident” converted Ohio Class special operations subs, their unique capabilities become even more useful. The E-6B version also has a secondary role as a “Looking Glass” Airborne National Command Post, and in recent years they have seen use as communications relay stations over the front lines of combat.

Delivery of the first production E-6 aircraft took place in August 1989, with delivery of the 16th and final airplane coming in May 1992. This is DID’s FOCUS Article concerning the E-6 system, which includes details concerning the capabilities and associated contracts. The latest contracts involve important fleet upgrades, as the Navy tries to drag the jet’s systems into the 21st century.

E-6 Mercury: Messenger from On High

Crazy ’bout a Mercury…
(click to view cutaway)

The U.S. Navy has a total fleet of 16 E-6B aircraft deployed from Tinker AFB, OK. The 707-300 derivatives have a range of about 5,500 miles, and can easily carry 23 crew members. FAS reports that in the TACAMO role, the E-6 flies independent random operations from various deployed sites for approximately 15 day intervals. Each deployed crew is self-supporting except for fuel and perishables, and the mission requires a 24 hour commitment of resources (alert posture) in the Atlantic and Pacific regions.

The term “Looking Glass” referred to the aircraft’s ability to “mirror” the underground US STRATCOM command center, in the event that it’s destroyed or becomes disabled. The aircraft use their very-low-frequency (VLF) dual trailing wire antenna system to permit one-way, emergency communications to submerged submarines. That gives the Pentagon a vital link to the fleet from national command authorities, without forcing the subs to reveal their positions. In an emergency, the E-6 fleet will also provide an Airborne National Command Post (ABNCP) for United States Command in Chief for Strategic Forces and theater CINCs, including an Airborne Launch Control System capable of launching U.S. land-based intercontinental ballistic missiles.

In the ABNCP role, as directed by US STRATCOM, 2 aircraft would be flown to Offutt Air Force Base (AFB) to embark the battle staff and the airborne launch control system (ALCS) components, then placed in alert status.

The first E-6B aircraft was accepted in December 1997, and the E-6B assumed its dual operational mission in October 1998. The E-6 fleet was completely modified to the E-6B configuration in 2003, and maintenance of the systems is performed by the standard complement of squadron ground and in-flight technician personnel. The Block I upgrades provide the next big step forward for the fleet, and Full Operational Capability was declared in spring 2012.

E-6B Upgrade Efforts

MCS-10 system
(click to view cutaway)

E-6B Block I. This upgrade program began in 2004, as a collaborative effort between the Navy and industry. It adds open system architecture electronics via its new MCS-10 computers; a Voice over Internet Protocol (VoIP) Intercommunications System; and an on-aircraft, multi-level secure network for message processing. That electronic architecture also lays the groundwork for future upgrades, by making it much easier to insert new electronics. Rockwell Collins was the prime contractor, with ARINC as their sub-contracted installer. A related Internet Protocol and Bandwidth Expansion (IPBE) effort worked to improve the plane’s uplink/downlink speeds.

The MCS-10 is at the heart of all strategic data communication links aboard the E-6B, and makes it possible to receive and transmit Emergency Action Messages to deployed US Strategic (nuclear) Forces. It will also help the Airborne Command Post (ABNCP) mission by automating 2-way messages between the MCS-10 and battlestaff mission equipment, which frees crew members from unnecessary administrative duties of processing, verifying, and then re-typing complex data messages. This saves time and crew in critical situations, while removing the ever-present possibility of human error.

Full Operational Capability (FOC) was declared for the 15 modified E-6Bs and 3 training devices (including at least 1 737) in spring 2012. Since then, the program office has delivered 1 software update, all spares, updated the MCS-10 test bench, and submitted final Emergency Action Message (EAM) certification to the Joint Chiefs of Staff for approval.

E-6B Block II. The follow-on Block II program kicked off in earnest in June 2012. With this program, the E-6B begins to take full advantage of the Block I upgrades. Modifications like the dual line of sight/ satellite MR-TCDL datalink will let the TACAMO fleet connect to secure U.S. Department of Defense networks, at high data rates, while still in flight. That might seem like an elementary function for a national-level command aircraft, but the age of the planes made it a long slog to get there. For people on board, these Block II change will dramatically broaden the type and quality of information they can receive. Northrop Grumman is the prime contractor for Block II.

E-6B SLEP. In parallel with the communications refits, E-6Bs are also receiving Service Life enhancement Program modifications, designed to take the airframes from 27,000 safe flight hours to 45,000, and give them another 20 years of service life. The refit involves inspecting and replacing up to 15,000 fasteners on the aircraft’s wings, and widening and strengthening fastener holes. That means up to 28,000 man-hours per plane, as the Navy prefers a cold-working process to strengthen the fastening holes, which involves the physical removal and inspection of each fastener as well as rework of the holes.

While the Navy leads that SLEP process, most of the work is being performed by the USAF Oklahoma City Air Logistics Center’s 566th Aircraft Maintenance Squadron, who have a lot of experience with the USAF’s similar E-3 Sentry AWACS planes. The SLEP is estimated to cost over $3 million per aircraft, and the 16th and final E-6B is scheduled to roll out of the SLEP hangar in 2015.

E-6 Mercury: Contracts and Key Events FY 2013 – 2017

Block I FRP; TCDL datalink.

Bringing it in
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October 06/17: Lockheed Martin and Rockwell Collins have both received USAF contracts ($81 and $76 million respectively) for the technology maturation and risk reduction phase of the Airborne Launch Control System Replacement (ALCS-R) program—the development of an airborne command-and-control system that makes it possible for the USAF to launch an intercontinental ballistic missile even if launch control centers on the ground are destroyed. The program will support intercontinental ballistic missile (ICBM) operations until 2075, meaning it will work with both the current Minuteman III system and its eventual replacement, the Ground Based Strategic Deterrent, which will come online in the late 2020s. During ALCS-R, the service intends to replace all of the airborne mission equipment onboard the 16 E-6B Mercury aircraft equipped with the current ALCS system, as well as ground-based radios in 450 launch-control centers, which haven’t been updated since the 1960s.

June 4/14: Training. Rockwell Collins, Inc. in Cedar Rapids, IA receives an $11.9 million firm-fixed-price contract modification to upgrade of the E-6B Mercury Weapon System Trainer, and keep it consistent with changes to the plane.

All funds are committed immediately, using Navy FY 2012-13 aircraft budgets. Work will be performed in Richardson, TX (60%) and Binghamton, NY (40%), and is expected to be complete in February 2017. US NAVAIR in Patuxent River, MD manages the contract (N00019-13-C-0004).

June 2/14: FAB-T contract. Raytheon in Marlborough, MA receives a $298 million firm-fixed-price and cost-plus-fixed-fee contract modification for 84 FAB-T Command Post Terminals (CPT), which will allow broadband-speed reception from the USAF’s hardened, secure new AEHF satellites. FAB-T CPTs will equip E-4B NAOC and E-6B Mercury Block II command post aircraft, as well as some ground and mobile locations. After FAB-T reaches Milestone C, Phase 2 production contract options for Low-Rate Initial Production and beyond will open up for Raytheon, expanding the contract considerably.

It’s a sharp blow to prior incumbent Boeing, but not entirely unexpected. Buying FAB-T terminals for USAF B-2 and B-52 bombers, RC-135 SIGINT/ELINT aircraft, or other planes, would require another procurement process.

Work will be performed in Marlborough, MA and Largo, FL, with the Florida location serving as the assembly point. USAF FY 2013 through 2019 budgets will fund FAB-T buys over time, with just $31,274 committed immediately. Two bids were solicited and two received. The USAF Life Cycle Management Center/HNSK at Hanscom AFB, MA, solicited 2 bids, and received 2 (FA8705-13-C-0005, PO 0002). Sources: Pentagon DefenseLINK | Raytheon, “Raytheon awarded $298 million for US Air Force FAB-T satellite terminal program” | Defense News, “Space Fence, FAB-T Awards Show an Emboldened DoD”.

Feb 25/14: New dome? The Aviationist passes along an interesting observation:

“On Feb. 14, Military Radio Comms Expert Allan Stern took a photograph of E-6B TACAMO 164407 landing at Patrick Air Force Base and several people noticed that there is a new dome on the aircraft, clearly visible before the tail.”

It’s about the same size as wifi antennas on commercial passenger jets, but that doesn’t tell us much. Until there’s an official explanation, the mystery continues. Sources & picture: The Aviationist, “E-6B Mercury “Doomsday plane” with brand new dome”.

Nov 27/13: Rockwell Collins Inc. in Richardson, TX receives a $10.8 million fixed-firm-price contract for E-6B sustaining engineering services, including the Mission Avionics System, the Long Trailing Wire Assembly (~5 miles, for VLF transmission), the Short Trailing Wire Assembly, the High Power Transmit Set and the Internet Protocol Bandwidth Expansion Phase 4 system.

$2 million in Navy FY 2014 operations and maintenance funds are committed immediately. Work will be performed in Richardson, TX (60%) and Tinker AFB in Oklahoma City, OK (40%) and is expected to be complete in November 2014. This contract was not competitively procured pursuant to FAR 6.302-1. US NAVAIR in Patuxent River, MD manages the contract (N00019-14-C-0027).

Nov 14/13: Block I. Rockwell Collins Inc. in Cedar Rapids, IA receives a $46.6 million firm-fixed-price contract modification, exercising an option to deliver and install 2 E-6B Block I modification aircraft kits, including Internet Protocol Bandwidth Expansion Phase III and very low frequency transmit terminals (VTT). They’ll also deliver and install 4 VTT retrofit modification kits, while providing field support, differences training for existing technicians, software licenses and agreements, and updates to an Operational Flight Trainer.

All funds are committed immediately. Work will be performed in Richardson, TX (56%); Oklahoma City, OK (43%); and San Antonio, TX (1%), and is expected to be complete in May 2015. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-13-C-0004).

Nov 5/13: Support. DRS C3 & Aviation Co. in Gaithersburg, MD receives a $50.9 million firm-fixed-priced contract modification, exercising an option for E-6B support and spares, including the procurement and repair of operational, depot and Military Standard Requisitioning and Issue Procedures spares and associated shipping and data.

$13.3 million in FY 2014 O&M funds are committed immediately, and will expire on Sept 30/14. Work will be performed at Tinker Air Force Base (AFB), OK (70%); Offutt AFB, NB (10%); Travis AFB, CA (10%); and Patuxent River, MD (10%); and is expected to be complete in November 2014. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-C-0011).

Nov 5/13: TCDL. Northrop Grumman Systems Corp. in Herndon, VA receives an $18.6 million firm-fixed-price contract modification, exercising an option to build, install and test E-6B related modifications to the Multi-Role TCDL’s [PDF, Tactical Common Data Link] Ku-band Line-of-Sight and Ka-band satellite communications systems. It also funds systems integration laboratory work, and aircraft development and operational test support.

$18.5 million in FY 2014 Navy aircraft procurement funds are committed immediately. Work will be performed in Greenville, TX (50%), Patuxent River, MD (35%), and San Diego, CA (15%), and is expected to be complete in November 2015. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-12-C-0096).

July 1/13: FAB-T. Raytheon Network Centric Systems in Marlborough, MA receives a $34 million contract modification to continued development and testing of air (E-4, E-6) and ground fixed and transportable command post terminals with presidential and national voice conferencing. The systems are a parallel project award under the Family of Advanced Beyond line-of-sight Terminals (FAB-T) program, which leverages new AEHF secure, hardened broadband satellites.

Work will be performed at Marlborough, MA, and is expected to be complete by October 2013. Fiscal 2012 Research and Development funds are being obligated at time of award. Air Force Life Cycle Management Center/HNSK, Hanscom Air Force Base, MA manages the contract (FA8307-12-C-0013, PO 0013).

April 15/13: Block II: IPBE. US NAVAIR announces that the E-6B’s Internet Protocol Bandwidth Expansion (IPBE) upgrade was recently installed on its 4th aircraft (3 operational, 1 test), during a service life extension program (SLEP) overhaul. It was delivered back to the Navy’s VQ-4 Fleet Air Reconnaissance Squadron at Tinker AFB, OK on March 14/13. Twelve more E-6Bs are scheduled to get the IPBE upgrade, with the last installation scheduled for completion in mid-fiscal 2019.

The E-6 Airborne Strategic Command, Control and Communications Program Office (PMA-271) describes the IPBE upgrade as an ultra-high frequency line of sight digital data feed used while operating over the USA, and a commercial Inmarsat satellite feed for use when operating outside the USA. Besides offering much higher bandwidth, IPBE has the advantage of removing more than 5,000 pounds of backup equipment from the aircraft.

Nov 27/12: Block I FRP. Rockwell Collins Inc. in Cedar Rapids, IA receives a $53.8 million firm-fixed-price contract for 3 E-6B Block 1 modification aircraft kits, 3 E-6B Internet Protocol Bandwidth Expansion Phase III modification kits, and 4 very low frequency transmit terminal kits for the Block 1A engineering change proposal. Since VLF waves penetrate about 40 meters into salt water, they’re used for military communication with submarines. An accompanying trainer upgrade will keep the mission avionics systems trainer in sync. Rockwell Collins later reveals that there are also $241 unexercised options, which could upgrade up to 11 aircraft before all is said and done.

Work will be performed in Oklahoma City, OK (55%); Richardson, TX (35%); and Patuxent River, MD (10%), and is expected to be complete in February 2014. $51.4 million is committed on award. This contract was not competitively procured, pursuant to FAR 6.302-1. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-13-C-0004). See also Rockwell-Collins.

Block I Full-rate production

Nov 19/12: Support. Finmeccanica subsidiary DRS C3 and Aviation Co. in Herndon, VA received a $50 million firm-fixed-price contract modification, exercising an option for logistics services in support of the E-6B Mercury, including common aircraft spares support for 2 CNATT E-6B Mission Avionics System trainers, an Integrated Avionics Trainer, 2 VQ-7 Operational Flight Trainers, an E-6B P2 Lab, and the E-6B System Integration Laboratory.

In addition, this option provides limited services for residual spares taken from retired 707 derivatives, including the VC-137 (command aircraft, incl. Air Force One) and C-18 (other specialty 707-320B derivatives).

Work will be performed at Tinker AFB, OK (70%); Naval Air Station Patuxent River, MD (10%); Travis AFB, CA (10%); and Offutt AFB, NB (10%), and is expected to be complete in November 2013. $15.1 million will be obligated on this award, and will expire at the end of the current fiscal year on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-C-0011).

Nov 2/12: MR-TCDL. Northrop Grumman Information Systems’ Network Communication Systems subsidiary in San Diego, CA receives a $20.6 million firm-fixed-price contract modification, exercising an option to integrate the Multi-Role Tactical Common Data Link (MR-TCDL) into the E-6B aircraft. That’s going to require for ancillary equipment, hardware, and software changes to add the new data standards, flows, and interfaces. The MR-TCDL includes 2 Ku-band line-of-sight channels and 1 Ka-band satellite communications channel, with the accompanying power conditioning, cooling, electrical and network distribution, etc. that are part of the Block II B-kits.

Work will be performed in San Diego, CA (75%), Waco, TX (20%), and Patuxent River, MD (5%) and is expected to be complete in October 2014. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-12-C-0096).

Oct 3/12: Replace? The Lexington Institute releases “Modernizing the Air Force’s Electronic Aircraft Fleet” [PDF]. It advocates replacing all current USAF 707 and C-135 derivatives with off-the-shelf or nearly OTS 737 military derivatives, restoring the fleet while saving on rising maintenance costs. KC-135 aerial tankers, which are being replaced with a Boeing “KC-46A” 767 variant, were excluded from their analysis, leaving just over 70 planes to replace. The Institute believes that the savings could amount to $3 billion per year once full replacement is accomplished, over an expected service life of 30 years. Unfortunately, they do not show their cost model.

It’s an unlikely outcome, but if the USAF did choose this option, the recently-modernized E-6 fleet would probably be the last aircraft phased out. These low-hours airframes that are fresh from an upgrade, and the USAF/USN would have to either design a new internal electronics architecture from the ground up, or convert and then fit the E-6B’s systems into a slightly shorter 737-800/900 ER jet. That would add expenses and time, and introduce technical risks. What it probably wouldn’t do, is significantly increase capabilities when compared to an E-6B Block II.

FY 2011 – 2012

Block I FOC, Block II development.

Gonna buy me a Mercury…
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Sept 10/12: Broadband SATCOM. The Raytheon Co. Network Centric Systems in Marlborough, MA, is being awarded a $70 million firm fixed price contract for development, testing and production of FAB-T engineering development models of air (E-4B NAOC, E-6B), ground fixed and transportable Command Post Terminals with Presidential and National Voice Conferencing (PNVC). FAB-T terminals are designed to work with the US military’s new AEHF hardened broadband satellites.

The location of the performance is Marlborough, MA. Work is to be complete by July 2013. The AFLCMC/HSNK at Hanscom AFB, MA manages the contract (FA8307-12-C-0013).

July 17/12: US NAVAIR discusses the new open architecture MCS-10 mission computer for the E-6B fleet, which was installed on 15 E-6B aircraft and 3 training devices, as a key part of the Block I upgrades.

June 26/12: Block II development. Northrop Grumman Corp. announces a $44.3 million contract from the Us Navy to begin the E-6’s Block II upgrades, which build on Block I’s enabling architecture. Northrop Grumman will design and produce networking and communications systems, first integrating them into the E-6B Systems Integration Laboratory and then onto a single E-6B aircraft. Under the US NAVAIR contract, Northrop Grumman will also provide testing, logistics and training to support operational fielding.

With the Block II Modification, the E-6B aircraft will be able to connect to secure U.S. Department of Defense networks at high data rates while still in flight. The upgrade will enable users on board the aircraft to access mission-essential, near-real-time information from worldwide sources, without impacting the operational performance of the aircraft. If all goes well, the Navy intends to field Block II capability to the entire E-6B fleet through a follow-on contract.

Block II SDD

Spring 2012: Block I FOC. Full Operational Capability (FOC) is declared for the 15 modified E-6Bs and 3 training devices. Source.

Block I done

Dec 1/11: Support. Finmeccanica’s DRS C3 & Aviation Co. in Herndon, VA receives a $48.5 million firm-fixed-price contract modification, exercising an option for management of government-owned inventory and material support of E-6B aircraft. This option provides for residual spares from past 707-derivative programs, including the VC-137 (former Air Force One) fleet, and the C-18 range of specialized monitoring and communications aircraft.

Work will be performed at Tinker Air Force Base, OK (70%); Naval Air Station Patuxent River, MD (10%); Travis Air Force Base, CA (10%); and Offutt AFB, NE (10%); and is expected to be complete by November 2012. $6.7 million will expire at the end of the current fiscal year, on Sept 30/11. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-C-0011).

Dec 1/11: Block I production. Rockwell Collins, Inc. in Cedar Rapids, IA is being awarded a $45.4 million firm-fixed-price, cost-plus-fixed-fee contract modification to exercise an option to develop and produce A-kits and B-kits for the Block I modification of 3 low rate initial production E-6B aircraft, plus associated training and support to achieve Initial Operational Capability.

Work will be performed in Oklahoma City, OK (50%); Richardson, TX (40%); and Patuxent River, MD (10%). Work is expected to be completed by December 2013. Contract funds will not expire at the end of the current fiscal year. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-10-C-0067).

June 23/11: Them’s the Brakes. General Atomics Systems Integration, LLC in Kaysville, UT wins a $25 million firm-fixed-price requirements contract to design, evaluate, test, install, and provide spares for lighter brakes, wheels, radial tires and a Brake Temperature Monitoring System for the E-6B fleet.

The E-6B fleet wouldn’t be the first military planes to find advantages in modern brake systems, which often use carbon fiber assemblies. Benefits include fewer parts, longer life, lower maintenance requirements, and lower weight that translates into fuel savings. The WBSI brake replacement program for the USAF’s KC-135 fleet, which uses a similar base airframe, was estimated to save a total of $583 million over the life of the program.

Work will be performed in Kaysville, UT (65%); Oklahoma City, OK (25%); and Patuxent River, MD (10%). Work is expected to be complete in September 2015. This contract was competitively procured via an electronic request for proposals, with 2 offers received by US Naval Air Systems Command in Patuxent River, MD (N00019-11-D-0005).

Feb 14/11: Block I. The Carlyle Group’s ARINC, Inc. in Annapolis, MD announces a sub-contract from Rockwell Collins to install their Block I upgrades in E-6B TACAMO and Airborne Command Post (ABNCP) aircraft (vid. Nov 22/10 entry).

ARINC will perform comprehensive removal, upgrading, and replacement of the receivers, transmitters, communications racks, and operator stations that support the aircraft’s Communications Central and Battle Staff suites. The same Block I modifications will be made to an existing Mission Avionics Systems Trainer currently used at Tinker AFB, OK.

Work will take place over 26 months at its Aircraft Modification and Operations Facility in Oklahoma City, OK, with personnel from NAVAIR PMA-271 and Rockwell Collins on hand to supervise and assist. ARINC recently began building a 2nd hangar at the facility, which will more than double available hangar space when it opens in June 2011. Induction of the first upgraded E-6B aircraft is scheduled for July 2011, with final delivery by September 2013.

Nov 23/10: JDME Award. NAVAIR announces that its E-6B Mercury Fleet Support Team has received the 2010 Joint Depot Maintenance Excellence Award (Team category) at the Department of Defense Maintenance Symposium in Tampa, FL. Capt. Bob Roof, the E-6B Airborne Strategic Command, Control and Communications (PMA-271) program manager:

“The E-6 aircraft is a national asset. With only 16 aircraft in the fleet, we could not send them through the normal time lined depot maintenance cycle and still maintain the aircraft readiness level necessary to meet its mission… our Tinker Air Force Base, Oklahoma, fleet support team solved this problem through collaboration with the Air Force using a process called Enhanced Phase Maintenance.”

Under EPM, the depot comes to the aircraft. Air Force artisans work side by side with Navy maintainers, in Navy hangars, to complete the required depot maintenance in as little as 6 weeks.

Nov 22/10: Block I production. Rockwell Collins, Inc. in Cedar Rapids, IA receives a not-to-exceed $60.5 million addition to a previously awarded but unfinalized $38.8 million contract (N00019-10-C-0067, vid. July 22/10). In exchange for this $99.3 million award, the firm will develop and produce A-kits and B-kits for 3 Low Rate Initial Production E-6B Block I modifications, along with “associated training and support systems to achieve initial operational capability.”

Work will be performed in Richardson, Texas (70%; Waco, TX (20%); and Oklahoma City, OK (10%). Work is expected to be complete in September 2013.

Nov 18/10: Support. Finmeccanica subsidiary DRS C3 & Aviation Co. in Herndon, VA wins a $43.5 million firm-fixed-price contract for logistics services in support of E-6B aircraft, to include management of government-owned inventory and material support.

Work will be performed at Tinker Air Force Base, OK (70%); Naval Air Station Patuxent River, MD (10%); Travis AFB, CA (10%); and Offutt AFB, NE (10%). Work is expected to be complete in November 2011, and $214,500 will expire at the end of the current fiscal year, on Sept 30/11. This contract was competitively procured via a request for proposal, with 2 offers solicited and 2 proposals received (N00019-11-C-0011).

November 2010: Testing. Month-long Fleet Introduction Team (FIT) checks at Tinker AFB, OK for operational evaluation of the final product with US STRATCOM. Source.

Oct 14/10: Rear. Adm. Donald Gaddis of the US Navy’s Program Executive Office for Tactical Aircraft approves the ACAT-II level E-6B Block I Modification Program’s move into Initial Operational Test and Evaluation (IOT&E).

The E-6B Mercury Block I Program entered into System Development and Demonstration (SDD) following Milestone B in March 2004. US NAVAIR.

Block I to IOT&E

FY 2009 – 2010

Block I Milestone C, production.

Routine maintenance
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September 2010: Testing. Final developmental testing completed by Air Test and Evaluation Squadron VX-20 personnel. Source.

July 22/10: Block I production. Rockwell Collins, Inc. in Cedar Rapids, IA receives an undefinitized, not-to-exceed $38.8 million contract. The firm will develop and produce an A-kit and B-kit for Block I modification on 1 low-rate initial production E-6 aircraft, as well as associated training and support systems to achieve initial operational capability.

Work will be performed in Richardson, TX (70%); Waco, TX (20%); and Oklahoma City, OK (10%). Work is expected to be complete in July 2011. This contract was not competitively procured, pursuant to FAR 6.302-2 (N00019-10-C-0067).

July 12/10: Block I. Rockwell Collins, Inc. in Cedar Rapids, IA receives a $43.7 million modification for prototype upgraded systems in the government’s E-6 systems integration laboratory, and on pre-production Block I modification aircraft. This order finalizes a previously awarded contract (N00019-09-C-0056) as a cost-plus-fixed-fee contract, and covers design, development, integration, installation, and test work.

Work will be performed in Richardson, TX (75%), and Patuxent River, MD (25%), and is expected to be complete in September 2013.

June 15/10: The E-6B Airborne Strategic Command, Control and Communications Program Office (PMA-271), teamed with the USAF Oklahoma City Air Logistics Center’s 566th Aircraft Maintenance Squadron (566 AMXS) at Tinker AFB, OK, and the In-Service Support Center in Jacksonville, FL, has completed their first Service Life Extension Program modification of an E-6B Mercury, extending its originally planned service life of 27,000 flight hours to 45,000 flight hours.

NAVAIR says that the first SLEP modification took 6 months to complete, which would mean that it started late (December vs. September 2009). Contractors included Boeing and Andromeda Systems, Inc., who helped narrow the original list of more than 100 critical rework locations to just the 14 locations reworked on the first SLEP aircraft. The SLEP crew at 566 AMXS replaced original fasteners with interference-fit fasteners and cold-worked 14,383 holes, while performing the 12 individual modification directives. Fatigue Technology, Inc., also provided critical engineering, tooling, and training for the actual cold-working process. Although the modification was similar to work typically done by the 566 AMXS, the cold-working process directed by the Navy to strengthen the fastening holes required additional work and inspections.

The 566 AMXS will perform the same modification on the remaining 15 Mercury aircraft at Tinker AFB with the last SLEP finishing in 2015, vs. the original estimate of 2013. See also Aug 28/09 entry. NAVAIR.

1st E-6B SLEP done.

June 8/10: Milestone C. The E-6B Airborne Strategic Command, Control and Communications Program Office (PMA-271) completes a Gate 6 / Milestone C review for the E-6B Modification program, and the E-6B Block I Program enters the Production and Deployment phase:

“The purpose of the Block I Program is to correct E-6B Airborne Command Post (ABNCP) Follow-on Test & Evaluation deficiencies and replace equipment that is obsolete or degrades mission performance by modifying aircraft, ground training systems, and the Systems Integration Laboratory (SIL)… The Prime Contractor for the Block IA Program is Rockwell Collins located in Richardson, Texas. Rockwell Collins, teamed with subcontract L-3 Communications, supports successful aircraft modifications in Waco, Texas.”

On NAVAIR’s side, the Block I IPT leads were Cmdr. Jaime Engdahl and Amy Houle Caruso. The E-6B Mercury Block I Program entered into System Development and Demonstration (SDD) following Milestone B (MS B) in March 2004. The SDD contract will be complete in Q1 2011 (Q2 FY11), but the Milestone C decision is expected to lead to an E-6B delivered for operational use in Q4 2011 (Q1 FY12), with the other 3 aircraft completed by Q4 2012 (Q1 FY13). NAVAIR.

Block I into production

Dec 17/09: Training. L-3 Link Simulation & Training announces a 1-year, $11.2 million contract option to continue to provide support for the U.S. Navy’s E-6B Aircrew Training System (ATS). Additional annual contract options could extend L-3 Link’s flight crew training support through 2015. L-3 Link has won 3 consecutive competitions since 1993, in order to remain prime contractor on the program.

The ATS contracts provide E-6B TACAMO pilots, navigators and flight engineers with instructor-led, computer-based and simulator training. Both academic and simulator aircrew instruction delivered by L-3 Link supports initial qualification, instructor upgrade, refresher, re-qualification, instrument ground school and crew resource management training. L-3 Link also operates and maintains all program training devices, including a new FAA Level D equivalent Operational Flight Trainer that enabled key training events to be moved from the aircraft to far less expensive simulators. The E-6B ATS schoolhouse is located at Tinker Air Force Base, Okla. and the FAA Level D equivalent E-6B Operational Flight Trainer is housed in an adjacent L-3 Link facility.

E-6B Mercury landing
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Aug 28/09: SLEP. Workers from the 566th Aircraft Maintenance Squadron at tinker AFB, OK are preparing to begin E-6B SLEP(Service Life Extension Program) work in September 2009. The refit will involve inspecting and replacing up to 15,000 fasteners on the aircraft’s wings, and widening and strengthening fastener holes. The SLEP is estimated to cost just more than $3 million per aircraft, and the 16th and final aircraft is scheduled to roll out of the hangar in the spring of 2013.

The 566th AMXS performs enhanced phase maintenance on the E-6 in addition to its main duties in refurbishing the similar USAF E-3. One difference is that the Navy prefers a cold-working process to strengthen the fastening holes, which involves the physical removal and inspection of each fastener as well as rework of the holes. That means an estimated 28,000 man hours of work for each aircraft, which is still slightly less than the 35,000 hours required to refurbish an E-3 during depot maintenance. USAF.

May 4/09: SLEP. Boeing in Wichita, KS received a $6 million cost plus fixed price delivery order against a previously issued Basic Ordering Agreement (N00019-05-G-0026) for the supplies and services necessary to plan, manage, and execute engineering support for the U.S. Navy’s E-6B aircraft Service Life Sustainment effort.

Work will be performed at Tinker Air Force Base, Oklahoma City, OK, and is expected to be complete in September 2011.

April 30/09: Avionics. Boeing in Wichita, KS received a $15.5 million modification to a previous a previously awarded firm-fixed-price contract, exercising an option for 15 Crash Survivable Flight Incident Recorders, 15 Flight Data Recorders, and associated technical data and spare and repair parts for E-6B Mercury aircraft.

Work will be performed at Tinker Air Force Base, OK, and is expected to be complete in September 2012 (N00019-09-C-0051).

April 14/09: Avionics. Boeing received a $20.7 million firm-fixed-price contract for one Crash Survivable Flight Incident Recorder and one Flight Data Recorder (CSFIR/FDR) for E-6B Mercury Aircraft. In addition, this contract provides for 2 modification kits for the Operational Flight Trainer (OFT); one modification kit for the OFT Replay Debrief Station Trainer, one for the Integrated Avionics Trainer; one for the Part Task Trainer, and one for the Forward Lower Lobe Device Trainer; and interim spare parts and technical data.

Work will be performed at Tinker Air Force Base, OK and is expected to be complete in April 2011. This contract was competitively procured under an electronic request for proposals, with 2 offers received by the Naval Air Systems Command in Patuxent River, MD (N00019-09-C-0051).

March 12/09: IPBE. Rockwell Collins Inc. in Richardson, TX received a $10.3 million “fixed firm price contract” for approximately 37,250 man-hours of engineering, installation, and testing in support of Phase 4 of the E-6B TACAMO’s Internet Protocol and Bandwidth Expansion (IPBE). In addition, a total of 3 options with a total value of $7.7 million are being exercised at time of award, for an additional 40,900 man-hours of non-recurring engineering, installation, and testing. This brings the totals to $18 million and 78,150 hours.

IPBE Phase 4 will install the Digital Northstar System on the E-6B aircraft, giving it the proper configuration to communicate and work with DNS ground sites in the US military’s global communications network.

Work will be performed in Richardson, TX (69%); Cedar Rapids, IA (18%); and Phoenix, AZ (13%), and is expected to be complete in March 2011. This contract was not competitively procured (N00019-09-C-0035).

Feb 25/09: NAVAIR’s Airborne Strategic Command, Control and Communications program office (PMA-271) accepts the first modified E-6B Mercury Block I from Rockwell Collins and L-3 Integrated Systems Group during a ceremony at the L-3 Integrated Systems facility in Waco, TX.

PMA-271 program manager Capt Bob Roof says that the E-6B Block I modification program addresses operator workload sharing, deal with electronics obsolescence issues, makes future upgrades easier, and corrects deficiencies identified during the E-6B Airborne Command Post modification operational test. US NAVAIR.

1st Block I delivered

Oct 30/08: Support. L-3 Communications Vertex Aerospace LLC in Madison, MS received a $28.7 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-06-D-0011) to exercise an option for logistics services in support of the E-6B TACAMO aircraft fleet.

Work will be performed at Tinker Air Force Base (AFB), OK (70%); Naval Air Station, Patuxent River, MD (10%); Travis AFB, CA (10%); and Offutt AFB, NB (10%), and is expected to be complete in October 2009. Contract funds in the amount of $2.4 million will expire at the end of the current fiscal year.

Oct 30/08: Training. L-3 Communications Corp.in Arlington, TX received a $9.6 million modification to a previously awarded indefinite-delivery/ indefinite-quantity contract, exercising an option for training support and up to 2,000 flight instructor hours on a Boeing 737-NG aircraft to serve as an E-6B in-flight trainer.

Work will be performed at Tinker Air Force Base, Oklahoma City, OK; and is expected to be complete in October 2009. Contract funds in the amount of $9.5 million will expire at the end of the current fiscal year (N00019-05-D-0012).

FY 2007 – 2008

IPBE

E-6B Mercury
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June 23/08: IPBE. Boeing Aerospace Operations in Oklahoma City, OK received a $28.9 million cost-plus fixed-fee contract for non-recurring engineering, installation, and test of the Internet Protocol and Bandwidth Expansion (IPBE) Phase 1 on one (1) E-6B aircraft. The purpose of the IPBE Phase 1 is to install commercial satellite and line of sight radio equipment, allowing improved data capabilities and global Communications/Navigation, Surveillance and Air Traffic Management (CNS/ATM) on the E-6B aircraft.

Work will be performed in Wichita, KS (84%); Oklahoma City, OK (14%); and Seattle, WA (2%), and is expected to be complete in March 2010. This contract was not competitively procured (N00019-08-C-0053).

Aug 10/07: Gonna buy me a Mercury, and cruise it up and down Iraq. The USAF’s “Sailors help bridge gap for Soldiers in Baghdad” article describes the recent work of E-6 crews over Iraq:

“In the Middle East, the “Take Charge And Move Out” flies over Iraq to serve as the last means of communication between ground forces… The TACAMO has the capability of staying in the air for long periods of time, so the team flies over Iraq daily, for 12 to 14 hours providing communication.”

Combat

March 2008: Block I. Initial contractor and developmental testing of E-6B block I completed, creates list of “prioritized deficiencies”. NAVAIR also introduced new requirements to improve the airborne command post mission, and a 2nd round of tests took place in May 2009. Source.

April 13/07: Block I. Rockwell Collins, Inc. in Cedar Rapids, IA received a $45 million ceiling-priced modification to a previously awarded cost-plus-fixed-fee contract to provide additional funding for the E-6B Block I modification program, including the design, development, installation, and testing of a fully integrated airborne command and control communication system.

Work will be performed in Waco, TX (80%) and Richardson, TX (20%), and is expected to be complete in December 2009 (N00019-04-C-0101).

Oct 26/06: Support. L-3 Vertex Aerospace LLC in Madison, MS received a $28.5 million ceiling-priced modification to a previously awarded indefinite-delivery, indefinite-quantity contract (N00019-06-D-0011), exercising an option for logistics services in support of the E-6B fleet. Work will be performed at Tinker Air Force Base (AFB), OK (70%); Naval Air Station Patuxent River, MD (10%); Travis AFB, CA (10%); and Offutt AFB, NB (10%), and is expected to be complete in October 2007. Contract funds in the amount of $17.7 million will expire at the end of the current fiscal year.

Oct 26/06: Training. L-3 Communications Link Simulation & Training in Arlington, TX received a $13.7 million ceiling-priced modification to a previously awarded indefinite-delivery, indefinite-quantity contract (N00019-05-D-0012), exercising an option for up to 2,000 flight instructor hours on a Boeing 737 Next Generation Aircraft to serve as an E-6B In-Flight Trainer. Work will be performed at Tinker Air Force Base, Oklahoma City, OK; and is expected to be complete in October 2007. Contract funds in the amount of $13.6 million will expire at the end of the current fiscal year.

FY 1990 – 2006

2003 mods begin
(click to view full)

Jan 24/06: Support. L-3 Vertex Aerospace LLC in Madison, MS received a $27 million indefinite-delivery/ indefinite-quantity contract for logistics services in support of the E-6B Mercury fleet. With the exercise of 4 more 1-year options, the total value of the contract could reach $142.3 million.

Services will be provided to the Commander, Strategic Communications Wing ONE (CSCW-1), and three TACAMO squadrons at Tinker Air Force Base, OK (70%). Support for operations will be given at Travis AFB, CA (10%); Naval Air Station (NAS) Patuxent River, MD, including the Systems Integration Lab (10%); and Offutt AFB, NB (10%), and are expected to be complete in October 2006. This contract was competitively procured via an electronic request for proposals; one offer was received by the Naval Air Systems Command in Patuxent River, MD (N00019-06-D-0011). Sources: DefenseLINK,

A1075813200000*B1138933632000*DgroupByDate*J2*M704*N1001302&newsLang=en&beanID=1963892417&viewID=news_view">L-3 corporate release.

Oct 18/05: Support. Boeing Aerospace Operations in Oklahoma City, OK received an estimated value $8.5 million modification to a previously awarded firm-fixed-priced, time and materials, cost-reimbursement contract (N00019-01-C-0066) for the repair services and procurement of spare parts for the E-6 platform. The aim is to reduce the existing repair backlog and replenish of wartime spare kits to proper wartime sparing levels. Work will be performed at Tinker Air Force Base in Oklahoma City, OK and is expected to be complete in December 2005.

Oct 18/05: Training. L-3 Communications Link Simulation & Training in Arlington, TX received a $13.4 million ceiling-priced modification to a previously awarded indefinite-delivery, indefinite-quantity contract (N00019-05-D-0012). The modification exercises an option for up to 2,000 Flight Instructor hours on a Boeing 737 Next Generation Aircraft, to serve as an E-6B In-Flight Trainer. Work will be performed at Tinker Air Force Base in Oklahoma City, OK and is expected to be complete in October 2006.

March 30/04:Block I. The Rockwell Collins Government Systems in Cedar Rapids, IA receives a $79.5 million cost-plus-award-fee contract for the system development and demonstration of the E-6B’s Block I modification. Block I aims to:

“…correct follow-on operational test and evaluation, deficiencies, readiness degraders, and obsolescence issues. This effort includes design, development, installation, and testing of the fully integrated system modifications in a systems integration laboratory and a production representative aircraft.”

Work will be performed in Waco, TX (37%); Richardson, TX (36%); Manassas, VA (11%); San Antonio, TX (9%); Cedar Rapids, IA (4%); and Sacramento, CA (3%), and is expected to be complete in September 2008. This contract was competitively procured through a Request for Proposals; 2 firms were solicited and 2 proposals were received by US Naval Air Systems Command in Patuxent River, MD (N00019-04-C-0101).

Block I SDD

Dec 1/03: Avionics. Boeing’s Wichita Modification and Developmental Center in Wichita, KS received a $20 million modification to a previously awarded firm-fixed-price contract (N00019-99-C-1228), exercising an option for the purchase of 7 Multifunction Display System (MDS) kits, and installation of 6 MDS kits, for the cockpit of the E-6 aircraft. MDS kits will increase the mean time between failures, reduce spares, and provide substantial life cycle savings over 20 years in operations and support. Work will be performed in Cecil Field, FL (90%), and Wichita, KS (10%), and is expected to be complete in November 2004.

Oct 1/1998: The USAF retires the EC-135, but its Looking Glass role remains with the Navy’s E-6 fleet. USAF.

Looking Glass shifts

July 24/1990: USAF “Looking Glass” aircraft cease continuous airborne alert, but remain on ground or airborne alert 24 hours a day. USAF Strategic Air Command initiated the Looking Glass airborne command post on Feb 3/1961 using the EC-135, whereupon flying shifts kept a Looking Glass aircraft in the air at all times 24 hours a day, 365 days a year for more than 29 years, accumulating over 281,000 accident-free flying hours.

The name “Looking Glass” referred to the aircraft’s ability to “mirror” the underground SAC (now U.S. Strategic Command) command center in the event it was destroyed or became disabled. USAF.

Additional Readings

• US STRATCOM – E-6B Airborne Command Post (ABNCP)

• US NAVAIR – E-6B Mercury

Other National Command Jets

• DID – Nightwatch: The USA’s E-4B NAOC “Doomsday” Fleet

• DID – Boeing Contracted to Support Air Force One VC-25s

Americas

• Elbit Systems announced Tuesday that its US subsidiary has been awarded an additional component contract for Aviator Night Vision Imaging System Head-Up Displays (ANVIS HUD). Awarded by the US Defense Logistics Agency Land and Maritime, the two-year deal is worth $31.5 million. The ANVIS HUD is used for both day and night missions on US Army, Navy, Marine Corps, Air Force, and Coast Guard rotary platforms. The helmet mounted display system provides navigation and system symbology to pilots without having to reference internal instruments.

• The US Navy has ordered two Sea Giraffe Agile Multi Beam Multi-Mode Radar systems from Saab for use on the US Coastguard’s newest class of vessels, Offshore Patrol Cutter. Valued at $16.8 million, the agreement includes options for additional radars that if fully exercised, would raise the contract to as much as $118.5 million. Saab added that the deal will will contribute new jobs to SDAS’ Sensor Systems facility in Syracuse, NY. The Sea Giraffe MMR is a 3D, electronically scanned phased array radar that provides high radiated power, selectable waveforms, and modern signal processing. Saab already supplies its AN/SPS-77 radar for the Navy’s Independence-class Littoral Combat Ship and is currently developing a derivative of the radar, the AN/SPN-50, to meet the Air Traffic Control needs on aircraft carriers and amphibious assault ships.

• A report from think tank the RAND Corporation has urged US-Russian-Chinese cooperation to prevent the proliferation of hypersonic weapons beyond their borders. Leaders are warned in the report that they have probably under a decade to substantially hinder the potential proliferation of such weapons—which increase the chance of strategic wars due to its compression of timeline for a nation to response under attack. Outside of these countries’ hypersonic weapon development programs, the diffusion of hypersonic technology is underway in Europe, Japan, Australia and India, with many nations beginning to explore such technology. Proliferation could cross multiple borders if hypersonic technology is offered on world markets, leaving little time available to prevent proliferation.

• The planned first flight of Bell Helicopter’s V-280 Valor tiltrotor aircraft did not go ahead as originally announced on September 30. Instead, it is likely to meet the milestone in November. Testing of the aircraft started on September 20, with checks of its GE Aviation T64 engines and later electromagnetic interference checks on the Lockheed Martin-supplied avionics, however, the firm is being cautious with its checking regime and a test of its ground test regimen has yet to be conducted. Other reasons for the delay include the weather, with even drops of rain threatening to erode instrumentation on the rotor blades. Despite the delay, Bell’s Valor remains ahead of the competing Sikorsky-Boeing SB-1 Defiant, who will not see a first flight until early 2018. The two aircraft are being developed for the US Army’s Joint Multi-Role Technology Demonstration (JMR-TD)—an experiment intended by the army to evaluate technologies that could be used for a family of high-speed, Future Vertical Lift (FVL) aircraft.

Middle East & Africa

• The United Arab Emirates (UAE) is likely to sign a deal to purchase “more than a squadron” of Su-35 Flanker multi-role fighter aircraft, if unnamed sources cited by Russian news agency Tass are to be believed. “They want a lot, over a squadron but the exact number will be specified in the course of negotiations that may be held in November during an air show in Dubai,” the source said. A fighter aviation squadron in the Russian Air Force normally comprises 12 aircraft but their exact number depends on the type of an aviation regiment. While Emirati interest in the Su-35 has not been officially expressed, the government did sign a cooperation agreement with Russian state-owned United Aircraft Corporation (UAC) to collaborate on the development of a lightweight fifth-generation fighter at this year’s IDEX exhibition in February, indicating that the UAE is working with the Russians on aircraft programs.

Europe

• The Eurofighter consortium has pitched its Typhoon fighter to Poland at the recent MSPO defence exhibition. Raffael Klaschka, head of marketing at Eurofighter GmbH said that by being part of the Eurofighter program, Poland would experience “new and additional opportunities…both from a military and economic perspective, with a number of possible options in scope, from assembly and manufacturing to support and maintenance.” She added, “Poland would play a role in the definition of any future development of the aircraft, which will continue to be in service well beyond 2050.” Finishing her pitch, Klaschka told the audience that industrial collaboration was an inherent part of the Typhoon program, promising an attractive and cost-effective solution for Warsaw.

Asia Pacific

• Uzbekistan has been listed by Russian media as one of the latest customers interested in purchasing Su-30SM fighter aircraft. Kommersant reports that a high-ranking Uzbek delegation visited the fighter’s production facility at Irkutsk in August and that other procurement plans include armored vehicles, ammunition, and new arms. However, the report also raised the question as to how the former-Soviet republic would pay for these items, citing its lack of funds for such big ticket procurements. Uzbekistan, like its northern neighbor Kazakstan, have been looking to modernize existing defense equipment and platforms, much of which has has been left over since the dissolution of the Soviet Union in 1991. Just this year alone, Kazakhstan has signed several defense agreements with Russia, and with Uzbekistan, Astana signed a Military Cooperation Plan centered on joint operational and combat training, as well as cooperation in military education.

• An unnamed Asia-Pacific customer has tapped radio-maker Harris Corp. to develop and deliver an integrated tactical communications network. Worth $230 million, the contract is part of that country’s modernization effort and was awarded in the first quarter of the company’s 2018 fiscal year. Harris said the network solution will include tactical radios, network planning, monitoring and routing software and other systems and technology. It will feature Harris’ Falcon III AN/PRC-158 multi-channel manpack radios and vehicular amplifiers, providing voice and data services to tactical forces.

Today’s Video

• Hypersonic missile nonproliferation:

Americas

• Chile is assessing the procurement of a ship-borne long-range attack capability, which if comes to fruition, will make Lima the first South American government to have vessels with a capability to reach targets deep in land. IAI/Malam’s Long Range Attack (LORA) hybrid missile and ballistic weapon is currently been eyed by Chilean military officials as the system of choice, with sources suggesting that initial deployment could take place during the first half of the 2020s. In June, Israel Aerospace Industries successfully test-fired the LORA from a cargo ship.

• The US Air Force has granted contracts to both Boeing and Northrop Grumman for the Ground-based Strategic Deterrent (GBSD) phase one program. Valued at $349.1 million and $328.5 million respectively, the firms will conduct technology maturation and risk reduction, to be completed work by Aug. 20, 2020. The GBSD will replace the aging Minuteman III intercontinental ballistic missile.

• An industry team led by Lockheed Martin has successfully completed builder’s trials of the future Freedom-class Littoral Combat Ship USS Little Rock. Conducted on Lake Michigan, LCS 9 Little Rock went through a series of tests and evaluations of its primary systems and propulsion, including reaching flank speeds of over 40 knots. Four Freedom-class LCS vessels have been delivered to the Navy by Lockheed, with the Little Rock and eight others in various stages of production. They will serve alongside the larger Independence-class LCS produced by Austal USA.

Middle East & Africa

• Turkey’s main supplier of command and control suites, combat management systems (CMS) training centers and training simulators, Havelsan, has been contracted to provide a ‘Joint Warfare Center’ to the government of Qatar. While details on the contract remain scarce, it is believed that the sale will include Havelsan’s command, control, communication and intelligence (C4I) products and services with potential scope for the program to involve each of Qatar’s armed services branches. Qatar has previously hired Havelsan to provide its Cabin Team Training Simulator, Tactical Control Center, Flight and Navigation Procedures Trainer and DebriefingSystem, as well as a Full Mission Simulator for the Leonardo AW139 utility helicopter. In July, the firm opened an office in Doha as part of efforts to promote business growth in the country.

• Israel has begun an evaluation process for domestically developed systems and aerial refuelling procedures for its fleet of F-35i ‘Adir’ fighter aircraft. As part of the trials, aerial refuelling tests have been conducted from Tel-Nof air base using one of the service’s Boeing 707 tankers. The tests are an integral part of the Israel Air Force’s work towards declaring the initial operational capability (IOC) for its Joint Strike Fighters.

Europe

• Norwegian defense minister Marie Eriksen Soreide has announced a planned acquisition with German shipyard ThyssenKrupp for the production and delivery of four submarines. The $5.06 billion deal is part of a cooperation agreement between Oslo and Germany, under which Germany’s armed forces will buy two identical submarines from ThyssenKrupp and missiles from Norway’s Kongsberg. Soreide said that contracts for the deal will be signed in 2019 and delivery will commence in the mid-2020s.

• The UK Ministry of Defence (Mod) has announced the three-year extension of a British Army training contract with Saab. Under the terms of the agreement, valued at $26 million, Saab will provide its Tactical Engagement Simulation as a fully managed service, as well as delivering infrastructure, instrumentation and support personnel. The Tactical Engagement System simulates the effects of direct and indirect fire and tracks individual troops and vehicles. It also collects data in real time for after-action review.

Asia Pacific

• Mitsubishi Heavy Industries (MHI) has won a Japanese government competition to lead the contracting work on a new class of multi-purpose destroyers. Eight models are expected to be built over the course of the program and construction is expected to commence in 2019. Mitsui Engineering and Shipbuilding Company has also been selected to act as sub-contractor, after MHI’s design won out against proposals from both Mitsui and Japan Marine United Corporation. Due to enter service by the end of the next decade, the vessels will be designed for a variety of missions including anti-submarine warfare and mine countermeasures, with the capability to operate helicopters, unmanned surface and underwater vehicles.

Today’s Video

• Cargo ship launch of LORA:

https://youtu.be/-fV1SM_G2f4