Defense Industry Daily

Tiger HAP & HAC
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Eurocopter’s Tiger had always had a very odd setup in that it came in two seemingly incomplete versions (HAP scout and HAC/UHT anti-tank), whose respective deficiencies severely limited multi-role flexibility and hence exports. The new Tiger HAD (Helicoptere Appui Destruction) variant fixes those deficiencies, and looks set to become the default version for new-build EC665 Tiger exports.

The HAD project began in December 2005, as the EU’s OCCAR organization for armament cooperation signed a formal contract in Bonn, Germany and set out initial procurement numbers for Spain. This was followed by the French DGA’s announcing the restructuring of its own 80-helicopter order, and each customer has made its own choices as the new variant has gone from concept to initial delivery.

EC665 Tiger Species

MTR390 maintenance
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The Tiger is the first all-composite helicopter developed in Europe, with a fuselage made from 80% carbon fibre-reinforced polymer and kevlar, 11% aluminium, and 6% titanium. The helicopter comes in different versions, however, and it was the shortcomings of the initial versions that pushed Eurocopter toward Tiger HAD.

All Tiger helicopters use a common airframe, which can be mistaken for AgustaWestland’s A129 at first glance. Tiger helicopters lack the A129’s nose-mounted sensors (sometimes substituting a gun in their place) or the 5-bladed rotor of the A129I, however, and feature a “hunchback” over the engines and winglets on the tail stabilizer.

A pair of compact Rolls Royce/ Turbomeca MTR390 engines deliver 1,285shp each, driving the Tiger to 124 knot (142 mph/ 237 kph) cruise speed and a 145 knot (167mph/ 277 kph) speed when armed. The cockpit is the digital “glass cockpit” one expects in modern aircraft, displaying instrument information, pictures from the sensors, moving digital maps, GPS navigation, et. al. Thales TopOwl helmet-mounted sights project most critical information right onto the pilot’s field of view, however, including weapon and sighting controls. Defensively, EADS electronic warfare suite, which also equips the NH90 medium helicopter, is used for most Tiger variants. It includes a radar warning receiver, laser warner, MILDS AN/AAR-60 missile launch detector, and MBDA’s SAPHIR-M chaff / flare dispenser, all tied together through a Thales central processing unit.

The French Tiger HAP

Tiger HAP
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The French HAP version is intended to be a scout and escort helicopter. It incorporates Mistral anti-aircraft missiles, a 30mm chin turret from Nexter, and 68mm SNEB unguided rockets. Unlike the Franco-German HAC/UHT version, however, the HAP lacked Sagem’s Osiris mast-mounted sight/designator that could be so useful to a scout helicopter, substituting a roof-mounted Sagem Strix sight instead.

The other thing it lacks is laser-designation capability for guided rockets, or the ability to fire anti-tank missiles. While the HAP has an extra 10 knots of full speed when armed, and better climb and hover characteristics than its HAC/UHT counterpart, its configuration sharply limits the helicopter’s usefulness. The HAP variant has since become an orphan with a cut-down buy from France, and no exports.

It is built in Eurocopter’s Marignane, France facility.

The German Tiger UHT

Tiger HAC/ UHT
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The HAC/UHT anti-tank version has the improved Osiris mast-mounted sights and can fire HOT-3 or Trigat/PARS-3 anti-tank missiles, American FIM-92 Stinger air-to-air missiles, 70mm Hydra rockets, or 12.7mm gun pods. An improved Tiger ASGARD variant was fielded as part of ISAF operations in Afghanistan as of December 2012. It incorporates sand filters, additional defensive systems, a mission data recorder, satellite communications, and upgraded 1,467 shp MTR390-E engines for operation in Afghanistan’s lift-sapping high altitudes and heat.

What the German Tiger lacks is a chin turret and cannon, with its obvious applications against trucks and light armored vehicles. That’s a strange omission for an anti-tank helicopter, and Germany is the only customer for this variant. It is built at Eurocopter’s facility in Donauworth, Germany.

The bottom line? The national requirements of France and Germany left each country with a variant whose basic deficiencies made them unexportable. It wasn’t until export customers demanded a fully multi-role scout and attack helicopter that Eurocopter began to field competitive platforms.

Fixing the Tiger: From ARH to HAD

Tiger ARH
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Australia’s Tiger ARH (Armed Reconnaissance Helicopter) version is a modified Tiger HAP with a Nexter 30mm cannon, and a laser designator incorporated in the roof-mounted Sagem Strix sight. That allows the firing of Hellfire II laser-guided anti-armor missiles, and gives Australia the option of adding laser-guided rockets as well. The helicopter carries the Hellfire’s M299 “smart” launchers, and adds the ability to carry 70mm rockets and American Stinger anti-aircraft missiles. Finally, Tiger ARH contains various changes to incorporate equipment that’s compatible with Australian communications, and items that come from Australian manufacturers.

The first Tiger ARH took its maiden flight in February 2004, and deliveries on the 22-helicopter order began in December 2004. Tiger ARH has entered service with Australia’s military, but it has experienced issues. It will not be covered in this article.

Tiger HAD test
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Tiger HAD was the next step, and seems likely to form the basis for all subsequent exports.

Tiger HAD builds on ARH advances, adding upgraded MTR390-E engines rated at 1,467shp each, ban IFF interrogator function, and improved ballistic protection. The Spanish version substitutes an electronic warfare/warning system from Indra, in place of EADS’ EWS.

Weapon carriage is also broadened, and includes a Nexter 30M781 30mm turret, 68mm or 70mm rockets, MBDA Mistral air-to-air missiles, and RAFAEL/Eurospike Spike-ER or Lockheed Martin AGM-114 Hellfire II anti-armor missiles.

The 2005 contract modification that created Tiger HAD involved the Spanish DGAM (Direccion General de Armamento y Material), French DGA (Direction Generale de l’Armement) and German BWB (Bundesamt fur Wehrtechnik und Beschaffung). The agreement covers the development and production investments in Tiger HAD for both Spain and France, helicopter production for Spain and France, and the retrofit of Tiger HAPs to HAD status for Spain.

French trials

France’s fleet will include 40 earlier-model HAP escort and support versions and 40 HAD versions. Alex Youngs of Rolls Royce (who make the Tiger’s MTR390 engines) confirmed that this was just a restructuring of their existing order from 70 HAP escort/scout + 10 HAC/UHT attack helicopters to 40 HAP escort/scout + 40 HAD multi-role helicopters. The 1st French Tiger HAD was scheduled for delivery in late 2010, and was actually delivered early, in March 2010.

Spain has ordered 24 Tiger HAD/E helicopters: 18 new, and 6 Tiger HAP-to-HAD/E upgrades. A 2013 decision by the Spanish government will put 6 of the helicopters up for sale on the global market, as a way to cut the military’s budget without paying contract cancellation fees.

France’s Tiger HADs are built in Marignane, France. Spain’s Tiger HAD/Es are built in Albacete, Spain.

These contracts bring the total number of Tiger helicopters ordered through the EU’s OCCAR armament cooperation agency to 172: 68 helicopters for Germany (UHT, cut from 80), 80 for France (40 HAP, 40 HAD) and 24 for Spain (HAD/E). A total of 17 EC665 helicopters are designated for the resale pool: 11 Tiger UHTs from Germany (so 57 operational), and 6 Tiger HAD/E from Spain (so 18 operational).

Australia’s 22 Tiger ARH helicopters weren’t ordered through OCCAR, and subsequent exports are also likely to be beyond OCCAR’s ambit.

Contracts & Related Events 2014 – 2017

HAD Block 2.

French Tiger HAD

January 13/17: Early work on Tiger Mk III helicopter upgrades by the European defense procurement agency, the OCCAR, has commenced, although there is uncertainty over Australia’s participation in the project. Set up by Germany, the UK, France, and Italy, the OCCAR is in charge of the Tiger modernization program, and while Australia is not one of its members, it was hoped that Canberra, with a 22 Tiger fleet, would commit to the effort. Canberra, however, has expressed frustration with the rotorcraft, even hinting that they may ditch the Tiger in the mid-2020s. France, Germany and Spain are currently heavily involved in the program’s definition phase, which includes avionics and weapons overhauls, including the Lockheed Martin AGM-114 Hellfire and Rafael Spike, used by the Tiger’s European operators.

February 29/16: Australia is to replace its fleet of Tiger helicopters by the mid-2020s which could include a mix of manned and unmanned rotorcraft. The troubled history of the Tiger and the essential upgrades required to retain combat effectiveness was highlighted in the government’s recently released 2016 defense whitepaper. Canberra plans to acquire systems equipped with effective armed reconnaissance abilities, and capable of integration with joint forces. Other plans include obtaining “light helicopters” that can be easily transported aboard the Boeing C-17 strategic transport for use supporting Special Forces operations.

Dec 10/14: France. Airbus delivers the first 2 HAD Block 2 Tigers that will be operated by the French Army’s GAMSTAT aero-mobility group, then assigned to the 1st Army Combat Helicopter Regiment located at the Phalsbourg-Bourscheid Air Base in Eastern France.

Nov 21/14: France. The DGA procurement agency qualified the HAD Block 2 Tiger for the French Army. So far they have received 46 Tiger helos, 40 of which are in HAP version to be converted to HAD over time. Block 2 qualification improves rocket targeting, and adds external fuel tanks, support for Spike and Hellfire anti-tank missiles, and digital communications. Airbus says these helos are also be navalized. Source: DGA, “Qualification finale du Tigre en version appui-destruction (HAD).”

March 6/14: Germany. The German Army receives the last of 12 Tiger UHT helicopters modified to the ASGARD (Afghanistan Stabilization German Army Rapid Deployment) configuration.

2011 – 2013

Export opportunities; Delivered and Certified in France; Spain looking to sell 8 of 24 helicopters.

July 30/13: The initial Tiger HAD/E variant assembled at Eurocopter’s Spanish facilities in Albacete, Spain, makes its 1st flight. Albacete makes the Tiger’s rear fuselage sections, but full assembly is a new step – Spain’s HAD/E testing prototype had been assembled in Marignane, France, as were all 6 of Spain’s Tiger HAP/E helicopters.

HAD/E-5002 will be the first machine to enter service with the Spanish Army’s FAMET, with delivery planned by the end of 2013.

EADS’ release cites other partners, including ITP/MTRI consortium (MRT390-E engine), Indra, Amper, ELIMCO, Aernnova, TECHNOBIT, DMP (Desarrollos Mecanicos de Precision), Sacesa, and Celestica. EADS.

July 26/13: Spain. The Spanish government approves an extra EUR 877.33 million (about $1.165 billion) in their 2013 budget, in order to finance payments that have come due on several major weapons programs. The Tiger HAD/E is one of them, and will receive EUR 88.26 million. Spain’s Spike missile programs will receive another EUR 34.5 million.

At the same time, in order to finance investments in their troubled S-80 submarine program, and purchases of their Pizarro (ASCOD) tracked IFVs, Spain will look to cut other programs – and the Tiger is also one of those. The contract is already signed, penalties make pull-out too expensive, so 6 of the 24 are now designated for second-hand sale. Other cuts include selling 13 of 27 A400M aerial transports, and reducing the number of serving Leopard 2A6E tanks from 190 – 116. Sources: Defense-Aerospace | Publico [in Spanish].

Jan 25/13: Certified. France’s DGA bestows military type certification on the Tiger HAD. Certification is an often-overlooked aspect of delivering combat ready gear, and several helicopters (incl. the NH90 and Mh-92) have seen multi-year delays while that get sorted out. French DGA [in French].

French military certification

Dec 5/11: Malaysia. Eurocopter includes the Tiger in its LIMA 2011 presence, including a flying display. Malaysia is expected to issue a Request for Proposal (RFP) for attack helicopters, and Eurocopter has a local subsidiary. EADS.

June 4/12: Korea. South Korea announces the finalists for its AH-X attack helicopter program, but the Tiger isn’t on their list. Eurocopter is KAI’s partner for South Korea’s Surion medium helicopter program, but that didn’t seem to help them here.

The finalists are AgustaWestland/TAI’s T-129, Bell Helicopter’s AH-1Z, and Boeing’s AH-64. In the end, the ROK picks the AH-64E Apache Guardian. Defense Update.

Oct 19/11: Korea. Eurocopter indicates its interest in participating in South Korea’s planned 2012 RFPs for helicopters. They’re proposing the AS565 Panther platform for the Light Attack Helicopter (LAH) program and the EC665 Tiger for the Heavy Attack Helicopter (AH-X) program. EADS.

2008 – 2010

Missile orders; Tiger HAD testing.

Tiger HAD w. Spike
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Dec 17/10: France. The first pre-serial Tiger HAD (fire support and destruction) for France makes its maiden flight from Eurocopter’s plant in Marignane, France. During the next several months, Eurocopter will conduct joint testing and development flights of the French and Spanish Tiger HAD. EADS.

Sept 16/10: Testing. The first Tiger HAD begins its 15 month flight test program at Eurocopter’s Albacete, Spain facility. This is the first time that Eurocopter Spain has taken on the responsibility for testing a helicopter prototype.

Block 1 qualification is scheduled for December 2011, and includes Mistral and Spike missile firings. The first production Tiger HAD helicopters are scheduled for delivery early 2012. EADS | Eurocopter.

April 10-19/10: Delivery. The Tiger HAD variant is qualified by the French DGA procurement agency on April 10th, and officially delivered on April 19th. EADS.

1st delivery

June 30/09: Engines. A Tiger helicopter powered by 2 of the new MTR390-E prototype engines successfully completes its maiden flight. The MTR390-E is being developed by MTRI GmbH, a German joint venture that includes MTU Aero Engines, Safran Group’s Turbomeca, Rolls-Royce and ITP. In the Turbomeca release, MTRI Managing Director Clemens Linden says that:

“The MTR390-E engine will further enhance the performances of the Tiger under demanding flight conditions, providing power growth of 14 per cent for missions in ‘hot and high’ environmental conditions in which the new HAD helicopter will be operated. All of this is possible using the same engine architecture, envelope and installation interfaces.”

Sept 11/08: Testing. EADS Eurocopter announces that it successfully completed a firing campaign using the Spike air-to-ground missile, at the Spanish National Institute for Aerospace Technology’s (INTA El Arenosillo firing range in Spain. EADS reports that Spain is still on track to receive its first helicopters from 2011 onward.

During the Spike tests in El Arenosillo, 7 missiles were fired: 5 without their main propulsion units, and the other 2 in lock on before launch (LOBL) mode and then lock on after launch (LOAL) modes at targets 6-8 km away. The first 5 firings validated integration with the Tiger HAD, and safe separation with the booster in hover and in forward flight. The 2 full firings hit their targets.

Feb 6/08: Sensors. The SAFRAN Group’s Sagem Defense Securité received an order from OCCAR for roof-mounted STRIX surveillance and targeting systems that will equip all 64 Tiger HAD helicopters ordered by France and Spain. The first deliveries will take place in 2009. The Strix also equips Tiger HAP and ARH helicopters, but Germany’s Tiger UHT/HAC uses Sagem’s Osiris mast-mounted sight instead. Sagem release.

Feb 6/08: Weapons. Spain announces a series of Tiger-related contracts:

Sas Tda Armements of France received EUR 3.7 million for 68 mm rockets.

Nexter received a small EUR 765,000 contract for 30mm ammunition to equip the Tiger HAD’s gun.

MBDA France receives a EUR 27.7 million contract for Mistral II ATAM anti-aircraft missiles to equip Spain’s 24 Tiger HADs. See also Sept 7/07 entry.

Feb 4/08: Weapons. France and Lockheed Martin sign a Letter of Offer and Acceptance for Hellfire II missiles, which will equip France’s Tiger HAD helicopters. Numbers and costs are not disclosed, but Defense News reports that the French received identical pricing to the USA’s Hellfire II Buy 13 contract, which bought 4,622 missiles for $305.9 million on behalf of the USA and Britain. That’s about $66,200 per missile. The contract covers “multiple warhead variants,” and the semi-active laser homing Hellfire II has 4 warhead options: AGM-114K high-explosive anti-tank (HEAT); AGM-114M blast fragmentation; AGM-114K-A HEAT and blast fragmentation; and the AGM-114N metal augmented charge (thermobaric) warhead.

As an interesting side note, Defense News adds that France is also running a competition for its next long-range infantry missile, between the American Javelin, Israel’s Spike-LR, and MBDA’s Milan-ER. A winner is expected in 2009. Lockheed Martin release | Defense News report.

Jan 28/08: Weapons. General Dynamics Santa Barbara Sistemas operations in Spain signs a EUR 40 million (about $64 million) contract with the Spanish Army for the supply of 44 Air Land Spike-ER Missile System launchers and 200 missiles for Spain’s Tiger HAD helicopters. In addition, General Dynamics Santa Barbara Sistemas will provide integrated logistics support (ILS). Work is expected to be complete by 2012. GD release.

2005 – 2007

Tiger HAD contract; France (Hellfire) & Spain (Spike-ER) pick different anti-armor missiles; 1st flight.

Spanish testing
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Dec 14/07: The first flight of the HAD version of the Tiger (HAD S/N 5001) takes place at Eurocopter’s Marignane, France headquarters on schedule. This flight enables the start of the flight test period. HAD S/N 5001 is the first serial HAD for Spain, and will be transferred to Eurocopter España in 2009. The HAD version will be qualified end 2010, and deliveries to France and Spain are expected to begin in 2010. Eurocopter release.

1st flight

Nov 30/07: Weapons. The Spanish Council of Ministers sets aside EUR 44 million over 6 years (2007-2012) to buy Spike-ER missiles as their Tiger HAD helicopters’ primary anti-armor weapon. See DID coverage.

Spain picks Spike-ER missiles

Sept 7/07: Weapons. The Spanish Council of Ministers sets aside EUR 27.7 million over 5 years (2007-2011) to buy MBDA Mistral ATAM anti-aircraft missiles for its Tiger helicopters. Mistral is already in service with Spanish Army, airborne, and Marines units as a man-portable air defense missile, and equips earlier Tiger versions. See DID coverage.

June 4/07: Weapons. Lockheed announces that the French have selected their Hellfire II missile to equip French Tiger HAD helicopters. The European Trigat missile was originally supposed to fill that role, but Germany’s withdrawal from the program killed it.

The Australian Tiger ARH is another Tiger variant equipped with the Hellfire II missile; for the French competition, Lockheed Martin is teamed with MBDA, which will integrate the Hellfire missile launcher onto the Tiger and provide technical support. Original semi-cryptic announcement | June 18th Paris Air Show announcement.

France picks Hellfire missiles

Naval trials
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May 21 – June 7/07: Testing. Under the supervision of Eurocopter and the French DGA procurement agency, a Tiger HAP helicopter takes part in navalization trials on a Siroco Class LSD amphibious ship and a Lafayette Class frigate, in extremely severe weather that includes 6-meter (19 foot) swells, winds close to 100 km/h, and deck angles up to 12 degrees. Eurocopter Australian Aerospace release

The trials are successful, with strong implications for French and Spanish employment of their Tiger HAD helicopters – and for Australia’s Tiger ARH, now that Australia has ordered 2 new Canberra Class LHDs based on Spain’s BPE ship.

Jan 10/07: Spain. RAFAEL and General Dynamics Santa Barbara Systems of Spain announce a $424.5 million contract with the Spanish Army for 2,600 SPIKE-LR missiles and 260 launchers. This decision makes an accompanying air-launched buy much more likely – which is exactly what happens in November 2007. RAFAEL release [MS Word format] | General Dynamics release.

Dec 15/06: Weapons. France’s DGA procurement agency has wrapped up testing of the Tiger ARH and Hellfire II missile at the Woomera Testing Range in South Australia. Successful testing will confirm a template for adding Hellfire capability to the new Tiger HAD. Gizmag.

June 30/06: Turkey loss. Turkey shortlists 2 helicopters for their attack helicopter competition: AgustaWestland’s A129, and Denel’s Rooivalk. The Tiger was reportedly eliminated on cost grounds, and Kamov/IAI’s Ka-50/52 Erdogan also failed to make the shortlist.

Turkey eventually chooses the A129, whose production line is moved entirely to Turkey. Read “Turkey Finally Lands Its Attack Helicopters” for full coverage.

Loss in Turkey

Dec 5/05: The inaugural Tiger HAD contract is signed between Eurocopter and the EU’s OCCAR armament cooperation organization in Bonn, Germany. This inaugural Tiger HAD contract involves the Spanish DGAM (Direccion General de Armamento y Material), French DGA (Direction Generale de l’Armement) and German BWB (Bundesamt fur Wehrtechnik und Beschaffung). It covers the development and production of Tiger HAD for both Spain (18) and France (40), and the retrofit of 6 Spanish Tiger HAPs to HAD status.

This agreement supersedes the ITP (instruction to proceed) signed on Dec 8/04, which had officially launched the HAD (Helicoptere Appui Destruction) version of the Tiger. EADS.

Contract: 40 France,
24 Spain

Additional Readings

• OCCAR – Tiger – A New Generation of Helicopters

• Eurocopter – Tiger

• Rolls Royce – MTR390. Engine.

• Sagem – Optronic Sights. Covers both Osiris and Strix.

• Thales – TopOwl. Helmet-Mounted Sights. They also serve on American AH-1Z and South African Rooivalk attack helicopters, on armed USMC UH-1Y utility helicopters, and on the V-22 Osprey.

• WIRED Beyond the Beyond (June 22/11) – Augmented Reality: Thales TopOwl helmet. AR is a new feature.

Americas

• The US Army is looking to shoot green, releasing a solicitation for biodegradable ammunition to be used during training exercises. Biodegradable alternatives for low-velocity 40mm grenades, various mortar shells, shoulder-launched munitions, 120mm tank rounds and 155mm artillery rounds are all being sought, with the Army stating that “materials identified can be utilized by private industry to manufacture biodegradable water bottles, plastic containers, or any other composite or plastic product(s) on the market today.” Current training rounds can often take 100 years or more to biodegrade with long-term effects including the pollution and corrosion of soil and nearby water.

• Raytheon’s SM-6 missile has been cleared for international export by the US DoD. At present, the missile is in use by the US Navy, providing anti-aircraft and anti-ship defenses for its fleet. First deployed in 2013, testing of different variants of the SM-6 have progressed over the last several years, the most recent in December 2016, which confirmed the missile’s ability to be used against ocean surface targets. During the trials, the SM-6 set a record for the longest range surface-to-air interceptor.

• UAV manufacturers are off to a busy 2017, with branches of the US Armed forces commissioning new orders and sustainment works. Washington firm Insitu has been contracted $70 million for the provision of six additional Lot I RQ-21A Blackjack unmanned aircraft systems to the Navy, comprised of unmanned aircraft, ground control stations, multi-mission plug-and-play payloads, and additional supporting equipment. The Army, meanwhile, has contracted Textron to perform sustainment services for the Army’s RQ-7 Shadow tactical unmanned aircraft system. Valued at $ 206 million, Textron will provide engineering, logistics, field service operations, depot materiel repair and post-production software support to the Army’s fleet of 117 Shadow aircraft.

Africa

• Joint exercises between the militaries of the UK and Sierra Leone will take place for the first time. Speaking on the announcement, UK Defense Secretary Michael Fallon said the exercises are “the latest example of the UK stepping up globally to tackle international threats that put Britain at risk.” 90 soldiers from the Queen’s Dragoon Guards will partner with 25 soldiers from Sierra Leone, with a focus on learning to fight and survive in a jungle environment.

• Germany will send troops and attack helicopters to Mali to support the current UN peace mission in the country. 150 personnel alongside eight attack helicopters will join existing troop numbers as part of efforts to tackle an Al-Qaeda-linked Islamist insurgency that had previously co-opted an ethnic Tuareg uprising in the north of the country. The four attack helicopters and a similar number of transport machines will stay in Mali until mid-2018.

Europe

• France’s procurement agency has contracted Safran to develop and build an improved version of the global navigation system currently used on French Triomphant-class nuclear submarines. The system will incorporate new technologies for higher performance to eliminate the need for electrostatically suspended gyroscopes, which are traditionally used for navigation on strategic platforms. Safran’s navigation systems are used on more than 500 surface ships from around the world as well more than 70 nuclear-powered and diesel-electric submarines.

• Leonardo helicopters has been commissioned to provide support for UK AW159 Wildcat helicopters. The five-year Wildcat Integrated Support and Training contract, worth $333 million, will see Leonardo provide a range of support and training services for Wildcat variants operated by the Royal Navy and Army and will preserve some 500 jobs at its UK facilities. Navy Wildcats act as the core of the service’s aviation capability, tackling ASW roles, force protection, transport and information, surveillance, target acquisition, and reconnaissance, while the Army variant performs reconnaissance, command and control, force protection, and transport missions.

Asia Pacific

• A $5 billion plan to build 12 mine counter-measure vessels (MCMVs) for the Indian Navy has run aground following the refusal by South Korea’s Kangnam Corporation to provide a performance guarantee for supervision of construction of the vessels by state-owned Goa Shipyard Ltd. As a result, both parties are no where near signing the $1 billion design and technology transfer agreement required for the program to go much further. According to India’s MoD, “the real bone of contention is that we want full intellectual property rights of the MCMVs which is not acceptable to the selected design and technology partner.” Discussions continue.

Today’s Video

A recap of US SM-6 and SM-2 Block IV interceptor tests:

Future Lynx naval
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In 2006, Finmeccanica subsidiary AgustaWestland received a GBP 1 billion (about $1.9 billion at 02/07 rates) contract from the UK Ministry of Defence (MoD) for 70 Future Lynx helicopters, and began a new chapter in a long-running success story. The Lynx is an extremely fast helicopter that entered service in the 1970s, and quickly carved out a niche for itself in the global land and naval markets. The base design has evolved into a number of upgrades and versions, which have been been widely exported around the world.

In Britain, Lynx helicopters are used in a number of British Army (AH7 & AH9) and Fleet Air Arm (Mk 8) roles: reconnaissance, attack, casualty evacuation & troop transport, ferrying supplies, anti-submarine operations, and even command post functions. The Future Lynx program reflects that, and British government and industry are both hoping that its versatility will help it keep or improve the Lynx family’s global market share. This is DID’s FOCUS Article for the AW159 Lynx Wildcat Program, describing its technical and industrial features, schedules, related contracts, and exports.

The AW159 Wildcats

Mk8: everyone retires…
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Britain originally referred to the 2 variants as Future Lynx Battlefield Reconnaissance Helicopters (BRH, now AW159 Wildcat Mk.1) for the British Army, and Future Lynx Surface Combatant Maritime Rotorcraft (SCMR, now AW159 Wildcat HMA Mk.2) for the Navy.

Both AW159 versions will share a common fully-marinized airframe, with provisions for a range of mission and role-based equipment but an estimated 90% commonality. The new helicopter features a range of improvements, including human factors design improvements to the airframe, a new British Experimental Rotor Programme (BERP) main rotor for improved performance, a new 4-blade tail rotor to give improved yaw control at high weights, plus crashworthiness improvements, armoring improvements, and built-in infrared signature suppression to maximize survivability.

Communications equipment will be compatible with the new BOWMAN systems used by British ground forces, but can be changed for export orders.

The cockpit includes a fully integrated display system of 4 primary 10″x8″ inch displays. Sensors include a nose mounted Wescam MX-15Di surveillance turret with IR/TV imaging and laser ranging/targeting, and the naval variant will also carry the 360-degree Selex Galileo 7400E active array radar. Britain decided to confine dipping sonars to its larger AW101 Merlin naval helicopters, but Wildcat export models have the option of using the long-range detection capabilities of Thales’ Compact FLASH.

Defensive protection is provided by a comprehensive integrated defensive aids suite from Selex Galileo that includes missile warning, radar warning, and countermeasures dispensing systems.

Spike-NLOS

AW159 helicopters will be able to carry rockets and gun pods, and the naval version adds BAE’s Sting Ray light torpedoes. Beyond that, integration of Thales’ beam-riding LMM missile (FASGW-L program) is underway, and Wildcat is the initial platform for Sea Skua’s small anti-ship missile successor (FASGW-H/ ANL).

Given Britain’s cramped defense budgets, expansion beyond that weapon set depend on the stated requirements and desires of export customers. If local reports are correct, South Korea is adding the Spike-NLOS missile and its 25km range. That missile would out-range short-range air defense systems, and give the helicopters a very long reach against enemy hovercraft, speedboats, or coastal artillery.

The AW159’s projected Maximum All-Up Mass (MAUM) is 5,790 kg, but can grow to 6,250 kg if necessary during its service life. New nose and tail structures, and an up-rated undercarriage ensure that the helicopter can handle these weights. A pair of LHTEC CTS800-4N engines rated at 1015 kW (1,361 shp) add extra power, and their 36% power increase over previous GEM engines will help maintain the Lynx’s reputation as a speedster. Despite the added mass, therefore, these changes translate into greatly improved hot and high performance, load-carrying ability, and single engine performance overall. All without significantly increasing fuel consumption.

Other enhancements to Future Lynx include a new 12,000-hour fatigue life airframe. The original goal was a 30% parts reduction, but a successful design-to-cost process managed to reduce the number of airframe parts by 80%, using improved design techniques and machined monolithic components.

Future Lynx: The Program

Lynx BRH & Longbows
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The Future Lynx program aims to replace both British Army’s 100 or so AH7s & AH9s, and Fleet Air Arm’s set of about 60 Lynx Mk 8 helicopters.

The original goal was 40 Battlefield Reconnaissance Helicopters (BRH) for the British Army, and 30 Surface Combatant Maritime Rotorcraft (SCMR) for the Royal Navy, with an option for another 10 helicopters that could be split in any way desired. At present, contracts have been issued for 34 AW159 BRH/ Mk.1 Army helicopters, and 28 naval AW159 SCMR/ HMA Mk.2s. Barring future expansion, that will constitute the entire program.

By 2013, there was some question regarding whether the AW159 Mk.1 helicopters would be armed. The Royal Navy’s AW159 HMA Mk.2s will be armed, carrying Sting Ray torpedoes, FASGW-L LMM direct fire missiles, and FASGW-H anti-ship missiles. What they won’t carry is sonar capabilities, though a full ASW version with a SONICS/FLASH Compact dipping sonar system is being delivered for export.

Program & Industrial Structure

In April 2005, the UK Government announced the selection of Future Lynx for the British Army’s and Royal Navy’s requirements, with detailed technical and commercial discussions subsequently taking place that led to a contract award in June 2006. Both EADS’ Eurocopter Unit and Boeing had wanted to compete for the helicopter contract, but the MoD declined to put the contract out for competition.

Instead, Future Lynx was the launch program for a new Strategic Partnering Arrangement between the MoD and AgustaWestland. The UK MoD hailed it as “a major milestone in the implementation of the new Defence Industrial Strategy (DIS),” helping them to meet the objective of sustaining critical helicopter design and engineering skills in the UK by supporting over 800 high technology jobs across the UK.

The public-private partnering arrangements are enshrined within a formal Business Transformation Incentivisation Agreement, and a formal Strategic Partnering Arrangement. The MoD adds that partnering is already delivering significant improvements in spares delivery and technical support for Sea King and EH101 Merlin helicopters operated by the MoD.

An integral requirement of the SPA has been the back to back signature by AgustaWestland of the Future Lynx Contract and Partnering Charters with the 6 major suppliers to the Future Lynx Program. Major industrial partners include:

• GKN Aerospace (helicopter airframes)
  
• LHTEC partnership between Rolls-Royce and Honeywell (engines)
  
• Finmeccanica’s Selex Galileo (defensive suite, SCMR Seaspray 7400E radar)
  
• GE Aviation
  
• General Dynamics UK
  
• Thales UK (avionics, COMPACT FLASH dipping sonar and SONICS processing system for SCMR exports)

Other suppliers of note include:

• L-3 Wescam (MX-15Di surveillance & targeting turret)

So far, the timeline looks like this:

Future Lynx: Contracts & Key Events 2015 – 2017

Bringing her in
(click to view full)

January 12/17: Leonardo helicopters has been commissioned to provide support for UK AW159 Wildcat helicopters. The five-year Wildcat Integrated Support and Training contract, worth $333 million, will see Leonardo provide a range of support and training services for Wildcat variants operated by the Royal Navy and Army and will preserve some 500 jobs at its UK facilities. Navy Wildcats act as the core of the service’s aviation capability, tackling ASW roles, force protection, transport and information, surveillance, target acquisition, and reconnaissance, while the Army variant performs reconnaissance, command and control, force protection, and transport missions.

January 11/17: Production of a Laser Directed Energy Weapon demonstrator has been ordered by the UK government, with MBDA and industry partners from the UK Dragonfire consortium winning a $36 million contract to carry out the work. It is hoped that the weapon will be demonstrated by 2019, eventually entering service by the mid-2020s. London also signed a $303 million Integrated Support and Training contract with Leonardo Helicopters in a five year deal for the provision of support work of Royal Navy AW159 Wildcat ASW helicopters.

March 25/16: Jane’s has reported that the Philippines have decided on the purchase of two AW159 Lynx Wildcat naval helicopters for their navy. At $114 million, the helicopters will give the Philippine Navy a long sought after anti-submarine warfare (ASW) capability, carrying active dipping sonar (ADS), sonobuoys, and torpedoes, while for the anti-surface warfare role it can be armed with anti-ship missiles, rockets, and guns. Manilla had been searching for a helicopter to fill an ASW hole since 2014, with Augusta Westland beating off offers from Airbus, Bell, Sikorsky and NHIndustries.

September 21/15: The Royal Navy’s AW159 Wildcat helicopter has completed heat trials in the Middle East, with these taking place aboard Type 45 destroyer HMS Duncan, following dispatch of the helicopter to Bahrain.

2013 – 2014

South Korea buys; From 1st HMA Mark 2 flight to standup of 825 NAS training squadron.

Oct 10/14: Re-commissioning. 825 Naval Air “Channel Dash” Squadron is formally re-commissioned into the Royal Navy with its AW159s, and receives the “Falkland Islands 1982” battle honors that were denied it when the squadron was disbanded after that conflict.

The squadron gets its name from Operation Fuller, which attempted to halt the breakout of 66 German ships from Best, France through the English Channel, and back to their German home ports. A sortie of 6 825 Sqn. Swordfish biplanes from RAF Manston near Kent attacked with torpedoes in broad daylight, with only 10 Spitfires for air cover against a vastly larger Luftwaffe force, plus the guns of the German ships. All of the planes were shot down, with only 5 of 18 survivors, and a posthumous Victoria Cross was awarded to Lt. Cdr. Esmonde. All 66 German ships made it. Operation Fuller failed dismally – but 825 Squadron did not. Sources: Royal Navy Fleet Air Arm Museum, “The Channel Dash – Operation Fuller” | Royal Navy, “New Navy Wildcat Helicopter Squadron commissions at RNAS Yeovilton”.

July 30/14: De-commissioning. 700W Naval Air Squadron at Royal Naval Air Station (RNAS) Yeovilton is decommissioned, after 4 years of work bringing the AW159 into the fleet and a flyby ceremony with all 7-helicopters. The Wildcat HMA2s will stand up again on Aug 1/14 as 825 NAS, which will train both aircrew and maintenance engineers, and get the first deployable Wildcat flights ready to go. Sources: UK Royal Navy, “Wildcat pride as they take to the sky”.

700W NAS disbands, 825 NAS begins

July 17/14: Weapons. AgustaWestland signs a EUR 113 million (about GBP 89.3M / $153.1M) contract with the UK Ministry of Defence (MoD) to integrate, test, and install ANL anti-ship missile and LMM light strike missile system compatibility onto 28 Royal Navy AW159 Wildcat HMA2 helicopters.

Note that the UK MoD has also signed a EUR 60.2 million contract with LMM missile maker Thales regarding broader integration of their missile onto the Wildcat fleet. Sources: Finmeccanica, “Finmeccanica – AgustaWestland signed a contract worth EUR 113 million with the UK Ministry of Defence”.

June 17/14: Exercises. The AW159’s 700W Naval Air Squadron dropped in on the former aircraft carrier HMS Illustrious during the big Deep Blue Anti-Submarine exercise off of the Cornish coast. It didn’t perform any anti-submarine work, however, just dropped off some supplies while the ship’s 9 Merlin Mk.2 naval helicopters hunted a Dutch Walrus Class SSK and a British SSN.

The Wildcat will continue training and trials with 700W until the end of July 2014, before disbanding. It will be replaced by the operational 825 Naval Air Sqn, which will be the parent unit for training all air and ground crew working on the AW159 HMA Mk.2. Sources: Royal Navy, “New Wildcat debuts aboard Illustrious”.

June 16/14: Weapons. The Ministry of Defence awards Thales a GBP 48 million (EUR 60.2 M / $81.5 M) contract, covering the Light Modular Missile’s final development, qualification and integration on AW159 Wildcat helicopters, plus deployable test equipment.

The chosen configuration involves a 5-missile launcher on each hardpoint, rather than the 7-missile sets shown in previous mock-ups. Read “Direct Sting: Thales’ Small LMM / FASGW-L Missiles” for full coverage.

Jan 6/14: Weapons. South Korea will be adding RAFAEL’s Spike-NLOS missile to its AW159s, giving them a 25+ km reach:

“…the new lot will be mounted on Wildcat maritime choppers to be purchased over the next two years, an official with the Defense Acquisition Program Administration said Friday. “We’ve recently struck a deal with the Israeli manufacturer of the missile…. The missiles cost about W300 million (US$1=W1,056) each, approximately 100 times the price of a shell for the K-9 self-propelled howitzer.”

Well, yes, but K9 armored vehicles can’t fly, K9 shells aren’t guided, and they can’t hit moving targets. Other than that, it’s a great comparison. South Korea already operates land-based versions of the Spike-NLOS light strike missile, whose primary mission from land-based platforms is to kill North Korean artillery. A naval helicopter that became the first aircraft to mount it would add speedboats and hovercraft to the target list, and gain a much longer reach than the 15 km Hellfire missiles aboard AH-64E attack helicopters and US Navy MH-60Rs. In fact, it would be long enough to out-range short-range air defense systems. The Hellfire-range Spike-LR is more commonly mounted on helicopters, but subsequent reports indicate that this isn’t a reporting mistake – they’ve really picked the NLOS variant. Sources: Chosun Ilbo, “Korean Choppers to Be Armed with Israeli Missiles” | Defense Update, “Seoul to Equip its New Maritime Helicopters with Israeli SPIKE Missiles”.

Feb 6/13: Sonar. AgustaWestland picks the compact version of Thales FLASH dipping sonar as their standard offering for naval Lynx exports. The FLASH Compact sonar features an optimized, lightweight architecture, as well as a fully electric reeling machine so that smaller helicopters can deploy it. Thales’ SONICS system will act as an on-board real-time data processing system, with a VHF receiver to pick up sonobuoy data.

This equipment has been offered with their Super Lynx 300s before, so the announcement seems to be directly targeted at the AW159. Note that Britain’s AW159 Wildcat HMA Mark 2 helicopters don’t have a dipping sonar on board, but South Korea has said that their AW159s will. This appears to nail down the type.

They’ll be in good company. FLASH platforms include America and Australia’s MH-60R Seahawks; Britain’s AW101 Merlins; NH90 helicopters ordered by France, Norway & Sweden; and the UAE’s EC525 Cougars. All of these other machines are medium helicopters or larger. Thales.

Jan 28/13: HMA Mk.2. The Royal Navy refers to its “Wildcat HMA Mark 2”, as they discuss their 1st delivered helicopter’s inaugural flight at Yeovil in Somerset. HMA stands for Helicopter Maritime Attack, and is part of the operational designation. SCMR is the Future Lynx program’s reference, which is a separate thing.

British Army helicopters will be Wildcat Mark 1s, and the first 2 were officially handed over on July 11/12. MoD | Royal Navy | Defense Update.

1st Naval AW159 delivered

Jan 16/13: ROK on. South Korea’s DAPA spokesperson Baek Yun-hyung announces that the naval AW159 is South Korea’s preferred choice for its MH-X competition, with a planned initial buy of 8 helicopters. Finkeccanica’s Jan 17/12 release places the overall contract value at EUR 560 million (about $744 million), with AgustaWestland’s share at EUR 270 million. It’s the new helicopter type’s 1st export order, with deliveries planned from 2015-2016. DAPA’s Baek:

“The Wildcat was deemed superior in three of four fields: cost, operational suitability, and contractual arrangements…. The overall consensus is that the Wildcat is the better option…. In joint operations the US model is superior but both models meet our performance requirements.”

The ROKN’s AW159s will have the full complement of dipping sonar, radar, surveillance & targeting turret, rescue hoist, provision for anti-ship missiles and torpedoes, door gun, etc. Media descriptions involve using the helicopters with the ROKN’s 2,200t Ulsan Class light frigates, which are designed to serve as high-end coastal patrol vessels with a mix of anti-ship and anti-submarine capabilities, plus low-end air defense. A smaller helicopter will serve them better (“operational suitability”), but the class doesn’t have much service time left. The ROKN’s new 2,300t FFX Incheon Class light frigates will also need helicopters, and the ROK’s 24 Super Lynx 300s and 8 AW159s should give them good options. AgustaWestland | Finmeccanica | Hankoryeh.

South Korea orders AW159

Jan 13/13: NAO Report. Britain’s NAO releases its 2012 Major Projects Report. The overall Future Lynx program remains GBP 140 million under its original GBP 1.803 billion approval estimate, in part because it has reduced to number of helicopters from 80 (at GBP 23.1 million each) to the current order set of 62 (at GBP 26.8 million each).

The program is 7 months behind schedule, which will push the Army’s AW159 BRH in-service date from January to July 2014, but won’t affect the naval SCMR’s January 215 schedule. Meanwhile, bureaucracy is getting in the way. “Significant unanticipated activity has been undertaken to satisfy the emerging Regulatory Instructions issued by the recently formed Military Aviation Authority (MAA).”

2012

1st delivery. Support contract. Denmark loss.

AW159 BRH
(click to view full)

Nov 21/12: Denmark. Denmark’s Forsvarsministeriet announces that it has picked the MH-60R for a 9-helicopter buy, to replace their existing fleet of 7 AgustaWestland Lynx 90B machines. Danish MH-60Rs will be missing their sonobuoy launchers and ALFS FLASH dipping sonar, which will increase their available internal cabin space for transport missions.

The DKR 4 billion (about $686 million) choice must next be approved by the Finance Ministry, and then passed in a budget by Parliament. That’s expected to happen, and it would be followed by deliveries from 2016 – 2018. Danish Forsvarsministeriet [in Danish] | Sikorsky | Flight International | Jane’s .

Denmark loss to MH-60R Lite

July 11/12: Support. At Farnborough, the MoD takes the opportunity to announce that their GBP 250 million Wildcat in-service support and training contract is up and running with AgustaWestland, who will outfit a specialist training centre at RNAS Yeovilton. This deal builds on the earlier GBP 76 million March 8/11 contract, and will include flight simulators and a wide range of other equipment to train pilots, ground crew and engineers.

The initial period of the availability-based Wildcat Integrated Support and Training (WIST) contract will run to March 2017, but the framework as a whole stretches to the Wildcat’s planned out of service date in 2044. It builds on the contracting-for-availability approach pioneered with the firm’s Sea King (SKIOS), Apache, and AW101 Merlin helicopter fleets, where money is paid for levels of fleet availability rather than parts and hours worked. Regular price and value for money reviews are designed to ensure performance targets are being met, and help to price successive WIST phases.

WIST includes aircrew, maintainer and ground crew training as well, and it actually started in early 2012 so the April delivery could go smoothly. AgustaWestland and its suppliers are now delivering a complete spares provisioning service, enhanced technical support services including aircraft safety management and full systems integration rig support, and simulator and ground based training for both aircrew and maintainers. The contract will sustain over 300 industry jobs, mainly in the South West of England at Royal Naval Air Station Yeovilton. Its Wildcat Training Centre will include 2 Full Mission Simulators, a Flight Training Device, and a Cockpit Procedures Trainer. AgustaWestland will be responsible for delivering over 60 different training courses for ab-initio Army aircrew, ground crew and maintainers starting in July 2013, as well as for Royal Navy ab-initio aircrew and maintainers starting in January 2014. Once the helicopters are in service, operational currency and continuation training will also be supported at RNAS Yeovilton. UK MoD | AgustaWestland.

1st SCMR delivered, WIST through-life support contract

July 11/12: Official delivery. The first 2 of 62 AW159 Wildcat helicopters are officially unveiled and delivered by AgustaWestland at the Farnborough International Airshow. Both are Army BRH variants, which will come into service in 2014. Royal Navy AW159 SCMR Wildcats are due to be delivered for training later in 2012.

Technically, AgustaWestland says the 1st AW159 was accepted in April 2012, ensuring on-schedule and on-budget delivery. To date, a total of 5 production Wildcat helicopters have been finished. UK MoD | AgustaWestland.

BRH Delivery

Feb 17/12: Testing. The UK MoD announces that an AW159 SCMR prototype has completed 2 sets of 10-day sea trials aboard the Type 23 frigate HMS Iron Duke. The helicopter landed on the ship’s deck nearly 400 times by day and night, in “various weather conditions” off the coasts of southern England and northern Scotland, and in the Irish Sea. It sounds miserable this time of year, and probably was, but that’s what it takes in order to write the new machine’s “ship-helicopter operating limits” manual.

Prototype ZZ402 also tested its mission systems, night-vision cockpit and navigation systems. The Navy will continue toward the type’s 2015 fielding goal by performing future tests of its radar, electro-optics, navigational kit, and compatible missiles. UK MoD.

Jan 23/12: Denmark. AgustaWestland signs a Heads of Agreement (HoA) with Denmark’s Systematic A/S to jointly explore business opportunities worldwide, including integration of the SitaWare range of systems with AgustaWestland’s helicopters

They’ll also cooperate on the Danish Maritime Helicopter Programme. AgustaWestland is proposing the AW159 helicopter to replace Denmark’s earlier-generation Lynxes, but they will face competition from Sikorsky’s MH-60R, and probably from the European NH90-NFH. Both competitors are larger helicopters. AgustaWestland.

2011

Testing; training.

LMMs/FASGW-L on
AW159 SCMR, Apache
(click to view full)

Nov 7/11: Testing. The AW159’s first at-sea landing on a ship begins 4 weeks of ‘operating limit trials.’that will include ground scenarios, as well as RFA Argus. UK MoD.

June 21/11: Denmark. AgustaWestland signs a cooperation agreement with Denmark’s Terma A/S to jointly explore business opportunities in the fields of aircraft survivability equipment, 3D-Audio, advanced aero structures and other equipment.

The two companies already have cooperated successfully on the AW101 helicopter, which Denmark has bought. They’re hoping that the Danish Maritime Helicopter Programme will also buy the AW159 Wildcat, to replace earlier generation Lynx maritime helicopters. AgustaWestland.

June 20/11: The AW159 Lynx Wildcat flies at the Paris Air Show, and the firm offers a progress report.

The 3 test helicopters have completed over 250 of 600 flying hours. Wildcat #1 will start hot and high trials in the USA in June 2011, and Wildcat #3 will undertake Shipborne Helicopter Operating Limit (SHOL) trials in October 2011. Wildcat #2 recently completed chaff and flare firing trials, and is focused on integration of the avionics and mission sensors. A production helicopter has begun flying, and 6 more are undergoing final assembly.

AgustaWestland is currently negotiating with the UK MoD on a comprehensive IOS through-life support contract. AgustaWestland.

April 20/11: Testing. The 1st production AW159 performs its maiden flight at AgustaWestland’s Yeovil facility. Source.

April 5/11: FASGW-L. Thales receives a contract for 1,000 Lightweight Multi-role Missiles (LMM), to equip the UK’s AW159 helicopters as their “Future Anti-Surface Guided Weapon – Light” (FASGW-L). The parties offer no details regarding contract costs, as they’re re-routing funding from an existing project, in order to finalize LMM development and produce the initial set of weapons. The casualty is believed to be Thales’ laser beam-riding, Mach 3.5 Starstreak portable anti-aircraft missile, which reportedly had some of its technology re-used in the less costly LMM.

March 8/11: Training. AgustaWestland announces a GBP 76 million ($122.2 million) contract with the UK Ministry of Defence to design and develop an integrated Lynx Wildcat training solution, including building and equipping a new modern training center at RNAS Yeovilton in South West England, where both Royal Navy and British Army AW159 squadrons will train. The facility will provide training courses for Army aircrew and maintainers starting in January 2013, with training for Royal Navy aircrew and maintainers starting January 2014.

The Wildcat Training Centre will be equipped with a suite of briefing rooms, integrated electronic classrooms and a learning management system, a Full Mission Simulator (FMS), Flight Training Device (FTD) and Cockpit Procedures Trainer (CPT) simulators, any of which will be capable of delivering Army or Royal Navy conversion and mission training. Each of the Full Mission Simulators has 6 degrees of freedom to provide acceleration sensations, and a visual system that complies with JAR-FSTD-H Level D standard. Other synthetic training devices will cover mechanical, avionic and weapon systems. Key suppliers include Indra (Full Motion Simulators and other aircrew training equipment), and Pennant Training Systems (suite of maintenance training aids). The contract for construction of the facility will be awarded later in 2011, but all other work will start immediately.

2009 – 2010

Maiden flight. Export promotion.

Maiden flight
(click to play video)

Nov 19/10: Testing. TI3, the 3rd and final AW159 test helicopter, successfully completes its maiden flight at AgustaWestland’s Yeovil facility in the UK. TI3’s main tasks include load survey trials and naval development, including ship helicopter operating limit trials. AgustaWestland.

Nov 19/10: Exports. Shephard’s Rotorhub reports that Britain is already promoting the AW159 Wildcat on the international market:

“Sheehan said the main targets for the aircraft were existing operators of earlier Lynx variants, identifying six in Europe and seven across the rest of the world. In addition, the DSO has been in discussion with the Royal New Zealand Navy (RNZN) about the capabilities of the Wildcat naval variant and Sheehan is meeting with RNZN representatives in early 2011. New Zealand is considering whether to proceed with an upgrade of its SH-2G Super Seasprite helicopters when they are due for one in 2015 or replace the aircraft outright.

…Any export aircraft could mirror the Royal Navy’s equipment package and be fitted with the Selex Galileo Seaspray 7000E active electronically scanned array (AESA) radar, L3 Wescam MX-15D EO/IR imaging system MBDA Sea Skua missiles and Thales LMM missiles. The aircraft could also be fitted with the Thales FLASH (Folding Light Acoustic System for Helicopters) dipping sonar if required. Sheehan was also bullish about the Wildcat having seemingly emerged unscathed from the [SDSR], suggesting the requirement may even increase from the current order of 62 once the wider effects of the SDSR are digested by the MoD.”

Oct 14/10: Testing. TI2, the 2nd AW159 test helicopter successfully completed its maiden flight at AgustaWestland’s Yeovil, UK facility. TI1 continues to perform air vehicle and flight envelope testing, while TI2 will undertake the flight testing of the aircraft’s core avionics and mission systems, following testing on AgustaWestland’s Full Systems Integration Rig (FSIR).

AgustaWestland has now also established a new AW159 production facility at its Yeovil plant that introduces a pulse line production system. They hope to make big efficiency improvements in the final assembly process. AgustaWestland.

Nov 11/09: Testing. The 1st AW159 successfully completes its maiden flight at AgustaWestland’s Yeovil facility, with AgustaWestland Chief Test Pilot Donald Maclaine at the controls. Another 2 test aircraft will join this machine in 2010, in order to complete the AW159 and mission equipment flight testing.

To date, AgustaWestland says the program has remained on time and on budget for all of its major milestones. The first operational aircraft is still scheduled for delivery in 2011, and the Lynx Wildcat is still slated to reach full operational capability with the Army in 2014 and the Royal Navy in 2015. AgustaWestland release.

Maiden flight

April 24/09: Renamed – and Reduced. During a ceremony at AgustaWestland’s Yeovil facility, the Future Lynx is officially renamed the AW159 Lynx Wildcat. UK MoD | The AgustaWestland release states that:

“62 AW159s will be initially procured by the UK MoD, 34 for the British Army and 28 for the Royal Navy… continues to be on time and on budget and was the first major project to be awarded under the Strategic Partnering Arrangement signed by the UK Ministry of Defence and AgustaWestland in June 2006. AgustaWestland has also signed partnering agreements with a number of key supplier on the Future Lynx programme including Selex Galileo, a Finmeccanica company; GKN Aerospace, LHTEC – a partnership between Rolls-Royce and Honeywell, General Dynamics UK, Thales UK and GE Aviation. The first flight of the aircraft is on schedule to take place in November 2009 with the first airframe having entered final assembly in November 2008, ahead of schedule. AW159 deliveries will commence in 2011 and it will enter operational service with the British Army in 2014 and the Royal Navy in 2015.”

“AW159 Wildcat”

2007 – 2008

Subcontractors.

BRH concept
(click to view full)

Dec 14/08: The unofficial British Navy Matters site offers its year in review for 2008. It highlights a number of negative trends, and has this to say about the Future Lynx program:

“The Future Lynx helicopter project finally seems to secure, but the order announced in 2006 of 30 helicopters plus 5 options for the Royal Navy has been reduced to 28 aircraft. Back in 2001 the RN was hoping for 60 new helicopters.”

Nov 13/08: Sub-contractors. GKN Aerospace delivers the first complete Future Lynx Airframe to AgustaWestland on schedule. The firm reports that it has achieved challenging an 80% reduction in parts count when compared with the existing Super Lynx airframe. GKN release.

July 14/08: Sub-contractors. GE Aviation announces a contract from AgustaWestland to provide the Integrated Cockpit Display System on 70 Future Lynx and 30 Merlin Capability Sustainment Plus (MCSP) helicopters for the UK Ministry of Defence. The contact is valued at more than $55 million over the next 10 years, with production deliveries commencing in early 2009.

The integrated cockpit display system includes a smart 10″ x 8″ Integrated Display Unit (IDU), flexible & adaptable Remote Interface Unit (RIU) and 2nd Generation Integrated Standby Instrument System (ISIS).

May 21/08: Sub-contractors. GKN Aerospace announces that they have commenced Super Lynx airframe assembly on schedule at the Company’s Yeovil, UK facility, following a design-to-cost program. In order to meet these goals, the new design makes extensive use of monolithic machined components instead of a traditional fabricated detail structure; overall, the airframe’s parts count has been reduced by 80%, instead of the originally forecast 30%.

During production, digital assembly instructions developed by GKN Aerospace directly from CATIA v5 will be presented to each individual on a stand alone wireless IT workstation, while state-of-the-art assembly tooling improves production mechanics.

Nov 1/07: Sub-contractors. BAE Mobility & Protection Systems announces a contract from AgustaWestland to design, develop, and provide 140 S5000 crew seats, plus 340 S3000 troop seats and interface frames, for use on the UK’s Future Lynx helicopters. Deliveries are slated tp run from 2011-2016.

The crashworthy Armor Holdings S5000 crew seat has mission adaptive armor for the seat pan and backrest, and incorporates a state-of-the-art 5-point harness with a dual action rotary buckle, armrest, headrest, adjustable thigh and lumbar support, and a folding armored wing panel to increase the lateral protective area. The S5000 crew seat features field installation of less than one hour and provides maximum ballistic protection.

The S3000 rear cabin troop seats include state-of-the-art 4-point lightweight restraints with a rotary buckle. The modular seat frame system features quick installation and removal of interface fittings from frames through the use of 4 quick release pins. The cabin seat can be installed in aft, forward, and side facing locations, allowing flexibility for different cabin layouts. BAE Systems release.

Oct 30/07: Sub-contractors. AgustaWestland announces that the first monolithic machined panel for the first Future Lynx (a BRH Army variant) was manufactured last week at Oldland CNC’s facility in Bristol, United Kingdom. The manufacture of the first component, a lower fuselage bulkhead, was witnessed by representatives from the UK Ministry of Defence Integrated Project Team and AgustaWestland.

Oldland CNC is manufacturing 83 of the 147 Future Lynx primary structure monolithic machined components and supplying them to GKN Aerospace for incorporation into the airframe prior to delivery to AgustaWestland. The first Army variant remains on target to fly late 2009.

Feb 19/07: SCMR radar. Finmeccanica subsidiary Selex Sensors and Airborne Systems (Selex S&AS) received a contract from AgustaWestland to provide the multi-mode e-scan surveillance radar for the Royal Navy’s variant of the Future Lynx helicopter.

The GBP 20 million (currently about $39 million) contract will see the Selex S&AS Seaspray 7000E AESA (Active Electronically Scanned Array) radar installed as the scan and targeting radar for the Navy’s Surface Combatant Maritime Rotorcraft (SCMR) as it monitors the sea lanes, launches missiles, et. al. The Seaspray 7000E combines a state of the art active electronically scanned array with a commercial off the shelf processor, and covers both air-to-air and air-to-surface scanning. AESA radars feature improved range and capabilities, while requiring less maintenance. See SELEX release | Seaspray 7000E datasheet [PDF].

2005 – 2006

Future Lynx contract. Subcontractors.

SCMR concept
(click to view full)

July 27/06: Sub-contractors. GKN Aerospace will supply the complete, assembled airframe for all 70 Future Lynx helicopters. They will be responsible for managing the entire supply chain for this work and will assemble the airframe at Yeovil, prior to delivery to AgustaWestland. This contract is valued at approximately GBP 50 million (roughly $80 million) through to 2016.

GKN Aerospace has been supplying assemblies for the Lynx airframe for over 20 years, and for the last 5 years it has supplied all Lynx airframes to AgustaWestland. The new Super Lynx airframe will continue to be manufactured in aluminum, but will incorporate monolithic machined components to reduce the component count by some 30%. See release.

July 17/06: Sub-contractors. AgustaWestland awards Thales a 10-year, GBP 60 million contract for Future Lynx avionics. Thales UK will provide core elements of the avionics management, communications, and navigation systems, as well as taking responsibility for the integration of some of the Commercial Off The Shelf equipment within the Navigation and Communications sub-systems. The Thales Secure Communications Control System (SCCS), which is at the heart of the communications system, is from the family of TopSIS products. It is already selected and fitted on a number of aircraft including the UK’s Chinook Mk2/2A helicopters and ASTOR Sentinel R1 reconnaissance aircraft, as well as the Australian MRH-90 transport and Tiger reconnaissance/ attack helicopters, and its Airbus 330-derivative Multi-Role Transport and Tanker aircraft. See release.

July 17/06: Sub-contractors. AgustaWestland has awarded Smiths Aerospace a contract to supply the new SDS-5000 large area cockpit display system for the new Future Lynx helicopter. The Smiths Aerospace 10″ x 8″/ 25 cm x 20 cm liquid crystal displays provide more than 70% additional display area compared to the existing Smiths’ SDS-4000 display system which it replaces. Design and development has commenced, manufacture will take place in Cheltenham, UK, and deliveries to AgustaWestland will begin in 2008. The contract value was not announced in the release.

July 5/06: Sub-contractors. Smiths Aerospace has been awarded a $21 million contract for the development and supply of its comprehensive HUMS technology for the Future Lynx. The contract involves the implementation of the Smiths combined Health & Usage Monitoring System and Cockpit Voice & Flight Data Recorder (HUMS/CVFDR) capability on all 70 of Britain’s Future Lynx aircraft. Development is due to commence this year at Smiths’ facilities in Southampton, UK and in Michigan, USA, with deliveries scheduled to commence in 2011.

The Future Lynx HUMS will continuously monitor the fleet wide health and performance of safety-critical components, providing advance warning of potential equipment failures and collecting valuable data for routine maintenance of each aircraft. HUMS sensors monitor the health and usage of the engines, transmission, drive-train system, rotor system and airframe by detecting and diagnosing potential failures, recording usage, automating test procedures and providing alerts for potential maintenance actions. The HUMS also provides continuous Rotor Track and Balance (RTB) capability, negating the requirement for the installation of carry aboard equipment and the overhead for dedicated RTB check flights. This feature will be operational in advance of the UK’s operational use of the aircraft, in time for the Super Lynx flight trials phase.

June 22/06: Sub-contractors. General Dynamics UK Limited announces a GBP 24 million (about $44 million) contract from AgustaWestland for the design, development and manufacture of an Advanced Tactical Processor for the UK’s Future Lynx Programme.

The Tactical Processor will be based on GDUK’s combat proven family of open systems computers, and will host software applications that interface to the hardware using an Allied Standard Avionics Architecture Council (ASAAC) standard based 3-layer software stack. It will also provide a sophisticated video processing and distribution function, embedded mission recording and playback and a digital map capability that is common to the UK’s Merlin Mk3 support helicopter. The new helicopters ATP will also feature 2-way data communication with the GD designed BOWMAN network.

June 22/06: Strategic Partnering Arrangement for Future Lynx Program signed between the UK MoD and AgustaWestland. This solidifies the GBP 1 billion order for 70 helicopters, which is worth $1.9 billion at the time.

June 13/06: Business Transformation Incentivisation Agreement signed between the UK MoD and AgustaWestland. AgustaWestland release.

Future Lynx contract

March 24/05: Future Lynx selected as the preferred option for UK land and sea helicopter requirements. See DID coverage.

Additional Readings Background: Helicopter

• AgustaWestland – AW159.

• Army Technology – Future Lynx Battlefield Reconnaissance Helicopter, United Kingdom.

• NavalTechnology – AW159 Future Lynx / Lynx Wildcat – Maritime Surveillance and Attack Helicopter, United Kingdom.

• British Army – Wildcat Mk1.

• Royal Navy – Wildcat. Their designation is Wildcat HMA Mk2, where “HMA” stands for “Helicopter Maritime Attack”.

• Naval Technology – Super Lynx – Combat Helicopter, United Kingdom. The Super Lynx 300 fits between the Lynx Mk8 and the AW159 Future Lynx; see also AgustaWestland page.

• Army Technology – Lynx Mk7 / Mk9 Multirole Helicopter, United Kingdom.

Background: Ancillaries

• DID – Light Naval Strike: MBDA’s FASGW-H / ANL Missile.

• BAE Systems – Sting Ray Mod 1 Lightweight Torpedo.

Official Reports

• UK NAO (HC 684-i, 2012-13) – 2012 Major Projects Report.

News & Views

• UK Armed Forces Commentary (Nov 18/13) – The evolving budget situation: helicopters – UPDATE. Explains that Army AW159s may lose their attack capability, and shows a number of internal configuration layouts.

• Defence Review Asia (June 2009) – Evolution Of The Species: AgustaWestland Eyes Regional Opportunities For AW159 [PDF].

• Times Online (March 25/05) – Westland GBP 1bn helicopter deal angers rivals. “Privately, [EADS] is thought to be furious that its offer to allow its helicopters to be built under licence at Yeovil by an AgustaWestland workforce trained by EADS had been overlooked…”.

• Associated Press (March 24/05) – Finmeccania Gets Helicopter Contract.

• BBC (March 24/05) – Helicopter Firm to Get GBP 1bn Boost.

ScanEagle launch
(click to view full)

ScanEagle’s base Insight UAV platform was originally developed by Washington state’s Insitu, Inc. to track dolphins and tuna from fishing boats, in order to ensure that the fish you buy in supermarkets is “dolphin-safe”. It turns out that the same characteristics needed by fishing boats (able to handle salt water environments, low infrastructure launch and recovery, small size, 20-hour long endurance, automated flight patterns) are equally important for naval operations from larger vessels, and for battlefield surveillance. A partnership with Boeing took ScanEagle to market in those fields, and the USMC’s initial buy in 2004 was the beginning of a market-leading position in its niche.

This article covers recent developments with the ScanEagle UAV system, which is quickly evolving into a mainstay with the US Navy and its allies. Incumbency doesn’t last long in the fast-changing world of UAVs, though. Insitu’s own RQ-21 Integrator is looking to push the ScanEagle aside, and new multiple-award contracts in the USA are creating opportunities for other competitors. Can Insitu’s original stay strong?

The ScanEagle Family

ScanEagle BCAS launch
(click for alternate view)

The ScanEagle is solidly based on Insitu’s original “Insight” platform, with different variants distinguished by their payloads and accompanying equipment rather than their aerodynamic design. The UAVs are launched by catapult, and autonomously recovered using a folding “skyhook” and catch-line. These UAVs fill a niche between hand-launched mini-UAVs like Aerovironment’s RQ-11 Raven or Elbit’s Skylark I, and runway-capable tactical UAVs like Textron’s RQ-7 Shadow, Aeronautics DS’ Aerostar, or IAI’s Searcher II. Its long endurance is actually superior to its tactical UAV competitors, but its payload weight limit is significantly smaller.

ScanEagle has been demonstrated or used from a wide variety of ship classes and types, and the family includes a number of specialty variants from sniper locator, to bio-warfare agent detection (BCAS). The base UAV has even been used successfully as a firefighting aid. A NightEagle conversion kit adds a different front end with thermal imaging sensors, and allows field conversion of ScanEagle aircraft in 2-3 hours. More drastic modifications are found in the ScanEagle Compressed Carriage (SECC), whose smaller fold-out wings allow it to be launched from an aircraft pylon, or a submarine.

Setup & use
click for video

In October 2014, Insitu introduced a new model, the ScanEagle 2. Compared to the original ScanEagle, v2.0’s most obvious physical difference is the payload holder at the front, which borrows from the larger NightEagle configuration and can combine day and night sensors with a laser marker. Wingspan is still about 10.2 feet, but the UAV is longer (5.1 feet to 5.6 feet) and heavier (base weight rises, payload beyond the sensor set rises from 7.5 to 7.7 pounds, max. takeoff weight rises from 48.5 to 51.8 pounds). Speed is unaffected (50-60 knot cruise, max. 80 knots), but endurance drops from 24 hours to just 16 hours for ScanEagle 2.

In Exchange, ScanEagle 2 features the first reciprocating internal combustion propulsion system designed and manufactured specifically for small UAVs, with real-time diagnostics built in. Inside, the UAV has an Ethernet-based architecture, a fully digital video system, upgraded navigation systems, and improvements that reduce electromagnetic interference to enable more sensitive payloads. Electric power available to those payloads rises from 60W to 100-150W.

ScanEagle 2 uses the same Mark 4 catapults, SyHook recovery system, and Insitu Common Open-mission Management Command and Control (ICOMC2) as the RQ-21 Integrator/ Blackjack.

Versatility
(click for alternate view)

The ScanEagle family’s combination of versatility, long endurance, and small size appears to be succeeding in the global defense marketplace, without really impairing the market for tactical UAVs.

Boeing has had field representatives in theater for a few years now to support and operate the ScanEagle UAV from ships and ashore, receiving high battlefield praise and a fairly regular stream of contracts from the USA and Australia. Canada and Malaysia have also signed on for battlefield surveillance services, the Colombian, Iraqi, Tunisian, and UK Royal navies are using ScanEagle, and so are the Czech Republic, Italy, Lithuania, Poland, Romania, Singapore, and Yemen. The Dutch are using ScanEagle as an interim UAV, Japan is testing it, and other customers wait in the wings. Reported interest includes France, Pakistan, Kuwait, and other Gulf States.

Competition from Without – and Within

Aerosonde 4.7
(click to view full)

The UAV field continues to change quickly. The latest US Navy ISR contract will have ScanEagle competing against the Aerosonde-G for naval buys of UAV services, and against both AAI’s Aerosonde G and Arcturus’ T-20 for land-based surveillance missions. SOCOM’s MEUAS contracts have also become a de facto competition with AAI’s Aersonde.

Insitu’s flagship product will also have to contend with an internal competitor. The firm has begun to offer a next-generation “Integrator” platform, which was picked as the US Navy and Marine Corps’ next-generation RQ-21A Blackjack Small Tactical Unmanned Aircraft System (STUAS-II). It’s also reported that service contracts with other countries will begin incorporating the RQ-21, either as a main UAV or as a switch-in option.

The RQ-21A Integrator boosts endurance to over 24 hours, and raises maximum payload to about 50 pounds / 23 kg. Wingspan rises to 15.8 feet/ 4.8m, and body length rises to 7 feet/ 2.1m. Its sensor package will be a bit more versatile, too, with TV zoom and mid-wave infrared cameras, plus an infrared marker and a laser rangefinder (but not, yet, a target designator), all in a single package instead of the original ScanEagle’s swap-in options. Launch and recovery methods are the same as the ScanEagle’s, and use the same Mark 4 and ICOMC2 equipment.

Integrator will not be covered in this article except for contracts that shift away from the ScanEagle to the new platform, and equally significant milestones that affect ScanEagle’s future.

Contracts and Key Events: 2008 – Present

Eye in the Sky

Unless otherwise noted, contracts are issued by the Naval Air Systems Command in Patuxent River, MD. As of July 2008, Insitu Inc. is a Boeing subsidiary. Note that RQ-21A Integrator contracts won’t be covered here, unless they have a substantial impact on the ScanEagle’s future.

FY 2016 – 2017

ScanEagle 2
(click to view full)

January 12/17: UAV manufacturers are off to a busy 2017, with branches of the US Armed forces commissioning new orders and sustainment works. Washington firm Insitu has been contracted $70 million for the provision of six additional Lot I RQ-21A Blackjack unmanned aircraft systems to the Navy, comprised of unmanned aircraft, ground control stations, multi-mission plug-and-play payloads, and additional supporting equipment. The Army, meanwhile, has contracted Textron to perform sustainment services for the Army’s RQ-7 Shadow tactical unmanned aircraft system. Valued at $ 206 million, Textron will provide engineering, logistics, field service operations, depot materiel repair and post-production software support to the Army’s fleet of 117 Shadow aircraft.

July 18/16: Maritime surveillance capabilities of the British Royal Navy are to experience a setback in 2017 due to budget constraints. It’s been reported that the service will lose its ScanEagle capability and Type 23 warships will not have any UAVs on board. It had been hoped that UAVs could have been procured under the Flexible Deployable Unmanned Air System (FDUAS) program but failed to secure funding in this year’s budget cycle.

April 21/16: Afghanistan’s National Army has launched its first ScanEagle unmanned aerial vehicle (UAV). The first operational site is in the often volatile Helmand province, and there will be a total of eight sites situated across the country. The systems will provide the Afghan National Army with airborne intelligence, surveillance, and reconnaissance (ISR) capabilities as it conducts security missions against militants operating within its borders.

January 22/16: The USMC has declared that the RQ-21A Blackjack UAV has achieved Initial Operational Capability (IOC) with deployment of the system to commence this summer. Formerly known as the Integrator, the Blackjack has been developed by Boeing as part of a low rate production of a small tactical unmanned air system (STUAS) for the US Navy, and uses the same same launcher and recovery system as the Scan Eagle system. One hundred systems of five vehicles each are planned for the USMC by 2017.

November 30/15: Afghanistan has ordered eight sets of the Insitu ScanEagle UAS from Boeing worth $70 million. The sets contain 65 of the ScanEagle UAVs and work is expected to be completed by 2018. Initially developed to track dolphins and tuna from fishing boats, the ScanEagle is operational in several countries and provides a range of surveillance, tracking and mapping abilities. The purchase comes at a time of increased defense spending from Kabul who has spent $1.8 billion this year. It is expected defense spending will reach $3.4 billion by 2020.

FY 2015

ScanEagle 2 unveiled.

July 27/15: Also announced on Friday, the Navy awarded a $78 million contract modification for six low rate initial production RQ-21A Blackjack UAVs. Also known as the ScanEagle, the Boeing-owned manufacturer Insitu Inc. unveiled a new version of the UAV in October last year, the ScanEagle 2. The first version has seen significant export success, in countries as diverse as Colombia, Yemen, Japan and the Netherlands, with Iran producing an unlicensed version known as the Yasir.

Oct 29/14: ScanEagle 2. Insitu unveils the ScanEagle 2 at Euronaval 2014. It features the first reciprocating internal combustion propulsion system designed and manufactured specifically for small UAVs, with real-time diagnostics built in. Inside, the UAV has an Ethernet-based architecture, a fully digital video system, upgraded navigation systems, and improvements that reduce electromagnetic interference to enable more sensitive payloads. Electric power available to those payloads rises from 60W to 100-150W.

Compared to the original ScanEagle, v2.0’s most obvious physical difference is the payload holder at the front, which standardizes on the larger NightEagle configuration that can combine day/night sensors and a laser marker. Wingspan is still about 10.2 feet, but the UAV is longer (5.1 feet to 5.6 feet) and heavier (base weight rises, payload rises from 7.5 to 7.7 pounds, max. takeoff weight rises from 48.5 to 51.8 pounds). Speed is unaffected (50-60 knot cruise, max. 80 knots), but endurance drops from 24 hours to just 16 hours for ScanEagle 2.

ScanEagle 2 uses the same Mark 4 catapults, SyHook recovery system, and Insitu Common Open-mission Management Command and Control (ICOMC2) as the RQ-21 Integrator/ Blackjack. Sources: Insitu, “Insitu Announces ScanEagle 2 – the Next Generation of the ScanEagle Platform” | Defense News, “Insitu Launches New ScanEagle 2 UAS” (incl. existing customer list).

ScanEagle 2

FY 2014

Buyers: Yemen, Iraq; Opportunities: Japan, UAE partnership, USCG; Fielding in UK Royal Navy; New CEO.

Australian report
click for video

Sept 29/14: Yemen. Insitu Inc. in Bingen, WA receives an $11 million firm-fixed-price delivery order from Yemen for 9 ScanEagle Electro-Optics and 3 NightEagle UAVs. This order also provides for one 12-month/3,600 flight-hour sustainment package with acceptance testing, spares, technical manuals, and training; a site activation team; field service representative; and protection for the support team. All funds are committed immediately.

Work will be performed in Bingen, WA (50%), and Sanaa, Yemen (50%), and is expected to be complete in September 2015. The US Navy’s Naval Air Warfare Center Aircraft Division in Lakehurst, NJ acts as Yemen’s contract agent (N68335-11-G-0009, DO 0007).

Yemen buys

Sept 29/14: Czech. Insitu, Inc. in Bingen, WA receives a $6.8 million firm-fixed-price delivery order from the Czech Republic for 7 ScanEagle electro-optics and 3 NightEagle UAVs, to be used by their troops in Afghanistan. All funds are committed immediately.

Work will be performed at Bingen, WA (50%), and Afghanistan (50%), and is expected to be complete in September 2015. The US Navy’s Naval Air Warfare Center Aircraft Division in Lakehurst, NJ acts as the Czech Republic’s contract agent (N68335-11-G-0009, DO 0006).

Czech Republic buys

Aug 6/14: Leadership. Insitu CEO Steve Morrow (q.v. April 28/11) is retiring, so Boeing names SVP Insitu Programs Ryan Hartman as the new President and CEO, effective immediately. Sources: Insitu, “Boeing Names Ryan Hartman Insitu President and Chief Executive Officer”.

New CEO

June 22/14: UK. The Royal Navy is now using drones from its ships on operations:

“Just 7 months after the Ministry of Defence ordered the system from Boeing Defence UK, footage released today, 22 June, shows ScanEagle taking flight from [the Type 23 frigate] HMS Somerset in the [Persian] Gulf.”

Sources: UK MoD, “Royal Navy’s new eyes in the sky”.

June 2014: USCG. The ScanEagle’s performance with the US Coast Guard may yet make it the service’s 1st ship-borne UAV, after successful drug busts aboard one of the new frigate-sized National Security Cutters:

“At a joint House Transportation and Foreign Affairs Committee hearing looking at maritime drug interdiction efforts, Adm. Robert Papp, commandant of the Coast Guard prior to his retirement in May, said the service is continuing to test ScanEagles…. The Coast Guard will pursue an acquisition program, he confirmed.”

Sources: NDIA National Defense magazine, “Coast Guard Closer to Acquiring Ship-Based Drones”.

May 13/14: Firefighter. Insitu Pacific touts a successful ScanEagle demonstration for the Australian New South Wales Rural Fire Service over the Wollemi National Park, 150 km northwest of Sydney, where fires have burned more than 35,000 hectares of bushland since December 2013.

The trial was trial a collaborative effort between Insitu Pacific and General Dynamics Mediaware, whose D-VEX next-generation video exploitation system streamed full-motion video imagery alongside geo-location information in near real time. This combination was used to monitor and report on the movement of the fire front at night, which is generally done at low altitudes that are unsafe for manned aircraft. It’s also possible to do this job using more advanced sensors on full-size UAVs like the MQ-9 Reaper, but ScanEagle is a far more affordable option. Sources: Insitu, “Insitu Pacific Demonstrates Fire Management Assistance with ScanEagle Unmanned Aircraft”.

Jan 12/14: Japan. Japan’s Maritime Self-Defence Force is looking for ways to improve surveillance, in the wake of Chinese provocations and aggressive territorial claims. Their constitution bars aircraft carriers, but they’d like to try small UAVs that can be launched from destroyers. ScanEagle is already being trialed in Japan, which makes it the natural choice if Japan wants to trial live flights during the FY 2014 budget request’s YEN 2 million research (about $23,600) research phase.

If the JMSDF goes ahead, they’ll buy up to 19 systems. Textron’s Aerosonde can offer a competitor, Northrop and Raytheon have BAT UAVs, and even Boeing has a 2nd UAV up their sleeve in the RQ-21 Integrator. Sources: Japan Times: “MSDF looks to deploy drones on destroyers”.

Jan 7/14: Iraq. Now that Prime Minister Maliki’s sectarian approach to governing has produced predictable rebellion and insurgency in Sunni areas, the USA is shipping Iraq some weapons and equipment, even as heavier equipment finds itself blocked by Sen. Menendez [D-NJ], and many other senators are voicing concerns. Army Col. Steven Warren:

“We’re expediting delivery of 10 operational ScanEagles for part of the original purchase, as well as an additional four nonoperational ScanEagles, which will be sent to help facilitate maintenance of the original 10.”

They’ll act as Iraq’s high-end UAV, compared to the 48 Raven mini-UAVs slated for delivery in the spring. Sources: Pentagon, “DOD Speeds Delivery of Surveillance Assets to Iraq” | The Daily Beast, “Congress to Iraq’s Maliki: No Arms for a Civil War”.

Nov 19/13: UAE. Tawazun subsidiary Abu Dhabi Autonomous Systems Investments (ADASI) expands on a previous marketing and training teaming agreements with Boeing Insitu (q.v. Feb 18/13, Nov 15/11), and taken the next step: they’ll be able to operate and maintain Boeing’s ScanEagle and its larger Integrator UAVs as a service for the UAE military, and for “neighbouring allies.” That gives them complete service authority with the UAV, from marketing, to training, to operation.

ADASI aren’t newcomers to the UAV world. Under the UAE’s Al Sabr program, the firm performed final assembly of the country’s Schiebel S-100 Camcopter small helicopter UAVs, have been conducting R&D to expand the VTUAV’s range of carrying platforms, and service the UAE’s fleet. Sources: ADASI release, Nov 19/13.

FY 2013

SOCOM MEUAS contract; UK buys ScanEagle; Japan begins trial; Iran copies it from crashed UAVs; Kestrel agreement solidifies moving target detection; Sensor cueing from land robots; Launch & recovery improvements.

Small boat pickup
(click to view full)

Sept 17/13: Poland. Insitu Inc. in Bingen, WA receives $7.3 million for a firm-fixed-price delivery order covering ScanEagle system hardware repairs and modifications for Poland. It includes spares, operations and maintenance training, and technical UAS publications.

Work will be performed in Bingen, WA and is expected to be complete in September 2014. US Naval Air Systems Command in Patuxent River, MD acts as Poland’s agent within the FMS framework (N00019-12-G-0008, #0016).

Sept 16/13: SOCOM. A maximum $300 million, 3-year firm-fixed-price, indefinite-delivery/ indefinite-quantity contract for ScanEagle UAVs, operator services, and maintenance services in support of US SOCOM’s naval special warfare operators.

Work will be performed in Bingen, WA, and the contract will run until September 2016. $85 million in operational and supplemental/OCO funds are committed immediately, and will expire by Sept 30/13. Interestingly, the Pentagon says that the “contract was not competitively procured pursuant to FAR 6.302-1,” which is the “only 1 responsible provider” exemption. That significant language, because Textron subsidiary AAI’s Aerosonde 4.7G won the MEAUS-II competition (q.v. March 5/12). ScanEagle pushed back in with a $190 million, 25-month “unusual and compelling urgency” MEAUS contract in February 2013, and this award appears to firmly nail down its position as SOCOM’s go-to UAV (N00019-13-D-0016).

US SOCOM

July 26/13: FAA. The US Federal Aviation Administration issues its 1st UAV Restricted Category Type Certificates, which include the ScanEagle X200. A “major energy company” wants to fly ScanEagle in international waters off of the Alaska coast, surveying ocean ice floes and migrating whale patterns, in order to assess potential Arctic oil exploration areas.

Experimental Airworthiness Certificates have been used for non-government UAV operations in the past, but they don’t allow commercial use. The FAA says that US military acceptance of the ScanEagle and Puma designs was an important factor in granting the new Restricted Category certificates, which do allow commercial operations.

That’s going to be a hotter area for UAV manufacturers over the next few years, and for the FAA as well. The Federal Aviation Administration Modernization and Reform Act of 2012 mandated that the FAA integrate UAVs into domestic airspace by 2015, but a key deadline establishing 6 pilot sites by August 2012 wasn’t met. These type certificates are a small step forward, within a larger framework. Sources: US FAA | NDIA’s National Defense magazine | Seattle Times.

(Restricted) Commercial USA in USA

July 12/13: Industrial. Insitu breaks ground on a new 120,000-square-foot production facility near its headquarters in Bingen, WA. The building is expected to be done in August 2014. Sources: Insitu, July 12/13 release.

July 2/13: USCG. The Coast Guard has been pondering its UAS options and requirements for years (vid. Dec 1/09 entry). They recently completed the 2nd of 3 planned demonstration phases. They used a ScanEagle during a 2-week deployment aboard the Bertholf cutter. That led to 90+ hours of flight time, during which the UAV helped with a the interception of a cocaine-loaded vessel. That gave them the opportunity to test the daytime camera, the combination electro-optical/infrared camera, and auto detection software.

The 3rd phase will gather quantitative data aboard a National Security Cutter in early 2014. USCG.

June 20/13: Britain. The Royal Navy signs a GBP 30 million (about $46.9 million) contract to buy ScanEagle UAVs, for use from Royal Fleet Auxiliary ships like the Bay Class amphibious landing ships, as well as surface combatants like Britain’s frigates, destroyers, and helicopter carriers. This is the Royal Navy’s 1st sea-launched UAV, and it will be a big help to a fleet whose number of ships has dwindled, even as it abandoned maritime patrol aircraft.

ScanEagles can also serve as targeting assets for the Royal Marines, and for Navy ships if Britain buys naval weapons that use laser precision guidance. Raytheon’s new Excalibur laser/GPS guided shell is one such naval option. MBDA’s proposed maritime adaptation of the British Army’s Fire Shadow loitering missile is another. UK MoD.

Britain’s Royal Navy buys in

May 14/13: Japan. Insitu Pacific delivers a ScanEagle Unmanned Aircraft System (UAS) to its partner Mitsubishi Heavy Industries (MHI) of Japan, for a 12-month operational evaluation by the Japanese Ground Self Defence Forces (JGSDF, see July 11/12 entry). Insitu.

April 24/13: OEF, etc. A $7.8 million firm-fixed-price contract modification to exercise an option for ScanEagle/ Nighteagle services until March 2014, in Afghanistan and around the world. $3.6 million is committed immediately.

Work will be performed in Bingen, WA, using FY 2013 Navy wartime supplemental operations and maintenance funds (N00019-11-C-0061).

April 24/13: NanoSAR next. ImSAR LLC in Springville, UT receives an $8.8 million cost-plus-fixed-fee contract modification, for “research services in support of the ultra-small aperture radar” (q.v. May 29/12 entry). This brings the contract’s cumulative value to $32.8 million.

ImSAR are the makers of the NanoSAR and Leonardo radars. US Army Contracting Command in Natick, MA manages this contract (W911QY-12-D-0011, 0006).

March 8/13: OEF. Insitu, Inc. in Bingen, WA receives a $7.8 million firm-fixed-price contract modification, exercising an option for ScanEagle operational and maintenance services in Afghanistan, including both day and night operations.

Work will be performed in Bingen, WA, and is expected to be complete in January 2014. $3.6 million is committed immediately, all of which will expire at the end of the current fiscal year on Sept 30/13 (N00019-11-C-0061).

Feb 18/13: UAE. Boeing broadens their ScanEagle support and sustainment agreement with the UAE’s ADASI (vid. Nov 15/11 entry), adding marketing services within the Middle East and North Africa, training services, and the new Integrator UAV. Boeing VP Debbie Rub reiterated to Gulfnews that this is:

“Not a contract but an agreement to work together. No particular value right now but the region needs this capability so they are working together so that we can grow this sort of business. There are intensions [sic] with Adasi to establish this as the centre in the Middle East for the ScanEagle and Intergrator contracts.”

See: Boeing | Arabian Aerospace | Gulfnews.

Feb 8/13: Iranian copies. The regime’s PressTV is now showing photos of a production line for ScanEagle UAV knock-offs.

Back on Dec 17/12, Commander of the Islamic Revolution Guards Corps (IRGC) Navy Rear Admiral Ali Fadavi had said that Iran was producing copies of the ScanEagle, based on drones it had captured. The Iranian regime says a lot of things about its military capabilities, most of which are fodder only for comedians and the credulous. This report, on the other hand, was plausible.

Iran has significant aerospace reverse engineering expertise, which it has built up to keep its fleet of American fighters and helicopters in the air. They also have some UAV expertise, and Iranian UAVs launched from Lebanon have been shot down over Israel. Iranian copies may not have the same performance and features as ScanEagle, but it’s reasonable to conclude that for once, Iran is making a military claim in line with its demonstrated capabilities. Iran’s PressTV.

Feb 6/13: MEUAS, Too. Insitu Inc. in Bingen, WA receives a 25-month Mid-Endurance Unmanned Aircraft System (MEUAS) indefinite-delivery/ indefinite-quantity contract from US SOCOM, worth $1 million – $190 million. MEUAS involves contractor-owned and operated equipment on the front lines. Work will be performed in Bingen, WA, and “overseas.” US Special Operations Command at MacDill AFB, FL manages the contract (H92222-13-D-0005). FBO.gov justifications for the award shed some light on the contract, which is pursued under FAR 6.302-2, “Unusual and Compelling Urgency”:

“Due to unforeseen circumstances beyond the Government’s control, there is an immediate requirement to mitigate a critical ISR services gap. This proposed contract action is to ensure continued operational capability.”

The interesting question is whether this new contract also provides for RQ-21 Integrator services, to match the USMC’s new STUAS-II UAV buys. Insitu was asked, but said that they were unable to comment. Meanwhile, there has also been a steady expansion and extension of Insitu’s original H92222-09-D-0015 MEUAS ScanEagle contract, when it became clear that its $250 million would run out long before April 27/14. FBO.gov announced on Feb 7/13 that:

“Program efforts were initiated in October 2010 to establish the competitive follow-on MEUAS II contract. A Justification and Approval (J&A) document was approved on 10 June 2011 to increase the existing contract ceiling by $50,000,000 for a revised contract maximum of $300,000,000. This allowed for the continuation of mission essential operations during the source selection process of the MEUAS II follow-on requirement. A second J&A was approved and issued on 16 July 2012. This action increased the contract maximum by $35,000,000 for a revised contract maximum of $335,000,000. This was to assure continuous operational capability during the transition from the MEUAS contract to the MEUAS II [won by AAI’s Aerosonde UAV] …. [Now we’re announcing a raised] dollar ceiling of the MEUAS contract (H92222-09-D-0015) by $10,000,000 for a revised contract maximum of $345,000,000.”

Bottom line? MEUAS could end up being worth as much as $535 million to Insitu, more than double its original amount. From the government’s point of view, it now has 2 MEUAS vendors, with contracts that will both expire in March 2015. FBO.gov re: Revised Contract | FBO.gov re: revised contract maximum | Insitu.

US SOCOM MEUAS

Nov 16/12: OEF. Insitu Inc. in Bingen, WA receives a $12.1 million firm-fixed-price contract modification for pre and post deployment operations and services involving ScanEagle UAVs in Afghanistan. The contract mentions both electro-optical and mid-wave infrared imagery, and in 2013 the new MWIR/EO turret will let the company offer both of those options, without requiring the UAV to land and switch (q.v. Aug 7/12 entry).

Work will be performed in Bingen, WA, and is expected to be complete in August 2013. All contract funds will expire at the end of the current fiscal year, on Sept 30/13 (N00019-11-C-0061).

Nov 16/12: AOL Defense calls attention to Insitu’s business model of providing turnkey services, as the US military prepares to cut in-theater deployments and surveillance, standardize its UAVs, and bring operations and maintenance in house.

Meanwhile, the civilian market isn’t ready yet. That’s partly because of issues around certification in civil air space, and partly because all Insitu UAVs must be sold as weapons through the USA’s ITAR process. As an example, oil companies who want to use ScanEagle are told that they can’t have any non-US citizens aboard the operating platform. Things are going well in Australia with government agencies and civil fight authorities, but that won’t be enough.

Insitu is trying to get a version of the ScanEagle designated as a commercial commodity, and they estimate that the RQ-21A Integrator program will be worth $500 million over 10 years. Even so, AOL Defense is probably right that the Boeing subsidiary is about to take a financial hit.

Oct 30/12: UAV + UGS. Insitu Pacific in Queensland, Australia announces that integration between ScanEagle and McQ’s iScout Unattended Ground Sensor (UGS)/ OmniWatch technologies is complete. McQ’s UGS is in widespread service with the U.S. Department of Defense, Department of Energy and “a range of international customers.”

The project enables UGS target detection alerts to be automatically displayed within ScanEagle’s Insitu I-MUSE multiple UAS controller software. The iScout sensor automatically sends a notification to I-MUSE, displaying the target location, detection type (seismic, magnetic, acoustic or infrared) and other relevant information. The operator is then able to automatically focus the ScanEagle’s sensors on the new contact to verify the data provided by iScout and OmniWatch, and to continue to track the target once it has moved beyond the OmniWatch camera range. Insitu.

Oct 23/12: Kestrel agreement. Insitu Inc. announces a long-term licensing agreement with Sentient in Melbourne, Australia, to integrate Kestrel land and maritime automated detection software into Insitu’s ScanEagle and Integrator systems.

Kestrel software is currently deployed as a separate add-on that specializes in detecting moving targets within the field of view of the UAV’s electro-optical (EO) and infrared (IR) sensors. There are land and maritime versions, which have been used by the U.S. and its allies in Iraq and Afghanistan. Insitu | Sentient.

Kestrel MTI agreement

Oct 10/12: Compact CLRE. The US Office of Naval Research is funding tests of the ScanEagle Compact Launch and Recovery System (CLRE), which combines the Skyhook recovery system with a compressed air launcher for the UAV. The end result is more compact than the traditional piston launcher/ skyhook combination, which is a big advantage for smaller boats and ships. ONR adds that:

“The system currently is trailer mounted for testing and ease of towing behind ground vehicles, but Insitu is exploring modifications of this version for rapid deployments. Its turntable base allows for mounting to a variety of integration structures.”

2012

New USN contract introduces competition, but assures ScanEagle’s future; Key US SOCOM loss; Wins in Singapore & Malaysia; Dutch buy ScanEagle services, but look to Integrator; Japanese evaluation; Integrator gets closer; Research into new tiny ground-scanning radar.

Skyhook recovery
(click to view full)

Sept 26/12: Upgrades. Boeing subsidiary Insitu, Inc. in Bingen, WA receives a $12.4 million delivery order for the hardware required to modernize the ScanEagle and its ancillary equipment. See Aug 7/12 for more details of what the upgrades entail; the hardware contract also includes replacements, using upgraded air vehicles and components.

Work will be performed in Bingen, WA, and is expected to be complete in May 2013. All contract funds will expire at the end of the current fiscal year, which is almost immediately. The Naval Air Systems Command, Patuxent River, Md., is the contracting activity (N00019-12-G-0008).

Sept 17/12: OEF. Insitu Inc. in Bingen, WA receives a $7.7 million firm-fixed-price contract modification for pre and post deployment operations and services involving ScanEagle UAVs in Afghanistan. The contract mentions both electro-optical and mid-wave infrared imagery, and in 2013 the new MWIR/EO turret will let the company offer both of those options, without requiring the UAV to land and switch (q.v. Aug 7/12 entry).

Work will be performed in Bingen, WA, and is expected to be complete in August 2013. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (N00019-11-C-0061).

Aug 21/12: OEF. Insitu in Bingen, WA, is awarded a $23.4 million firm-fixed-price contract modification for additional ScanEagle operations and maintenance in Afghanistan, using both daytime EO and IR night sensors. Work will be performed in Bingen, WA and is expected to be complete in August 2013 (N00019-11-C-0061).

Aug 9/12: Netherlands. A Dutch ScanEagle is launched on its first anti-piracy operation in the Gulf of Aden, from the amphibious ship HNLMS Rotterdam. The LPD embarked the UAVs, catapult, and command station, plus a 19-soldier Army contingent. Dutch MvD [in Dutch].

Aug 8/12: Comms. relay. Boeing touts a smaller, lighter version of its Tactical Compact Communications Relay (TCCR). The 1.6-pound TCCR extends the range of line-of-sight military handheld radios from under 10 nautical miles to more than 150, and has been operating in Afghanistan. The new 1-pound version does the same, and will fit into a 5″ x 5″ x 1″ slot in the ScanEagle’s payload bay.

The new TCCR has been tested on several other UAVs, including the Schiebel Camcopter S-100, and Boeing plans to demonstrate a civilian set that could support emergency response or other commercial applications.

Aug 7/12: Netherlands. Insitu Inc. announces that the Dutch military can now fly the ScanEagle under a limited military aircraft type-classification certificate from the Military Aviation Authority (MAA) of the Netherlands.

The Dutch needed that, because they intend to operate the UAVs over their own country as well as abroad. Both sides were motivated, so the certification milestone was achieved in just 4 months. Note that this isn’t a full civilian certification, but it will definitely help. Insitu.

Aug 7/12: Sensors. Insitu Inc. announces that it’s conducting field evaluations of 2 new turrets for ScanEagle. Both turrets will be available in the first half of 2013, and better power draw will help make switch-ins easier.

The new Hood Technology Corp. Vision MWIR/EO turret means customers won’t have to choose any more between zoom cameras or mid-wave infrared thermal imaging on their ScanEagles. Insitu’s larger RQ-21A Integrator was already offering both modes, and competitive pressure makes it an important advance.

Hood’s SuperEO turret has already been in service for about a year, providing 5x better stabilization than its predecessor. The newest SuperEO Enhanced turret lets operators track, zoom and focus while maintaining positive identification, thanks to a sophisticated gimbal mechanism and a picture-in-picture display. Losing the target of interest when the camera moves has long been an annoying problem for many UAVs, especially small ones.

July 12/12: Australia. The Army’s contract for ScanEagle services has ended, but the Navy is interested. Insitu Pacific in Queensland, Australia is still using the Army’s contract, just extended and expanded to include trials with the Royal Australian Navy (RAN). ScanEagle will be installed on a number of RAN vessels, and a first-of-class flight trial from a Frigate is expected in September 2012.

The RAN’s endorsed Aviation vision, NA2020, is to have a UAS dedicated unit by 2020. That’s awfully slow, given the pace of change, but the embarked trials will begin moving them in that direction. As American experiences have shown, UAVs as a service can work as a shipboard offering. If the RAN decides to adopt ScanEagle as an “interim UAV” service, there would be almost no changes from the arrangement it has just signed. Insitu.

RAN extends Army deal

July 11/12: Japan. Insitu Pacific in Queensland, Australia announces a contract from Mitsubishi Heavy Industries, Ltd. (MHI), to deliver ScanEagle systems for comprehensive operational evaluation by the Japanese Ground Self-Defense Force (Army).

It’s more than just an evaluation, as the ScanEagles will be operated by the JGSDF during this period to assist in disaster recovery, as well as intelligence, surveillance and reconnaissance (ISR) missions. Having said all that, it isn’t a long-term win yet, either.

July 9/12: Singapore. Insitu Pacific in Queensland, Australia announces a contract from the Republic of Singapore Navy (RSN), to equip its 6 Formidable Class (Lafayette Class derivative) missile frigates with ScanEagle systems. Insitu Pacific will also provide training, logistics and ship installation, as well as specialist in-country maintenance support.

This decision has been a while in coming, vid. the March 2/09 entry detailing ship trials. Insitu.

Singapore

May 29/12: NanoSAR next. ImSAR LLC in Salem, UT receives a $24 million firm-fixed-price and cost-plus-fixed-fee contract to build, test, and assess a lightweight ultra wideband Synthetic Aperture Radar for use on small unmanned aerial vehicles. ImSAR makes the NAnoSAR, and this looks like the contract to develop its successor.

Work will be performed in Salem, UT with an estimated completion date of May 31/17. One bid was solicited, with one bid received by US Army Contracting Command in Natick, MA (W911QY-12-D-0011).

May 20/12: Iraq? Reuters confirms that Iraq will be using UAVs to protect its southern port and associated oil platforms. The logical candidate is Insitu’s ScanEagle, which is already operating in this role (vid. Feb 9/12 entry):

“Iraq’s navy has purchased US drones to protect the country’s oil platforms in the south, from where most of Iraq’s oil is shipped,” said an official from the Office of Security Cooperation in Iraq, which is part of the US embassy. The OSCI did not give further details of the number or type of unmanned aircraft. But Iraqi security officials confirmed plans to use drones to protect oil infrastructure.”

Iraq?

May 15/12: Insitu, Inc., Bingen, WA receives a $35.5 million firm-fixed-price contract modification for additional ScanEagle and NightEagle services in Afghanistan.

Work will be performed in Bingen, WA, and will run to December 2012. All Contract funds will expire at the end of the current fiscal year, on Sept 30/12. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-C-0061).

May 4/12: Over in Australia. The ScanEagle has made its last flight for Australia, and its leased services are being replaced with Textron’s RQ-7B Shadow UAVs bought under Project JP129.

While Boeing contractors provided assistance and operational services, about 180 Australian Defence Force personnel deployed in support of the ScanEagle, mostly from 20th Surveillance and Target Acquisition Regiment, with elements from 16th Air Defence Regiment, Defence Imagery and Geospatial Organisation, 1st Topographic Survey Squadron and 16th Aviation Brigade. During its 5 years in operation in Afghanistan, ScanEagles flew about 32,000 hours in more than 6,200 missions. Australian Army | Ottawa Citizen.

April 17/12: Malaysia. Insitu Pacific and Composites Technology Research Malaysia (CTRM) announce a contract for Insitu Pacific to deliver its ScanEagle to CTRM, to be operated by CTRM’s subsidiary Unmanned Systems Technology (UST).

Insitu Pacific has confirmed to DID that “CTRM will utilise the ScanEagle system to augment UAS Services provided to the Malaysian Defence Forces under an existing contract.”

Malaysia

April 4/12: Hydrogen-powered. Boeing’s Insitu announces that the ScanEagle has completed a hydrogen-powered test flight, using a 1,500-watt fuel cell by United Technologies and a hydrogen fueling solution by the US Naval Research Laboratory. They add that this ScanEagle is lighter than the traditional model, which means more room for equipment. On the other hand, the release didn’t discuss the effects on range and endurance, which are more critical traits for this UAV. Earth Techling.

March 19/12: Dutch contract. Insitu announces a contract with the Dutch MvD to use its ScanEagle “both domestically and abroad.” Specifically, they’ll provide:

“…an ISR capability during the second half of 2012, replacing a program [DID: Sperwer UAVs] that ended in the middle of 2011. Looking forward, Netherlands MOD and Insitu plan to continue to explore the potential for multi-mission ISR capabilities using a next-generation Insitu UAS that carries multiple ISR sensors and enables rapid, robust payload integration.”

Which is to say, their RQ-21A Integrator platform. Both of the interim ScanEagle systems (3 UAVs each) are expected to achieve operational capability by late 2012, with 1 available for overseas deployment, and the other used for training and domestic tasks.

The permanent Sperwer replacement will involve 5 systems, by late 2014: 3 for deployment, 1 for missions within The Netherlands, and 1 for training. The RQ-21A has the required integration with ScanEagle ground systems, and has been chosen to enter service with 107 Aerial Systems Battery in 2014. Insitu | Dutch Defence Press.

Netherlands

March 5/12: MEUAS-II loss. Textron’s subsidiary AAI wins the 3-year, maximum $600 million follow-on to US Special Forces’ MEUAS contract, using its Aerosonde 4.7G UAV. Insitu’s MEUAS contract had been slated to expire in 2014, but the somewhat-imprecise wording of public statements and solicitations suggest that MEUAS-II will fully replace the old contract.

With its technology validated by 2 huge American contracts, AAI’s Aerosonde UAVs can be expected to be a much more visible competitor around the globe. Meanwhile, ScanEagle has gone from the sole-source solution in 2 major American contracts, to forced competition in UAS-ISR and an uncertain position in MEUAS. ScanEagle UAV still has important advantages in its array of specialized variants, and the larger RQ-21A Integrator UAV is on tap as a follow-on offering. Even so, the MEUAS-II setback may leave Boeing and Insitu pondering the need for further investment in, and upgrades to, their core ScanEagle platform. Textron’s AAI | UV Online.

US MEAUS-II

Feb 29/12: USN ISR. US NAVAIR issues their 5-year, $864 million UAS ISR contract, which can include services for US military allies, alongside the US Navy and Marines. Insitu submits the ScanEagle instead of the RQ-21A Integrator, and their selection as an eligible bidder for task orders would seem to protect ScanEagle’s near term future.

On the other hand, the umbrella contract introduces competition to an area that ScanEagle used to have to itself. Textron’s Aerosonde G will compete with Insitu’s ScanEagle for naval and land task orders, while Saab’s small Skeldar heli-UAV will become a 3rd competitor on land. Read “ScanEagle, Aerosonde & Skeldar: The USN’s UAS-ISR Contract, 2012-2017” for full coverage.

USN ISR

Feb 9/12: Exports. An AOL Defense report offers an expanded list of ScanEagle operators, as well as 3 more potential export clients:

“Navy leaders are considering foreign military sales of the Scan Eagle to Kuwait, Pakistan and the Netherlands, according to a presentation by Marine Corps Col. James Rector, head of the small tactical unmanned aerial systems division at Naval Air Systems Command. Aside from the U.S. Navy, the Scan Eagle is being flown by naval forces in Colombia, Tunisia, Poland and Iraq, according to PowerPoint slides from Rector’s speech at the Association for Unmanned Vehicle Systems International’s annual program review in Washington yesterday.”

The Netherlands is already using ScanEagle as an interim UAV; presumably, Dutch discussions represent long-term lease or purchase options. Previous reports have suggested that Boeing is offering ScanEagle leases with provisions to switch part-way through, and use the larger and more advanced RQ-21 Integrator platform (vid. June 16/10 entry).

Jan 25/12: NightEagle. Insitu, Inc. in Bingen, WA receives an $20 million firm-fixed-price contract modification, exercising an option for ScanEagle operational and maintenance services. These services will provide electro-optical/infrared and mid-wave infrared (NightEagle) imagery in support of Marine Corps operations in Afghanistan. Work will be performed in Bingen, WA, and is expected to be complete in May 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (N00019-11-C-0061).

Jan 22/12: Closing time approaches. First flight of an Early Operational Capability (EOC) RQ-21A STUAS Integrator UAV at the USMC’s Air Ground Combat Center in Twentynine Palms, CA, 16 months after the contract is awarded. USMC UAV Squadron VMU-3 will deploy the RQ-21A within the USA, while a government-contractor team works with the system, and develops tactics, techniques, and procedures on the way to formal Initial Operational Capability (IOC), and then Full Operational Capability (FOC).

As those milestones are reached, Insitu’s ScanEagle will fade from use. US NAVAIR: “RQ-21A will eventually replace the Navy and Marine ISR services contract in which current ISR missions are conducted in Iraq, Afghanistan and shipboard.”

2011

CEO shift; Dutch pick ScanEagle; Arctic & Libyan operations; Swarm flight; Comm relay test.

Aussie ScanEagle
(click to view full)

Nov 28/11: Insitu, Inc. in Bingen, WA receives an $12 million firm-fixed-price contract modification, exercising an option for ScanEagle operational and maintenance services. These services will provide electro-optical/infrared and mid-wave infrared (NightEagle) imagery in support of Marine Corps operations in Afghanistan. Work will be performed in Bingen, WA, and is expected to be complete in January 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/12 (N00019-11-C-0061).

Nov 15/11: UAE. Insitu Inc. announces a partnership with Abu Dhabi Autonomous Systems Investments Company (ADASI), to perform joint support and sustainment activities on Insitu’s ScanEagle and Integrator UAS.

Oct 6/11: Canada. Insitu Inc. announces that its Canadian clients have successfully used ScanEagle UAVs during Operation Nanook in Canada’s Northwest Passage. The exercise focused around an Arctic major air disaster (MAJAID) simulation, and ScanEagle was deployed by Insitu and its partner ING Engineering to identify traversable ground routes, watch for polar bear threats, and monitor day-to-day iceberg movements. Insitu and ING UAS operators launched and retrieved the aircraft, then handed control over to the Canadian Forces and stood by to provide technical assistance as needed. Commanders in tactical operations centers (TOC) at 74 degrees north and troops on the ground received real-time video.

The exercise itself is not as significant as ScanEagle’s proof of use in polar environments. Insitu | Canada DND on Operation Nanook 11 | Canada DND Nanook 2011 photos.

Sept 30/11: Insitu, Inc. in Bingen, WA received a $7.6 million firm-fixed-price contract for major end items and parts to be used in the ScanEagle system. Work will be performed in Bingen, WA, and is expected to be complete by January 2012. This contract was not competitively procured by the US Naval Surface Warfare Center Panama City Division in Panama City Beach, FL (N61331-11-C-0011).

August 15/11: Libyan operations. Insitu discusses ScanEagle’s performance over Libya, from the Arleigh Burke Flight II Class destroyer USS Mahan [DDG-72]. The operation began shortly after an Insitu team had been aboard Mahan to analyze the way ScanEagles were used, and made recommendation to expand its uses. Mahan put those suggestions into effect once Operation Unified Protector began, flying the ScanEagles in strong winds and forwarded secure imagery transmission to the task force used Boeing’s Secure Video Injection system:

“What happened over that period of time, no one expected,” said ScanEagle Detachment Officer in Charge Lt. Nick Townsend. “ScanEagle was locating contacts of interest that no one else could find. After the dust settled, ScanEagle was credited with locating a host of contacts of interest due to its ability to capture superior image quality and to operate covertly at relatively low altitudes.”… Later coordinating with an AWACS team, the USS Mahan ScanEagle team drew on ScanEagle’s 24-hour endurance to support additional phases of the mission, including battle damage assessment: ScanEagle delivered real-time, full-color imagery… “They (operational commanders) say ‘put the camera here’ and we put the camera there without going through layers of complex coordination. We get essential information directly to the decision makers fast,” said Insitu ScanEagle Site Lead Samuel Young.”

Libya experience

May – August 2011: Comm relay. Boeing announces successful May and August demonstrations of ScanEagle’s new narrowband communications relay, using an Insitu ScanEagle and AeroVironment’s Puma AE mini-UAV. During the multiservice demonstrations, held in California, the UAVs flew at a variety of altitudes while linking handheld military radios dispersed over mountainous regions, extending the radios’ range tenfold.

Larger RQ-7B Shadow UAVs have also been used in this role, but those are generally controlled at the battalion level or above. Narrowband relays small enough to work on mini-UAVs would represent an important step forward, especially for Special Operations forces.

July 7-10/11: UAV Swarm. Boeing conducts successful autonomous UAV swarm missions over the rugged terrain of eastern Oregon, using 2 ScanEagles and a Procerus Unicorn UAV from The Johns Hopkins University Applied Physics Laboratory (JHU/APL). Boeing Advanced Autonomous Networks program director and team leader Gabriel Santander described it as “a milestone in UAV flight”; in this case, that’s a reasonable label.

The JHU/APL developed the UAVs’ Mobile Ad Hoc Network and swarm technology, which let them work together to search the test area through self-generating waypoints and terrain mapping, while simultaneously sending information to teams on the ground. A broader demonstration is planned for the end of September. Boeing.

Swarm flight

June 30/11: Netherlands. The Dutch will use ScanEagle UAVs as an interim front-line replacement for Sagem’s much larger Sperwer system, which has just been retired. Dutch MvD | Aviation Week

Dutch pick

May 31/11: Insitu, Inc. in Bingen, WA received a $46 million firm-fixed-price-contract to provide deployment services and flight hours, including electro-optical/infrared and mid-wave infrared imagery in support of Marine Corps operations in Afghanistan. In practice, this means both ScanEagle and NightEagle platforms; looks like the April 9/11 short-term contract went well.

Services will encompass both operation and maintenance of the ScanEagle UAS, to provide real-time imagery and data to USMC personnel. Work will be performed in Bingen, WA and in the field, and is expected to be complete in May 2012. All contract funds will expire at the end of the current fiscal year, on Sept 30/11. This contract was not competitively procured, pursuant to FAR 6.302-2 (N00019-11-C-0061).

June 2011: Insitu’s inception. The Smithsonian Institute’s magazine profiles the story behind Insitu and the ScanEagle, as part of a feature describing the evolution of UAVs toward civilian roles. Boeing bought the firm for about $400 million, in July 2008. Read “Drones are Ready for Takeoff“.

May 26/11: Insitu, Inc. in Bingen, WA received an $83.7 million indefinite-delivery/ indefinite- quantity contract for operations and maintenance services to support government-owned ScanEagle systems, including: multiple training courses ranging from system pilot training, maintenance and operations, to mission coordinator and payload operator; multiple kits for sustainment, payload and engine module kits; and multiple spare parts.

Work will be performed in Bingen, WA, and will run until May 2012. $62.7 million will expire at the end of the current fiscal year, on Sept 30/11. There’s only one ScanEagle manufacturer, and this contract was not competitively procured, pursuant to FAR 6.302-2 (N00019-11-C-0012).

April 28/11: CEO shift. Boeing executive Steve Morrow becomes Insitu’s new President and CEO, succeeding co-founder Steve Sliwa, who retired April 1/11. That’s always a big inflection point in a company’s history.

Morrow holds a B.Sc. (electrical) Engineering from the University of South Carolina, and an M.Sc. Aeronautical engineering from the Naval Postgraduate School in Monterey, CA. He most recently served as Director, Stand-off Strike, leading long-range weapons programs including

• GM-84 Harpoon and SLAM-ER missiles, the USAF’s Tomahawk ALCM, the Next Generation Cruise Missile, and Boeing’s portion of the Aegis Ballistic Missile Defense program. He joined Boeing in 2002 following his retirement as Navy program manager for Tomahawk-related programs. His Navy aviation experience came in P-3 sea control aircraft. Insitu.

New CEO

April 14/11: Insitu awards small business qualifier ArgenTech Solutions a contract to provide field service representative (FSR) services, at locations worldwide. It’s an initial 1-year contract that includes options for 2 additional years.

April 9/11: Boeing receives a $12.3 million firm-fixed-price contract modification for “additional Mid-Wave Infrared Unmanned Aerial Systems, intelligence reconnaissance surveillance services in for the 1st Marine Expeditionary Force combat missions in support of Operation Enduring Freedom.” Sounds like an order for NightEagle services in Afghanistan.

Work will be performed in Bingen, WA (65%), and St. Louis, MO (35%), and is expected to be complete in May 2011. The US Naval Air Warfare Center Aircraft Division in Lakehurst, NJ manages this contract (N00019-08-C-0050).

Feb 22/11: Boeing receives a $5.7 million firm-fixed-price indefinite-delivery/ indefinite-quantity contract modification for “additional persistent unmanned aerial vehicle intelligence, surveillance, and reconnaissance services in support of naval maritime missions.” ScanEagles featured prominently in the April 2009 rescue of an American vessel from Somali pirates, for example.

Work will be performed in Bingen, WA (65%), and St. Louis, MO (35%), and is expected to be complete in November 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (N00019-08-D-0013).

2010

Polish order; New Integrator UAV for USMC; Weapons for ScanEagle?; FAA test; Heavy fuel; NanoSAR ready; ScanEagle SECC variant.

SECC test
(click to view full)

Dec 30/10: Boeing receives a $14.5 million firm-fixed-price contract modification for additional “persistent intelligence, surveillance, reconnaissance unmanned aerial vehicle services in support of Marine Corps combat missions.”

Work will be performed in Bingen, WA (97%), and St. Louis, MO (3%), and is expected to be complete in February 2011. All contract funds will expire at the end of the current fiscal year, on Sept 30/11 (N00019-09-C-0050).

Dec 28/10: A $68.3 million firm-fixed-price contract for “full-motion video from commercial un-manned air intelligence, surveillance and reconnaissance platforms across Iraq. Work will be completed in Baghdad, Iraq, with an estimated completion date of Dec 31/11. The bid was solicited through the Internet with 2 bids received by U.S. Central Command in Baghdad, Iraq (M67854-07-D-2052).

Dec 3/10: Weapons? Aviation Week reports that the US Navy is working on weapons that could give even the ScanEagle UAV hunter-killer capability. The 2 pound next-generation weapon management system (WMS GEN2) has been tested in the lab, and the development team is now looking at using the WMS GEN2 with the 5 pound NAWCAD Spike mini-missile, the Scan Eagle Guided Munition (SEGM), and a GPS-Guided Munition (G2M, likely the RCFC).

Sept 27/10: Boeing in St. Louis, MO receives a $5.7 million not-to-exceed indefinite-delivery /indefinite-quantity contract modification for 2,100 hours of persistent UAV intelligence, surveillance, and reconnaissance services in support of US Navy and USMC missions.

Work will be performed in Bingen, WA (94%, Insitu subsidiary) and St. Louis, MO (6%), and the contract will end in September 2011. All contract funds will expire at the end of the current fiscal year, on Sept 20/10 (N00019-08-D-0013).

Sept 23/10: It took a while, but Boeing subsidiary Insitu, Inc. in Bingen, WA gets a $7.2 million modification to an American firm-fixed-price contract (N00019-09-C-0005), for Poland’s order of 10 ScanEagle systems. ScanEagle would join Aeronautics’ Orbiter mini-UAV and Aerostar tactical UAV, as UAVs available to Polish forces.

Work will be performed in Bingen, WA, and is expected to be complete in September 2011. $3.5 million will expire at the end of the current fiscal year. US Naval Air Systems Command in Patuxent River, MD manages the contract on Poland’s behalf. See “Polish Equipment Issues and Consequences” for more in-depth coverage of the issues and pressures behind Poland’s purchase.

Poland

Aug 24/10: NightEagle. Insitu announces that its NightEagle conversion kit is now fully integrated into combat operations after successfully completing fielding of an upgraded mid-wave infrared (MWIR) imager payload. Insitu responded to an urgent, mission-critical request, using its deployed operations representatives to beat the schedule. The new configuration consists of upgrades to ground support equipment, new software, and specialized in-field training.

NightEagle

Integrator platform
(click to view full)

July 29/10: No ScanEagles for STUAS-II. Boeing subsidiary Insitu, Inc. in Bingen, WA wins a $43.7 million cost-plus-incentive-fee contract to provide its new Integrator UAVs under the USMC’s the small tactical unmanned aircraft system/Tier II unmanned aircraft system III (STUAS-II) competition. But the UAV that beats competitors like Raytheon’s KillerBee 4 is not a ScanEagle. Instead, it’s Insitu’s new Integrator UAV – which may herald the beginning of the end for ScanEagle. Integrator also uses catapult launch, and is recovered using the same Skyhook recovery systems as ScanEagle.

We won’t be covering other Integrator contracts in this article, just milestones that are relevant to ScanEagle’s future.

Work will be performed in Bingen, WA (46.7%), Hood River, OR (45.6%), and Melbourne, FL (7.7%). Work is expected to be completed in September 2012, but $788,931 will expire at the end of the current fiscal year, on Sept 30/10. This contract was competitively procured via an electronic request for proposals, with 4 proposals received by the Naval Air Warfare Center Aircraft Division in Lakehurst, NJ (N68335-10-C-0054). Insitu.

June 16/10: Poland. Reports surface that Poland has joined the customer list for Boeing’s leased ScanEagle UAV services, but details are scarce. At 15-20 hours endurance, ScanEagle offers longer on station time than leased Aeronautics DS’ Aerostars’ 8-12 hours. On the other hand, the Aerostar offers 110 pounds of payload, while ScanEagle offers just 13 pounds.

Shepard Group adds that Insitu has qualified a Mk4 catapult launcher, which will be compatible with both ScanEagle and Integrator, and is “ready to ship the launcher to an undisclosed customer in Afghanistan.” The Insitu spokesperson told them that around 35 ScanEagle systems of 5-10 UAVs each were operational with Australian, Canadian, Polish and US forces.

Aviation Week reports that Boeing is also in talks with a number of European countries to lease ScanEagle UAV services, with the option of an upgrade to their Insitu subsidiary’s slightly larger and more advanced Integrator UAV later on. Aviation Week | Shepard Group | StrategyPage.

June 12/10: Boeing receives a $59.5 million ceiling-priced modification to a previously awarded firm-fixed-price contract (N00019-09-C-0050) to provide 3,300 flight hours of persistent intelligence, surveillance, reconnaissance UAV services to the U.S. Marine Corps.

Work will be performed in Bingen, WA (97%), and St. Louis, MO (3%); and is expected to be complete in December 2010. $29.75 million will expire at the end of the current fiscal year, on Sept 30/10.

June 8/10: FAA tests. Boeing subsidiary Insitu Inc. signs a cooperative research development agreement with the USA’s Federal Aviation Administration (FAA), in order to guide the development of recommendations for UAV use in civil airspace. The research will be managed by the FAA’s Research and Technology Development Office and conducted at the William J. Hughes Technical Center in Atlantic City, NJ. Insitu | FAA Fact Sheet.

Insitu will provide a ScanEagle system, related support hardware and data, and UAV training for FAA pilots and maintenance staff. Insitu will also supply documentation related to ScanEagle, including an open invitation for FAA personnel to visit Insitu.

June 2/10: Canada. Insitu announces that its ScanEagle has logged more than 17,000 combat flight hours and 1,700 sorties with the Canadian Forces, as part of a “rent a drone” service operated by their Canadian partner ING Engineering. ScanEagle has been deployed with the Canadian Forces in theater since 2008 and has completed a successful maritime flight demonstration aboard the Kingston Class patrol vessel HMCS Glace Bay.

May 13/10: Insitu Inc. announces that it has demonstrated its heavy fuel engine-configured ScanEagle UAS to the U.S. Army Aviation Center of Excellence, in conjunction with the Joint Systems Integration Laboratory (JSIL). The tests at Fort Rucker, AL demonstrated interoperability between ScanEagle video with metadata and the U.S. Army’s One System Remote Video Terminal (OSRVT), a digital video encrypted data feed, a mid-wave infrared (MWIR) sensor for night scans, and Insitu’s stabilized airborne target tracking system.

May 12/10: SECC. Boeing tests its ScanEagle Compressed Carriage (SECC), whose 132-inch wingspan and folding aero surfaces let it be carried in a container and launched from an aircraft pylon, or a submarine. It’s recovered using the same SkyHook system as a regular ScanEagle.

ScanEagle SECC is powered by a 6 hp heavy-fuel engine. The test launched it from a ground vehicle, whereupon it flew an autonomous 75 minute flight plan at various altitudes, and provided streaming video to a nearby ground station. Boeing | Boeing feature w. video.

April 29/10: Insitu Inc. announces that its ScanEagle UAS recently exceeded 300,000 combat flight hours since its 1st operational flight in 2002, and accounted for approximately 22% of the 550,000 hours that American UAVs flew in 2009.

April 14/10: An $11 million modification to a previously awarded firm-fixed-price contract (N00019-09-C-0050) to provide 6,600 flight hours of persistent ISR (intelligence, surveillance, reconnaissance) unmanned aircraft vehicle services in support of naval maritime missions. Work will be performed in Bingen, WA (97%), and St. Louis, MO (3%), and is expected to be complete in June 2010. All contract funds will expire at the end of the current fiscal year.

March 16/10: Boeing subsidiary Insitu, Inc. in Bingen, WA received an $8.6 million firm-fixed-price contract for technical services, to support intelligence, surveillance, and reconnaissance services. In addition, this contract covers 6 critical spare kits and 9 SkyHook recovery system modifications.

Work will be performed in Bingen, WA, and is expected to be complete in December 2010. Contract funds in the amount of $8.4 million will expire at the end of the current fiscal year, on Sept 30/10. This contract was not competitively procured pursuant to FAR 6.302-2 (N00019-10-C-0045).

Feb 23/10: Sensors – NanoSAR. Insitu Inc. announces that after 4 years of work with ImSAR LLC and 2 years of flight testing, the NanoSAR ground-scanning radar has moved out of development, is now available as a payload for its ScanEagle dual bay and follow on “Integrator” UAVs. See May 28/08, Jan 7/08 entries.

NanoSAR

Feb 19/10: A $6.1 million not-to-exceed modification to a previously awarded indefinite-delivery/ indefinite-quantity contract (N00019-08-D-0013) to provide 300 hours of persistent UAV intelligence, surveillance, and reconnaissance services in support of naval maritime missions.

Work will be performed in Bingen, WA (65%) and St. Louis, MO (35%), and is expected to be complete in July 2010. All contract funds will expire at the end of the current fiscal year.

2009

US SOCOM MEAUS order; Canada SUAV order; Maersk Alabama rescue; E-737 AEW&C’s UAV control; ASW MagEagle?; Bandit & Enerlink datalinks.

ScanEagle UAV
(click for alternate view)

Dec 18/09: Bandit datalink. Boeing subsidiary Insitu Inc. announces that a flight test with L-3 Communication Systems-West’s Bandit digital data link worked “well in excess of range requirements.” Insitu is integrating the Bandit digital data link into its ScanEagle, NightEagle and Integrator UAVs. Bandit is Advanced Encryption Standard (AES) capable and ROVER 4/ 5 compatible. This test was conducted using the Integrator UAV, but tests also happened on a ScanEagle earlier in 2009.

Dec 1/09: USCG. Aviation Week reports that the US Coast Guard is still considering its UAV options:

“As part of its ongoing analysis, the service has participated in numerous exercises with other platforms [beyond the MQ-8B]… including Boeing’s A160 Hummingbird, an AeroVironment vehicle and ScanEagle tested on board a National Oceanic and Atmospheric Administration ship.”

Nov 25/09: The University of North Dakota (UND) receives its ScanEagle UAS, to be used in Department of Defense (DOD) contracted research providing data for UAS national airspace integration. UND is a designated State Center of Excellence for UAS Research, Education and Training, and funds for this project were provided by a USAF research contract. UND Associate Professor of Aviation and Director of Program Development for the UAS Center of Excellence, Douglas Marshall, in Insitu’s Press release:

“To date, the university’s only fully trained operators and maintenance technicians are UND employees and primarily flight instructors. We hope to integrate a ScanEagle system into our curriculum and allow students to fly the system against a radar test bed, while learning to operate the UAS itself.”

Nov 24/09: Canada. Boeing subsidiary Insitu Inc. announces a successful ScanEagle flight demonstration aboard Canada’s Kingston class coastal patrol vessel HMCS Glace Bay [MM 701]. The demonstration was conducted by the Canadian Forces Maritime Warfare Centre (CFMWC), and included an in-flight handoff of the ScanEagle by Canadian Navy personnel aboard HMCS Glace Bay to a ground control station (GCS) operated by Canadian Army personnel at Naval Base Halifax.

Oct 19/09: ScanEagle wins C4ISR Magazine’s 2009 C4ISR Platforms Category Award. Insitu release | C4ISR Magazine.

Sept 28/09: Sensors – MagEagle? Boeing receives a $275,000 contract from the US Naval Air Warfare Center Aircraft Division (NAWCAD) to study of the magnetic noise associated with the heavy-fuel propulsion system on Boeing’s MagEagle Compressed Carriage (MECC) ScanEagle variant. The MagEagle is being designed and built to be magnetically quiet, in order to help it locate, track and attack submarines using a magnetic anomaly detector (MAD) system that picks up the changes in earth’s magnetic field caused by large metal objects.

Boeing envisions MECC as another UAV extension of the manned P-8A Poseidon aircraft, launchable from the aircraft itself. They will begin testing the MECC sensor system, vehicle integration, and magnetic noise reduction in 2010. Boeing.

Aug 11/09: Insitu announces that ScanEagle recently surpassed the mark of 200,000 operational flight hours since 2004.

Aug 5/09: Insitu marks more than 2,500 combat flight hours and more than 300 shipboard sorties with its heavy fuel engine (HFE) ScanEagle since flight-testing began in 2006, which. ScanEagle HFE has been deployed aboard the destroyers USS Mahan and USS Milius, and uses the same JP-5 kerosene-based diesel fuel commonly used in jet aircraft engines, as opposed to the more flammable and dangerous auto gas. Other advantages include simple starting and operation, a wider weather envelope, improved reliability and increased endurance.

Insitu developed the engine in partnership with combustion system experts Sonex Research, Inc. in Annapolis, MD.

July 9/09: #1,000. Insitu Inc. marks delivery of its 1,000th ScanEagle, and announces that it is expanding its UAS manufacturing capacity.

May 27/09: Canada. Boeing announces $25 million in contracts to Canadian industry, as part of its $30 million industrial offsets commitment following Canada UAV services order. See also April 6/09 entry.

Winners include: ING Engineering Inc. (field services), MKS (MKS Integrity software and consulting services for program life-cycle management), and NovAtel (ScanEagle GPS).

May 22/09: The SEALs must have really liked what the ScanEagle did for them during the Maersk Alabama incident, and been satisfied with past experiments involving launches from their MkV boats and trials on other Navy ships. Boeing announces a 5-year, $250 million contract from US Special Operations Command for:

“Intelligence, Surveillance and Reconnaissance (ISR) services… Boeing and its subsidiary Insitu Inc. will operate, maintain and support ScanEagle systems for the Special Operations Forces Mid Endurance Unmanned Aircraft System (MEUAS) program….”

Boeing VP of Boeing Defense & Government Services Greg Deiter says that Boeing’s past performance on ScanEagle battlefield surveillance contracts was a significant reason for their win. That kind of record will become a valuable competitive asset as new designs like the blended-wing KillerBee 4 begin competing in ScanEagle’s niche.

US SOCOM MEAUS

April 13/09: The Boeing Co. in St. Louis, MO received a $45.4 million ceiling-priced, unfinalized contract to provide persistent UAV services from land bases on the Afghan front.

Work will be performed in Bingen, WA (65%) and St. Louis, MO (35%), and is expected to be complete in December 2009. Contract funds in the amount of $22.7 million will expire at the end of the current fiscal year. This contract was not competitively procured, pursuant to FAR(Federal Acquisition Regulations) 6.302-2 (N00019-09-C-0050).

April 9/09: Maersk Alabama rescue. The US Navy releases some stills from videos of the Maersk Alabama’s 28-foot closed lifeboat, taken by ScanEagle UAVs. The hostage incident ended a couple of days later, when Cmdr. Frank X. Castellano of the USS Bainbridge [DDG-96] ordered Navy sharpshooters to kill the Somali pirates who were holding Capt. Richard Phillips hostage. Photo 1 | Photo 2 | Photo 3.

Maersk Alabama

April 6-12/09: During this week, ScanEagle UAVs flew their 150,000th hour in service with the U.S. Marine Expeditionary Forces, U.S. Navy, U.S. Special Operations Command, Australian Army and Canadian Forces. Boeing release.

April 6/09: Insitu receives an award to provide “small unmanned aerial vehicle (SUAV) services” to support the Canadian Forces in Afghanistan, and elsewhere. See also Nov 6/08 entry. The initial contract is worth US$ 30 million, with options for another US$ 31 million.

As part of the Request for Proposal, Insitu Inc. must provide 100% industrial and regional offset benefits. Its association with Boeing, which has substantial Canadian operations, should make that easy. Canadian government.

Canada

April 1/09: Boeing subsidiary Insitu, Inc. in Bingen, WA received a $20.9 million firm-fixed-price contract to supply ScanEagle hardware for 4 operational sites, 3 spare/operational float packages, and critical spares kits in support of the missions in Iraq and Afghanistan.

Work will be performed in Bingen, WA, and is expected to be complete in July 2009. This contract was not competitively procured, pursuant to FAR 6.302-2 (N00019-09-C-0005).

March 16/09: Australia – AWACS compatibility. Boeing’s two-fer. Australia’s Project JP129 failure has created an opening for Boeing’s ScanEagle UAV, but its flagship “Wedgetail” E-737 AWACS faces questions. Boeing responded by linking 2 birds with one datalink: a live demonstration in which a not-yet-delivered Wedgetail aircraft flying over Washington State, USA controlled and received sensor data from 3 ScanEagle UAVs.

The 3 ScanEagles were launched from Boeing’s Boardman Test Facility in eastern Oregon, approximately 120 miles/ 190 km away from the airborne Wedgetail. Using the company’s UAS battle-management software, airborne operators issued NATO-standard sensor and air-vehicle commands via a UHF satellite communication link and ground-station relay. Operators tasked the UAVs with area search, reconnaissance, point surveillance and targeting, while the UAVs sent back real-time video imagery of ground targets.

Boeing will conduct a follow-on demonstration for the Australian government in early May 2009 at RAAF Base Williamtown in New South Wales. A Wedgetail will take control of ScanEagles operated by Boeing Defence Australia personnel at Woomera Test Facility in South Australia, approximately 1,080 miles/ 1,730 km from Williamtown.

March 2/09: Singapore. Boeing announces that Singapore has been putting their ScanEagle UAV through ship-based trials, including flight from the helicopter decks of an LST amphibious support ship and a frigate. Boeing Defence Australia provided a complete maritime ScanEagle system for the successful trials, including a ground control station, communication links, launcher and SkyHook recovery system. They were complemented by a Boeing/ Insitu support team that was deployed to Singapore.

Jan 21/09: EnerLinks datalink. Viasat subsidiary Enerdyne Technologies Inc. signs an agreement with Insitu Inc. to supply its EnerLinksII DVA digital data link technology for use in the ScanEagle UAV. The EnerLinksII DVA is a small 3″ x 5″ x 1″ module that’s placed between the ScanEagle’s sensors and the RF transmitter, using less than 8 watts and weighing under 0.5 pounds.

The concept of a DVA (Digital Video over Analog) system involves simple conversion of older FM analog video links to encrypted digital links, without replacing any of the RF equipment in either the aircraft or the ground. EnerLinksII’s improved digital performance improves both UAV video link range and bandwidth use by a factor of 4, and can transmit 2 Mbps of IP data simultaneously with compressed FMV (Full Motion Video). Features include H.264 compression, IP multiplexing, AES encryption, FEC coding, and modulation waveshaping.

Jan 7/09: Boeing subsidiary Insitu announces that its ScanEagle unmanned aircraft system has just completed its 1,500th shipboard sortie in service with the U.S. Navy.

2008

US Navy win; US SOCOM, Canada place initial orders; Australian subsidiary; Shot locator, SWIR camera variants; NanoSAR.

ScanEagle returns
(click to view full)

Nov 26/08: Sensors – shot locator. The US Office of Naval Research and Naval Surface Warfare Center Dahlgren Division discuss a Navy Expeditionary Overwatch (NEO) program exercise, which involved US Navy Expeditionary Combat Command (NECC) sailors deploying a ScanEagle UAV, a manned Humvee with “Gunslinger” shot location and counterfire system, and an unmanned surface vehicle (USV) on a successful mission to detect and engage fictional insurgents over a 10 square mile radius.

The Gunslinger Humvee’s remote-control gun is operated by a gunner who sits at a control panel in the back seat. The Mk 45 weapons system is hooked up to video and infrared cameras connected to a set of sensors designed to detect gunfire, including a device that watches for muzzle flashes and listens for gunshots. It then points the remote-controlled weapons system on the Hummer’s roof at the source of fire.

At the Potomac River NEO demonstration, warfighters in the Humvee used the Gunslinger’s acoustic detection package and infrared sensors to determine the location of hostile fire and automatically move the weapon in the direction of the fire for friendly force response. The 36-foot-long semi-autonomous USV was also equipped with a Gunslinger payload and a range of sensors and communications systems. US Navy release | The Register re: Gunslinger..

Nov 12/08: Boeing receives a $65 million estimated value modification to a previously awarded indefinite delivery indefinite quantity “Interim UAS” contract, exercising an option for “persistent unmanned aerial system intelligence, surveillance, reconnaissance services in support of Global War on Terror, Operation Iraqi Freedom and Operation Enduring Freedom sea-based deployments and land-based detachments.” That’s milspeak for contractor operation and maintenance of ScanEagle UAVs in Iraq and Afghanistan.

Work will be performed in Bingen, WA (65%); and St. Louis, MO (35%), and is expected to be complete in November 2009. Contract funds in the amount of $6.8 million will expire at the end of the current fiscal year (N00019-08-D-0013).

Nov 6/08: Canada. Canada issues a MERX solicitation (W8486-09MGSL/A) for a leased small UAV service. Canada is already leasing ScanEagle UAVs that can fulfill the MERX requirements: 90% operational availability, 12 hours on station, ability to gather and transmit high quality imagery from a distance of 50km.

Aug 6/08: Sensors – SWIR. Boeing and Goodrich Corporation announce that they have successfully flight-tested a ScanEagle unmanned aircraft equipped for the first time with a short-wave infrared (SWIR) camera. A SWIR camera can see more effectively in fog, rain or when little or no heat is radiated, which makes it especially useful for maritime surveillance. Boeing release.

July 22/08: Merger. Boeing buys its partner Insitu, which will operate as a wholly owned subsidiary of Boeing’s Integrated Defense Systems’ Military Aircraft division. Subsequent reports place the price at around $400 million:

“Insitu’s key technologies and advanced capabilities in rapid prototyping and manufacturing are driving its revenue to an anticipated $150 million this year, 70 percent higher than in 2007, and have it well positioned for the future… Terms of the cash transaction were not disclosed. This transaction, anticipated to close by the end of September following regulatory approvals, does not affect Boeing’s financial guidance.”

Insitu, Inc. retained investment bankers Houlihan Lokey for the acquisition, and terms of the sale were not disclosed. Insitu’s investors are led by Battery Ventures, Second Avenue Partners, and Pteranodon Ventures. Boeing | Insitu | Wall Street Journal (subscription reqd).

Boeing buyout

June 2/08: Boeing received an estimated $65 million indefinite-delivery/ indefinite-quantity contract to “provide persistent Unmanned Aerial Vehicle Intelligence, Surveillance, Reconnaissance services supporting the Global War on Terror, Operation Iraqi Freedom and Operation Enduring Freedom sea-based deployments and land-based detachments.” The language above refers to their ScanEagle operation services, which are undertaken in cooperation with Insitu.

Work will be performed in Bingen, WA, (65%); and St. Louis, MO (35%) and is expected to be complete in May 2009. Contract funds in the amount of $7 million will expire at the end of the current fiscal year. This contract was competitively procured by electronic request for proposals, with 2 offers received (N00019-08-D-0013). Boeing release | Insitu copy.

Interim UAS win

May 28/08: NanoSAR. The NanoSAR test program continues, as Boeing, ImSAR and Insitu Inc. achieve real-time processing of Synthetic Aperture Radar (SAR) data aboard a ScanEagle UAV which is also equipped with a standard inertially stabilized electro-optical (EO) camera. The tests marked the first time SAR and EO capabilities have flown together on such a small, lightweight platform, and involved real-time SAR processing with streaming radar images displayed on the ground station. Creating real-time images onboard ScanEagle eliminates the requirement of either processing imagery on the ground after flight or using high-speed data links to a ground station. Insitu release.

May 26/08: Australia. Insitu, Inc.partners with the Queensland state government in Australia to announce the formation of its wholly owned subsidiary, Insitu Pacific Pty Ltd. The release adds that:

“Insitu, along with Boeing Australia, is proud to be part of the experienced team that has delivered more than 13,000 surveillance and reconnaissance flight hours to help protect Australian troops in Iraq and Afghanistan.”

Insitu Pacific

April 29/08: Insitu announces that the ScanEagle has now surpassed 50,000 combat flight hours with the U.S. Marine Expeditionary Forces (MEF) in Iraq and 1,000 shipboard recoveries with the U.S. Navy.

April 22/08: Testing. Insitu announces that it has flown Heavy Fuel Engine (HFE) equipped ScanEagles in Iraq, in cooperation with the US Navy. Heavy fuel refers to the kerosene-based fuel used in diesel and/or jet aircraft engines such as JP5, JP8, or Jet-A. ScanEagles flying in Iraq are using naval JP5 fuel, which is designed to be safer aboard ships.

The effort involved Insitu, Boeing, and Sonex Research Inc. in Annapolis, MD. The effort took 2 years of development and included over 2000 hours of testing, including a new ScanEagle flight endurance mark of 28 hours, 44 minutes using JP5. Insitu release.

April 18/08: Recall the Feb 7/08 launches from a Navy SEAL MkV boat, and demonstration by AFSOC at Hurlburt Field, FL.

Insitu Group, Inc., of Bingen, WA receives a firm-fixed price contract with a not-to-exceed value of $24 million for unmanned aircraft system information gathering, target surveillance, and reconnaissance services in support of U.S. Special Operations Command. The work will be performed in Bingen, WA and 3 other undisclosed locations using FY 2008 operations and maintenance funds (H92222-08-C-0022).

US SOCOM

March 25/08: Canada stands up an SUAV (Small Unmanned Aerial Vehicle) Troop. After live flight training in New Mexico, SUAV Troop deploys to Afghanistan to operate leased ScanEagles, which are referred to as “Interim SUAV”. Source: CASR.

Canada

Feb 7/08: US AFSOC. Air Force Special Operations Command, as the lead command for small unmanned aircraft systems, highlights the capabilities of the Scan Eagle during a demonstration at the Eglin Air Force Base test range. AFSOC has been training with the 820th Security Forces Group from Moody Air Force Base, GA since September 2007, to employ the system. AFSOC release.

Feb 7/08: USN SEALs. A Scan Eagle unmanned aerial vehicle is launched from a MK V naval special warfare boat off the coast of San Clemente Island. This is the first time a Scan Eagle, used for various applications such as intelligence gathering and battle damage assessment, has been launched from this kind of platform. Insitu photo links.

Jan 14/08: USN’s Interim UAS. Jane’s reports that:

“Industry rivals are waiting to hear if they have ousted the Boeing/Insitu ScanEagle unmanned aerial vehicle (UAV) from its role as provider of intelligence, surveillance and reconnaissance (ISR) support for US Navy ships at sea. A decision on the interim UAS contract, which will provide ISR imagery services to warships and to the US Marine Corps into the next decade, is expected in late January or early February 2008.”

Other competitors are thought to include AAI Corporation’s long-endurance Mk 4 Aerosonde, Aurora Flight Sciences’ vertical take-off and landing GoldenEye 80, BAE Systems’ Skylynx II, MTC Technologies’ Spyhawk T-16 and Raytheon/Swift Engineering’s Killer Bee. Insitu link.

UPDATE: the decision took until June 2008, and ScanEagle won.

NanoSAR on ScanEagle
(click to view full)

Jan 7/08: Sensors – NanoSAR. Boeing, Insitu, and ImSAR conduct a successful flight-test for the tiny NanoSAR Synthetic Aperture Radar aboard a ScanEagle UAV. The NanoSAR is a 2-pound system about the size of a shoebox, which is a couple orders of magnitude lighter than most SAR systems. As a sign of the times, “import to Google Earth” is an option for the system.

As a comparison, the I-Master SAR aboard Britain’s new Watchkeeper UAVs is considered small at 65 pounds. SAR radars aren’t an all-purpose replacement for ScanEagle’s existing electro-optical sensors, but they’re a very important complement because of their ability to see through fog, dust, et. al. The issue for NanoSAR will be providing acceptable resolution and coverage despite its tiny size.

Targets for the 1.5 hour test flight at the Boardman, OR test range included vehicles, structures and corner reflectors. Data collection worked as planned, and SAR imagery was later created on the ground. The next step in flight testing will be to create imagery aboard the UA in real time. Boeing release | ImSAR on NanoSAR | Insitu re: NanoSAR.

Additional Readings

• Insitu – ScanEagle System. ScanEagle is closely derived from the “Insight” base platform.

• Insitu – ScanEagle Imagers.

• Insitu – ScanEagle 2 The Limit.

News & Views

• Smithsonian Magazine, via WayBack (June 2011) – Drones are Ready for Takeoff.

• DoD Buzz, via WayBack (Oct 6/09) – FAA Acts or Drones Stop Flying. “Army drones will have to curtail training and operational flights by fiscal 2012 in the United States unless the FAA approves some form of UAS deconfliction, a top Army UAS official says.”

• IEEE Spectrum, via WayBack (January 2009) – Winner: Radio Eye in the Sky. Covers the concept of ultra-small SAR surface-looking radars.

• DID (June 12/07) – Boeing Operating ScanEagle UAVs for Australia. The rent-a-UAV concept gains another customer.

• Flight International, via WayBack (June 6/07) – Evergreen alliance with Insitu for civil UAV market. “Semi-civil” might be a better way of putting it. They will use Insitu’s Insight platform.

• DID (Jan 26/07) – ScanEagle + ShotSpotter = Sniper Spotter.

• Inc. Magazine, via WayBack (June 1/06) – How I Did It: Steven Sliwa, CEO and president, The Insitu Group

• DID (June 8/06) – ScanEagle to Detect Biological Agents. The program is called ScanEagle BCAS.

Americas

• AAI Corporation has secured a contract for a maximum of $475 million for the provision of mid-endurance unmanned aircraft systems intelligence, surveillance, and reconnaissance services at multiple locations worldwide. An indefinite-delivery/indefinite-quantity award, the work includes a 54-month period of performance, with four 12-month ordering periods followed by one six-month ordering period. Estimated completion date is July 2022.

• The DoD has announced the successful demonstration of Perdix mini-UAVs, released by three F/A-18 Super Hornets. 103 of the mirco-drones were released during the exercise and were capable of performing advanced swarm behaviors such as collective decision-making, adaptive formation flying, and self-healing. According to the DoD, the October 2016 demonstration represents one of the first examples of the Pentagon using teams of small, inexpensive, autonomous systems to perform missions once achieved only by large, expensive ones.

• A one hundred billion dollar plan for the US Navy to procure 12 new Columbia-class nuclear submarines has moved forward. Outgoing Pentagon acquisition undersecretary Frank Kendall gave his blessing to the program, announcing the Milestone B approval, which will move work on the new subs into the Engineering and Manufacturing Development phase. With less than ten days left of the Obama administration, it is expected that President-elect Donald Trump will continue the effort after his inauguration on January 20. Costing $127 billion and expected to stretch into the 2030s, the program will see Ohio-class nuclear submarines replaced in what was originally referred to as the Ohio Class Replacement (ORP).

Middle East & North Africa

• Turkish Aerospace Industries (TAI) will collaborate with Sierra Nevada Corp. to offer a trainer to the USAF’s T-X competition. Dubbed the SNC-TAI Freedom Trainer, the aircraft is a lightweight twin-engine trainer with an all composite airframe and a fully digital fly-by-wire (FBW) flight control system. The trainer also utilizes a significant amount of existing off-the-shelf subsystems, aimed at keeping procurement and running costs low. Speaking on the collaborator’s offering, Sierra’s president Fatih Ozmen said “In this day of tight budgets and looming operations and sustainment bow waves, it only makes sense for the Air Force to spend less up-front so they can save more over the life cycle, which is why this training system makes so much sense.”

Europe

• Production of a Laser Directed Energy Weapon demonstrator has been ordered by the UK government, with MBDA and industry partners from the UK Dragonfire consortium winning a $36 million contract to carry out the work. It is hoped that the weapon will be demonstrated by 2019, eventually entering service by the mid-2020s. London also signed a $303 million Integrated Support and Training contract with Leonardo Helicopters in a five year deal for the provision of support work of Royal Navy AW159 Wildcat ASW helicopters.

• General Atomics will provide MQ-9 Reaper UAVs to the Spanish government, following a $53 million contract award by the USAF. The order is an adjustment to an existing basic ordering agreement between the United States and Spain. In 2015, Madrid selected the Reaper over the Heron TP to perform homeland security, counter-insurgency, and counter-terrorism operations. The procurement is expected to cost some $181 million over five years.

• The Russian branch in charge of land-based intercontinental ballistic missiles, the Strategic Missile Troops, plan to switch to an all digital communication network by 2020. Speaking on the plan, Defense Ministry sources said that the last four years have seen the equipping of missile launch centers and command points across the country with new digital telecommunication equipment. “If the current pace of modernization is maintained, by 2020 the Russian Strategic Missile Forces will be 100-percent equipped with digital data transmission technologies,” the statement said.

Asia Pacific

• Discussions are underway between the governments of India and Vietnam over the potential sale of India’s indigenous Akash air defense missile system. Hanoi is keen for negotiations to include a possible technology transfer, while New Delhi is leaning toward promoting an initial off-the-shelf purchase of the system prior to any discussions over technology transfer and joint production. Vietnam represents a growing market for Indian training and gear, with India already set to provide training to Vietnamese Su-30MKI fighter pilots, and they have already trained sailors on operating Kilo-class submarines.

Today’s Video

The release of Perdix mini-UAVs from F/A-18 Super Hornets:

India’s new surface-to-air missile, the Akash, successfully struck an airborne target towed from a remote control aircraft in late November. The weapon is designed to hit aircraft up to 25 km away with a 55 kg warhead. Reuters: India Test-Fires Akash Missile

Update

January 11/2017: Discussions are underway between the governments of India and Vietnam over the potential sale of India’s indigenous Akash air defense missile system. Hanoi is keen for negotiations to include a possible technology transfer, while New Delhi is leaning toward promoting an initial off-the-shelf purchase of the system prior to any discussions over technology transfer and joint production. Vietnam represents a growing market for Indian training and gear, with India already set to provide training to Vietnamese Su-30MKI fighter pilots, and they have already trained sailors on operating Kilo-class submarines.

Basic Nuclear Propulsion
(click to expand)

This DII Spotlight article covers American nuclear propulsion industrial base contracts since the beginning of FY 2006. The USA has had an all-nuclear submarine fleet for over 50 years, a policy that dates back to the visionary Admiral Hyman Rickover. On the surface, America’s aircraft carriers became an all-nuclear fleet with the retirement of the USS Kitty Hawk [CV 63], and FY 2008-09 spending legislation pushed the US Navy to use nuclear power in its future CG (X) cruisers and new amphibious ship classes. At present, however, carriers are the only nuclear-powered American surface ships on the drawing board.

The civilian nuclear sector has seen major advances over the last 2 decades, and so has the military sector. The commitment to a nuclear fleet includes funding for those technical advances, as well as work to maintain both the reactors on board American ships, and the industrial base that supports them.

Nuclear Naval Propulsion Around the World

CVN Charles de Gaulle
(click to view full)

Several navies around the world currently use nuclear propulsion in at least some ships and submarines. Britain’s sale of its SSK Upholder Class to Canada (as the problem-plagued Victoria Class) has made them an all-nuclear submarine fleet, like their American allies. China, France, India, and Russia all use naval nuclear propulsion within mixed submarine fleets, and Brazil has launched an SSN program of its own.

On the surface, America’s aircraft carriers are joined by France’s problem-plagued aircraft carrier FS Charles de Gaulle, and by Russia’s Kirov Class cruisers.

The saga of the Charles de Gaulle serves as a reminder that adapting nuclear power technologies to the small spaces of a submarine, or installing them a surface warship, is no trivial feat. Much can go wrong, even in nations that have considerable naval nuclear propulsion experience.

On the flip side, advances in design can offer significant benefits. The new nuclear plants in America’s Virginia Class and Seawolf Class fast attack subs, and in Britain’s new Astute Class fast attack submarines, offer designs that will save billions of dollars by eliminating the standard mid-life reactor refueling.

American Contracts (FY 2006 – Present)

SSN-774 cutaway:
Virginia Class
(click to view: Large!)

Most contracts noted here are awarded by the US Naval Sea Systems Command (NAVSEA) in Washington, DC. The exception is Babcock & Wilcox contracts. They’re issued by the US Department of Energy, rather than the Department of Defense, even though they’re defense-related.

Completion dates or other additional information are not provided for Naval Nuclear Propulsion Program contracts as a matter of official policy. Other contracts related to maintenance, however, may show completion dates.

FY 2017

Over $13 billion in contracts; mPower fails to gain traction.

CVN-71, Indian Ocean
(click to view full)

January 11/17: A one hundred billion dollar plan for the US Navy to procure 12 new Columbia-class nuclear submarines has moved forward. Outgoing Pentagon acquisition undersecretary Frank Kendall gave his blessing to the program, announcing the Milestone B approval, which will move work on the new subs into the Engineering and Manufacturing Development phase. With less than ten days left of the Obama administration, it is expected that President-elect Donald Trump will continue the effort after his inauguration on January 20. Costing $127 billion and expected to stretch into the 2030s, the program will see Ohio-class nuclear submarines replaced in what was originally referred to as the Ohio Class Replacement (ORP).

December 29/16: Bechtel Plant Machinery will deliver nuclear propulsion components in a $303 million US Navy contract. The components provide nuclear propulsion capabilities to power a variety of Navy vessels, including submarines and aircraft carriers, by drawing power from a small nuclear power plant installed on the vessel. Bechtel received $205 million in Fiscal 2016 shipbuilding and Fiscal 2017 procurement funding at the time of the award.

FY 2013 – 2014

Over $13 billion in contracts; mPower fails to gain traction.

July 23/14: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $39.4 million cost-plus-fixed-fee contract modification for naval nuclear propulsion components. All funds are committed immediately, and work will be performed in Monroeville, PA (99%), and Schenectady, NY (1%) (N00024-12-C-2106).

May 5/14: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $17.8 million cost-plus-fixed-fee modification to previously awarded contract for naval nuclear propulsion components. All funds are committed immediately, and work will be performed in Schenectady, NY (68%), and Monroeville, PA (32%) (N00024-12-C-2106).

April 30/14: Babcock & Wilcox Nuclear Operations Group announces 7 orders from the US Naval Reactors Program, worth about $195 million in total.

The first 4 are new, incrementally funded contracts for SSBN-X submarine reactor engineering design, fabrication and development work. They total $76.8 million.

A $23.7 million FY 2014 order will manufacture nuclear components to support US defense programs, including naval nuclear power systems for submarines and aircraft carriers. It’s part of a previously announced $1.3 billion contract.

A $76 million FY 2014 order buys material to be used in the assembly of nuclear propulsion components, as part of a previously announced $366 million contract (q.v. May 15/13).

Finally, a new $18.8 million contract covers FY 2014 disassembly and recovery of highly enriched uranium materials. Sources: B&W NOG, “B&W Announces $195 Million in Naval Reactors Contracts and Orders”.

April 14/14: mPower. B&W had hoped for civilian projects using its small modular mPower reactor design (q.v. July 14/10), which built on US naval nuclear reactor technology to create safer and more compact 3++ generation reactors. Unfortunately, that hasn’t worked out. From “B&W Announces Restructuring of Small Modular Reactor Program”:

“B&W continues to believe in the strength of the mPower technology, but without the ability to secure significant additional investors or customer Engineering, Procurement and Construction contracts to provide the financial support necessary to develop and deploy mPower reactors, the current development pace will be slowed…. B&W notified the U.S. Department of Energy (DOE) on April 9 of its plans for reduced spending, indicating it would work with the DOE and other stakeholders during the next one to two months to confirm the best path forward to develop a mutually agreeable plan including program milestones for continuing the cost-shared industry partnership program. B&W expects to invest up to $15 million annually, beginning the third quarter of 2014.”

mPower downgraded

March 28/14: Personnel. Babcock & Wilcox restructures its government operations, moving the Nuclear Operations Group, Nuclear Fuel Services, and B&W Technical Services Group, Inc. under President and COO Peyton S. (Sandy) Baker. In parallel, Kenneth R. Camplin is named Government Operations VP and Chief Business Development Officer, and Charles G. (Chuck) Spencer, will serve as COO of the Technical Services Group. Sources: B&W, “B&W Restructures Government Operations; Names Peyton S. Baker to Lead”.

Feb 27/14: Babcock & Wilcox Nuclear Fuel Services, Inc. receives 2 contract worth about $302 million from the US Department of Energy’s Naval Reactors Laboratory Field Office. Both are 1-year contracts with an added 1-year option.

The 1st contract involves the manufacture and delivery of fuel and support activities for the US Naval Nuclear Propulsion Program, as the program’s sole provider since 1964. The 2nd covers development of material for future Naval Reactors programs.

Work under the contracts will be performed at NFS facilities in Erwin, TN from January 2014 through February 2016. Sources: B&W, “B&W Subsidiary Awarded Up to $302 Million in Contracts for Naval Reactors Fuel, Materials Services”.

Nov 5/13: Bechtel Marine Propulsion Corp. in San Francisco, CA receives a $7.07 billion contract modification for naval nuclear propulsion work at the Bettis & Knolls Atomic Power Laboratories. Bechtel says it’s 1 of 2 concurrent 5-year contracts that add up to about $13 billion, split between the US Department of Energy and the US Navy.

Under the two 5-year extensions, Bechtel will continue providing management and operations services at the Bettis and Knolls Atomic Power Laboratories, and will continue its work in support of the US Naval Reactors Program through Sept 30/18. Bechtel has provided management and operation services for the labs since 2009, and their management and operation services at the Bettis Laboratory extend all the way back to 1999.

Work will be performed in Schenectady, NY (58%), Pittsburgh, PA (32%), and Idaho Falls, ID (10%). $82.9 million in FY 2014 funding is committed immediately, and if fully funded, $484.7 million will expire at the end of the fiscal year, on Sept 30/14 (N00024-08-C-2103). Sources: Pentagon | Bechtel, “Bechtel Awarded Contract Extensions for US Naval Reactors Program”.

$13 billion multi-year extensions

Oct 29/13: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $197.6 million cost-plus-fixed-fee contract modification for naval nuclear propulsion components. All funds are committed immediately, using the Navy’s FY 2014 other procurement funds. Work will be performed in Monroeville, PA (93%), and Schenectady, NY (7%) (N00024-12-C-2106).

May 21/13: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $7.1 million cost-plus-fixed-fee contract modification for Naval Nuclear Propulsion Components. Work will be performed in Monroeville, PA (80.4%), and Schenectady, NY (19.6%) (N00024-12-C-2106).

May 15/13: Babcock & Wilcox Nuclear Operations Group, Inc. announces a $366 million contract from the US Naval Reactors Program, for material to be used in the assembly of nuclear propulsion components. An initial $75 million has been released, with the rest available over the next 6 years from 2014 – 2019. Work will take place in B&W NOG’s Lynchburg, VA facility. Sources: B&W NOG, May 15/13 release.

Feb 11/13: Babcock & Wilcox Nuclear Operations Group, Inc. announces 2 U.S. Naval Reactors Program contracts totaling approximately $36 million, building nuclear components for Virginia Class submarines. $32 million is for nuclear propulsion components, and $4 million is for long lead-time items. Work began in Q4 2012 and will be performed at B&W’s Lynchburg, VA facility over a 4-year period. Sources: B&W NOG, Feb 11/13 release.

Feb 5/13: Babcock & Wilcox Nuclear Operations Group, Inc. announces “more than $510 million” in contracts to make nuclear components over an 8-year to support U.S. defense programs, “…including the manufacture of naval nuclear power systems for submarines and aircraft carriers. The entire amount was appropriated in the fourth quarter of 2012.”

Over $445 million was issued as options under the $2 billion contract awarded in 2010 (q.v. Oct 19/09), while over $65 million is issued under a new FY 2013 agreement. Work will be performed at B&W NOG’s Lynchburg, VA facility; at Barberton and Euclid, OH; and Mt. Vernon, IN facilities, beginning January 2013. Sources: B&W NOG, Feb 5/13 release.

Nov 20/12: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $330.1 cost-plus-fixed-fee modification to previously awarded contract for naval nuclear propulsion components.

Work will be performed in Monroeville, PA (91.09%) and Schenectady, NY (8.91%). $253 million is committed at the time of award, and $1.6 million will expire at the end of the current fiscal year, on Sept 30/12 (N00024-12-C-2106).

Nov 15/12: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $355.9 million cost-plus-fixed-fee contract for naval nuclear propulsion components.

Work will be performed in Monroeville, PA (68.75%), and Schenectady, NY (31.25%). US Naval Sea Systems Command in Washington, DC manages the contract (N00024-13-C-2121).

FY 2012

About $1.5 billion in contracts.

July 12/12: Babcock & Wilcox Nuclear Operations Group, Inc. announces 3 US Naval Reactors Program contracts, worth a total of about $73 million. The contracts are for “technology development and nuclear manufacturing in support of US Navy training operations and other naval nuclear-related programs.”

June 28/12: Babcock & Wilcox Nuclear Operations Group, Inc. announces 2 US Naval Reactors Program contracts, worth a total of about $82 million. They’ll make steam generating components, and perform disassembly and recovery of highly enriched uranium materials.

May 15/12: Bechtel Plant Machinery, Inc. in Monroeville, PA receives a $20 million cost-plus-fixed-fee contract modification for Naval Nuclear Propulsion components. Work will be performed in Monroeville, PA (96.33%), and Schenectady, NY (3.67%), under (N00024-12-C-2106).

May 9/12: Babcock & Wilcox Nuclear Operations Group, Inc. (B&W NOG) announces a 5-year, $130 million contract for nuclear reactor components, “based on recent technological advances that will be used on the U.S. Navy’s Virginia-Class submarines.” The release adds that this award is not part of any similar, previously announced contracts, but stands on its own as an added buy.

Work will be performed at B&W NOG’s Lynchburg, VA facility, beginning immediately.

Feb 6/12: Bechtel Plant Machinery, Inc. in Monroeville, PA receives a $583 million cost-plus-fixed-fee contract for naval nuclear propulsion components. Work will be performed in Monroeville, PA (65.9%), and Schenectady, NY (34.1%), under (N00024-12-C-2107).

Feb 1/12: Bechtel Marine Propulsion Corp. in San Francisco, CA receives a $359.7 million cost-plus-fixed-fee contract modification for nuclear propulsion work at the Bettis Atomic Power Laboratory and Knolls Atomic Power Laboratory. Work will be performed in Norwich, CT (84.9%); Monroeville, PA (12.5%); and Norfolk, VA (2.6%), under (N00024-08-C-2103).

Feb 1/12: Bechtel Plant Machinery, Inc. in Monroeville, PA receives a $12.6 million cost-plus-fixed-fee contract modification to exercise an option for naval nuclear propulsion components. Work will be performed in Monroeville, PA (N00024-12-C-2106).

It’s possible that this announcement supersedes an erroneous announcement the day before.

Jan 31/12: Bechtel Plant Machinery, Inc. in Monroeville, PA receives a $12.5 million cost-plus-fixed-fee contract modification to exercise an option for naval nuclear propulsion components. Work will be performed in Monroeville, PA (N00024-12-C-2106).

Nov 17/11: Bechtel Plant Machinery, Inc. in Monroeville, PA receives a $261.6 million cost-plus-fixed-fee contract for naval nuclear propulsion components. $140.8 million of that is being committed now, with the rest available if and as needed.

Work will be performed in Monroeville, PA (97.7%), and Schenectady, NY (2.3%). $1,000,000 will expire at the end of the current fiscal year, on Sept 30/12 (N00024-12-C-2106).

Nov 3/11: Babcock & Wilcox subsidiary Nuclear Fuel Services, Inc. (NFS) announces a $114.9 million contract extension to manufacture and deliver fuel and support activities for the U.S. Naval Nuclear Propulsion program.

NFS manufactures nuclear fuel for the U.S. Navy’s fleet of nuclear-powered aircraft carriers and submarines, also processes HEU in a highly secure, NRC-licensed Category 1 facility. They’ve been doing that for over 50 years.

FY 2011

About $1.96 billion in contracts so far; $2b contract to B&W from 2011-2013.

May 27/11: Bechtel Plant Machinery, Inc., Monroeville, PA receives a $26.8 million contract modification for naval nuclear propulsion components. Work will be performed in Monroeville, PA (93.7%), and Schenectady, NY (6.3%) (N00024-07-C-2100).

Feb 11/11: Babcock & Wilcox subsidiary Nuclear Fuel Services, Inc. (NFS) announces a $79 million 2011 contract extension to manufacture and deliver fuel and support activities for the U.S. Naval Nuclear Propulsion program.

Jan 13/11: Babcock & Wilcox Nuclear Operations Group, Inc. announces an award of approximately $2 billion for the manufacture of nuclear components to support US defense programs, which includes the manufacture of naval nuclear power systems for submarines and aircraft carriers. The base portion of the contract, which totals $807 million, will be funded in January and March and included in backlog at the end of 2010. The options are expected to be funded in FY 2012 and 2013. The work will be performed over a 10-year period, beginning in January 2011. Babcock & Wilson was spun off from McDermott International in July 2010 (see Jan 27/10 entry re the Nuclear Operations Group). Babcox & Wilcox release.

Nov 29/10: Bechtel Plant Machinery in Monroeville, PA receives a $232.3 million contract modification to for naval nuclear propulsion components. Work will be performed in Monroeville, PA (90.2%), and Schenectady, NY (9.8%). $3.6 million will expire at the end of the current fiscal year, on Sept 30/10 (N00024-07-C-2100).

This brings the firm’s announced FY 2011 contracts to $1.047 billion.

Oct 29/10: Bechtel Plant Machinery, Inc. in Monroeville, PA receives a $303.5 million contract modification for naval nuclear propulsion components.

Work will be performed in Monroeville, PA (70.8%), and Schenectady, NY (29.2%). This is a NAVSEA contract (N00024-07-C-2102).

Oct 25/10: Bechtel Plant Machinery, Inc. in Monroeville, PA receives a new $511.3 million cost-plus-fixed-fee contract for naval nuclear propulsion components.

Work will be performed in Monroeville, PA (70.8%), and Schenectady, NY (29.2%). This is a NAVSEA contract (N00024-11-C-2127).

FY 2010

mPower brings miniaturization to civil tech; $1.39 billion in contracts.

mPower reactor
(click to view full)

July 14/10: mPower. All that work on more compact reactors may be about to start paying civilian dividends as well. Babcock & Wilcox Nuclear Energy, Inc. and Bechtel Power Corporation announce a formal alliance to design, license and deploy the world’s first commercially viable Generation III++ small modular nuclear power plant. This is a purely civilian project, but it draws heavily on existing experience in both civilian and military reactor construction, and could have feedback loops into future military design and deployment.

This new “Generation mPower” alliance aims to build on the 125 megawatt B&W mPower SMR(Small Modular Reactor) development program underway for the past 2 years. B&W will focus on designing and testing the nuclear steam supply system (NSSS) and nuclear island, including the design certification application development and submission, and NSSS production. Bechtel will complement these responsibilities with integrated engineering and project management leadership. Depending on regulatory approval and other factors, the alliance believes that the first plant could be deployed as early as 2020. B&W release | B&W feature, incl. video. | Bechtel release | Bechtel feature, incl. video. | Wall St. Journal.

April 29/10: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $37.3 million modification to a previously awarded contract for naval nuclear propulsion components. Work will be performed in Monroeville, PA (90%) and Schenectady, NY (10%). Contract funds in the amount of $923,558 will expire at the end of the current fiscal year (N00024-07-C-2100).

Jan 27/10: Babcock & Wilcox Nuclear Operations Group, Inc. announces an award of approximately $450 million for the manufacture of nuclear components to support U.S. defense programs, which includes the manufacture of U.S. Naval nuclear power systems for submarines and aircraft carriers.

Babcock & Wilcox is an operating group of McDermott International, Inc., and employs about 4,000 people. B&W NOG is headquartered in Lynchburg, VA, with locations in Barberton, OH; Mount Vernon, IN; and Euclid, OH; as well as at subsidiary Nuclear Fuel Services, Inc. in Erwin, TN. Together, the facilities offer a range of nuclear components and services, from providing nuclear fuel and the manufacture of reactors for U.S. Naval submarines and aircraft carriers to other nuclear and non-nuclear R&D and component production. The company also performs plutonium and uranium decontamination and decommissioning, facility stabilization, and nuclear materials management. Babcock & Wilcox release.

Nov 18/09: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $248.8 million modification to a previously awarded contract for naval nuclear propulsion components. Work will be performed in Monroeville, PA (95%) and Schenectady, NY (5%). Contract funds in the amount of $326.7 million will expire at the end of the current fiscal year (N00024-07-C-2100).

Nov 10/09: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $110.5 million modification to a previously awarded contract for additional naval nuclear propulsion components. Work will be performed in Schenectady, NY (86%) and Monroeville, PA (14%) (N00024-07-C-2102).

Oct 19/09: Bechtel Plant Machinery Inc. in Monroeville, PA receives a $523.5 million cost-plus-fixed fee contract for naval nuclear propulsion components. Work will be performed in Monroeville, PA (67%) and Schenectady, NY (33%)

Subsequent releases indicate that this contract actually has a total potential value of over $2 billion (N00024-10-C-2119).

Oct 13/09: General Dynamics Electric Boat Corp. in Groton, CT received an $18.1 million modification to a previously awarded contract for reactor plant planning yard services for nuclear-powered submarines and support yard services for the US Navy’s moored training ships. The contractor will furnish, fabricate, or acquire such materials, supplies and services as may be necessary to perform the functions of the planning yard for reactor plants and associated portions of the propulsion plants for nuclear-powered submarines.

Work will be performed in Groton, CT (95%), Charleston, SC (5%), and is expected to be complete by September 2010. This contract was not competitively procured by the Naval Sea Systems Command in Washington, DC (N00024-07-C-2103).

FY 2009

$2.66 billion in contracts, which includes part of a $2.66 billion, 10-year contract to B&W.

May 29/09: Bechtel Plant Machinery Inc. in Monroeville, PA receives an $11.7 million modification to a previously awarded contract for Naval Nuclear Propulsion Components. Work will be performed in Pittsburgh, PA (90.5%) and Schenectady, NY (9.5%). Contract funds in the amount of $233,157 will expire at the end of the current fiscal year (N00024-07-C-2100).

Feb 25/09: Babcock & Wilcox Nuclear Operations Group, Inc. announces awards “in excess of $1 billion” for the manufacture of nuclear components to support U.S. defense programs, including the manufacture of U.S. Naval nuclear power systems for submarines and aircraft carriers. This work is part of a previously negotiated and announced set of contracts that, if fully executed, will be worth more than $2.66 billion in revenue over 10 years.

As a result of this increased workload, B&W NOG expects to hire an estimated 250 new salaried and hourly employees throughout 3 of its locations. B&W NOG is headquartered in Lynchburg, VA, with locations in Barberton, OH; Mount Vernon, IN; and Euclid, OH; as well as at subsidiary Nuclear Fuel Services, Inc. in Erwin, TN.

Nov 3/08: Curtiss-Wright Corporation announces a contract from Bechtel Plant Machinery, Inc. (BPMI), to provide critical valves for the nuclear propulsion systems in the U.S. Navy’s next 4 Virginia-Class submarines, and the 2nd Ford-Class Aircraft Carrier [CVN 79]. The contract contains options for up to 4 more sets: a submarine ship-set and an aircraft carrier ship-set funded in 2008, and 2 additional submarine ship-sets to be funded in 2009.

The value is over $83 million if all options are exercised, and the initial award is for an initial ship-set of submarine valves and long lead materials valued at approximately $15 million. Curtiss-Wright’s Flow Control segment will perform the work at its facility in East Farmingdale, NY. Delivery is scheduled to commence in 2009 and continue through 2017.

Variants of Curtiss-Wright’s Smart, Leakless Valves are already used in the commercial nuclear power industry. These fully automated, sealed solenoid valves can control the flow of liquids, gas, and steam, withstanding up to 2500 psi pressure and 670F temperatures while requiring little to no maintenance over long periods. The firm is now using the valve beyond nuclear power applications, and has a $62 million contract to retrofit all of the JP-5 jet fuel pumping station valves on the U.S. Navy’s Nimitz class aircraft carriers.

Oct 30/08: Bechtel Plant Machinery Inc. in Pittsburgh, PA receives a $605 million modification to previously awarded contract for additional naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (68%) and Schenectady, NY (32%) (N00024-07-C-2102).

Oct 16/08: Babcock & Wilcox announces a new award for the manufacture of nuclear components in support of U.S. defense programs. The contracts employ a multiple-award approach over a number of years, which is designed to give the U.S. government cost predictability, while providing B&W with additional financial incentives based on performance.

Under this award, the contracts for 2008 are valued in excess of $230 million. They are the initial contracts under a negotiated set of orders that, if executed, would total more than $960 million between 2008 – 2010. These awards are in addition to a $1.7 billion series of contracts that B&W previously announced for 2007 – 2009. If all future orders are placed, the total value of the awards for the period of 2007 – 2010 would be approximately $2.66 billion.

Oct 15/08: Bechtel Plant Machinery Inc. in Pittsburgh, PA receives a $200.5 million cost plus fixed fee modification to previously awarded contract for Naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (97%) and Schenectady, NY (3%) (N00024-07-C-2100).

Oct 15/08: KAPL Inc. (Knolls Atomic Power Laboratory) in Schenectady, NY receives a $62.2 million cost plus fixed fee modification to previously awarded contract for Naval nuclear propulsion work during FY 2009. This is the contract’s 9th year of performance.

Work will be performed in Schenectady, NY, and funding in the amount of $39.1 million will expire at the end of the current fiscal year. The original contract was competitively procured (N00024-00-C-4011).

Oct 14/08: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $349 million cost plus fixed fee contract for naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (77%) and Schenectady, NY (23%) (N00024-09-C-2108).

Oct 10/08: Bechtel Bettis Inc. in West Mifflin, PA received a $205.3 million cost-plus-fixed fee modification for FY 2009 naval nuclear propulsion work at the Bettis Atomic Power Laboratory. Work will be performed in West Mifflin, PA, and contract funds in the amount of $90 million will expire at the end of FY 2009 (N00024-98-C-4064)

FY 2008

$6-9.7 billion to operate Bettis and Knolls Atomic Power Laboratories; $1.58 billion in other contracts.

Sept 18/08: Bechtel Marine Propulsion Corp. in San Francisco, CA receives a cost plus fixed fee contract for “Naval Nuclear Propulsion work.” What this means is that Bechtel Marine Propulsion Corporation (BMPC) has been awarded contracts to operate the Bettis and Knolls Atomic Power Laboratories, under a 5-year contract with the Department of Energy (DOE) and the U.S. Navy’s Naval Sea Systems Command (NAVSEA). This contract was competitively procured, with 3 offers received via the U.S. Department of Energy’s Industry Interactive Procurement System (N00024-08-C-2103).

The Bettis Atomic Power Laboratory is currently operated by Bechtel Bettis, Inc.; it has facilities in Pittsburgh, PA; Idaho Falls, ID; and Charleston, SC. The Knolls Atomic Power Laboratory in Schenectady, NY, is currently operated by Lockheed Martin subsidiary KAPL, Inc. BMPC will assume operation of the Bettis and Knolls Atomic Power Laboratories on Feb 1/09, following a 4-month transition period.

Bechtel’s release values this contract at $6 billion, but the Pentagon’s DefenseLINK adds that the contract includes options which, if exercised, would bring the cumulative value to an estimated $9.724 billion. Work will be performed in Schenectady, NY (30%); Idaho Falls, ID (15%); and Pittsburgh, PA (55%). See also Bechtel release.

April 16/08: Bechtel Plant Machinery Inc. in Pittsburgh, PA received an $80.2 million cost-plus-fixed-fee contract modification to previously awarded contract for Naval Nuclear Propulsion Components. Work will be performed in Pittsburgh, PA (99%) and Schenectady, NY (1%) (N00024-07-C-2100).

Feb 22/08: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $312.6 million modification to previously awarded cost-plus-fixed fee contract for Naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (68.3%, and Schenectady, NY (31.7%) (N00024-08-C-2118).

Dec 6/07: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $165.7 million modification to previously awarded contract for Naval Nuclear Propulsion Components. Work will be performed in Pittsburgh, PA (74%), and Schenectady, N.Y. (26%) (N00024-07-C-2100).

Oct 16/07: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $282.3 million cost-plus-fixed fee contract for Naval Nuclear Propulsion Components. Work will be performed in Pittsburgh, PA (62%) and Schenectady, NY (38%). The contract was not competitively procured (N00024-08-C-2118).

Oct 16/07: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $124.4 million cost-plus-fixed fee modification to previously awarded contract (N00024-07-C-2102) for additional naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (52%) and Schenectady, NY (48%) (N00024-07-C-2102).

Oct 12/07: Bechtel Bettis Inc., Bettis Atomic Power Laboratory, West Mifflin, PA received a $450.7 million cost-plus-fixed-fee modification to previously awarded contract (N00024-98-C-4064) for Naval Nuclear Propulsion work at the Bettis Atomic Power Laboratory. Work will be performed in West Mifflin, PA. Contract funds in the amount of $242.2 million will expire at the end of the current fiscal year.

GlobalSecurity.org notes that:

“Bettis [Atomic Power Laboratory] is engaged solely in the design and development of naval nuclear propulsion plants. The Naval Nuclear Propulsion Program is a joint Navy/DOE program responsible for all matters pertaining to Naval nuclear propulsion. This Program is distinct from the remainder of DOE both by Presidential Executive Order and by statute.

The Lab provides technical support for the safe and reliable operation of existing Naval reactors. Bettis designed reactor plants for the first nuclear-powered submarine (USS Nautilus), the first nuclear-powered aircraft carrier (USS Enterprise), all of the Nimitz-class aircraft carriers, and the USS Seawolf [attack submarines]. …A major new initiative for the Laboratory is design of the nuclear propulsion plants and electrical power systems for the next class of US Navy aircraft carriers.”

The CVN-21 Class super-carriers‘ new reactor is an important part of the effort to slash their lifetime costs by up to $5 billion per ship.

Oct 11/07: KAPL Inc. (Knolls Atomic Power Laboratory) in Schenectady, NY received a $168.9 million cost-plus-fixed-fee modification to previously awarded contract (N00024-00-C-4011) for Naval nuclear propulsion work at the Knolls Atomic Power Laboratory. Work will be performed in Schenectady, NY. Contract funds in the amount of $109 million will expire at the end of the current fiscal year.

Oct 10/07: General Dynamics Electric Boat Corp. in Groton, CT received an $16.2 million modification to previously awarded contract (N00024-07-C-2103) for reactor plant planning yard services for nuclear-powered submarines and support yard services for the US Navy’s moored training ships. Work will be performed in Groton, CT (95%), Charleston, SC (5%), and is expected to be complete by September 2008. This contract was not competitively procured by the Naval Sea Systems Command in Washington, DC.

FY 2007

B&W finishes asbestos-related financial reorganization; Up to $1.7b to BWXT through 2007-2009; $1.62 billion in contracts.

June 6/07: Bechtel Plant Machinery Inc. in Schenectady, NY received a $69.9 million cost-plus-fixed-fee modification to previously awarded contract (N00024-07-C-2100) for Naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (85%) and Schenectady, NY (15%).

April 30/07: Bechtel Plant Machinery Inc. in Schenectady, NY received a $13.4 million cost-plus-fixed fee modification to previously awarded contract (N00024-07-C-2101) for additional naval nuclear propulsion components. Work will be performed in Schenectady, NY.

March 30/07: McDermott International, Inc. subsidiary, BWX Technologies, Inc. (BWXT) announces 2 major U.S. Government contracts to manufacture nuclear components in support of U.S. defense programs. Taken together, the awards are worth more than $320 million, and contain options for the anticipated requirements through 2009 that could total up to $1.7 billion. BWXT can improve the contracts’ profitability by achieving certain performance measures.

BWXT, headquartered in Lynchburg, VA, supplies nuclear operations services and products to the US Government and commercial clients. BWXT also manages complex production facilities and advanced energy products. Among its diverse capabilities are decontamination and decommissioning, waste management, engineering, and project management services.

Feb 28/07: Bechtel Plant Machinery Inc. in Schenectady, NY received a $7.8 million modification to previously awarded contract (N00024-07-C-2102) for additional naval nuclear propulsion components. Work will be performed in Schenectady, NY.

Dec 27/06: McDermott International, Inc. and its subsidiaries announce that they have completed remaining financial obligations under The Babcock & Wilcox Company’s (“B&W”) plan of reorganization and settlement agreement. With the completion of these payments, the Company has satisfied all of its financial obligations to the B&W asbestos trust.

On on Dec 1/06, the Company retired the $250 million contingent promissory note utilizing the term loan feature under B&W’s credit facility; and on Dec 21/06, McDermott paid from cash on hand the $355 million contingent payment right. The contingent payment right and contingent note vested on Dec 1/06, as a result of the Fairness in Asbestos Injury Resolution Act of 2005, or other similar legislation, failing to become law by Nov 30/06. The new term debt matures on Feb 22/12, and bears interest at LIBOR plus 3.0%. McDermott may prepay this loan at any time without penalty.

By completing all payments owed to the asbestos trust ahead of schedule and during this calendar year, the Company accelerates the tax benefit associated with these payments. EVP and CFO Frank Kalman says that they expect to receive a cash tax refund of approximately $250 million, most likely in late 2007 or early 2008, subject to the resolution of open IRS tax audits.

Oct 17/06: Bechtel Plant Machinery Inc. in Schenectady, NY received a $267.5 million cost-plus-fixed fee contract for naval nuclear propulsion components, raising its contracts awarded to $442.2 million total since Oct 1/06. Work will be performed in Pittsburgh, PA (52%) and Schenectady, NY (48%). The contract was not competitively procured (N00024-07-C-2101). DID has covered previous awards to Bechtel Plant Machinery for naval nuclear propulsion components, including the previous 2 entries, plus FY 2006 awards for $166.3 million in December 2005, and another $272.2 million in October 2005. A FY 2006 award for $35.6 million was also made in on May 25, 2006, but not covered by DID at the time.

Oct 16/06: Bechtel Plant Machinery Inc. in Schenectady, NY received a $44.8 million cost-plus-fixed fee contract for naval nuclear propulsion components, which can be added to the Oct. 12, 2006 award to get a total of $174.7 million. Work will be performed in Schenectady, NY. The contract was not competitively procured (N00024-07-C-2102).

Oct 12/06: Bechtel Plant Machinery Inc. in Schenectady, NY received a $129.9 million cost-plus-fixed fee contract for Naval nuclear propulsion components. Work will be performed in Schenectady, NY (48%) and Pittsburgh, PA (52%). The contract was not competitively procured (N00024-07-C-2100)

Oct 12/06: Bechtel Bettis Inc., Bettis Atomic Power Laboratory in West Mifflin, PA received a $461.1 million cost-plus-fixed fee modification to previously awarded contract N00024-98-C-4064 for naval nuclear propulsion work (FY 2006 award: $480.7 million). Work will be performed in West Mifflin, PA. This action represents funding of the contract’s 7th year of effort, and contract funds in the amount of $104.7 million will expire at the end of the current fiscal year.

Oct 12/06: KAPL Inc. (Knolls Atomic Power Laboratory) in Schenectady, NY received a $160.4 million cost-plus-fixed-fee modification to previously awarded contract N00024-00-C-4011 for Naval nuclear propulsion work at the Knolls Atomic Power Laboratory during fiscal year 2007 (FY 2006 award: $138.6 million). Work will be performed in Schenectady, NY. This represents funding for the contract’s 7th year of performance, and funding in the amount of $25.5 million will expire at the end of the current fiscal year (N00024-00-C-4011).

Oct 11/06: General Dynamics Electric Boat Corp. in Groton, CT received an $18.7 million cost-plus-fixed-fee, level of effort contract for reactor plant planning yard services for nuclear-powered submarines and support yard services for Navy moored training ships. This work generally includes engineering services for lifecycle support, maintenance and modernization of the reactor plants and selected propulsion-plant systems of Los Angeles, Trident and Seawolf-class submarines, and the nuclear research submarine NR-1. Additionally, Electric Boat provides similar services for all systems on the Navy’s moored training ships in Charleston, SC.

Work will be performed in Groton, CT (95%) and Charleston, SC (5%), and is expected to be complete by September 2007. This contract was not competitively procured by the Naval Sea Systems Command in Washington, DC (N00024-07-C-2103).

FY 2006

B&W out of bankruptcy; $1.54 billion in contracts.

May 25/06: Bechtel Plant Machinery Inc. Schenectady, N.Y., is being awarded a $35.6 million cost-plus-fixed fee modification to previously awarded contract (N00024-02-C-2102) for Naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (68%) and Schenectady, NY (32%).

Feb 22/06: McDermott International, Inc. announces that:

“The Babcock & Wilcox Company and certain of its subsidiaries (“B&W”) have now exited from Chapter 11 bankruptcy and entered into its previously announced settlement. Accordingly, B&W’s financial results will be re-consolidated with McDermott’s and its operations managed without Bankruptcy Court supervision.”

The move comes 6 years to the day since its original Chapter 11 filing. McDermott also announces that B&W has finalized and implemented its exit-financing package, and has funded its initial payment of $350 million and $1.15 billion face-amount of insurance to the asbestos-claimants’ trust. Depending on the status of national asbestos legislation at Nov 30/06, either an additional $25 million or $605 million in consideration will be made available to the trust in the time periods required.

B&W’s exit-financing package consists of 3 tranches, for a combined total of $650 million of credit capacity. In December 2005, Moody’s Investors Services and Standard & Poor’s Ratings Services issued newly assigned credit ratings for B&W of B1 and B+, respectively.

B&W out of Chap. 11

Dec 20/05: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $166.3 million cost-plus-fixed-fee modification to previously awarded contract (N00024-02-C-2102) for naval nuclear propulsion components. Work will be performed in Pittsburgh, PA (73%) and Schenectady, NY (27%).

Dec 19/05: McDermott International, Inc. subsidiary, BWX Technologies, Inc. (BWXT) announces “several major U.S. government contracts,” valued “in excess of $410 million,” for the manufacture of components in support of U.S. defense programs. BWXT, headquartered in Lynchburg, VA, supplies nuclear power operations services and products to the US government and commercial clients.

Oct 20/05: KAPL Inc. Knolls Atomic Power Laboratory in Schenectady, NY received a $138.6 million cost-plus-fixed fee modification to previously awarded contract (N00024-00-C-4011) for naval nuclear propulsion work at the Knolls Atomic Power Laboratory. Work will be performed in Schenectady, NY.

Oct 20/05: Bechtel Bettis Inc. at Bettis Atomic Power Laboratory in West Mifflin, PA, received a $480.7 million cost-plus-fixed-fee modification to previously awarded contract (N00024-98-C-4064) for naval nuclear Propulsion work at the Bettis Atomic Power Laboratory. Work will be performed in West Mifflin, PA.

Oct 18/05: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $279.2 million cost-plus-fixed-fee contract for Naval nuclear propulsion components. Work will be performed in Schenectady, NY (50%) and Pittsburgh, PA (50%). Contract funds will not expire at the end of the current fiscal year. The contract was not competitively procured (N00024-06-C-2106).

Oct 14/05: Bechtel Plant Machinery Inc. in Pittsburgh, PA received a $30.2 million cost-plus-fixed-fee modification to previously awarded contract (N00024-04-C-2104) for Naval Nuclear Propulsion Components. Work will be performed in Pittsburgh, PA.

Additional Readings

• Absolute Astronomy – United States Nuclear Reactor. The USN uses light water reactor designs, mirroring the American civilian nuclear industry.

• US Department of Energy – Nuclear. The US DoE is responsible for a number of military nuclear power contracts.

• Babcock & Wilcox Company.

• Bechtel Marine Propulsion Corporation.

• Bechtel Knolls Atomic Power Laboratory – Naval Reactors Program.

• Bechtel Plant Machinery, Inc.

• Bechtel – Nuclear Power.

Americas

• Israel’s Elbit Systems has been contracted by the Brazilian Army to supply remote controlled weapons stations. Named REMAX, the system will be supplied over a five-year period and an initial production order worth $7.5 million. A REMAX turret is fitted on Brazilian VBTP-MR Guarani APCs, which includes a .50 machine gun, gives soldiers 360° capacity and is equipped with night vision, thermal vision, high resolution camera and zoom.

• The USAF has issued a request for proposals to develop laser protection systems for their fleet of tactical fighter aircraft. Known as the Laser Advancements for Next-generation Compact Environments (LANCE) project, researchers will investigate laser-based solutions for defending pilots from a variety of anti-aircraft threats. The product of LANCE will then be used for integration within an aerodynamic integrating structure for use during flight testing on tactical aircraft for self-defense research during Phase II of the Self-protect High Energy Laser Demonstrator (SHIELD) Advanced Technology Demonstration (ATD).

• Harris Corp. has received a $403 million contract to provide spare parts to support various tactical radio systems for the US Defense Logistics Agency. The five-year agreement covers services for radios to be used by both the Defense Logistics Agency and the US Army. Harris has a variety of tactical radio systems in their catalogue, including systems with airborne, vehicular, and handheld applications. According to the company, the products are ideal for delivering high-speed voice, data and full-motion videos.

Middle East & North Africa

• Renewed long-range missile development has been given the go ahead by the Iranian parliament, as part of approval for an increase in wider defense spending. The extra cash, amounting to an increase of 5%, will go toward the development of long range missiles, armed drones and cyber-war capabilities, and could put Tehran on an early collision course with the incoming Trump administration in Washington. Iranian missile development has always been a thorny issue with the US and further advancements may been seen as violations against promises to curb research into nuclear warheads.

Europe

• BTR-3 APCs manufactured by Ukraine’s state-owned Ukroboronprom has been transferred to their military. 50 of the vehicles were produced as part of efforts by Kiev to boost BTR-3-related activities such as maintenance work and the production of new models. The 8×8 fully amphibious armored vehicle is equipped with hydraulically amplified power steering and armed with modernized weapon systems including 30mm guns and additional missile munitions. Since March 2014, the Ukrainian government has been fighting an insurgency against Russian-backed separatists in the country’s eastern Donbass region.

• Safran will develop and manufacture smart bombs for the French government. The new modular ASSM air-to-ground block 4 bomb kits are aimed at cutting procurement costs without scrimping on performance. While details on the contracts value or unit numbers remain unknown, first delivery is due in 2019 and could be followed with further orders at a later date. The ASSM family of kits, used by France and other countries, give precision guidance to standard bombs and come in several versions, depending on the type of guidance: inertial GPS, inertial/GPS + infrared imaging, and inertial/GPS + laser.

Asia Pacific

• The Indian government has given the team behind the Nirbhay cruise missile an 18 month extension in order to fix issues with the munition and finally deliver a successful test-firing. It was expected that the program would be wrapped up by the end of 2016, however most attempts to test-fire the missile have resulted in its veering off course and aborting mid-air. In conjunction with the extra time, New Delhi has also commissioned an inquiry by an independent technical committee in order to identify faults in the system that led to the missile’s failure during its fourth trial on December 21.

• While Indian cruise missile testing stumbles, Pakistan has announced the successful firing of their first submarine-launched cruise missile. The nuclear-capable Babur-3 missile has a range of 450 km (280 miles) and was fired from an undisclosed location in the Indian Ocean on Monday. News of the test may flare long-running tensions between Islamabad and New Delhi, as Pakistan looks to develop “credible minimum deterrence” against Indian missile development.

Today’s Video

A look at PT Sari Bahari’s munitions:

VBTP concept
(click to view full)

In December 2009, Brazil signed a EUR 2.5 billion deal with Italy’s Iveco that aims to renew its wheeled armored personnel carrier fleet, and revive Brazil’s land vehicle defense industry in the bargain. The 6×6 Guarani Viatura Blindada Transporte de Pessoal, Media de Rodas (VBTP-MR) is envisaged as a vehicle family that can replace Engesa’s wheeled vehicles. Their EE-9 and EE-11 have suffered from age-related problems, questionable protection levels, and a shortage of ready spares since Engesa’s 1993 bankruptcy.

Iveco is best known around the world for its trucks, but its Iveco Fiat Oto Melara joint venture has designed and fielded the core of Italy’s tank, wheeled APC, and tracked IFV fleets. The firm already has the new Puma wheeled 6×6/ 4×4 APC in its offering set, but the VBTP will offer them a new market, a new joint venture, and new export opportunities.

VBTP: The Need

EE-11 Urutu
(click to view full)

Brazil’s armored vehicle fleet is currently dominated by a set of Engesa’s vehicles. The EE-11 Urutu wheeled 6×6 APC was popular with a number of foreign clients, as well as Brazil’s own forces. It is named after a local pit viper, per Brazilian tradition (bothrops alternatus, also known as Jararaca and Yarara). The EE-9 Cascavel 6×6 armored vehicle is easily recognizable by its 90mm gun, and was produced for Brazil and for numerous foreign clients. That warning silhouette is replicated in its choice of name, which refers to the South American Rattlesnake (crotalus durissus).

By the early 1990s, however, Engesa’s main client was Iraq under Saddam Hussein. The 1991 Gulf War, and subsequent international embargoes on weapon sales to Iraq, destroyed the firm. With its main client gone, no orders of consequence forthcoming in its home market, and its innovative Osorio medium tank elbowed aside by Saudi Arabia in favor of the American M1, Engesa went bankrupt in 1993. When it did, Brazil’s impressive local defense industry lost the heart of its advanced vehicle capabilities.

It also lost the main source of parts and maintenance for Brazil’s armored vehicle fleet. Brazil continues to operate its vehicles, and despite the EE-11’s weakness against some armor-piercing small arms rounds, it has been used in missions like the UN operation to stabilize Haiti. Even so, it was clear to the Brazilians that a replacement was needed. The combination of a rising resource economy and local threats have also driven 2 key trends in Brazil. One is a very significant increase in Brazil’s defense budgets, which have led to recapitalization programs for fighter jets, helicopters, air transports, and submarines. The other is a determination to restore Brazil’s decayed local defense industry, now that the Cold War’s inherent geo-political advantages for NATO and Warsaw Pact affiliated defense firms have vanished.

VBTP Guarani: The Vehicles

Guarani

The new VBTP-MR is currently envisaged as an 18-tonne (about 20 ton) vehicle at full recommended weight (GVW), with amphibious capacity up to 17.5 tonnes. It will be powered by a FPT diesel engine coupled to an automatic gearbox, and is designed to carry a crew of 10 dismounts plus the driver. Outline specifications include dimensions of 6.9m long x 2.7 m wide x 2.34 m high, which allow its to fit into a C-130 Hercules or forthcoming Brazilian KC-390 transport aircraft dimensionally, as well as by weight.

The vehicle can be fitted with a variety of remote-controlled weapon stations for additional firepower, including Elbit’s ORCWS UT-30BR, with its 30mm cannon and ability to carry anti-tank missiles. Standard UT-30BR armament is a 30mm cannon, 7.62mm co-axial machine gun, and smoke grenades, along with a panoramic commander’s sight and a laser warner.

VBTP-MR concept
(click to view full)

Because the vehicles are currently under development, all figures should be considered provisional. The work is being carried out jointly by the Brazilian Army (through the project Mobility Strategy and the DCT – Department of Science and Technology) and Iveco. By late 2009, around 30 million Brazilian Reals (EUR 12 million) had been invested in vehicle definition with “major specialist Brazilian companies.”

VBTP: Contracts and Key Events 2017

“Tropa de Elite 3” trailer?

January 10/2017: Israel’s Elbit Systems has been contracted by the Brazilian Army to supply remote controlled weapons stations. Named REMAX, the system will be supplied over a five-year period and an initial production order worth $7.5 million. A REMAX turret is fitted on Brazilian VBTP-MR Guarani APCs, which includes a .50 machine gun, gives soldiers 360° capacity and is equipped with night vision, thermal vision, high resolution camera and zoom.

2012 – 2014

1st deliveries, production ramp-up.

Aug/Sept 2014: State of the program. At the end of September Iveco delivered the 100th of a total of 128 vehicles to be delivered by the end of 2014 (16 pilot VBTPs, 86 evaluation vehicles + 26 addons). The 2015 budget sets aside BRL 200M ($82M) for 56 vehicles.

An entry on the Brazilian Army’s weblog explained in August how the Guarani was “finally operational.” The 33º BI Mec (Batalhão de Infantaria Mecanizado – Mechanized Infantry Battalion) received its 1st 13 vehicles back in March 2014 and should have 42 of them by 2015. They are being tested in the southern state of Paraná near Paraguay and seem to meet expectations. The vehicle can cross streams as expected, though it has a slight tendency to sink further on its right due to the engine’s position.

Sources: Defensa.com: “Iveco Latin America construye el blindado VBTP-MR Guaraní número 100” | Exército Brasileiro: “Guarani finalmente operacional” [in Portuguese].

Feb 12/14: Sub-contractors. Brazil picks Thales’ Sotas vehicle communication system as their armored vehicle communications system. Sotas will form the core of all voice and data communications in the Guarani, integrating various sensors, data terminals and radios. This follows a small 2011 purchase for testing purposes.

The Sotas system will also be retrofitted to EE-9 and EE-11 wheeled vehicles, and to tracked M113s, as part of their refurbishment programs. Initial systems under this contract will be delivered in June 2014, and Brazilian firms and depots will be trained to perform most maintenance thereafter. Sources: Thales, “Brazilian Army selects Thales’s intercom systems for vehicles”.

VBTP fires UT30-BR
(click to view full)

Dec 16/13: 26 more. A contract for BRL72 million ($31M) adds 26 Guaranis in Lote de Experimentação Doutrinária (LED – i.e. evaluation) configuration to the 86 ordered in August 2012.

Oct 24/12: REMAX RWS. Elbit’s Brazilian subsidiary Ares Aeroespacial e Defensa Ltda. announces a $25 million contract to supply its stabilized REMAX remote weapon stations to the Brazilian Army. This is the 1st production order, and deliveries will be made from 2012-2014.

REMAX was designed to be part of the VBTP program, and seems to be characterized by a simple and easy to maintain design. The small-caliber RCWS has already completed testing, and can be mounted on a range of suitable vehicles. Elbit Systems.

Sept 13/12: UT-30 RWS. Elbit’s Brazilian subsidiary AEL Sistemas S.A. receives an initial $15 million production order for UT-30BR 30mm remotely operated turrets, to equip VBTP Guarani vehicles. It’s an order under the Jan 6/11 umbrella contract. Elbit Systems | AEL [in Portuguese].

Aug 7/12: +86. Brazil and Iveco sign a BRL 240 million (about $119 million) contract for 86 VBTP MR Guarani evaluation vehicles, for delivery from 2013-2014. The contract allows Iveco to start production beyond the current 16-vehicle pilot batch (vid. Dec 18/09 entry), and get ready to produce the Army’s main order.

The Guaranis will be produced at a dedicated Iveco factory in Sete Lagoas, Mato Grosso state. Large-scale production should begin in early 2013, and the supply chain involves 110 direct and 600 indirect Brazilian firms. The production rate for Brazil alone is expected to reach about 100 units per year over the next 20 years, and exports are likely. Argentina has already indicated interest in about 14 Guaranis as a peace-keeping buy.

Defence Minister Cesar Amorim says that 48 of these 86 vehicles were included in the government’s Growth Acceleration Program (PAC infrastructure/ stimulus) financing, as part of a wider BRL 1.527 billion military program that will also buy 4,170 trucks and 30 Astros 2020 missile launch Vehicles. The transfer of the funds money was authorized in late June 2012, through a Provisional Measure signed by President Rousseff. Now, if only the Army could do something about having enough ammunition for just 1 hour of war… Brazilian MdD [in Portuguese] | Mercopress.

86 evaluation vehicles

June 15/12: Brazil takes delivery of the 1st pre-series Guarani from Italy’s Iveco Defense Vehicles, during a formal ceremony at the Eurosatory 2012 exhibition in France. UPI.

1st delivery

May 10/12: REMAX RWS. ARES light RWS turret is featured in the Independence Day parade, mounted on a Guarani armored vehicle. ARES.

2009 – 2011

Program getting started.

VBTP mockup, LAAD 2009
(click to view full)

Sept 7/11: UT-30 RWS. Elbit Systems announces that the 1st UT-30 unmanned turret has successfully completed VBTP acceptance testing in Brazil.

Aug 18/11: REMAX RWS. Elbit subsidiary ARES announces that the first phase of tests for the REMAX 12.7mm Remote Weapon Station have been successful, with a follow-on round of firing tests beginning later in the year. REMAX was developed by ARES under CTEx requirements, and would become the first Weapon Station manufactured and developed in Brazil.

Jan 6/11: UT-30 RWS. Elbit Systems’ Brazilian subsidiary Aeroeletronica Ltda. (AEL) receives a 440 million Real (about $260 million) framework contract to supply “a few hundred” of their 30 mm Unmanned Turrets to the Brazilian Army’s Guarani Project.

This is the full production follow-on to the April 13/09 award, but the exact number of orders isn’t clear yet. Orders will take place over a number of years, per Brazilian decisions and funding. Elbit Systems.

UT-30BR RCWS contract

Dec 18/09: Contract. The Brazilian Army signs a 6 billion Brazilian Real (about EUR 2.5 billion) umbrella contract to supply up to 2,044 base model VBTP-MR 6×6 wheeled APCs, to replace the old EE-11 Urutu in Brazilian service. The contract will run for over 20 years, and also includes manufacturer support.

The first prototype is under construction in Brazil, and is still scheduled for the first half of 2010. Another 16 units of a pilot batch will be produced by Iveco in Brazil between 2010 – 2011. Full production is planned to run from 2012-2030, and all production, including engines, will take place in Brazil. To that end, Iveco LA supported by Iveco Defence Vehicles will prepare a defense dedicated unit in Brazil, including Research, Sales & marketing, Production, Quality, and Aftersales service groups. The local supply chain is expected to involve more than 100 direct suppliers, and hundreds of indirect suppliers. Iveco release.

Umbrella contract: 2,044

April 7/09: Iveco announces that they will will present a mock-up of the new Brazilian 6×6 VBTP-MR at the April 14th Latin America Aero & Defense (LAAD) Exhibition. The company promises that a prototype will be delivered by the end of 2009, for army testing beginning in April 2010. Another 16 additional units are slated for production and testing up to 2011, when a decision is expected on a final VBTP-MR fleet order for the Brazilian Army.

Iveco’s production plan would produce the initial 16-17 vehicles using imported components, but local content would gradually increase to over 60%. The company already has a growing supplier base in Brazil, where it produces around 15,000 trucks per year plus diesel engines. Iveco release at Defpro | Defense Update LAAD 2009 report.

VBTP with UT30-BR
(click to view full)

April 13/09: UT-30 RWS. Elbit Systems Ltd. announces a contract to supply its UT-30 unmanned turrets to the Brazilian Army, for installation on the VBTP-MR. The company says they were selected as a result of a competition including leading global manufacturers in the field, but adds that the contract amount for the program’s first phase is not material to Elbit Systems overall results. That would change, of course, once orders are confirmed for full-rate VBTP production.

The ORCWS UT-30 unmanned turret is a complete system, incorporating an automatic cannon up to 30mm, a coaxial 7.62 mm machine gun, a Laser Warning System (LWS), commander panoramic sights, and smoke grenade launchers. A fully stabilized dual axes and an automatic target tracker keep weapons on target from the remote weapons station inside the vehicle. The turret does not crowd out space inside the vehicle, and offers light weight and a fold-flat capability for air transport.

Elbit’s ORCWS systems have been sold to a number of customers around the world, and equip several models of wheeled and tracked APCs. The Israeli firm is also an important local supplier to Brazil’s defense force, through its Brazilian subsidiary Aeroelectronica Industria de Componentes Avionicos S.A (AEL). The firm’s avionics equip most of Brazil’s fighter fleet, and it also sells and services a variety of defense-related electronics and optronics.

Elbit’s UT-30 turret picked

December 2007: IVECO L.A. and the Brazilian Ministry of Defense agree to co-develop a wheeled medium APC. The project will be supported by IVECO Defence Vehicles in Northern Italy, but VBTP-MR will be developed and manufactured at IVECO LA’s Sete Lagoas plant in Minas Gerais (Brazil).

Initial agreement

Additional Readings

• Army Guide – UT 30 Remote controlled weapon station

• Elbit Systems – UT-25, UT-30

• AEL – UT30BR – Sistema de Armas Remotamente Controlado

• ARES – REMAX. RCWS for 12.7mm and below.

• Thales – Sotas Vehicle Communications System

• DID (Jan 4/11) – Tracked RESET: Brazil Sticks With its M113s. The tracked fleet will also get some attention, but there will be just 150.

Americas

• While the starting gun has been fired on the USAF T-X trainer competition, Textron AirLand has yet to decide whether they will enter the race. In an email to the Kansas Star, the company stated that they do not “have a decision to share at this time,” when asked if they would respond to the USAF’s request for proposals for a new trainer aircraft. Textron announced the successful maiden flight of their first production-conforming Scorpion tactical jet last month, indicating that it may be submitted as the potential replacement for the USAF’s current trainer fleet of T-38 Talon jets.

• A C-130 transport aircraft operated by the Argentine Air Force has been upgraded by state-owned aircraft manufacturer Fábrica Argentina de Aviones SA (FAdeA). The overhaul is part of a five aircraft modernization program, the first of which was completed by L-3 Communications last April. FAdeA will continue to upgrade the remaining three C-130s, with work slated to be carried out between now and 2019. Argentina plans to add 20 years of service life for all five of their C-130 aircraft.

Middle East & North Africa

• Israel’s Defense Ministry has signed a $450 million 7-year order with IMI Systems for the supply of munitions for infantry and armor units. The deal will commence in 2017 and run through to 2025, averaging annual orders at around $65 million. Announcing the deal, the MoD said the multi-year deal would enable the IDF to complete the resupply of stocks expended in the 2014 Gaza war and support Ground Force live-fire training for the coming decade.

Europe

• General Atomics has been contracted by the US government to provide MQ-9 Reaper UAVs to Spain. The $56 million is an adjustment to an existing basic ordering agreement between Washington and Madrid and work is expected to be complete by January 31, 2019. Last February, Spain ordered four aircraft and associated control stations from General Atomics, in what the company says represents one complete Reaper system. The total value of Spain’s Reaper package, along with associated support and equipment, could reach as much as $243 million.

• An unnamed buyer has ordered services and support for their Airborne Early Warning and Control (AEWC) platform from Saab. The company has kept quiet on particular details of the sale, barring that the order is worth $236 million and deliveries will be made from 2019 through to 2021. AEWC technologies allow aircraft to support military intelligence gathering and reconnaissance operations, and can be used to bolster border security or conduct search-and-rescue missions.

• BAE Systems will test and verify the Iron Fist active protection system (APS) on Dutch CV90 Infantry Fighting Vehicles (IFV). The Israeli-made radar has the ability to detect, track and intercept incoming rocket-propelled grenades and anti-tank missiles among other threats to the vehicle and its crew. Once the system is integrated by BAE, the Netherlands’ Defence Ministry will decide on whether the systems will be rolled out in full, making it the first NATO country with an APS “of its kind” on combat vehicles.

Asia Pacific

• It’s been reported that a deal is close to being struck for the establishment of a logistic hub in India, providing crucial Su-30 spare parts to the Indian Air Force instead of having them imported from Russia. The agreement, scheduled to be signed in March, will also allow some of the components to be manufactured in India. It is also expected that once the hub is functioning, operational readiness of the IAF Su-30MKI fleet will rise above the current rate of 63 percent.

• Elbit Systems will supply two unknown customers in the Asia/Pacific region with airborne laser designators. Valued at $35 million, the agreement involves two separate contracts to be delivered over a three-year period. The targeting systems being produced are designed to provide operators with precise target designation.

Today’s Video

IMI’s Iron Fist APS:

Americas

• The previously stalled acquisition by Argentina’s Air Force to buy Kfir Block 60 upgraded fighters from Israel Aerospace Industries (IAI) is back on the table. While pricing remains one of several stumbling blocks that still lay ahead in any talks, a successful deal would see IAI assemble and upgrade 12-14 Kfir fighters for Argentina. The most recent upgrade includes J-79 engines, Elta 2032 active electronically scanned array radar, and an open architecture that will allow the customer to install custom systems. Colombia, Ecuador, and Sri Lanka are all current operators.

Middle East & North Africa

• Raytheon has been contracted to provide integrated air and missile defense training for the government of Qatar. The $163 million foreign military sale will see Qatar Emir Air Force personnel receive a series of pre-Patriot and Patriot training classes in addition to English language training, ending in April 2020.

Europe

• A bid by Italy’s Fincantieri for a stake in STX France has been blessed by the French government. The French state owns a 33 percent of STX France, based in Saint Nazaire, and is looking to sell off the company as part of a broader offloading of assets following the demise of the South Korean STX shipbuilding group. Paris was hoping a European firm would become the eventual buyer, and is looking to keep the operation based in western France.

• Pilatus has announced $292 million worth of orders for PC-21 turboprop trainer aircraft, with France being the principle customer. Paris will receive 17 for the French Air Force, while two will be sent to repeat buyer Jordan. Finally, two more will be sent to UK company Qinetiq, for use by the Empire Test Pilots’ School (ETPS). Qinetiq’s acquisition comes as part of their selection of trainer aircraft for modernization of the UK MoD’s provision of test and evaluation services, a contract worth $1.26 billion.

• An unnamed customer has contracted Saab to deliver $36 million worth of M3 and M4 variants of the portable Carl Gustaf weapon system. The shoulder-fired multi-role weapon affords operators the option to choose between a variety of ammunitions while remaining light weight. Over 40 governments operate the system.

Asia Pacific

• India is seeking a foreign single engine fighter as their next major procurement program. The choice of single engine jets rules out fighters like Dassault’s Rafale and the F/A-18 Super Hornet, leaving the two likely options the F-16 and Saab’s Gripen. New Delhi also committed to continue supporting the development of the Tejas’ naval variant, but the current one will be just a technology demonstrator.

• An investigation has commenced into why the Indonesian Air Force procured AugustaWestland AW101 helicopters after AW had been earlier ruled out for being too costly. The helicopters were initially eyed as a potential buy for use as a Presidential and VIP transport, however its $55 million price tag was deemed too flashy by opposition lawmakers. The resulting political pressure resulted in President Joko “Jokowi” Widodo abandoning the deal in December 2015. Since then, the IAF has insisted on buying the same type of chopper by reasoning that it was not for presidential purposes, but for military and search and rescue operations.

• Israel’s RADA has received an order to provide its Multi-mission Hemispheric Radar-based (MHR) RPS-42 radar system to an unnamed East Asia/Pacific customer. The system will be used for the development and testing of the buyer’s High Energy Laser (HEL) ground-based tactical weapon system. Of the ten HEL development programs in the Western world, RADA is involved in four.

Today’s Video

RADA’s HEL System:

ADF training
(click to view full)

Guided, portable anti-tank weapons have become a ubiquitous feature of the modern battlefield, but there’s still a role for good old fashioned panzerfaust rockets. For a soldier who needs to take out light vehicles at close range, blast enemy strongpoints, etc., these systems offer all the capability you can ask for, without all of the extra weight and cost. Less weight means more rounds carried, and less cost translates into more rounds bought. Taken together, they ensure more available firepower when it’s needed most. During 1989 operations in Panama, for instance, the 66mm LAW rocket was used so often as a building entry weapon that it was known as the “Ranger Key.”

Saab’s Carl Gustaf system and its range of 84mm rocket shells have become popular all over the world, with over 40 customers. Australia became one in 2009, and has continued to place orders associated with their LAND 40, Phase 2 project. Their system also has one particular twist…

Updates

January 5/17: An unnamed customer has contracted Saab to deliver $36 million worth of M3 and M4 variants of the portable Carl Gustaf weapon system. The shoulder-fired multi-role weapon affords operators the option to choose between a variety of ammunitions while remaining light weight. Over 40 governments operate the system.

April 27/12: Saab announces a SEK 199 million (USD conversion: $29.6 million) order from Australia for more 84mm Carl Gustaf ammunition, under a standing order laced in early 2011. Deliveries will take place during 2013.

Nov 10/11: Saab announces a SEK 160 million (USD conversion: $24.2 million) contract for more 84mm Carl Gustaf ammunition, under a standing order laced in early 2011. Deliveries will take place over the next 6 months.

Nov. – Dec. 2009: Australia signs a contract with SAAB Bofors Dynamics for 437 M3 Carl Gustaf weapons, followed by a December 2009 contract with BAE Systems Australia for 437 Heavy Weapon Thermal Sights. Australia is the 1st country to use both the weapon and sight as an integrated system, which works equally way by day or by night.

Roll-out to entitled units completed in October 2011. Australia DMO. Note that Saab announced a SEK 192 million (USD conversion: $26.8 million) pair of contracts in December 2009 for Carl Gustaf weapons, but would not specify the customer at the customer’s own request. It may or may not have been Australia; Australia’s DoD did not announce the award at the time.

Kfir C2
(click to view full)

Argentina’s air force is having a hard time maintaining its core Nesher/”Finger” fighters, even as the Kirchner regime seeks to take control of the Falkland Islands and their potential offshore oil reserves. That led Argentina to search for new fighter options, as the most reliable way of projecting power to likely exploration zones. Britain’s defenses are also much more run down than they were in the 1980s, and their complete lack of a carrier force leaves ongoing protection of the islands’ surrounding economic zones to just 2-4 Eurofighter Typhoon fighters, an offshore patrol vessel, and part of a regular navy ship rotation.

Argentina’s window of opportunity will close when Britain’s advanced carrier force enters service in 2020, which has added urgency on both sides as Argentina tries to make a deal. Can Argentina find its partner?

Forces Around the Falklands: Situation Report British Breakdown

Gone.

The islands’ inhabitants voted overwhelmingly to remain part of Britain during the referendum. Unfortunately, Britain has lost more than just its carrier force in the intervening years since the Falklands War. The Vulcan bombers and Victor tankers that staged ultra-long range bombing raids are long gone. The Harriers bought after the war ended, and modernized for use in Afghanistan, were retired. So were the Tornado F3 aircraft that were bought in the 1980s for long-range combat air patrols. The Royal Navy’s number of serious surface combatants has sunk to just 19, only 1 of which patrols the South Atlantic and West Africa at any given time. Worse, it has readiness issues with its attack submarines.

All this creates a window of opportunity for Argentina – one that will slam shut decisively around 2020, once Britain’s new 65,000t HMS Queen Elizabeth and its F-35B fighters steam into service.

RAF C-17
(click to view full)

Until then, an Argentinian force with modern jets and enough anti-ship missiles could conceivably open the door for a repeat invasion, by making recapture too risky and difficult. First, however, they’d have to take the island. Britain has extended and considerably reinforced the Mount Pleasant airfield with radars, air defenses, and a rotating infantry battalion. The addition of long-range C-17 heavy jet transports to the RAF makes fast long-range troop & vehicle reinforcement possible, forcing any invader to capture, destroy, or interdict the airfield in order to succeed. Meanwhile, the mere threat of nuclear submarines will continue to keep Argentina’s surface navy, such as it is, out of the picture as always.

That’s why harassment and access denial attempts are far more likely, as Argentina continues to attempt intimidation of any oil & gas companies that will be working in the Falklands’ Economic Exclusion Zone. That sort of gambit is harder to thwart, requiring the British to commit more forces and incur more expense than they would like.

If Britain wants to protect the Falklands this time, the rag-tag state of Argentina’s military is its biggest asset. Their goal is too keep Argentina from acquiring the tools they need to create even a moderately effective anti-access zone. If Argentina gets any new fighters at all, Britain’s goal becomes much harder and more expensive.

Argentina’s Efforts

FAA Super Etendards

Argentina’s Super Etendard fighters, which were used to launch Exocet missiles in the 1980s and still serve, come from France. Its Mirage III/ V/ “Nesher” fighters were originally bought second-hand from Israel and Peru, but they have deteriorated badly. Its A-4R “Fightinghawk” Skyhawk models were sold to Argentina by the USA, and what’s left of those deliveries make up the bulk of their jet fleet.

Despite steadily-worsening relations with Britain under the Obama administration, the USA is not about to sell Argentina jet fighters. British diplomacy has already worked to delay Argentina’s proposed Super Etendard modernization, and also scuttled a reported deal to buy 16 second-hand Mirage F-1M fighters from Spain.

Cheetahs & Gripens
(click to view full)

That leaves Argentina’s original source for the Neshers. Israel doesn’t have any of those left, but they do have their own Kfir design that made structural changes to the Nesher blueprints, added a more powerful American J-79 turbojet, and received progressive modifications to its radar, electronics, and weapons. Those upgrades continued even after the Kfirs were retired from Israeli service in the late 1990s, on behalf of customers like Colombia, Ecuador, and Sri Lanka. Kfir C.10/ Block 60s carry modern radars and electronics on par with F-16 Block 40/50s, and have the ability to use beyond visual range aerial weapons, advanced short range AAMs, and a variety of precision strike weapons. Their combat radius is a bit short, and it would take a brave Kfir pilot to face a Eurofighter Typhoon in single combat. Even so, they’re capable fighters with aerial refueling capability, which makes them well suited to intimidation and presence patrols. Negotiations for a sale are in an advanced stage.

The good news for Britain, such as it is, is that Argentina still has to hang weapons on any fighters they buy. The FAA must either stick with their existing set of old equipment and forego most of the new fighter’s potential, or buy new weapons from the USA or Israel. Any new weapon sales would be a double escalation, making those sales less likely. The most dangerous Kfir-related sale, of Gabriel 3 anti-ship missiles, would make Britain an outright enemy of Israel’s. That won’t happen. The question is whether Britain can pressure Israel to block the Kfir fighter sale in toto – or have it blocked by the Americans, who control the J-79 engines.

If the Israeli sale falls through for some reason, South Africa has already sold similar Cheetah fighters to Ecuador and Chile. Enough were produced to sell 18 more to Argentina, but the best airframes have presumably been taken already. Cheetahs are powered by French Snecma Atar 9K50 engines, instead of the Kfir’s American J-79. That removes a key American veto, but it also means that South Africa would need some level of French cooperation. Given French delays and demurrals around refurbishing Argentina’s French Super Etendards, that cooperation could become problematic.

Chile’s decommissioned Mirage 50 Pantera fighters are similar to the Cheetahs, but Chile isn’t interested in selling any to Argentina.

JF-17 – note C802!
(click to view full)

If those options fail, Argentina faces a shrinking set of choices.

South Korea’s TA-50 and FA-50 light fighters would be more expensive than the proposed Israeli deal, which already strains Argentina’s finances. They also use American F404 engines, requiring US export approval, and can’t mount anti-ship missiles yet.

Swedish JAS-39 Gripen fighters are the subject of talks with Brazil, but they use American F414 engines and British Martin-Baker ejection seats, to name only the most difficult substitutions. Indeed, about 30% of those planes are traceable to British firms – and Britain has stated that they will block such exports.

The only sources free of American or European influence are Russia and China.

Chinese F-8 “Finback-Bs” would be a very cheap used option, presenting no serious threat, but good for harassment patrols and shows of force at range. The question is whether they could be kept in the air. The JF-17 Thunder from China and Pakistan would be a more advanced option and a definite threat, thanks to its ability to carry C802 subsonic and CM-400AKG supersonic anti-ship missiles. Argentina has expressed interest in the JF-17, and has held discussions directly with China.

Russia is the other potential source. They may have used or used/new-build MiG-29S+ multi-role planes to offer, if Putin wants to stick a finger in Britain’s eye for sanctions over the annexation of Crimea. The problem with the MiGs is that even with the extra fuel tanks in recent variants, the fighters have poor range. That makes them less useful to Argentina. SU-30 family planes have plenty of range, but they’re more expensive, and may be out of Argentina’s reach unless Russia really wants to make a point by offering subsidies.

Contracts & Key Events

Shattered Glass

January 5/17: The previously stalled acquisition by Argentina’s Air Force to buy Kfir Block 60 upgraded fighters from Israel Aerospace Industries (IAI) is back on the table. While pricing remains one of several stumbling blocks that still lay ahead in any talks, a successful deal would see IAI assemble and upgrade 12-14 Kfir fighters for Argentina. The most recent upgrade includes J-79 engines, Elta 2032 active electronically scanned array radar, and an open architecture that will allow the customer to install custom systems. Colombia, Ecuador, and Sri Lanka are all current operators.

March 11/16: After the breaking off of talks between Argentina and Israel over the sale of 14 Kfir Block 60 fighters, both parties are to resume negotiations. The deal had initially been called off in October, just before contracts were to be signed, as a result of elections in Argentina. The fighters had been previously used by the Israeli Air Force, but have been upgraded with the latest systems, including the Elta 2032 active electronically scanned array radar. They will also have an open architecture to allow the Argentinian air force to install other systems.

December 3/15: Argentina has officially said adiós to the last of its serving Dassault Mirage fighters. A large-scale public air show on November 30 saw the fleet decommissioned after over forty years of service. The Mirage had been the jet of choice in Argentina since 1973, after the government was impressed by its capabilities when used by the Israeli Air Force during the Six Day War. The decommissioning will leave a hole in the Argentinian Air Force’s capability as a replacement for the aircraft has not yet been found. An earlier deal to purchase second-hand Kfir Block 60 fighters from Israel has been put on hold indefinitely amid issues over weapons systems and upgrades. The newly elected government of Maurico Macri will be responsible for obtaining replacement fighters subject to available funding.

November 18/15: Argentina’s drive to replace its aging Mirage fighter fleet with second hand Israeli Kfir Block 60 fighters has come under criticism from Argentine Air Force number three, Brigadier Mario Roca. Argentina had planned to purchase fourteen of the fighters (which included two two-seat traners) with the deal to have cost between $220-360 million. The criticisms arose when the first six fighters would arrive within 18 months, but without weapons systems, and all upgrades needed to be completed in Israel. The deal has for now been put on hold indefinitely with Defence Minister Agustin Rossi deciding to leave the deal to be concluded by the next administration. Opposition politicians have stated that if elected, they would look into replacing the fleet independently.

August 20/15: Argentina is formally retiring its fleet of Mirage fighters, which will leave active service in November. The Argentinian Air Force has been looking for a new fighter fleet for a while now, with reports in July indicating that the South American country may be in negotiations to buy second-hand Israeli Kfir Block 60 fighters.

Dec 1/14: What Now? In the aftermath of Argentina’s short-lived, clumsy attempt to procure aircraft with British parts through Brazil, analysts review what both Argentina and Brazil may do next.

On Argentina’s side, a history of failed negotiations to acquire used aircraft with France, Spain and Israel will make it tough to revive talks with these parties. One possibility would have been to buy the 12 used Mirage 2000s acquired by Brazil from France in 2005 and retired by the Brazilian Air Force at the end of 2013. This may buy time for Argentina but they would need to reinvest in these aircraft, and also find more elsewhere. But it is reportedly because of high maintenance costs and problems with parts availability that Brazil decided to retire aircraft that sported 10,000+ flight hours each. Add the fact Brazil would have needed to secure resell rights from Dassault, and that is a long list of hurdles for Argentina to clear even if the seller is a friendly neighbor. See DID’s coverage of Brazil’s FX-2 program, Aug 5/13 entry.

Another option is to procure used or new jets from China or Russia, and even though the Argentinian Air Force would prefer Western aircraft, Both China and Russia are likely to be more flexible on financing and/or payment in kind than Western countries would, especially as long as Argentina’s financial situation has not been fully normalized on global markets. Fabrica Argentina de Aviones (FAdeA) held initial talks with China about the potential local production of FC-1 fighters back in mid-2013. Meanwhile Argentina and Russia have been getting cozy on diplomatic and energy matters. See the “Argentina’s Efforts” section above for a more detailed discussion of the available options.

Meanwhile Embraer is reportedly worried that the Brazilian government’s decision to develop a strategic partnership with Argentina may curtail technology transfers from Saab and even lead to reprisals by Western suppliers. That the alliance was announced as a government-to-government affair may only partly shield the company from consequences. Is getting along with its weaker, chronically ill southern neighbor worth potential diplomatic and business problems for Brazil? Sources: DefesaNet: “Full of uncertainty, strategic alliance with Argentines can bring damage to Brazil” | Defense News: “Argentina’s Jet Fighter Replacement Options Narrow” | FP: “Keeping Putin’s Hands Off Argentina’s Oil”.

Nov 9/14: Gripen NG. Argentina may want to do a deal with Brazil (q.v. Oct 22/14), but Britain has now publicly said “no.” To be more precise, they reiterate the continued existence of a ban. A spokesperson for the UK Department of Business, Innovation and Skills:

“We are determined to ensure that no British-licensable exports or trade have the potential to be used by Argentina to impose an economic blockade on the Falkland Islanders or inhibit their legitimate rights to develop their own economy…”

About 30% of the JAS-39E/F will be British, from the ejection seats to the radar, landing gear, and a number of electronic systems. Embraer could try to downgrade and substitute, but Argentina lacks the money to finance such an ambitious effort. Now add the fact that a newly-Republican US Senate and House would block export’s of GE’s F414 engines. As knowledgeable observers expected, Argentina will have to look elsewhere. C4ISR & Networks, “Argentina Buying Gripens? Brits Say ‘No Way'”.

Oct 22/14: Gripen NG. During the Embraer KC-390 medium jet transport’s rollout, Argentina and Brazil sign a formal “Alianca Estrategica em Industria Aeronautica.” Argentina is already making parts for the KC-390, and they need a larger partner for a number of other reasons. The FAB’s releases add that Argentina is also thinking of buying JAS-39E/F Gripens from Embraer, whose Brazilian factory will assemble at least 36 of the advanced Swedish fighters under the pending F-X2 program:

“El Gobierno nacional decidio iniciar una negociacion con la administracion de Dilma Rousseff para la adquisicion de 24 aviones Saab Gripen dentro del programa denominado FX 2…”

Regional export rights are also expected to be part of the $5+ billion deal, which is signed on Oct 24/14. That could get interesting, because the Gripen has systems from the USA and Britain in it. You might be able to replace electronics, but it’s expensive – and ejection seats and engines are a lot tougher. Sources: FAB NOTIMP, “Argentina quiere comprar 24 cazas supersonicos”.

Kfir, improved

March 23/14: Kfir. A high-level Argentine delegation has reportedly visited Israel to finalize the sale of 18 Kfir jets. Most sources mention the “Block 60” version, which is very similar to the Kfir C10 that has been sold to Ecuador and Colombia, and reports also mention the EL/M-2032 radar. Once again, however, this is a proposed deal that comes despite issues with Argentina. Ha’aretz:

“…Kirchner government made [a deal] last year with Iran to jointly investigate the 1994 bombing of the AMIA Buenos Aires Jewish community building that killed 85 people and is widely believed to have been carried out by Hezbollah with Iranian backing.”

That may cause controversy in Israel, and British pressure can be expected as well. On the other hand, Israel was less than pleased by Britain’s recent role in ending sanctions against Iran for its nuclear weapons program. A fighter sale to Argentina would certainly be one way to attach significant consequences to Britain’s actions, without the anti-ship capabilities that would mark a huge escalation. The British do have one big lever left, however: the Kfirs’ J79 turbojets need American approval for re-export. America needs British support regarding Russia right now, so despite past snubs, the Obama administration will find it inconvenient to alienate Britain further.

Finally, note that Ha’aretz is wrong about Kfirs being sold to South Africa. Israeli expertise was likely transferred, but they are not interchangeable in a fleet – Cheetahs use different engines than the Kfirs, and South Africa did modify its Mirages locally. Is basic fact-checking and editorial oversight too much to ask? Sources: Ha’aretz, “Argentina buying 30-year-old Israeli fighter jets” | LU22 Radio Tandil, “Avanzan las negociaciones para la compra de aviones Kfirs Block 60 a Israel”.

March 10/14: Super Etendard. Argentina’s efforts to upgrade 10 of its 11 remaining Super Etendard fighters have hit a bit of a snag in France:

“The Argentine Navy still wants 10 SEM kits for its Super Etendards, but has to date received no indication from France as to how or when this order might be filled.

Moreover, military relations between the two states have cooled due to a deal last year between France and the UK that could create roadblocks to France’s selling the kits, and an updated version of the Exocet missile, to Argentina…”

Sources: IHS Jane’s Defence Weekly, “Argentine Super Etendard modernisation hits major snags”.

Super Etendard modernization stalls

Colombian Kfirs
(click to view full)

Jan 23/14: Kfir. Argentina has reportedly opened discussions with Israel about selling up to 18 refurbished Kfir fighters. The proposed deal is reportedly worth about $500 million, with 6 jets to be refurbished in Israel. Another 12 would be shipped to Argentina along with modernization kits, for local assembly under Israeli supervision.

“Brazilian journalist Roberto Lopes, who specializes in defense issues was the first to reveal that Israel/Argentina deal negotiations caused concern in the government of PM David Cameron and allegedly representatives from the UK Defense ministry asked their Israel counterparts “for a detailed description of the electronic systems and avionics” of the 18 Kfir…. London fears the aircraft could be used to track and intimidate vessels involved in the Falklands oil and gas industry development…. Lopes also reveals that “the issue is being monitored since the end of 2013 by Brazil’s Itamaraty (foreign ministry) and defense ministry”.”

IAI’s offer had reportedly been made earlier, but the proposal was reportedly pursued only after Spain declined to pursue the Mirage F1 deal any further. Sources: MercoPress, “Argentina after Israeli fighter planes; concern in London and Brasilia, says defense expert”.

Jan 2/14: Mirage F1. Argentine sources tell IHS Jane’s that the Spanish Mirage deal has stalled and could be cancelled.

“Local media reports indicated that the Argentine Air Force (FAA) has begun analysing other options, including second-hand Dassault Mirage 2000s from France or Brazil, but appears to be leaning towards an Israeli offer of 18 IAI Lahav Kfir Block 60 multi-role fighters for USD500 million, with a possible delivery date some 15 months after a contract signature.”

While Spain’s economic situation made them receptive to Argentina’s request, Spain could lose much more if relations with Britain become problematic. Sources: IHS Jane’s Defence Weekly, “Argentine Mirage F1 buy reportedly stalls”.

No Mirage F1s

Oct 6/13: Kfir. IAI and even the Israeli Air Force begin to talk about the new “Block 60” Kfir variant, which is based on Colombia’s refitted C10 aircraft:

“The Kfir Block 60 offers a robust and versatile Mach 2+ multi-role jet fighter, carrying 5.5 tons payloads on nine hard-points under the wings and fuselage. The weaponry is enhanced to include Python 5 and Derby. Kfir Block 60 has also completed the integration of RAFAEL Spice autonomous guided weapon, (second platform offering that capability, after the F-16). Conforming to NATO standards, Kfir Block 60 supports Link-16 datalink protocol. The aircraft has combat radius of 1,000 km (540 nm) unrefueled. With refueling the aircraft can fly to a range of 1,100 nm.”

Whether or not Israeli Kfir C2s could carry Gabriel Mk.III anti-ship missiles, Argentina doesn’t have any, and any sale by Israel would have serious diplomatic repercussions. Refurbished Kfirs are reportedly restored to 8,000 safe flight-hours hours under warranty, meaning the plane can easily serve for 20-30 years. “Sources: Defense Update, “At 40 Years of age, Kfir Turns into a “Networked Fighter”” | Israeli Air Force, “Roaring Back”.

Spanish F1M
(click to view full)

Oct 1/13: Mirage F1. After several months of advance reports, Argentina has reportedly come to an agreement with Spain to buy 16 used Mirage F1s. Iraq’s F1EQ-5 jets were modified to carry the Exocet anti-ship missile, but they required modifications. Spain upgraded their F1Cs to F1Ms, but it isn’t clear whether their planes ever added Exocet capability.

The deal is something of a surprise, given the Argentine government’s 2012 seizure of Spanish oil major Repsol’s majority stake in Argentina’s national YPF oil company. Respol’s international legal claim is for $10 billion, but the Spanish government is facing depression-level economic conditions, and has few other options to sell those planes. Sources: MercoPress, “Argentina buys 16 Mirage F 1 from Spain; half have air-refuelling capacity” | UPI, “Argentina goes for second-hand jets for air force”.

Mirage F1 deal

Aug 5/13: Mirage F1. Spain is reportedly working on a deal with Spain for its recently-decommissioned Mirage F1 fighters, which have been replaced in Spain’s service by the Eurofighter:

“The only real hard news and from Spanish defence media, is that Spain is effectively decommissioning the last eight Mirage F 1 –which have been on service for 35 years–, to be replaced by the Eurofighter, and is looking for buyers and among the countries named are Argentina, Egypt and Ecuador…. The Argentine air force currently has an estimated 25 Mirage 5 and Mirage III with over thirty years in service…. However according to Argentine sources the aircraft are virtually out of use because of lack of spares and an adequate maintenance.”

Depending on how one counts, it has been more like 22 years of service since their deep modernization to F1M status. The RAF won’t give an on-the-record response, but British newspapers are told by unnamed sources that “If the Argentines start playing games and escalate the tension we will see more RAF aircraft being deployed to the Falklands.” That would help prevent a takeover, but unless Britain adds a lot of fighters, it may not quite stop intimidation flights against energy companies working in the Falklands EEZ. MercoPress, “Falklands and the Mirages: playing with the Islanders worst memories” | Daily Express, “Jet fighter threat to the Falkland Islands” | Daily Mirror, “Falklands alert as Argentina strikes £145 million deal for 20 Mirage warplanes” | Israel’s Globes, “IAI selling upgraded Kfir jets for $20m”.

June 27/13: JF-17. Argentina is reportedly in talks with China concerning the FC-1/ JF-17 fighter, a joint project with Pakistan whose performance lies somewhere between a Mirage F1 and an F-16. It can use radar-guided air-to-air missiles, but its most important asset is the CASIC CM-400AKG supersonic anti-ship missile, with a range that’s longer than France’s sub-sonic Exocets. Its is also shown at air shows like Farnborough with China’s C802 sub-sonic anti-ship missile, which is very similar to the American Harpoon.

“Speaking at the Paris Air Show in mid-June, officials from Fabrica Argentina de Aviones (FAdeA) told IHS Jane’s that the company has had multiple discussions with Chinese officials over co-producing the fighter in Argentina. Although the FC-1/JF-17 is already jointly built with Pakistan Aeronautical Complex, FAdeA officials stressed that they are dealing solely with the Chinese…. While discussions are said to be far from over, if realised they will open up a wide panoply of Chinese weapon systems to Argentina…”

Sources: IHS Jane’s Missiles & Rockets, “Fighter talks may afford Argentina advanced Chinese missile systems”.

Additional Readings

Up above, DID asked of Ha’aretz, “Is basic fact-checking and editorial oversight too much to ask?” Sometimes, that comes back to bite. Thanks to readers who wrote in to us about local defensive measures and options in the Falklands that we had not covered. We had good discussions, but the plain fact is that some of the omissions were important items. They have been added to the article, with our thanks – and our apologies.

Readers with corrections, comments, or information to contribute are encouraged to contact DID’s Founding Editor, Joe Katzman. We understand the industry – you will only be publicly recognized if you tell us that it’s OK to do so.

• Wikipedia – Argentine Air Force.

Background: Aircraft

• Airforce Technology – F-21 Kfir Fighter Jet, Israel. F-21 was the American designation for used Kfirs flown by its Aggressor training squadrons. Some private firms, like ATAC, still use it for this purpose.

• ACIG – Kfir C.10. In service with Ecuador and Colombia, and the base for the “Block 60”. Kfir C.12s don’t have the EL/M-2032 radar.

• DID – Cheetahs and Mirage 50s for Ecuador.

• DID – Pakistan & China’s JF-17 Fighter Program. If Britain blocks the Kfir sale, could they be setting themselves up for something worse?

• RAC MiG – MiG-29/MiG-29UB/MiG-29SE.

• Wikipedia – Dassault Mirage F1.

News & Views

• MercoPress (March 22/14) – The Falklands/Malvinas: Brazil’s next regional headache? Stability in the region has been a key goal for Brazil.

• Defense Update (Oct 6/13) – At 40 Years of age, Kfir Turns into a “Networked Fighter”. Kfir Block 60.

• Israeli Air Force (Sept 25/13) – Roaring Back. Includes information about Colombia’s C10/C12 upgrades, and makes vague references to the Block 60.

• Globes (Aug 6/13) – IAI selling upgraded Kfir jets for $20m.

Americas

• The USMC has issued a $60 million contract to Raytheon for TOW missiles. Delivery of the missiles is expected to be completed by December 28, 2018. The weapons are designed to help ground forces engage armored targets like tanks and can also be mounted to land platforms such as the Styker and Bradley Fighting Vehicles.

• Further orders for Oshkosh’s Joint Light Tactical Vehicles (JLTV) have been made by the US Army. 409 of the vehicles will be produced in a $179 million contract, with work expected to be completed by this December. Initial low-rate production of the JLTV began last year, as the US Army and USMC look to replace their Humvees.

Middle East & North Africa

• Turkey’s Aselsan and Saudi Arabia’s Taqnia have formed a joint venture focusing on military electronics. Known as SADEC, the venture will include the building of a factory in Saudi Arabia on the idea of “creating the most advanced available technology.” Radars, electronic warfare suites and electro-optical technology will be developed and manufactured with a view to selling them to the Saudi and Gulf markets.

• Qatar is looking at the Turkish armor industry for the provision of 1,000 armored vehicles, as Turkish industry aggressively pursues markets in various parts of Asia. A joint venture including Turkish manufacturer BMC, Germany’s Rheinmetall and Malaysia’s Etika Strategi are involved in the negotiations for various armor platform configurations, although specifics on models sought by the Gulf kingdom remain undisclosed.

Europe

• The Russian Navy has stated that the Ka-52K is slated to replace all current fleets of Ka-29 assault transport helicopters as well as inducting ship-based UAVs as part of long-term naval plans. Russian naval aviation chief, Maj. Gen. Igor Kozhin, made the announcement on Monday, adding that “carrier-based fighter aviation units will get MiG-29K and MiG-29KUB fighter jets in 2017-2020.” The 4++ generation fighters can destroy targets at sea and ground with high-precision guided weapons day and night, in any weather conditions.

Asia Pacific

• Japan is looking to sell Kawasaki P-1 and C-2 maritime patrol aircraft to New Zealand in what could be Tokyo’s first major arms sale. Classified data on both platforms was provided in September, as Wellington gathers information on other potential acquisitions from US and European competitors. Any deal will involve maintenance of the aircraft and New Zealand might get a chance to produce certain components for the planes under a technology transfer.

• During his New Year’s speech, North Korean dictator Kim Jong-un announced that his country will test an intercontinental ballistic missile capable of carrying nuclear warheads this year. Reuters reported a senior US military official as saying that although Pyongyang appears able to put a miniaturized nuclear warhead on a missile, the missile re-entry technology necessary for longer range strikes is still a serious obstacle to their weapons development. Needless to say, the international community has condemned it.

• Korea Aircraft Industries (KAI) has secured a $523 million contract to provide KUH-1 Surion transport helicopters to South Korea’s marines. The deal covers the production and delivery of 30 helicopters, expected between 2017-2023. Modifications found on the marine variant include foldable blades, emergency floats that can deploy with the press of a button, optional long-range fuel tanks, as well as the ability to carrying nine fully equipped marines in addition to four crew members.

Today’s Video

2016 naval aviation year-in-review:

KHP/Surion rollout
(click to view full)

South Korea currently owns around 700 helicopters, but more than half are considered outdated, and they need to be replaced. December 2005 marked the endgame for a South Korean competition to produce about 245 utility transport helicopters, which would be developed and produced as a semi-indigenous program. The KHP/ Surion is in the 8-tonne class, and is designed to carry 11 troops. Industrial offsets were also important, as the program is designed to boost Korea’s ability to design and build its own rotary-wing aircraft. EADS Eurocopter was chosen as the cooperating partner.

The Korean government gave its final approval of the contract in June 2006, and the project is underway. Note that while company releases place the program’s value at $6-8 billion, the program hasn’t reached that level yet. The initial contract was for KRW 1.3 trillion ($1.3 billion), and is for research and development only. That development finished in April 2013, and the main production contract is next. It will proceed in parallel with additional contracts to develop Surion specialty versions for Korea’s federal police and Marine Corps, and all of these models will be offered for export through a joint venture with Eurocopter.

The KHP (now KUH) Program

In February 2005 the Ministry of National Defense announced that would launch a multi-billion-dollar procurement project to build utility helicopters in December 2005. A total of 5 trillion won ($4.5 billion) was budgeted for this Korean Helicopter Program (KHP), including research and development expenditures.

The project is aimed at producing hundreds of “Korean Utility Helicopters” (KUH) to replace the aging UH-1H Hueys currently in service. Industrial offsets are also important considerations, as the program is designed to boost indigenous industrial manufacturing capability for rotary-wing aircraft.

Making Surion
click for video

This was a cut-down project from the original effort, which aimed to create a core platform that could have utility or attack helicopter sections built onto it, creating a pair of helicopter types with significant commonality. That original effort was not necessarily an overstretch; the US Marine Corps new UH-1Y Hueys and AH-1Z attack helicopters already embody a high-commonality approach.

The KUH/attack approach does add complexity risk, however, and South Korea ended up buying the AH-64E Apache to address their attack helicopter needs. At the lower end, KAI is developing a Light Armed Helicopter, but commonality is limited to “utilizing technology acquired through KUH development.”

Program and Industrial

DAPA: KUH
click for video

The KUH programme was formally launched in 2006. As of October 2007 the KHP project began to take the name “Korean Utility Helicopter,” and its July 2009 rollout saw reports that began to refer to it as the “Surion” (suri = eagle, on = perfection).

Korean Aerospace Industries (KAI) is the prime contractor. As the primary partner, EADS Eurocopter will provide technical assistance, and supply the rotor mast, transmission, and autopilot subassemblies. Eurocopter has a stake of 30% in the development phase, and 20% in the production phase.

The initial contract was worth KRW 1.3 trillion ($1.3 billion at the time), and covered research and development only. By the time development finished in 2013, it had spent just KRW 1.2 billion, despite running a bit more than a year past its deadline.

Contracts for the KRW 4.1 trillion production project will be struck separately. Full scale production was expected to begin in 2012, but development wasn’t finished until April 2013.

Initial market expectations were stated as 250 helicopters, indicating a very limited market beyond South Korea’s order. Eurocopter later revised this to 300 machines, and the business plan changed again when the partnership decided that they would offer a civilian version after 2011. This was a significant move, as the design would compete with existing Eurocopter offerings like the new 7 tonne EC 175. By 2013, expectations had grown again, to 400 civil government and military machines in South Korea alone.

In the military market, South Korea’s Yonhap News agency quoted an anonymous government source in July 2009, who said that:

“Seoul also aims to win 300 overseas orders for the KUH in the next 25 years, a government official said on condition of anonymity. That is roughly 30 percent of the projected global demand for Surion-type choppers, which are larger than the UH-1 Iroquois but smaller than the UH-60 Black Hawks.”

As of April 2013, KAI is still using those figures as its export target, even though the competitive field has become more crowded. That’s a tall order if you’re up against competitors like the AW189, Bell 525, and EC175, plus slightly larger de facto competitors like the EC Puma family, Mi-17, NH90, and Sikorsky H-60 family.

KAI’s Surion

KUH Surion
(click to view full)

Some initial sources indicated that their KHP project bid would be based on the Dauphin-derived EC155/ AS 565 Panther, and the diagram initially provided in local media reports appeared to bear that out. The final design bears some similarities to the EC155 and the Puma family, but many differences.

The KUH Surion is 15m long x 2m wide x 4.5m high, with a maximum takeoff weight of 8.7 tonnes. It’s powered by 2 of GE’s popular T-700 turboshaft engines, and incorporates HUMS prognostics throughout the helicopter to provide constant monitoring and advance warning of mechanical issues. Range is reportedly around 480 km.

The cockpit and frame will be armored to handle 7.62mm strikes, while the fuel tanks will be armored up to resist 12.7mm or 14.5mm rounds. More active warning and protection systems are provided by a partnership between EADS Cassidian and South Korea’s LigNex1, and include the widely used AN/AAR-60 MILDS missile warning system.

Expected personnel capacity is 2 crew plus up to 9 fully-armed soldiers. There are some online sources that give the helicopters 4 hardpoints and weapons up to wire-guided TOW missiles, but KAI’s own materials say nothing about that, and there have been no reports of weapon trials.

Contracts & Key Events 2016 – 2017

Surion ATH
(click to view full)

January 4/17: Korea Aircraft Industries (KAI) has secured a $523 million contract to provide KUH-1 Surion transport helicopters to South Korea’s marines. The deal covers the production and delivery of 30 helicopters, expected between 2017-2023. Modifications found on the marine variant include foldable blades, emergency floats that can deploy with the press of a button, optional long-range fuel tanks, as well as the ability to carrying nine fully equipped marines in addition to four crew members.

September 26/16: It’s back to the drawing board for KAI’s KUH-1 Surion as the Korean-made utility helicopter failed a number of extreme climate tests in the USA. If successful, the testing would have given the Surion an international standard and boosted export chances. Several parts will now be redesigned to rectify the defects found during the testing, which puts the helicopter through very challenging humid and freezing temperatures.

2012 – 2013

ROK certifications; Development complete; ROK orders maritime version.

Oct 16/13: Sub-contractors. Elbit Systems announces a follow-on contract for full production of improved ANVIS/HUD 24 Helmet Mounted Displays to equip production Surion helicopters. The initial order that made them part of the project (q.v. March 25/09) was for the system development phase, which ended in March 2013. Sources: Elbit Systems: ANVIS/HUD 24T brochure [PDF] | Oct 16/13 release.

April 16/13: Surion ATH. South Korea’s DAPA procurement agency announces a KRW 800 million (about $733 million) project to develop the ROK Marine Corps’ transport and utility helicopter, which will be a Surion variant. KAI is scheduled to complete development by the end of 2015.

The helicopters will serve on the ROKS Dokdo LHD, and the ROKN also possesses LST ships whose helicopter decks may be able to accomodate the 8-ton class machines. DAPA projects that the Surions “will help double the Korean military’s independent landing operation capability,” while offering greater range than their existing UH-1 Hueys.

KAI’s release is optimistic, forecasting a potential Korean demand of up to 400 helicopters over the 20 years for the ROK’s Army, Marine Corps, Police (vid. 2011 entry), a future MEDEVAC variant, and orders/variants for South Korea’s Coast Guard, Fire Department and Korea Forest Service. They’re also holding to their original forecast of 30% share within global segment demand of over 1,000 helicopters, even though several competitors have entered this segment since the Surion began development.

If KAI’s accompanying graphic looks realistic, that’s because they photoshopped a Surion on top of a real 2010 picture, replacing the USN SH-60F Seahawk that was actually flying over ROKS Dokdo. But they didn’t strip the picture’s metadata, which is actually kind of honest. KAI.

Surion naval utility: system development

March 28-29/13: KAI announces that the KUH/ Surion has completed its development, making South Korea the 11th country in the world to develop a helicopter. The firm says that total investments from KAI, DAPA, and the ROK Ministry of Trade, Industry and Energy totaled KRW 1.2 billion (around $1.1 billion). The program involved a combination of KAI, Eurocopter, and government research bodies; and included 98 local vendors, 49 foreign partners, and 28 colleges/research institutes. Overall, about 62.5% of the KUH project budget was “localized” in Korea.

The 4 prototypes successfully completed around 2,700 hours of flight tests, and checked about 7,600 test requirements. KAI.

Surion base model development complete

Feb 21/13: Testing. The Surion finishes low-temperature testing in Alaska, USA. South Korea gets plenty of its own cold weather, but you might as well go where you’re guaranteed ultra-frigid conditions. The tests involved about 50 flights. KAI.

June 2012: Certified. South Korea bestows airworthiness and military certifications on Surion. That seems like an odd thing to do before development is complete. Even if it’s necessary to allow deliveries, certification often means that subsequent fixes are the government’s responsibility. Source: KAI.

2008 – 2011

Surion rollout and 1st flight; Police version SDD; Export JV established.

KUH Surion-Police
(click to view full)

2011: Police version. KAI’s English press release is unclear, but they refer to an apparent agreement with the Korea Police Agency to develop a Surion version for them. The KNPA is a national police force under the Ministry of Public Administration and Security, and they have 10 “squadrons” of SWAT teams whose tasks include counter-terrorism and hostage rescue. Source: KAI | Shephard Media.

Police version

July 13/11: Sub-contractors. EADS Cassidian announces a “multi-million euro” contract from Korean Aircraft Industries to supply 24 of its AN/AAR-60 MILDS (Missile Launch Detection System) missile warning systems, with deliveries continuing until 2013. Each system uses about 4 passive sensors, which detect the ultraviolet radiation signature of approaching missiles. Cassidian was working with Korea’s Lig Nex1 to develop the helicopter’s overall electronic countermeasures system, and delivered 36 sensors during the development phase.

MILDS is widely used on a number of helicopter and aircraft models, and EADS’ cooperation in the Surion’s design made it an almost certain choice here.

May 3/11: KAI-EC. Korean Aerospace and Eurocopter establish the KAI-EC joint stock company, based in Seoul to export the Surion helicopter. KAI.

KAI-EC export JV

June 22/10: Official maiden flight. The official maiden test flight is conducted at KAI’s facility in Sacheon, South Chungcheong. Another 3 test helicopters will be built, and test flights will continue through September 2010. This will be followed by “mass production” beginning in March 2012, and “full-scale production” beginning in June 2012. DAPA Commissioner Byun Moo-keun reiterated the program’s core rationale during his speech:

“Despite the fact that our military ranks in seven in the world in operating the number of military helicopter, we have been relying on foreign countries in importing major technologies in developing functions and maintenance… The successful development of Surion has not only led in operating the military tactics efficiently but also formed the basis in improving our own aerospace industry technology.”

See: South Korean MND.

March 10/10: Fly! The Surion has its 30-minute 1st flight at Sacheon, including taxi, hover turns, and a stationary hover at 30 feet. KAI says the flight test program will see the helicopter flying at 140 knots and 2,000 feet by April 2010, and an official ceremony of the first flight will take place in May 2010. Defense News | Shephard Group.

1st flight

ANVIS/HUD
(click to view full)

Nov 2/09: Sub-contractors. Elbit Systems announces that KAI has named them as one of their top 4 Elite Suppliers for the Korean Utility Helicopter (KUH) program, during the firm’s supplier symposium. Elbit supplies the helicopter’s ANVIS/HUD Helmet Mounted Displays, Vehicle Information systems (VIS) and a Data Transfer Systems (DTS). They’re also a subcontractor to KAI for systems engineering and integration of the entire KUH avionics system.

Oct 1/09: KAH delayed. The South Korean government decides to delay its proposed Korean Attack Helicopter program, which was expected to share some 60-70% commonality with the KUH/ Surion. Flight International.

July 31/09: KAI formally unveils the first KUH helicopter, at a ceremony in the southwestern city of Saechon. Attending dignitaries include South Korean President Lee Myung-bak. The new helicopter will be called the “Surion,” and the Yonhap News report says that it sources 60% of its parts from local manufacturers, including the rotor blades and its prognostic health and usage monitoring systems (HUMS). The prototype is due to fly early in 2010, and will eventually be joined by another 3 flight test aircraft. Lee Jae-hong, head of the South Korean Ministry of Knowledge Economy’s machinery, aerospace and defense industry division, adds that:

“Even though it is a military helicopter, the KUH already satisfies 96% or 2,363 of the 2,460 international operational standards for civilian helicopters.”

KAI and Eurocopter also plan to pursue civilian sales beginning in 2011, in order to improve their return on investment. Yonhap | The Korea Herald | The Korea Times | Flight International | Rotorhub.

KUH rollout

March 25/09: Sub-contractors. Flight international reports that Elbit Systems has received a contract from Korea Aerospace Industries to supply “advanced helmet-mounted display systems” for the KUH program. The initial contract covers those development aircraft due to be delivered in 2009-10, but continued cooperation could lead to follow-on orders to equip the entire KUH fleet, and possibly other Korean helicopters as well.

Elbit’s ANVIS/HUD combines day and night vision goggles with key flight symbology, allowing “head up, look-out flying at all times. It has been used by the US military since the mid-1990s, and has equipped more than 5,000 helicopters belonging to 20 countries. Integrated platforms include the H-60 series, CH-53, CH-47, CH-46, V-22, AH-1, UH-1, Super Puma, Cougar, and others. Elbit’s HeliDASH system is a higher end choice.

The KUH HMD fits somewhere in the middle. Elbit personnel describe the Korean order as “…the ANVIS-HUD24 with additional capabilities which I am not at liberty to specify.”

2005 – 2007

Eurocopter wins deal; Contract approved; MoU for joint venture; Innovative fuel bladders; Defensive suite picked.

Later KHP concept
(click to view larger)

Oct 18/07: Korea Aerospace Industries (KAI) and Eurocopter sign of a Memorandum of Understanding (MOU) to create a Joint Venture (JV) Company for the worldwide sales and marketing of the Korean Utility Helicopter (KUH). It will be in operation by 2010. With a shareholding structure of 51% for KAI and 49% ownership for Eurocopter. Eurocopter role is to provide technical assistance for the development of the helicopter as well as certain sub-assemblies, the transmission, and the autopilot. About 40 Eurocopter engineers are housed at Sacheon (Korea) with KAI.

The Eurorcopter release sets expected Korean orders at about 250 KUH helicopters, while estimating KUH production at “an order of 300 helicopters.”

Oct 15/07: Sub-contractors. EADS Defence & Security announces that it will equip the KHP helicopter with its MILDS AN/AAR-60 self-protection system. Over 5,000 AN/AAR-60 units have been produced and installed aboard a wide variety of rotary wing and wide body aircraft, often as part of a multi-spectral suite of sensors; a version for fighter aircraft is under development.

This advanced, passive imaging sensor detects and tracks the ultraviolet emissions of approaching missiles. All approaches have advantages and disadvantages. As Aramada Magazine’s “Fighting an Invisible Threat” explains, ultraviolet seekers tend to be more effective at lower and slower targets, and are less vulnerable to false acquisitions such as decoys. The sensors are also smaller, lighter and require less cooling. On the flip side, they are more vulnerable to atmospheric conditions, and tend to have poorer sensitivity and resolution than other options such as infrared.

EADS DS will provide the equipment for the development phase, but from 2008 onward the sensors will be integrated by the Korean company LIGNex1 into the KHP self-protection system.

Oct 15/07: KOIS reports that a real-size model of the KHP/KUH transport helicopter will be on display at the Seoul 2007 air show that opens in Seongnam Oct 16-21/07. This will be the first time the helicopter’s form and interior design will be unveiled publicly. The development program is now code-named “Korean Utility Helicopter (KUH),” and aims to produce a prototype in 2009 and begin mass-production in 2012. KOIS adds:

“Under the 1.3-trillion-won ($1.38 billion) program, Korea aims to produce 245 advanced transport helicopters. The DAPA also expects exports of the envisioned helicopters, each priced at around 15 billion won. The 14.7-meter helicopter can carry two gunners and nine other troops, along with two pilots.”

March 1/07: Sub-contractors. GKN Aerospace announces that they have been selected by Hanwha Corporation to supply fuel bladders for the Korean Helicopter Programme (KHP). This contract, awarded by Hanwha Corporation, has a value approaching $3.5 million and is the culmination of a lengthy collaboration. Phase 1 of the contract involves completing the development activity which will be finalized this year, followed by testing and initial production during 2008. Phase 2 commences in 2009, with preparation and first assembly activities at Hanwha’s facilities in Korea.

The fuel bladders will be manufactured using a GKN developed, MIL spec material, which is far more flexible than current materials. This flexibility eases and speeds installation and greatly reduces the potential for damage to the bladder during the installation process. The material is also lighter than current products and, critically, offers a faster self-sealing capability in the event of damage during helicopter operations. GKN release.

Initial KUH Concept
(click to view full)

Oct 31/06: MEP solicitation. KAI release:

“For the Korean Helicopter Program (KHP) propelled by Republic of Korea Government, notice of solicitation for korean/foreign industries participation is hereby issued in the area of Mission Equipment Package (MEP) whose development efforts will be led by Agency for Defense Development and procurement activities will be led by Korea Aerospace Ind., Ltd. (KAI) or Nex1 Future Co., Ltd.”

Full solicitation [PDF].

June 2/06: Final approval. The Korean government gives its final approval of the KHP/KUH contract.

Approval

April 12/06: DAPA OK. South Korea’s DAPA (Defense Acquisition Program Administration) formalizes the decision to acquire 245 utility helicopters to be developed by Korea Aerospace Industries Limited in partnership with Eurocopter, and produced as from 2011 onwards. EADS release.

Dec 12/05: Korean Aeronautics Industries (KAI) announces that it has wrapped up KHP negotiations with the French-German manufacturer Eurocopter, as opposed to Bell Helicopter of the USA or the Anglo-Italian firm AgustaWestland. The Chosun Ibo reports that “The Defense Ministry will finalize its decision after consulting a committee on the KAI recommendations and investigating the potential for technology transfer.” The next day, EADS Eurocopter’s release confirmed a win on the 245 helicopter contract, adding:

“The 6-year KHP development phase will run from 2006 to 2011; In the following 10-year production phase, 245 helicopters are to be manufactured… The KHP helicopter is in the 8 metric ton class and is capable of carrying 2 pilots and 11 troops with an endurance of well over two hours. The helicopter is equipped with the very latest technological advances.

Eurocopter and KAI have agreed to set up a 50/50 subsidiary to market the export version of the KHP helicopter. Forecasts needs for this utility helicopter on the world market are set at 250 machines over 20 years.”

Development actually takes until April 2013.

Eurocopter wins KHP

Additional Readings & Sources

• KAI – KUH-Surion

• Army Technology – KAI Surion Light Utility Helicopter, South Korea

• GlobalSecurity.org – Korean Helicopter Program

• Wikipedia – General Electric T700

• DID (Dec 14/05) – Korean E-X & Helicopter Competitions Reaching Endgame?

• The Dong-A Iibo (Dec 1/05) – As Ties Wane, So Does Taste for US Arms

Americas

• And we’re off! The USAF has released the final request for proposals (RFP) for their T-X trainer competition. Not deviating much from the draft RFP released in July, the request encompasses a total of 350 aircraft, including delivery of the initial five test aircraft, contract options for LRIP lots 1 and 2, and full-rate production of lots 3 through 11. A decision on the $16.3 billion program is expected later this year.

• Boeing will provide Next Generation Jammer (NGJ) integration services for the US Navy’s EA-18G aircraft in a deal worth $308 million. Work ordered in the contract includes the program’s engineering phase, as well as the design and manufacturing tasks for 12 ECP 6472 kits, NGJ pod testing, and additional supporting equipment. The NGJ is a Raytheon-led effort to improve airborne electronic warfare capabilities while replacing the existing AN/ALQ-99 pods used by EA-18G Growler aircraft. Industry partners are aiming to reach initial operating capability for the new pods in 2021.

Middle East & North Africa

• The Turkish military is expected to receive satellite-communication (SATCOM)-equipped Anka-S medium-altitude long-endurance (MALE) UAVS in 2017. Ten ground systems will be delivered to the armed forces, with deliveries set to be completed by 2018. Manufactured by Turkish Aerospace Industries (TAI), the Anka’s development commenced in 2004, making its maiden test flight in December 2010.

Europe

• Leonardo-Finmeccanica finished out 2016 by announcing the first successful flight of their Aermacchi M-345 High Efficiency Trainer. The December 29 flight lasted 30 minutes; more tests of avionics, engine, and flight envelope expansion projects to enhance the plane’s speed, altitude, and maneuverability will continue throughout 2017. The company has also followed through on their planned name change, being referred to simply as “Leonardo” from January 1.

• State trials of the new MiG-35 fighter will commence next month. Based on further development of the MiG-29M/M2 and MiG-29K/KUB, trials had been planned to commence during the summer but did not occur. It’s also believed that a batch of the prototype fighters ere expected to be delivered to the Russian Defense Ministry by the end of 2016.

Asia Pacific

• A new tender for close-air support (CAS) aircraft for the Philippines has been released following Manila’s failure to select a winner last year. Interested parties have until January 27 to apply for the tender to supply six aircraft, destined to either replace or compliment the Philippine Air Force’s fleet of Rockwell OV-10 Bronchos. Embraer’s A-10 Super Tucano is an early main contender with other offerings expected to come from Beechcraft’s T-6 Texan II, the L-39 from Elbit Systems, and KT-1 Woongbi from Korea Aerospace Industries (KAI).

• Taiwan has announced the successful test of their ship-based variant of the Tien Kung (Sky Bow) III ballistic missile defense interceptor. Earlier plans to test the missile had been postponed due to both bad weather and the presence of Chinese and US reconnaissance aircraft in the area. Developers at the National Chung-Shan Institute of Science and Technology (NCSIST) are also waiting on the granting of export licenses from the US for vertical lift launchers, to help aid them in their research and development.

• Lockheed Martin has been contracted $450 million to perform additional Lot 10 F-35 Lightning II Air System integration work for South Korea. The deal will include non-recurring engineering work. Seoul plans to procure 40 of the next-generation aircraft, and expects deliveries to begin in 2018 and conclude in 2021.

Today’s Video

Cockpit footage of the Boeing T-X’s maiden flight:

EA-18G Growler
(click to view full)

The US Navy owns the only operational tactical jamming fighters in the world, but the AN/ALQ-99 pods they depend on use analog technologies, are hard to maintain, and have reliability issues. All-digital technologies and modern transmit/receive electronics offer huge leaps ahead in capability and availability, which is why the US military is working on a Next-Generation Jammer (NGJ) replacement for the pods on its tactical strike aircraft.

The EA-18G Growler will be the NGJ’s first platform, but the flexibility of modern technologies mean that it may not be the last.

Next-Gen Jammer: The Program

EA-18G systems
(click to view full)

The current jamming system used in the Fleet is the AN/ALQ-99 Tactical Jamming System (TJS), which Northrop Grumman has modernized to the ICAP III standard. The overall system was designed in the late 1960s, and fielded with the introduction of the EA-6 Prowler in 1971.

The same pods (2 mid-band, 1 low-band) equip US Navy EA-18G Growler fighters, which began delivery to the fleet in 2008.

A 2002 Airborne Electronic Attack System of Systems Analysis of Alternatives (AEA SoS AoA) determined a compelling need to move beyond the ALQ-99’s capabilities and maintenance record. The US Navy began funding in FY 2010, and aims to develop an NGJ mid-band system for that will enter low-rate production in 2018. Fielding to the US Navy would begin in 2020. The current timeline is:

The broader aim is to develop a more cost effective AEA system with better performance against advanced threats through expanded broadband capability for greater threat coverage against a wider variety of radio frequency emitters, faster collect-analyze-jam loops, more flexibility in terms of jamming profiles that can change in flight, better precision within jamming assignments, and more interoperability.

The 1st step is to replace the mid-band ALQ-99 pods on US Navy EA-18Gs. NGJ Increment 1 would offer better mid-band jamming capabilities, where most current threats reside, at reduced operations and sustainment cost. Digital technologies offer easier upgrades, and the 1st NGJ increment also emphasizes a Modular, Open System Approach (MOSA) to the electronics, in order to lay those foundations for future improvements and deployments.

The AN/ALQ-99 low-band pod on the centerline was recently modernized, and is expected to remain in the fleet for some time, but NGJ is eventually expected to add those functions as Increment 2. Whether this will be done as a separate pod, or integrated into the existing NGJ, is undetermined. Later Increment 3 upgrades are expected to add higher band jamming capabilities, which the Navy doesn’t currently possess.

EC-130H Compass Call
(click to view full)

Future deployments may involve thinking beyond the pod. The eventual goal for the next-generation jammer involves moving beyond the EA-18, and becoming a modular set of gear that could be installed in F-35 variants, or in other aircraft. Larger planes like bombers and special mission EC-130 Hercules could certainly benefit from a modern jamming option.

So, too, could stealth fighters, who would have their cover completely blown by EA-18Gs alongside. Or by pods hanging from their wings. Configuring future NGJ options for internal carriage on stealth fighters could benefit other platforms, too, but initial estimates for F-35 integration costs were very high.

That has led the US Navy to focus on the EA-18G. With a 2020 fielding date expected, senior sources have indicated that it could take until the late 2020s for the US military to look at internal/F-35 integration again. That will leave the USMC’s 4 EA-6B squadrons without an in-service replacement as they retire, shifting the AEA mission entirely to the Navy. There has been some talk of using UAVs as an interim step, and jet-powered MALD-J loiter & jam decoys could be integrated with USMC fighters if the service believes that they needed an interim capability.

Then there’s the question of exports.

In 2012, Australia became the 1st American ally to select a tactical jamming fighter. Forthcoming orders will buy both 12 new EA-18 fighters, and a full set of their accompanying ALQ-99 pods and equipment. Australia will be interested in next-generation jamming pods for the same reliability and performance reasons that they interest the US Navy. Outside of co-development programs, however, clearance for export discussions usually isn’t available until Milestone C allows low-rate production.

If, indeed, the new pods are made available to Australia at all. They remain one of the USA’s closest allies, but new tactical jamming technology tends to be especially sensitive.

Next-Gen Jammer: Budgets

Contracts & Key Events FY 2014 – 2017

GAO protest sustained, but Raytheon wins again.

January 3/17: Boeing will provide Next Generation Jammer (NGJ) integration services for the US Navy’s EA-18G aircraft in a deal worth $308 million. Work ordered in the contract includes the program’s engineering phase, as well as the design and manufacturing tasks for 12 ECP 6472 kits, NGJ pod testing, and additional supporting equipment. The NGJ is a Raytheon-led effort to improve airborne electronic warfare capabilities while replacing the existing AN/ALQ-99 pods used by EA-18G Growler aircraft. Industry partners are aiming to reach initial operating capability for the new pods in 2021.

April 15/16: Raytheon has won a $1.01 billion contract for the design, manufacture, integration, demonstration, and test of 15 Next Generation Jammer (NGJ) engineering development model pods. The contract is in support of the engineering and manufacturing development phase of the NGJ program, a pod-based tactical jammer that replaces the 40-plus-year ALQ-99 jammer system on the EA-18G aircraft. Raytheon will also manufacture 14 NGJ aero-mechanical test pods, which will be used to verify aircraft flying qualities and pod safe separation from the host aircraft; provide equipment needed for system integration laboratories; and mature manufacturing processes.

April 13/16: The Next Generation Jammer (NGJ) Increment 1 (Inc 1) has been approved to enter the Engineering & Manufacturing Development Phase. The announcement was made after the approval by Frank Kendall, Under Secretary of Defense for Acquisition, Technology and Logistics, on April 5. During the EMD phase, the pod will undergo further development prior to a system-level critical design review in early- to mid-2017 and then eventual production. Once produced, the pod will replace the AN/ALQ-99 tactical jamming system currently integrated on the EA-18G GROWLER aircraft.

November 16/15: Raytheon has announced its completion of the US Navy’s Preliminary Design Review for its Next Generation Jammer program. The NGJ is set to replace the ALQ-99 jamming pods on the EA-18G and it is hoped to have reached operational capabilities by 2021.

July 14/14: Testing. At Farnborough 2014, Raytheon officials say that they’re preparing to fly a prototype Next-Generation Jammer pod aboard a Gulfstream jet in September 2014. Sources: DefenseTech, “http://defensetech.org/2014/07/14/raytheon-prep-to-test-new-electronic-jammer/”.

April 23/14: TD Phase. Raytheon in El Segundo, CA receives a $12.6 million cost-plus-incentive-fee contract modification to provide additional funding for NGJ’s Technology Development Phase.

$10 million is committed immediately, using FY 2014 RDT&E budgets. Work will be performed in El Segundo, CA (63%); Dallas, TX (21%); and Fort Wayne, IN (16%), and is expected to be complete in February 2016. US NAVAIR in Patuxent River, MD manages the contract (N00019-13-C-0128).

April 1/14: GaN R&D. Raytheon announces that its efforts to replace conventional Silicon Carbide chip substrates with synthetic diamond have taken a step forward, thanks to the DARPA Thermal Management Technologies program’s Near Junction Thermal Transport project. Diamond offers 3-5x higher heat conductivity, allowing a 3x increase in transistor power density without frying the circuit. The NGJ will be using GaN circuits, and that kind of power boost would be a huge help.

Data was obtained using a 0.1 mm x 1.25 mm GaN on diamond HEMT, a device representing a unit cell for constructing Power Amplifier MMICs (Monolithic Microwave Integrated Circuits) that serve as foundations for solid-state RF transmitters and AESA electronics. Sources: Raytheon, “Raytheon hits another major milestone with GaN”.

March 31/14: GAO Report. The US GAO tables its “Assessments of Selected Weapon Programs“. Which is actually a review for 2013, plus time to compile and publish.

NGJ’s estimated program total is FY14$ 6.336 billion, including $2.895 billion total for R&D and 9 initial pods, followed by $3.443 billion for 114 production NGJ mid-band pods. System development beyond the Technology Demonstration phase is expected to begin in Q2 2016.

Note that if the Navy gets 22 more EA-18Gs in Fy 2015, it will also have to order another 22 mid-band pods, and the same will be true for Increment 2 low-band and Increment 3 high-band pods as well.

March 4-11/14: FY15 Budget. The US military slowly files its budget documents, detailing planned spending from FY 2014 – 2019. The GAO protest has moved all of the NGJ’s milestones back, and the FY 2014 – 2015 period has $181.9 million cut from the R&D budget. See the article budget and timeline charts for revised details.

Jan 24/14: Raytheon, Again. The US Navy reaffirms Raytheon’s contract award after carrying out a new cost and technical analysis of all 3 original bids. NGJ technology development efforts resume, after a 6+ month delay to the entire program. Loren Thompson of the Lexington Institute writes that the NGJ mid-band pod and AMDR radar wins are a watershed for Raytheon:

“Coming as it does on the heels of Raytheon’s victory in another pivotal Navy competition to develop a next-generation air and missile defense radar, the jammer re-award seems to confirm that the company has ascended to the top tier of system integrators. Although Raytheon has a long history of innovation in military electronics and guided missiles, it traditionally has been regarded as a subcontractor rather than a top-level system integrator. Under Chairman & CEO William Swanson, though, Raytheon has moved up the technological food chain and is now beating companies once thought to be more capable in competitions to integrate complex systems.”

Sources: Defense Systems, “Raytheon back to work on Next Generation Jammer” | Forbes, “Raytheon Prevails Again In Jammer Contest” | Reuters, “UPDATE 2-Raytheon to keep next-generation jammer contract -U.S. Navy”.

Raytheon re-confirmed

Dec 23/13: Flight Global reports that the US Navy is “taking corrective action by reevaluating proposals and performing and documenting a new cost/technical tradeoff analysis” of the various proposals. They could still find that Raytheon offered the best value, and uphold the contract. Otherwise, the Navy could either choose to terminate Raytheon’s contract and switch the award, or change the RFP in whatever way they deem necessary and ask for re-submission of bids. All of this is pretty much standard procedure. Sources: Flight Global, “US Navy reexamines electronic jamming contract following BAE protest”.

Nov 13/13: GAO decision: the GAO sustained portions of BAE’s protest (see July 18/13 entry), on the basis that:

“the Navy failed to reasonably evaluate technical risk in accordance with the terms of the solicitation, failed to adequately document its evaluation, and improperly credited the awardee with outdated experience. The protester raised various other protest allegations which were denied. GAO’s decision recommends that the Navy reevaluate proposals and properly document the evaluation record. At the conclusion of the reevaluation, GAO recommends that the Navy make a new source selection decision, and document its cost/technical tradeoff analysis with the rationale for the decision.

The GAO legal decision takes no position on the relative merits of these proposals, as assessments of merit are reserved for the agency. Rather, the decision is based on a review of the evaluation materials, the proposals, and the arguments raised by all of the parties during the course of the protest.”

This GAO decision was delayed by 2 weeks because of the government shutdown in October. A redacted version of the decision will be made available publicly after the interested parties have chimed in.

Protest sustained

FY 2013

Raytheon wins Technology Development phase.

ELISRA on AEA Trends
click for video

Aug 20/13: GAO Report misses the forest for the trees. At the US Senate’s request, the Congressional Government Accountability Office auditors review the NGJ program for potential duplication with other Airborne Electronic Attack programs. The GAO’s core problem is simple: they’ve done their standard report, answering the question asked. Even as technology developments ensure that their framework doesn’t make much sense. It’s an auditor’s answer to a Chief Technology Officer’s problem.

GAO itself admits that there’s no duplication in the jammer’s primary air defense suppression (SEAD) role. Their concern involves “secondary” roles, like irregular warfare. The Navy’s counter-point is that these capabilities come at very low cost because their requirements aren’t driving the NGJ’s design.

Electronic systems have become very flexible, and those capabilities are now extending to jammers. NGJ’s possible secondary roles could involve an extremely wide range of collection or jamming tasks. In many cases, the cost of adding them is limited to software development, and in some cases no work is needed. EA-6B Prowlers were used to jam cell phone frequencies in Iraq, for instance, blocking remotely-detonated land mines while flying overwatch for Army convoys. The problem gets bigger when one considers that the mainstreaming of AESA radars is introducing very flexible base hardware for other systems. So the duplication will be coming from both directions, and is inherent to the systems themselves.

There is one small section on the importance of an open systems approach, but even that addresses physical transfer to other platforms, rather than developing new capabilities that are portable across platforms, having common libraries of threat systems and waveforms, etc. Nor is it involved in GAO’s 2 main recommendations, both of which involve more justifications and paperwork re: duplication.

There was probably a time when GAO could have written a report about computer hardware purchases, asking for studies to ensure that they avoided duplication of secondary tasks. With the benefit of 2013 hindsight, we can all see that as lunacy. First, it would have strangled the Personal Computing revolution, missing the operational issue of having flexible assets on hand to perform a growing number of needed tasks, and the managerial issue of using less expensive assets to free up more expensive ones. On the procurement side, it would have utterly missed the real procurement issues of compatibility and standards in networking and in software capability development, as well as the secondary issue of overall system security. Similar trends are at work in the Airborne Electronic Attack space, raising similar issues – but the GAO stuck to its explicit task, and missed them. GAO Report #GAO-13-642.

July 25/13: Stop-work. Raytheon CEO William Swanson, discloses that the US Navy has issued a stop-work order regarding the NGJ. He says that Raytheon is “comfortable” with their ability to retain the contract. Navy spokeswoman Captain Cate Mueller confirmed to Reuters that the Navy issued the order on July 18/13.

That’s standard procedure when a protest is filed, though there have been examples like the Afghan Light Air Support contract, where the relevant service cites a priority need and elects to keep the contract running during the protest period. The LAS case used a provision in the Competition in Contracting Act for that purpose, and it was upheld by a court. Reuters.

July 18/13: Protest. BAE Systems launches a bid protest against the US Navy’s NGJ award to Raytheon. The GAO must hand down a ruling by Oct 28/13.

Until then, the standard approach is to freeze contract spending until the protest is decided. Boeing’s EA-18G work, which needs to happen no matter who wins, has better odds of continuing. GAO Protest Docket | Lexington Institute | Reuters | DID: “How the US GAO’s Bid Protest Process Works and Why Defense Contractors Abuse It.”

July 17/13: EA-18G mods. Boeing in St. Louis, MO receives a $17 million cost-plus-incentive-fee, cost-plus-fixed-fee delivery order for phase I of the NGJ pod’s EA-18G hardware integration. $10 million is committed immediately. As noted earlier (q.v. July 10/12) the EA-18G will need a number of minor changes in order to work with the new pods.

Work will be performed in St. Louis, MO, and is expected to be complete in October 2014. US Naval Air Systems Command in Patuxent River, MD manages the contract (N00019-11-G-0001, #2049).

July 8/13: TD Phase. Raytheon in El Segundo, CA wins the down-select, and walks away with a $279.4 million cost-plus-incentive-fee contract for the Next Generation Jammer’s Technology Development phase, which will run to March 2015. The 22-month TD phase is the next step in bringing mature components together into testable subsystems that meet requirements, as well as developing a preliminary design for the new jamming pods. $50 million in Navy FY Research, Development, Test & Evaluation, Navy contract funds is committed immediately.

Work will be performed in El Segundo, CA (55.99%); Ft. Wayne, IN (13.36%); Dallas, TX (11.12%); Torrance, CA (9.94%); Clearfield, UT (2.72%), McKinney, TX (2.36%); Tucson, AZ (1.56%); Marion, VA (2.37%); Goleta, CA (0.02%); Forest, MS (0.18%); and Andover, MA (0.38%). This contract was competitively procured via an electronic request for proposals, and 3 offers were received by US NAVAIR in Patuxent River, MD (N00019-13-C-0128). It was only 3 because Northrop Grumman and ITT Exelis teamed up at the end (q.v. Nov 1/12 entry).

Raytheon makes the EA-18G’s AN/APG-79 AESA radar, which could be recruited to become part of the jamming array, and also makes the planes’ AN/ALR-67(V)3 radar warning receivers that are integrated with its radar-killing AGM-88 HARM missiles. Even some of the jamming hardware on the ALQ-99 is Raytheon’s. Off-board, the firm’s jet-powered ADM-160 MALD-J jammer decoys will be carried on Navy F/A-18E/F Super Hornets, and could be carried on EA-18Gs if the inboard pylons weren’t needed for fuel. The TD contract will provide Raytheon will opportunities to integrate and leverage all of these components, and more.

If all goes well, flight tests on the EA-18G will take place in the follow-on Engineering and Manufacturing Development phase, which is expected to last 4 1/2 years. Low-Rate Initial Production would start in 2018 under current plans, and the Navy intends to begin fielding the new pods in 2020. US NAVAIR | Raytheon | Defense Tech | Nextgov.

Raytheon wins Technology Development phase contract

June 3/13: ITT. ITT Exelis announces the end of the 33-month NGJ Technology Maturation phase, adding that “technologies that were effectively demonstrated in a laboratory environment include advanced receiver controlled jamming, digital radio frequency memory and mid-band aperture. The Exelis team also proved the effectiveness of its power generation and control systems.”

Throughout the technology maturation phase, work was performed at Exelis facilities in Clifton, NJ, and Amityville and Bohemia, NY. See also Jan 25/12 and Dec 19/11 entries. ITT.

FY 2012

Added TM contracts for all 4 vendors; Program shifted later, removes F-35 from near-term plans; New pods will be sub-sonic; Testing & demonstrations; ITT breaks up with Boeing, adds Northrop Grumman.

NGC’s NGJ
click for video

Nov 1/12: New Team. NGJ competitors Northrop Grumman Corporation and ITT Exelis announce that they are joining forces for the Next Generation Jammer Technology Development phase bid. ITT had been teamed with Boeing, but that team broke apart by mutual agreement at the end of the Technology Maturation phase (q.v. April 16/12 entry). NGC.

July 27/12: NGC. Northrop Grumman announces successful completion of the NGJ Technology Maturation phase. Their work included mission and operational analysis and trades, preliminary design of the pod and Ram Air Turbine, many hours of computational fluid dynamics (CFD) analysis, multiple design refinements, construction of the prototype pod, and wind tunnel verification.

Their efforts then went a step farther, and included in-flight demonstrations of their prototype pod and prime power generation (PPG) system, using a Calspan Gulfstream III business jet from Niagara Falls International Airport, NY. The flights validated the pod’s aerodynamic performance, as well as the ram air turbine’s ability generate the vast amounts of power needed to meet the Navy’s requirements. The firm says that all test objectives were successfully met, and that the demonstrated power generation performance exceeded initial estimates.

The firm adds that they received a $24.7 million contract to further advance the critical technology development elements of its Next Generation Jammer solution and mature the concept demonstrator design. If one assumes that this is a refined total for the April 30/12 contract, rather than an additional award, the firm’s announced NGJ contract total would rise to $72.7 million. NGC.

July 10/12: TD RFP. US NAVAIR releases the solicitation for NGJ’s Technology Development Phase, which aims to commit up to $288 million from FY 2013 through 2015. The TD phase will include: (1) Technology Readiness Assessments to confirm Technology Readiness Level 6 (prototype demonstration in an operational environment) status for critical Increment 1 technologies; (2) System Designs to a Preliminary Design Review (PDR) to establish the functional and allocated baselines for Increment 1; and (3) Refining technical trade space including those to improve affordability, system efficiency, and host platform compatibility.

The EA-18Gs used for testing may need some modifications, in order to make proper use of the new gear. NAVAIR acknowledges possibilities that include improved fiber networks and switches on board; plus modifications to NGC’s ALQ-218 onboard tactical jamming receiver, mission computer and stores management system, digital memory devices, mission planning software, and specialized jamming equipment including the EIBU, EAU, and Jammer Technique Library.

The US military eventually intends to buy Engineering Development Model (EDM) shipsets at an average of $23.6 million each from 2015 – 2019, and 9 Low Rate Initial Production Lot 1 shipsets at an average of $24.0 million each that will be ordered in 2018.

Tech Development RFP

May 11/12: No F-35. Flight Global talks to Captain John Green, the USN program manager for airborne electronic attack. NAVAIR moved away from their original desire for a single pod, and acknowledged that the initial EA-18G deployment will be a 2-pod solution, focused on the mid-band range where most of the threats are. The USN has a relatively new low-band jammer, whose planned upgrades can keep it relevant. Ultimately, NGJ will add high-band jamming capability, and probably low-band as well.

The technology base will involve an Active Electronically Scanned Array, as expected, and will also use new Gallium Nitride (GaN) semiconductor chips rather than the standard Gallium Arsenide (GaAs). Green touts “at least” a 10x performance jump for these purposes, based on “very, very good numbers” seen in tests to date.

Planned F-35 integration costs also showed very high numbers, and those costs have led the Navy to focus on the EA-18G. Green says that focus could remain until the end of the 2020s.

The other important piece of information is that the Navy has dropped supersonic carriage requirements. The performance (read: fuel and range) penalty was too great, which means the Next-Generation Jammer will probably be limited to the same Mach 0.95 as the previous ALQ-99 pods. Heavy range penalties mean that strike aircraft don’t spend a lot of time at supersonic speeds, and the Navy doesn’t have any planes that can supercruise, but the limit will still have tactical implications for strike packages with EA-18G escorts. Flight Global.

F-35 postponed, No supersonic carriage for pods

April 30/12: TM extensions. The other 3 NGJ contractors receive 1-year extensions to their Next-Generation Jammer Technology Maturation contracts from US NAVAIR, following on the heels of Raytheon’s March 21/12 extension. Work will continue until April 2013, and contracts include:

$20.6 million to BAE Systems Information and Electronic Systems Integration, Inc. in Nashua, NH. Work will be performed in Nashua, NH (39%); Melbourne, FL (25%); Cincinnati, OH (14%); Lansdale, PA (14%); and Baltimore, MD (8%). BAE’s announced NGJ contract total is now $68.2 million (N00019-10-C-0070).

$20.2 million to ITT Corp. in Clifton, NJ. Work will be performed in Clifton, NJ (59%); Amityville, NY (21.8%); Bohemia, NY (11%); Irvine, CA (4.9%); and Langley, VA (3.3%). ITT’s announced NGJ contract total is now $68.4 million (N00019-10-C-0071). See also ITT release.

$20.2 million to Northrop Grumman Integrated Systems – Eastern Region in Bethpage, NY. Work will be performed in Linthicum, MD (55%) and Bethpage, NY (45%). NGC’s announced NGJ contract total is now $68.2 million (N00019-10-C-0072).

April 16/12: Breakup. ITT Exelis announces that their alliance with Boeing will end when the Technology Maturation phase does:

“This amendment was made based on recent acquisition changes and streamlining of the NGJ program. The Exelis-Boeing NGJ team has concluded that to best serve the U.S. Navy’s overall electronic attack capability objectives, Exelis will continue to focus on developing technologies critical to the NGJ program. Boeing will concentrate its efforts on integration of the jammer on the EA-18G Growler electronic attack aircraft.”

ITT Exelis ends up joining forces with fellow competitor Northrop Grumman for the TD Phase bid, while Boeing removes itself from contention.

March 21/12: TM extension. Raytheon Electronic Warfare Systems in Goleta, CA receives a $21.3 million modification to their NGJ Technology Maturation contract (q.v. July 13/10 entry). It extends work for 1 year, to April 2013.

Work will be performed in El Segundo, CA (30%); Goleta, CA (25%); Dallas, TX (25%); Fort Wayne, IN (15%); and Andover, MA (5%). Raytheon’s announced NGJ contract total is now $68.8 million (N00019-10-C-0073).

Feb 13/12: Program shift. The USA’s FY 2013 budget documents include materials re: NGJ, which transitioned to a Block approach for development, and changed their Acquisition Strategy. OPNAV rephased program funding in POM 13, resulting in the following schedule changes:

• Milestone A moved from 2nd QTR 2012 to 3rd QTR 2013
  
• Technology Development (Block 1) contract award moved from 3rd QTR 2012 to 3rd QTR 2013
  
• Test and Evaluation Master Plan moved from 1st QTR 2014 to 3rd QTR 2014
  
• Technology Development (Block 2) was added in 2nd QTR 2015
  
• Milestone B (Block 1) moved from 1st QTR 2015 to 3rd QTR 2015
  
• EMD (Block 1) Award moved from 1st QTR 2015 to 3rd QTR 2015
  
• Integrated Testing start moved from 1st QTR 2016 to 3rd QTR 2016
  
• Milestone B (Block 2) added in 1st QTR 2017
  
• EMD (Block 2) added in 2nd QTR 2017
  
• First EDM Delivery moved from 4th QTR 2016 to 4th QTR 2017
  
• Technology Development (Block 3) was added in 4th QTR 2017
  
• Milestone C moved from 4th QTR 2017 to 2nd QTR 2018.

It’s still very early days, and some shifts are to be expected at this point.

Jan 25/12: ITT. The ITT Exelis/ Boeing team touts successful testing of critical NGJ array transmitter components. Tests included Digital Beam-Forming for broadband electronically steerable antenna arrays, performance of the Gallium-Nitride based Mid-Band and High-Band Power Amplifiers, and the required packaging and cooling. Just like the computer on your desk, more power = more cooling, or improved design that keeps the electronics cool in other ways. ITT Exelis.

Dec 19/11: ITT. ITT Exelis and Boeing tout successful wind tunnel testing of a full-scale pod model at NASA’s Langley Research Center in Hampton, VA. In addition to generating figures for drag, the tests also ensure that airflow projections for the proposed ram air power turbine check out. ITT Exelis.

Dec 13/11: Raytheon. Raytheon touts successful tests of a critical power generation subsystem within their jammer design, during a series of sea and altitude level wind tunnel tests at Arnold AFB in Tullahoma, TN. The tests involved full power generation, transient load switching and effective thermal control of the unit in operationally relevant environmental conditions. Raytheon.

FY 2009 – 2011

Initial concept development & Technology Maturation contracts; BAE allies with Cobham, ITT with Boeing.

EA-6B: “Magnum!”
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July 13/10: TM Phase 2. US NAVAIR in Patuxent River, MD issues additional Technology Maturation contracts to all 4 firms. All use a cost-plus-fixed-fee structure, which is common for R&D. The added funds will take the initial concepts to the next stage as concept demonstrators, and also refine some of the critical technologies that the contractors are proposing to use. High-power jamming demands lots of electrical power, so power generation will be an important technical challenge. The contracts will run until April 2012:

BAE Systems Information and Electronic Systems Integration, Inc. in Nashua, NH receives $41.7 million. Work will be performed in Nashua, NH (32%); Cincinnati, OH (27%); Lansdale, PA (25%); and Melbourne, FL (16%). BAE’s release says that their bid also involves Cobham (q.v. Feb 22/10), GE Aviation (whose technology currently generates all of the F/A-18E/F’s electrical power), and the radio mavens at Harris Corporation (N00019-10-C-0070).

ITT Integrated Electronic Warfare Systems in Clifton, NJ receives $42.5 million. Work will be performed in Clifton, NJ (44%); St. Louis, MO (38%); and North Amityville, NY (18%). They’re partnered with EA-18G manufacturer Boeing (N00019-10-C-0071).

Northrop Grumman Integrated Systems – Eastern Region in Bethpage, NY receives $42 million. Work will be performed in Linthicum, MD (60%); Bethpage, NY (34%); Rockledge, FL (5%); and Mojave, CA (1%). NGC’s release adds that the Technology Development phase is expected to start in 2011, but the actual date turns out to be mid-2013 (N00019-10-C-0072).

Raytheon Electronic Warfare Systems in Goleta, CA receives $42 million. Work will be performed in Goleta, CA (25%); El Segundo, CA (25%); Dallas, TX (25%); Fort Wayne, IN (10%); Indianapolis, IN (7%); Torrance, CA (5%); Fairfax, VA (2%); and Anacortes, WA (1%). See also Raytheon release (N00019-10-C-0073).

Technology Maturation phase contracts

Feb 22/10: BAE. BAE Systems and Cobham form a strategic alliance on their proposal for the U.S. Navy’s NGJ. Cobham has worked with the existing ALQ-99 pods, an area where BAE didn’t have any traction. Cobham also brings about 20 years of experience in providing high-power broadband transmitter sub-systems and electronic warfare microwave electronics to the US Navy. BAE Systems.

Nov 6/09: NGC. Northrop Grumman Corporation announces that they’ve submitted their proposal for the Technology Maturation phase in the U.S. Navy’s competition to develop and field the NGJ.

Jan 16/09: TM contracts. US NAVAIR in Patuxent River, MD issues 4 firm-fixed-price Technology Maturation contracts for Next Generation Jammer (NGJ) research, to developing innovative system-level solution concepts (as opposed to component level technologies). The 4 winners were:

BAE Systems in Nashua, NH gets $5.9 million. BAE is the mission systems integrator for the EC-130H Compass Call jamming aircraft, provides the electronic warfare suites for the F-22 and F-35, cooperates with ITT on the IDECM aircraft protection system, and also makes individual countermeasures units (N00019-09-C-0013).

ITT Corp. in Clifton, NJ gets $5.7 million. ITT makes the full AIDEWS and IDECM electronic protection suites for aircraft, ground-based jammers, and the EA-18G’s INCANS system. INCANS lets pilots use their jammers without blanking their own ability to communicate, something that’s a problem on the EA-6B (N00019-09-C-0082).

Northrop Grumman Systems Corp. in Bethpage, NY gets $6 million. Northrop Grumman has been involved in Electronic Attack for a while – the EA-6A Prowler was a Grumman aircraft modified by the company. NGC is responsible for the latest ICAP III variants of the ALQ-99 jamming pod on EA-6Bs and EA-18Gs, and has deep AESA radar experience (N00019-09-C-0084). NGC release.

Raytheon Co. in Goleta, CA gets $5.5 million. Raytheon already makes full aircraft self-protection systems like ACES, as well as individual self-protection electronics, and has deep AESA radar experience (N00019-09-C-0085).

Work is expected to be complete in July 2009. These contracts were solicited under an electronic Broad Agency Announcement, and 4 offers were received. See also Flight Global.

NGJ Concept development contracts

Additional Readings Next-Generation Jammer

• US NAVAIR – NGJ Technology Development Phase solicitation.

• FBO.gov (Sept 12/08, #N00019-08-R-0101) – Next Generation Jammer (NGJ). Original Technology Maturation solicitation.

• Raytheon – Next Generation Jammer. Winner over BAE, ITT/NGC.

Related Technologies

• DID FOCUS – EA-18G Program: The USA’s Electronic Growler

• DID – Raytheon’s APG-79 AESA Radars. They equip the EA-18G, and their characteristics would allow them to be used as receivers and jammers themselves.

• Raytheon (Feb 13/13) – Inside the Diamond Mine: Synthetic Gems Get the Military’s Attention. Diamond conducts heat better than almost any material, which is incredibly useful for heat-producing systems like NGJ. They’re working on bonding synthetic diamond to GaN chips, and making progress.

• ITT Exelis – Next Generation Jammer. Teamed with Boeing, then with NGC. 2013 snapshot.

• Northrop Grumman – Next Generation Jammer. Eventually teamed with ITT. Both manufacture ECM systems for other fighters. 2013 snapshot.

Official Reports

• US GAO (Aug 20/13, #GAO-13-642) – Next Generation Jammer: DOD Should Continue to Assess Potential Duplication and Overlap As Program Moves Forward.

• US GAO (Mar 29/12, #GAO-12-175) – Airborne Electronic Attack: Achieving Mission Objectives Depends on Overcoming Acquisition Challenges.

News & Views

• YouTube (June 27/13) – Future Airborne Electronic Warfare [EW] Systems [Aero India 2013]. Presentation by Elbit Senior Director, Mr. Uri Shatit.

• Breaking Defense (Dec 6/12) – Navy Bets On ‘Baby Steps’ To Improve Electronic Warfare; F-35 Jamming Not Enough. Answers the question: why NGJ?

• Aviation Week, via Military.com (Oct 11/10) – US Navy Mulls NGJ Architecture Choice. 3 pods (low-band centerline +2), or 4? And what about the role of UAVs?

• Avionics Today (Sept 1/10) – Jammer Next.

• Aviation Week, via WayBack (April 13/09) – Growler EW Upgrades On The Way.

• Worldwide War Pigs (May 6/08) – Not much Grrrrrr! for the Growler. Eric Palmer points out a number of shortcomings in the planned EA-18G, based on March 2002 NAVAIR slides. Mostly it points out that the gear adds a ton of drag, and that the pods will need to begin their upgrade cycle as soon as they’re fielded. Both true.

• Air Power Australia (1989) – The Anatomy of the TacJammer. They’re quite partial to the USAF’s EF-111 design, which carried its gear internally. That would also be the model if NGJ is installed on stealth fighters.

Americas

• Boeing will manufacture and deliver 51 Lot 90 Harpoon weapon systems for Brazil, Egypt and South Korea. Valued at $207 million, the contract was issued by the US Navy, and also includes components and spares for the governments of Japan, Australia, Thailand, India, United Arab Emirates, Oman, Kuwait, and Taiwan. The anti-ship missile system is utilized by navies and air forces in over 30 countries.

• The first production conforming Textron AirLand Scorpion jet has made its maiden flight. Lasting one hour 42 minutes, the flight saw pilots perform a range of maneuvers, with the company saying that the aircraft “incorporates a number of improvements based on target customer feedback.” While the Scorpion had been seemingly dismissed as a potential offering in the USAF’s upcoming T-X trainer program, company officials said last week that they still haven’t ruled themselves out of the competition, just weeks away from the expected request for proposals (RFP).

• Contracts have been awarded to Lockheed Martin for $1.4 billion worth of Patriot advanced capability production. The foreign military sales deal will see the delivery of 205 missile segment enhancements for the governments of South Korea, Qatar, Saudi Arabia, Taiwan, the United Arab Emirates and the United States. The agreement also includes associated ground support equipment for the missiles.

Middle East & North Africa

• Battleground testing of 162 new and upgraded weapons by Russian military forces in Syria has revealed that 10 of these had flaws that had been missed during trials. The Defense Ministry said that it has stopped procurement of these weapons and their manufacturers have been ordered to fix the flaws. Among the systems tested in Syria were Su-30SM and Su-34 fighter jets, Mi-28N and Ka-52 helicopters, and Kalibr cruise missiles.

Europe

• Local Polish firm Mesko will provide the Piorun Man-portable air-defense system (MANPADS) to the Polish military, as Warsaw’s beefing up of its air-defense capabilities continues. $220 million has been set aside for the acquisition, which will include a total of 1,300 missiles and 420 missile launchers. Meanwhile, plans are moving forward for Lockheed Martin to produce and deliver Joint Air-To-Surface Standoff Missiles Extended Range (JASSM-ER) for the Polish Air Force’s F-16 fighter jets. Polish F-16s will also be equipped with new AIM-120 (AMRAAM) and AIM-9X Sidewinder missiles.

• Rheinmetall and BAE Systems have both been awarded contracts as part of the Challenger 2 Assessment Phase for the UK government. Each company will receive $28 million in order to conduct technical studies with the Challenger 2 Main Battle Tank to produce digital models to determine appropriate upgrades for the legacy vehicles. In use with the British armed forces since 1998, the Challenger 2 Life Extension Project will upgrade the vehicle with the latest technology to make it available for operations until 2035.

Asia Pacific

• Japanese government and industry are vying for the sale of Mitsubishi-built air defense radar systems to Thailand. Competitive bids are expected to be solicited early next year, as Bangkok looks to upgrade and add to older European and US-built radars. If selected, the sale would mark the first Thai-Japanese military hardware sale. Tokyo is looking to push for stronger ties with Thailand, partly to counter the growing influence of China in southeast Asian, as relations between old ally the US and Thailand have been strained following a military coup in 2014.

• The Pakistan Army will receive four Mi-35 Hind E attack helicopters from Russia in 2017. Islamabad has paid $153 million in the deal, signed in August 2015, bringing to an end a self-imposed Russian ban on military exports to the country. Once wary of potential Indian protests at such a sale, Moscow now plans to sell as many as 20 of Mi-35s to Pakistan over the next few years.

Today’s Video

Pharewell F-4 Phantom II:

The Defense Industry Daily team wishes you all a wonderful Christmas holiday. We’ll be enjoying time with our families and will be back to you on Tuesday, 12/27.

Americas

• Guarantees have been made by Boeing that the new Air Force One will not exceed $4 billion. The assurances were given to Donald Trump by CEO Dennis Muilenburg, during an interview following a “productive” meeting with the president-elect. Also at the meeting was Marillyn Hewson, chief executive of Lockheed Martin; however Hewson did not talk directly to media after the meeting. Speaking on the F-35, of which Lockheed Martin is the lead contractor, Trump called the program “very expensive,” and vowed to bring its costs down. Both defense giants have become recent targets for Trump, who has been looking to get better value for money from defense firms on big ticket Pentagon programs in the run up to his inauguration in January.

• The US Navy has awarded Raytheon a $64.6 million contract to perform technical support services for several of the service’s naval anti-ship weapon systems. Systems included in the work are the Phalanx Close-In Weapon System (CIWS), the SeaRAM, and the Land-based Phalanx Weapon System, and the contract also involves foreign military sales to Saudi Arabia, Taiwan, Canada, Britain, South Korea, Portugal, and Greece. Work is expected to be completed by January 2018, and the deal is comprised of options which, if exercised, have the potential to raise the contract value to $398 million.

Middle East & North Africa

• Space Communications purchased a new Amos-17 telecommunications satellite from Boeing, with plans to launch it in 2019. The Israeli firm made the purchase following the loss of an earlier satellite in September, during the accidental explosion of a Space X Falcon rocket, that was due to bring it into orbit. If successfully launched, Amos-17 will expand and strengthen Spacecom’s coverage of growing satellite service markets in Africa, the Middle East and Europe.

Europe

• RQ-11B mini-UAVs used by the Ukrainian military have proved ineffective against Russian-backed insurgents fighting in the eastern Donbass region. Separatists have proved adept at jamming and hacking the drones’ video and data feed, due to the datalink being analog. This has left command channels and data unprotected from interception and suppression by modern means of electronic warfare. As a result, the UAVs have been left far from the front lines, in case they give away Ukrainian positions.

• Russian hackers have also managed to track and target Ukrainian artillery positions, by successfully targeting Android devices with malware. A report into the matter has revealed that between late 2014 through 2016, the malware was able to retrieve communications and some locational data from infected devices, intelligence that would have likely been used to strike against the artillery in support of pro-Russian separatists fighting in eastern Ukraine. The hacking group, known commonly as Fancy Bear or APT 28, is believed by US intelligence officials to work primarily on behalf of the GRU, Russia’s military intelligence agency.

• A 12-month study has been ordered under a bilateral agreement between the French and British government, marking the next interim stage of the joint Future Combat Air System (FCAS) program. It is hoped that the study will then lead to a full-scale demonstrator development program by the end of 2017, which has $1.87 billion earmarked for the production of two full-scale unmanned combat air vehicles. Companies to take part in the preparatory work include BAE Systems, Dassault, Rolls-Royce, Safran, Leonardo and Thales.

Asia Pacific

• The Japanese government has signed off on a 1.4 percent increase in its defense spending to 5.13 trillion yen ($43.66 billion) for the year starting April 1. A record figure, the planned hike comes as Tokyo bolsters its capabilities in order to counter growing Chinese military power in the East China Sea and an escalating North Korean ballistic missile threat. Lawmakers are likely to pass the new bill, with Prime Minister Shinzo Abe’s Liberal Democratic Party controlling parliament.

• A Nirbhay cruise missile had to be destroyed by Indian scientists, following the munition type’s fourth failed test. Often compared to the US Tomahawk missile, the Nirbhay has been plagued with difficulties, with none of the previous testing attempts going according to plan. The most recent test saw the missile successfully launched from its mobile launcher, however it began to veer off course minutes after take off prior to being self-destructed by those monitoring the launch.

Today’s Video

South Korea to mass produce M-SAM air defense system:

Saab concept
(click to view full)

The European nEUROn project joins Britain’s Taranis UCAV, Russia’s MiG SKAT, Boeing’s X-45 Phantom Ray, and the US Navy’s X-47 UCAS-D program as unmanned aircraft projects with fighter-substitution potential.

Multinational projects are often fraught affairs, and Europe’s stealth Unmanned Combat Air System (UCAS) had its own close calls. In November 2005, a Forecast International report on the future UAV market saw political trouble coming for the proposed 6-nation nEUROn project, unless the partner nations could get their act together and agree. In the end, the project got rolling with committed funding of EUR 535 million and counting, and the French DGA (Délégation Générale pour l’Armement) procurement agency acting as the program executive. This FOCUS article covers the Neuron program’s 3-fold goals, envisioned platform, program structure and schedule, and ongoing contracts and developments. In the wake a Franco-British joint UCAV development memo, Britain’s Taranis project has been added to this article in a separate coverage stream.

Neuron: The Aircraft

Dassault concept
(click to view full)

As a UCAV, Neuron will be significantly larger and more advanced than other well-known UAV systems like the MQ-1/RQ-1 Predator UAV, with payloads and capabilities that begin to approach manned fighter aircraft. Illustrations, initial builds, and statements by the consortium partners indicate that the Neuron is envisioned as a stealth attack and reconnaissance UCAV in the same class as Northrop-Grumman’s X-47B N-UCAS, and Boeing’s privately-developed X-45 Phantom Ray.

As one can see, the Saab concept, and Dassault’s mock-ups and graphics bear a strong resemblance to Boeing’s X-45C, and indeed to designs like Russia’s MiG-SKAT. This is partly the result of similar design pressures, which emphasize maximum stealth due to the UCAVs’ low situational awareness, and lack of self-defense capabilities. Data from Saab and Alenia indicates that the Neuron demonstrator measures 9-10m long by 12-13m wide, and weighs in at 5 tons, with a maximum speed of Mach 0.8, and 100 minutes of loiter time at 100 km distance. This is roughly the size of a F-16 fighter (15m x 10m, 4.25 tons empty), but smaller than an F-117 Nighthawk (19m x 13m, 7 tons empty), and with less range and loiter than most UCAVs envisage.

nEUROn’s Turbomeca/ Rolls Royce Adour Mk 951 is the latest variant of the non-reheated turbofan engine that has already been selected by the UK, South Africa and Bahrain to power the latest BAE Hawk trainer and light attack aircraft. The Mk 951 offers increased (6,500 vs. 5,845 pounds) thrust and performance, a high-performance Electronic Engine Control Unit (EECU), and extended life with reduced life cycle costs. The Adour engine family is installed in Hawk, Jaguar, and Mitsubishi T-1/F2 aircraft operated by 22 military forces around the world, and has accumulated over 7 million flying hours world-wide.

Dassault concept
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The aircraft will have unmanned autonomous air-to-ground attack capabilities with precision-guided munitions, relying on an advanced stealth airframe design that reduces radar and infrared cross-sections to penetrate undetected. Dassault has said that other payloads, such as reconnaissance devices, will be validated at a later stage.

The UCAV system is also envisioned as working with manned fighters, but the details remain to be seen. The ability to control a nEUROn swarm flight in automatic mode from an advanced fighter like the Dassault Rafale or JAS-39 Gripen remains under consideration, but is far from certain. Readers who play real-time strategy computer games are already familiar with the ability to group drone units and to control the group, but adapting that to real life is somewhat more complex.

Neuron: The Program Program Goals

nEUROn program
click for video

During the 2003 Paris Air Show, French Minister of Defense Michele Alliot-Marie announced a major agreement signed between EADS, Dassault Aviation, and Thales. The agreement covered a joint-venture to “realize a new unmanned military technology that covers all future activity in combat and strategic reconnaissance aeronautics.” EADS currently leads a HALE (High Altitude, Long Endurance) UAV project, and a manned/unmanned maritime surveillance project is also in progress based on work done by Thales, Dassault, and Elbit Systems.

The Neuron UCAV program, meanwhile, is led by the French DGA defense procurement agency. DGA acts as the program executive on behalf of the participating countries, and has entrusted development of the first Neuron UCAV demonstrator to Dassault Aviation and its European partners. These include SAAB (Sweden) in particular, HAI (Greece), Alenia (Italy), EADS-CASA (Spain), and RUAG Aerospace (Switzerland).

As the excellent AFCEA Signal Magazine article “Neuron Gains Altitude” noted in September 2005, the program has three stated goals:

1. The first is to maintain and develop the skills of the participating European aerospace companies’ design offices, which will not see any other new fighter programs before 2030 now that the Dassault Rafale, Eurofighter Typhoon, and F-35 Joint Strike Fighter projects are all complete or well underway.

2. The second goal is to investigate and validate the technologies that will be needed by 2015 to design next-generation combat aircraft.

3. The final aim is to validate an innovative cooperation process by establishing a European industry team responsible for developing next-generation combat aircraft.

Logiduc UCAV design
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Indeed, Dassault’s June 12/05 press kit went out of its way to note that this is not a military program:

“Son objectif n’est pas d’effectuer des missions militaires, mais de demontrer la maturite et l’efficacite de solutions techniques… Le projet nEUROn n’a pas pour objectif de developper de nouvelles armes… Il devra valider certaines technologies en faisant appel a un systeme d’avionique modulaire fiable… ainsi que sur des logiciels de haut niveau. Il est clair qu’a travers des missions de demonstration, l’objectif est de demontrer la validite de technologies de commandement et de controle d’un vehicule sans pilote d’une taille equivalente a celui d’un avion de combat, avec tous les modes de secours necessaires assurant la securite requise.”

Trans: “Our objective is not to execute military missions, but to demonstrate the maturity and effectiveness of key technologies… The nEUROn project is not about developing new weapons… Rather, it will validate certain technologies and demonstrate reliable modular avionics and control systems… similar to modern high level technologies. The goal is to demonstrate the ability to operate a pilotless vehicle with capabilities that approach a manned fighter, with all of the pieces in place to assure safe operations.”

Of course, if the resulting UCAV passes all tests, rapid adaptation of a military variant, or follow-on tests around carrier-based operations, might follow if orders were forthcoming. By May 2013, it had become apparent that France, at least, was waking up to the necessity of this next step.

Industrial Partners

Saab concept
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Chief nEUROn project manager Thierry Prunier comes from Dassault Aviation, and the deputy project managers are Mats Ohlson of Saab and Ermanno Bertolina of Alenia. There is just one link between the executive agency (DGA) and the prime contractor (Dassault), and it will be up to the executive agency to coordinate with the government agencies of the participating countries. It will be up to the prime contractor, meanwhile, to coordinate the work with the other companies.

Work breakdowns among those companies are as follows. Each industrial partner retains design rights for its specific contribution:

Program Budgets & Schedules

Mock-Up: Paris 2005
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According to prime contractor Dassault Aviation, the French government will provide half of the program’s EUR 400 million ($480 million) budget, while the remaining funds will be supplied by the other participating member nations.

More precise reports place France’s share of the development funding at about EUR 185 million. Sweden’s share would be SEK 750 million (EUR 80 million at then-current conversion), of which SEK 600 million (EUR 64 million) would be financed by Saab AB. The Swedish FMV procurement agency will offset Saab’s costs, however, with an equal contribution to future development of the Saab JAS-39 Gripen manned lightweight fighter. The cost of Spain’s participation to the program is estimated at EUR 35.5 million, spread over the 2007-2012 period.

The program’s Feasibility Phase contract kicked off a 4 1/2 year system definition and design phase with related low-observability (stealth) studies.

The 15-month, EUR 405 million Feasibility Phase explored technology roadmaps in stealth, flight control of a rudderless airframe, open modular avionics, and development of internal weapon bays. Wind tunnel testing, radar measurements, technology testing in labs, and off-the-shelf equipment selection helped define the UCAV’s external shape, expected stealth materials, avionics architecture, and engine (the Turbomeca/Rolls Royce Adour Mk951).

The Definition Phase (EUR 130 million) worked to validate the design, “freeze” the shapes of the demonstrator aircraft, and detail its component systems and their interfaces.

nEUROn is currently in the Development and Assembly Phase. The 1st prototype was officially rolled out in January 2012, with a first flight that has slipped from the first half of 2011 to the end of 2012. The 2-year flight test program has now begun in Istres, France, with down-time for full-scale radar signature testing in a French anechoic chamber, followed by 2nd and 3rd-phase flight tests in Sweden and Italy beginning around 2014. The test program is scheduled to involve about 100 sorties, including the launch of a laser-guided bomb. Weapons release was originally scheduled for 2012, but will probably take place in 2014 or later.

Thunder or Echo? Britain’s Taranis UCAV

Taranis

Britain is also working on a stealthy UCAV design powered by an Adour jet engine, and it’s named after the Celtic god of thunder. Taranis began in 2006, with an unveiling in July 2010, taxi trials in April 2013 at Warton, UK, and flight testing that began in August 2013 at Woomera, Australia. The plane has also received radar cross-section measurements. Those remain classified, but the design is very similar to other stealth UCAVs – Boeing’s X-45 in particular.

The project has budgeted GBP 185 million (EUR as of 2006), split between government and an industry team of BAE Systems, Rolls-Royce, GE Aviation’s Systems division (formerly Smiths Aerospace), and QinetiQ. Overall, the UK MoD says that 250 firms have been involved.

A 2010 agreement with France appears to have have laid the ground work for Britain to merge its Taranis project and technologies into a wider co-operative Future Combat Air System (FCAS) program, hence its inclusion in the same article. It has its own Contracts section as well, below nEUROn’s.

nEUROn: Contracts & Key Events 2015

Formation flight
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December 15/15: BAE Systems has announced that they have completed the third and final series of flight tests of the Taranis Unmanned Combat Aerial Vehicle (UCAV). Its development comes as the UK aims to keep indigenous UAV/UCAV construction capabilities. The test, according to BAE group managing director of programs and support, Nigel Whitehead, “met all test objectives”. The development of the Taranis is part of an Anglo-French contract agreement which aims at developing a joint UCAV, combined with the development of the French Dassault nEUROn, for a joint European UCAV.

2014

July 7/14: Next? Aviation Week covers the French-British FCAS program, whose initial phase will overlap nEUROn’s final testing phase. The question is how to structure the path forward after a weapon drop in Sweden wraps up the European UCAV’s testing. Britain and France may not be in sync, but they way still be able to cooperate, as they prep for a 2-year, EUR 200 million study phase:

Ultimately, the proposal for a four-year demonstration phase – which is expected to top [EUR] 1 billion – could rely on multiple vehicles to serve as technology testbeds. In addition to a demonstrator combining some aspects of Taranis and Neuron, these could include less-costly simulators and manned platforms, such as using a Dassault Falcon [business jet] to test [sensors]…. “The biggest driver is the budget,” the industry official said. “We may even reuse Taranis or nEUROn.”

Sources: Aviation Week, “Neuron Tests Moving To Sweden In 2016”.

June 12/14: French Minister of Defense Jean-Yves Le Drian visits Dassault Aviation’s Istres site, where he watched a nEUROn test flight.

He also reportedly reaffirmed a commitment to moving the Franco-British FCAS program forward, with the intent to sign a EUR 200+ million deal at Farnborough 2014. Sources: French MdlD, “Deplacement de Jean-Yves Le Drian, ministre de la Defense, a la Direction generale de l’armement Essais en vol a Istres le jeudi 12 juin 2014” | Dassault Aviation, “The French Minister of Defense visited the Dassault Aviation Istres site” | Defense News, “France, UK To Sign Memo Kicking Off Combat Drone Study”.

Formation flight

March 20/14: Testing. Dassault Aviation organizes a formation flight of the nEUROn UCAV with a Rafale fighter and a Falcon 7X business jet, as a next step in ongoing flight tests.

Dassault says that a combat drone flying in formation with manned aircraft is a global first, which is true in narrow terms. American planes under full mechanical control have flown as aerial refueling receivers in unmanned formation tests, with a pilot on hand in case things went sideways. Technically, all Dassault did was remove that safety element, and use a UAV with different capabilities. They also kept the UAV in the lead position at all times, which allows the 2 manned planes to take responsibility for maintaining the formation if necessary. Basic formation flying is simple for humans. It can be tricky for UAVs, who must sense other aircraft and then react correctly in the face of airflow changes caused by aircraft ahead of them. Dassault Aviation, “The Patrol: nEUROn, Rafale, Falcon 7X” (with video) | Dassault Aviation, “The eye of Katsu Tokunaga (with video)”.

2011 – 2013

nEUROn: flight test
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May 31/13: French boost. French Defense Minister Jean-Yves Le Drian writes an article for Les Echos. Frustration with France’s high-end UAV options leads him to commit to the nEUROn program, saying that “we will allocate the necessary means.”

He also states his commitment to buy 2 MQ-9 Reaper UAVs from the USA, for delivery before the end of 2013. After so much procrastination, with only 2 Harfang drones operational, and with pressing commitments in Mali and elsewhere, he says that France must take the immediately available choice. Defense Aerospace suggests that the French Air Force finally got their way, after stalling other options. The Americans’ reluctance to allow even key NATO allies like Italy to arm their drones suggests that French MQ-9s will also be unarmed. Ultimately, Le Drian argues for a European partnership that will share expertise and develop a Medium Altitude Long Endurance (MALE) UAV like the Reaper. In an era of limited budgets, an operational nEUROn-type UCAV represents another alternative. Les Echos | Defense-Aerospace.

May 14/13: Certification. Germany has decided to end the RQ-4 Euro Hawk project. Not only would it cost hundreds of millions to attempt EASA certification, but reports indicate that German authorities aren’t confident that they would receive certification at the end of the process. Rather than pay another EUR 600 – 700 million for additional UAVs and equipment, and an equivalent amount to attempt EASA certification, Germany will attempt to find another path.

This is bad news for the nEUROn project, which will face the same certification problems. Read “RQ-4 Euro Hawk UAV: Death by Certification” for full coverage.

May 9/13: Italy. Foolish American intransigence may be about to create a Reaper competitor. Is this an opportunity to give the nEUROn a long-term role? Aviation Week interviews Italy’s national armaments director Gen. Claudio Debertolis, who reveals that Italy asked to arm its MQ-1 Predator and MQ-9 Reaper UAVs 2 years ago. The USA has refused to cooperate, halting Italian efforts, while allowing the British to arm their Reaper UAVs.

Italy is responsible for wide swathes of territory in Afghanistan, and was the point country for NATO’s campaign against Libya in 2011. Arming their UAVs is a high priority, and Debertolis confirms that Italy is in talks with potential European partners to move forward with a covert “Super MALE” weaponized UAV program. If they don’t develop a new UAV from scratch, the existing nEUROn program could fill this niche. So, too could UAE-owned Piaggio’s P.1HH Hammerhead, derived from a high-end light business transport. A 3rd option would be to just buy Heron UAVs from Israel, which that country has reportedly armed. France’s Harfang is a Heron derivative, and Germany is already operating them as rent-a-drones, so an armed Heron and a conversion kit could offer a quick solution for all concerned.

The question for any of these options, and even for converting existing MQ-1/9 UAVs with American permission, revolves around funding. America may have delayed Italy for so long that it doesn’t have the budget to do anything, even convert its existing UAVs. Aviation Week.

Dec 1/12: Flight. The nEUROn successfully completes its maiden test flight from Dassault Aviation’s facility in Istres, France. The flight had slipped from mid-2011 to mid-2012, to the current date.

Testing will continue in France until 2014, to be followed by further tests in Vidsel, Sweden, before heading to the Perdadesfogu range in Italy for weapon and stealth testing. Dassault Aviation | French DGA [in French] | Usine Nouvelle [in French]

1st flight

Jan 20/12: Rollout! The nEUROn European UCAV technology demonstrator is officially presented to the representatives of the 6 participating countries by Dassault Aviation. Dassault:

“The first engine tests will be performed very soon, aiming at a first flight mid-2012. Afterwards, a complete sequence of test flights will take place during two years in France, Sweden and Italy. These tests will address flight qualities, stealthiness, air-to-ground weapon firing from an internal bay, integration into a C4i environment as well as the [safe] insertion of uninhabited platform in [controlled] airspace.”

At present, software integration is in its final stage, using the “global integration tests” rig in Istres, France. The first ground tests for hydraulics, electrical, fuel, etc. have taken place, with comprehensive engine tests to follow, as noted above. See also French DGA [in French].

nEUROn rollout

July 8/11: Germany. Aviation Week reports on Germany’s high-end UAV plans, beyond its planned 6 RQ-4 Euro-Hawk surveillance and SIGINT drones. The publication states that Germany is looking to buy 4 UAVs for wide-area surveillance, probably more RQ-4 variants, in order to complement NATO’s 6 RQ-4B Block 40 AGS drones. They’re also looking at fielding 16 systems of MALE drones over the next decade, to replace the current Heron UAV lease.

Farther into the future, Germany is reportedly considering UCAVs. The nEUROn program is the most likely beneficiary if Germany goes ahead, with possible competition from American offerings like Boeing’s X-45 Phantom Ray, Northrop Grumman’s X-47B UCAS-D, and/or General Atomics’ jet-powered Predator C Avenger.

July 7/11: At the 2011 Paris Air Show, Dassault Aviation presented enterprise applications using the future Samsung Sur40 tactile table for Microsoft Surface. These include military mission planning, and it will be interesting to see if this technology is used for operational components of the nEUROn system. Dassault Aviation [in French] | Reuters.

July 1/11: Dassault releases photos of nEUROn in final assembly, with all sub-assemblies delivered and the program on schedule. AIN quotes Dassault SVP of UAV/UCAV Programs, Thierry Prunier, as saying that although only one UCAV is being completed for flight test, up to 4 examples of each subassembly have been built.

The non-flying subassemblies are currently being used for “real hardware-in-the-loop” tests at 4 pre-integration rigs: Saint-Cloud, France (flight control) system; 2 in Getafe, Spain (ground control, datalink management); and Linköping, Sweden (avionics). Meanwhile, the Adour Mk951 turbofan engine has been matched to the nozzle, and run for 50 hours under control of the Flight Control System.

Prunier also confirmed to AIN that each industrial partner retains design rights for its specific contribution. That will matter if Britain, Germany, and other nations wish to join. AIN

May 19/11: Sub-contractors. Alenia Aeronautica announces delivery of the nEUROn’s Weapon Bay Doors & Mechanism to the Dassault plant in Istres, France, following successful acceptance checks.

This stealth-maintaining system was designed, built and integrated entirely by Alenia Aeronautica, and includes both the weapon housing doors and their activation and control system. The assembly uses manufacturing techniques that were new to the company, and Alenia Aeronautica has even patented the design for the “seal” around their perimeter.

Jan 25/11: Sub-contractors. Saab AB officially delivers nEUROn front and central fuselage sections to Dassault Aviation, at its Linkoping facility. They will now be transported to Dassault’s site in Istres, France, which is preparing for final assembly.

The rear fuselage section arrived at Istres in mid-January from HAI in Greece, and future deliveries will provide most of the major components needed for assembly. Dassault itself is delivering stealth related parts to Istres from January – March 2011. RUAG’s ordnance release pantograph will arrive from Switzerland by the end of February 2011. March 2011 will see deliveries of the 2 half-wings from EADS-CASA in Spain, and the 2 weapon bay doors from Italy’s Alenia. Saab’s next big delivery is in April 2011, when they will ship the 3 landing gear doors from Linkoping, Sweden.

Final layout, piping, electrical wiring and equipment fitting, and assembly are expected to be finished by last quarter of 2011. The next step after that is ground tests, followed by the first engine run-up by end 2011, and hopefully a maiden flight in mid-2012. Saab/ Dassault release.

2008 – 2010

nEUROn: takeoff concept
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Jan 20/09: Progress report. Dassault Aviation discusses progress to date on the nEUROn program. At present, 85% of the total budget has been awarded to Industry by France’s DGA. All major nEUROn systems underwent design reviews in 2008, and interface design is almost complete, paving the way for more detailed work on the systems and airframe.

That airframe shape is now final. Switzerland’s Ruag carried out 2 specific wind tunnel tests in 2008. The first helped identify the conditions which could affect aerodynamics when the vehicle is near the ground (ground effect), while the second analyzed the consequences of a bird strike on the leading edge of the wing. Results of these tests were very positive, enabling engineers to freeze the final shape of the vehicle.

Industrial work is also proceeding on critical subassemblies. Dassault Aviation’s experimental development center at Argenteuil has produced an inlet demonstrator, while its Biarritz plant is making a complete leading edge section, about 2 m/ 6 feet long. Saab is beginning to make aluminum ribs. Greece’s HAI has assembled a complete engine exhaust nozzle, which is to be mated to a Rolls-Royce Turbomeca Adour jet engine for mechanical and integration tests this month. Dassault release.

Nov 19/08: Sub-contractors. Saab Group announces that production of the unmanned Neuron craft has just begun at Tjust Mekaniska in Sweden, a small company with approximately 50 employees and a turnover of about SEK 50 million. They have been commissioned by Saab to manufacture 8 aluminum ribs making up the frame for the Neuron hull. Peter Svensson from Saab Aerostructures:

“The plan is to have most of the component manufactured parts ready in time for the European 2009 summer holiday, in time for the hull assembly to begin.”

Tjust Mekaniska uses a large German CNC machine that works directly from a 3D drawing program, and mills the outline of the Neuron rib at a speed of 24,000 rpm, using water to cool the operation. The excess aluminium flakes are pressed together and sold for recycling.

Oct 10/08: AVE-C scale demonstrator. As part of tests of new control surfaces, a Dassault AVE-C drone flight tests yaw control using thrust vectoring.

June 30/08: AVE-C scale demonstrator. Dassault’s AVE-C drone (Aeronefs de Validation Experimentale) completes its first fully autonomous demonstration flight near Toul, France. The jet powered UAV performed a completely automated flight sequence: roll from parking spot, runway alignment, takeoff, in-flight maneuvers, landing, braking and rolling back to the parking apron. The flight was watched by representatives of France’s Delegation Generale pour l’Armement (DGA) procurement agency.

The demonstration flight of this scale model demonstrator is one of the development milestones for nEUROn’s key technologies. Defense Update.

Scaled AVE-C flight

2006 – 2007

nEUROn swarm
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June 19/07: Bambino di nEUROn? Alenia Aeronautica, Dassault, and Saab sign an MoU to develop a Medium Altitude, Long Endurance (MALE) UAV system. nEUROn program technologies, tools, and partnership models will all be re-used in this program. Full DID coverage. As of 2012, it hasn’t advanced very far.

June 12/07: Project definition order. France’s DGA(Delegation Generale pour l’Armement) defense procurement agency officially notifies the Neuron Strategic Board of a EUR 130 million contract (about $175 million) for the nEUROn project definition phase. The definition phase will last 19 months, and aims to validate the design, “freeze” the shapes of the demonstrator aircraft, and detail its component systems and their interfaces. Ministere de la Defense release.

Definition phase

April 10/07: Sub-contractors. A Saab release says that a Neuron model has been installed on a 1:16 scale in the wind tunnel belonging to the Forces Research Institute (FOI:s) in Stockholm, and adds that testing is now underway to verify the outer shape and design. The testing involves high speed trials and testing at levels up to the speed of sound, in order to verify that the aircraft can be controlled and steered inside the entire flight envelope. The model in the picture looks substantially similar to artists’ conceptions done to date. Saab release

April 10/07: Progress report. At the same time as the high speed testing at FOI, low speed testing is being carried out in France. Indeed, a Dassault release says that “With the positive results gained all along these different tests, nEUROn shapes are validated and almost frozen.” It notes the following milestones:

• Preliminary test in June 2005.
  
• 2 low speed tests at Emmen in Switzerland in 2006 in partnership with RUAG Aerospace.
  
• 3 air intake tests in 2006 and 2007 at S2 ONERA Modane in France.
  
• 1 low speed test in March 2007 at F1 ONERA Fauga in France.

Oct 11/06: Sub-contractors. Safran group subsidiary Turbomeca announces that Dassault Aviation has ordered two Adour Mk 951 engines and associated support, from the RRTMjoint venture between Turbomeca and Rolls Royce. The first Adour Mk 951 will be delivered mid 2008 for ground testing, while the second (spare engine) is scheduled to be delivered at the end of 2010 for the flight test program. The release describes the deliveries as a “rental contract.”

The Adour Mk 951 is the latest variant of the non-reheated turbofan engine that has already been selected by the UK, South Africa and Bahrain to power the latest BAE Hawk trainer and light attack aircraft. The Mk 951 offers increased (6,500 vs. 5,845 pounds) thrust and performance, a high-performance Electronic Engine Control Unit (EECU), and extended life with reduced life cycle costs. The Adour engine family is installed in Hawk, Jaguar, and Mitsubishi T-1/F2 aircraft operated by 22 military forces around the world, and has accumulated over 7 million flying hours to date world-wide.

Sept 12/06: Program Review. The first intermediate synthesis review of the nEUROn program took place on Sept 6-7/06 at Dassault Aviation facilities in Saint-Cloud, France. The results of the initial 6 months of feasibility studies were presented to the program’s executive (France’s DGA), and to representatives from other participating governments (Segredifesa, FMV, DGAM, GDA and Armasuisse).

The session’s focus was on the external shape of the vehicle and systems, which stem from the necessary tradeoffs to fulfill the performance, low observability/ stealth, and independent flyability requirements of the specifications. See Dassault release.

Program review

May 23/06: Study delivered. Dassault Aviation and its partners Alenia, SAAB, EADS CASA, HAI and RUAG delivered yesterday the first nEUROn study to the DGA ahead of schedule. This first step is the preliminary technical definition of the project.

Study

Feb 10/06: Initial development contract. nEUROn program launched with committed funding of EUR 405 million.

Project launch

Taranis / FCAS: Contracts & Key Events 2013 – 2014

Taranis begins testing in Australia; Next-step Anglo-French FCAS program signed, could include Taranis.

FCAS

December 23/16: A 12-month study has been ordered under a bilateral agreement between the French and British government, marking the next interim stage of the joint Future Combat Air System (FCAS) program. It is hoped that the study will then lead to a full-scale demonstrator development program by the end of 2017, which has $1.87 billion earmarked for the production of two full-scale unmanned combat air vehicles. Companies to take part in the preparatory work include BAE Systems, Dassault, Rolls-Royce, Safran, Leonardo and Thales.

Nov 5/14: FCAS. The French DGA and UK MoD have signed the contracts for FCAS. The feasibility phase is GBP 120 / EUR 150 million, but the respective countries are also investing GBP 40 million (UK) and EUR 50 million (France) individually, bringing the overall total to GBP 200 million / EUR 250 million. This work will run until the end of 2016, and is intended to be followed by a demonstrator UCAV program. But which UCAV? This is where it gets interesting:

“The programme will develop and compare 2 national designs and concepts. Those designs will then lead to a joint one which could be used for any potential future UCAS programme.”

Looks like nEURON and Taranis will each have a bit farther to go. Industrial participants will remain Dassault Aviation and BAE Systems (system integrators), Thales and Selex ES (embedded electronics and sensors), and Rolls-Royce Snecma Ltd. (propulsion JV). Sources: French DGA, “La DGA et DE&S lancent les etudes industrielles du futur drone aérien de combat franco-britannique” | UK MoD, “[GBP] 120 million Anglo-French defence contract” | BAE, “Preparing for Future Combat Aerospace” | Rolls Royce, “Rolls-Royce Snecma Ltd. signs contract with UK Ministry of Defence to launch feasibility phase for Future Combat Aircraft” | Selex ES, “Finmeccanica – Selex ES and Thales start work on UK-French Future Combat Air System sensor requirements” | Thales, “Thales and Finmeccanica – Selex ES start work on UK-French Future Combat Air System sensor requirements”.

FCAS contracts

Aug 6/14: Taranis engineering. Aviation Week talks to BAE’s chief aerodynamicist Chris Lee, and he talks about some of the challenges involved in Taranis. Lee’s challenge was to take a design whose stealth optimization compromises controllability and engine airflow, which means speed and maneuverability were compromised for stealth, payload and range. Flow over the basic shape can cause “rapid non-linear changes in pitch and yaw,” and an engine intake designed for radar cross section above all leads to swirling and separated airflow at the engine fan face. Just to make things even more fun, the large rectangular exhaust meant to reduce infrared signature creates airflow issues with the wing control surfaces, which are already somewhat limited due to the craft’s basic design.

These kinds of problems are fairly standard across flying wing UCAV designs, and the industry is still in early days in terms of exploring new solutions. Overall, BAE seems to have done relatively well, with lower than expected drag and a number of design solutions that were innovative enough to be classified. The goal for FCAS will be to take those technologies, address issues that arose in testing, and field a UCAV that can meet stealth requirements with a wider flight envelope for speed and maneuverability. Sources: Aviation Week, “Stealth Helps BAE Hone New Aerodynamic Skills”.

July 29/14: Report. The UK government responds to the Commons Defence committee’s RPAS report (see Additional Readings), and clarifies where Taranis and FCAS fit:

“The Taranis Technology Demonstration Programme (TDP) aims to develop key technologies and systems to inform a future operational Unmanned Combat Air Vehicle (UCAV) acquisition programme. Two phases of Taranis flight trials were carried out in 2013-14, a third phase is planned for 2015 in order to gain further understanding of the radar cross section of the air vehicle during operation. It is unlikely that Taranis itself will be developed directly into an operational UCAV capability. It is primarily a technology demonstrator.

The Future Combat Air System (FCAS) programme will subsequently be responsible for the development of a UCAV capability. A two year national FCAS programme has been launched which aims to inform the forthcoming SDSR on the most appropriate force mix of platforms and systems in order to meet the future combat air requirement from 2030. A UCAV along the lines of Taranis is one potential element of this force mix, along with an additional buy of Lightning II, a [Eurofighter] Typhoon life extension or an alternative new-build manned aircraft. This will allow a decision to be made at the next SDSR about whether to commit to a UCAV development programme.”

Sources: UK House of Commons Select Committee on Defense, “Remote Control: Remotely Piloted Air Systems – current and future UK use – Defence Committee: Government Response”.

July 11/14: FCAS. France and Britain sign the Future Combat Air System Demonstration Program (FCAS DP) cooperative agreement at Farnborough 2014. They stick to the originally-discussed GBP 120 million budget (q.v. Jan 31/14), which works out to around EUR 150 million. That comes in at the low end of advance EUR 150 – 200 million reports for the 2-year agreement, which will involve Dassault Aviation, BAE Systems, Thales, Selex, Snecma and Rolls-Royce.

FCAS is no longer a combat demonstrator, however; instead, it has devolved to a study program that will look at technology, integration, and workshare issues. Dassault and BAE will focus on overall integration and design, and Rolls Royce and Safran will collaborate on engine-related technologies. Selex ES and Thales will cooperate to develop the multifunction sensor suite and communication sub-system, including the “PERFECTA” project to develop a digital backbone for the sensor set. British procurement chief Philip Dunne has told reporters the two nations are “working in parallel on protocols concerning data-sharing.” The multinational nEUROn program is scheduled to wrap up around the same time this phase will end, and Taranis will have completed its own testing. One interviewee even threw out the possibility that both nEUROn and Taranis could end up participating in FCAS flight tests.

The question of where FCAS goes from 2016-2020 may become another stumbling block, especially since Britain could have a new government by then, and France is scheduled to have its own elections in early 2017. Still, the only way to move forward is one step at a time, and the technology’s industrial importance could draw nEUROn countries to join the new effort. Sources: GOV.UK, “UK and France strengthen defence co-operation” | Dassault Aviation, “BAE Systems and Dassault Aviation welcome £120m / €150 million FCAS study by UK and French Governments” | Selex ES, “Thales and Finmeccanica – Selex ES team up to address UK-French Unmanned Combat Air Systems sensor requirements” | Snecma, “Snecma (Safran) et Rolls-Royce se felicitent des progres en matiere d’etudes conjointes sur les moteurs d’avions de combat” | Aviation Week, “Neuron Tests Moving To Sweden In 2016” | Defense-Aerospace, “UK, France to Launch 2-Year FCAS Demo Phase” | Defense News, “France, UK To Sign Memo Kicking Off Combat Drone Study”.

FCAS programme arrangement

July 7/14: FCAS. Aviation Week covers the French-British FCAS program, whose initial phase will overlap nEUROn’s final testing phase. The question is how to structure the path forward after a weapon drop in Sweden wraps up the European UCAV’s testing. Britain and France may not be in sync, but they way still be able to cooperate, as they prep for a 2-year, EUR 200 million study phase:

Ultimately, the proposal for a four-year demonstration phase – which is expected to top [EUR] 1 billion – could rely on multiple vehicles to serve as technology testbeds. In addition to a demonstrator combining some aspects of Taranis and Neuron, these could include less-costly simulators and manned platforms, such as using a Dassault Falcon [business jet] to test [sensors]…. “The biggest driver is the budget,” the industry official said. “We may even reuse Taranis or nEUROn.”

Sources: Aviation Week, “Neuron Tests Moving To Sweden In 2016”.

Feb 5/14: The UK MoD and BAE Systems finally discusses Taranis, though details remain very sketchy, and the firm contends that even some exterior design aspects are classified. Of course, telling people that just encourages professionals to download the released pictures and videos, look for photoshopping, and make careful notes about which angles aren’t being shown. We wouldn’t put it past the British to smile and launch a snipe hunt, and this kind of meta is why intelligence is such a crazy-making profession.

What Britain will say is that the total Taranis budget is confirmed to have grown to GBP 185 million, split between the government and industry. They also confirm that taxi tests began in April 2013 at Warton, UK, and that the 1st flight took place on Aug 10/13 for 15 minutes. As noted earlier by local sources (q.v. April 14/13), the flights took place at Australia’s semi-remote Woomera test range, which is owned by BAE. Sources: UK MoD, “First flight trials of Taranis aircraft” | BAE Systems, “Taranis FAQs” and “First flights of UK-built Taranis unmanned aircraft surpass all expectations”.

Jan 31/14: Anglo-French UCAS. Britain and France building on the 2010 Lancaster House treaty with various commitments, including “a statement of intent for a future combat air system, which would launch a 2-year, [GBP] 120 million joint feasibility phase that will see British and French industries working together.” The consensus is that this R&D will involve a stealthy, jet-powered Unmanned Combat Air Vehicle like the British Taranis and European nEUROn programs (q.v. Feb 17/12). Partners include BAE, Dassault, Rolls Royce, Snecma, Safran, Selex, and Thales.

Rolls-Royce and Snecma will continue to explore “propulsion system concepts and technologies” as part of the FCAS Preparation Phase contract. Their release may tout “next generation of UK and French combat aircraft engines,” but the truth is that a UCAV engine is going to focus on very different areas than fighter engines, stressing fuel efficiency and lower heat signature over thrust performance.

The key catch here is commitment beyond the initial 2-year period. Despite efforts of this nature, and continued development of an Anglo-French Combined Joint Expeditionary Force, French sources are expressing quiet reservations. These include the difficulty of securing program cooperation with British political counterparts who are already in campaign mode for 2015, and concerns about British austerity measures and their potential effects on joint programs and endeavors. Sources: UK MoD, “UK and France agree closer defence co-operation” BAE Systems, “We welcome the announcement on further UK/ French unmanned air systems (UAS) Technology development” | Dassault, “Dassault Aviation salutes a major step forward for the Future Combat Air System” | Rolls Royce, “Rolls-Royce and Snecma welcome continuation of joint combat engine studies” | Defense Update, “UK, France to Invest £120 million in a Joint UCAV Study” | IHS Jane’s, “France and the UK sign defence co-operation agreements” | The Independent, “Britain to set up controversial drone development partnership with France” | Le Monde, “La defense au coeur du sommet franco-britannique”.

Oct 24/13: Testing. Taranis is flying, albeit without the fanfare accorded to nEUROn’s initial flight. Testing would be taking place at Australia’s Woomera Range, over 300 km north of Adelaide:

“The BAE Systems Taranis unmanned combat air vehicle (UCAV) demonstrator has made its maiden flight and is currently conducting initial flight trials, the UK Ministry of Defence (MoD) confirmed to IHS Jane’s on 25 October. “Flight trials are currently ongoing,” an MoD spokesperson told IHS Jane’s.”

Sources: UK Parliament | IHS Jane’s, “Taranis makes maiden flight”.

Aug 10/13: 1st flight. Taranis’ first flight, as pinpointed by subsequent revelations from Britain’s MoD.

1st flight

April 14/13: Testing. Australia’s News Corp. reports that Taranis will conduct its 2013 flight testing at Australia’s Woomera range, but incorrectly characterize the drone as “supersonic.”

Taranis is around the same size as BAE’s sub-sonic Hawk trainers, and is reportedly powered by the same 6,480 pound thrust Adour 951 engine that equips Hawk trainers in Britain and South Africa. An engine with that rating isn’t going to take an armed and loaded full-size UCAV supersonic, nor would there be much advantage in doing so. Like other UCAV projects around the world, Taranis is almost certainly a sub-sonic stealth vehicle. News Corp.

2007 – 2012

Taranis R&D program launched; Lancaster House agreement with France has a UCAV component; Studies agreed.

Taranis IG
(click to view full)

July 25/12: Following a meeting in London, defense ministers from the UK and France agree on a joint EUR 13 million (about $15.7 million) UCAV research study by BAE (Taranis) and Dassault (nEUROn lead). A coming contract will link Rolls-Royce, whose Adour engine powers both Taranis and nEUROn, with France’s Safran in a joint study for future UCAV engine options.

They also confirm that France will buy 1 WK450B Watchkeeper system for operational assessments and trials in 2012 and 2013. What did not happen, is any kind of collaboration announcement on an Anglo-French medium-altitude, long-endurance (MALE) UAV like BAE & Dassault’s Telemos. Defense News | BAE Systems | Thales Group.

Joint UCAV study

July 9/12: Good news, Bad news. BAE announces that Taranis has gone beyond the stealthy targets set for the program, according to recently completed radar cross section tests at BAE Systems’ Warton site. Engine testing at Rolls Royce was also encouraging, demonstrating Taranis’ reduced infra-red signature. The bad news? The ministry wants more tests now, which will delay flight trials to 2013.

June 29/12: NAVSOP. BAE Systems Advanced Technology Centre discusses research it’s doing into Navigation via Signals of Opportunity (NAVSOP), which could become critical to UCAVs. GPS can be blocked or spoofed, and inertial navigation is imprecise unless it can be re-calibrated once in a while. NAVSOP exploits existing transmissions such as Wi-Fi, TV, radio, mobile phone, Low-Earth-Orbit satellites, and other civilian signals to calculate its position. The wide range it exploits would make it very hard to jam, and would allow it to work even in environments where a GPS signal would fail.

NAVSOP has a number of potential military uses, but it’s ideal for a UCAV that must navigate correctly in the most hostile environments. This may be why BAE’s NAVSOP infographic has a Taranis UCAV at its center.

Feb 17/12: Anglo-French UCAS. Britain & France follow up on their Nov 2/10 cooperation statement with an underwhelming announcement: they’ll commission a study about a next-generation UAV, and France will evaluate Britain’s smaller Watchkeeper MK450B:

“7. Following an analysis of lessons identified, we have decided to prioritise our joint work in the key areas of: command and control; information systems; intelligence, surveillance, targeting and reconnaissance; and precision munitions…

16. Unmanned air systems are crucial to success in the battlefield, as the Libya and Afghanistan campaigns have shown. We have agreed today to take forward our planned cooperation on UAS within a long term strategic partnership framework aimed at building a sovereign capability shared by our two countries… We affirm our common will to undertake in 2013 a joint Future Combat Air System Demonstration Programme that will set up a co-operation of strategic importance for the future of the European Combat Air Sector. This work will provide a framework to mature the relevant technologies and operational concepts for a UCAS operating in a high threat environment. We will begin as soon as 2012 the specification of this demonstrator with a jointly funded contract under the industrial leadership of our national fighter aircraft industries (Dassault-Aviation in France and BAE Systems in the UK).”

Defense-Aerospace later reports that a EUR 10 million study will fund initial specifications, to define the nEUROn demonstrator’s follow-on platform. BAE and Dassault are already collaborating on France’s future medium/ hunter-killer UAV, and “Telemos” is based on BAE’s Mantis. The UCAS would feature the same players, but is likely to place Dassault in more of a lead role. BAE is building Taranis, but the Dassault-led nEUROn project has ambitious goals, and there are substantial advantages to a UCAS platform definition that makes it easy for other European countries to join. UK Prime Minister | Defense Aerospace.

Nov 2/10: UK-France. The “UK-France Summit 2010 Declaration on Defence and Security Co-operation” includes a proviso regarding UCAVs:

“17. In the longer term, we will jointly assess requirements and options for the next generation of Unmanned Combat Air Systems from 2030 onwards. Building on work already started under the direction of the UK-France High Level Working Group, we will develop over the next two years a joint technological and industrial roadmap. This could lead to a decision in 2012 to launch a joint Technology and Operational Demonstration programme from 2013 to 2018.”

It remains to be seen how this will play out. BAE Systems is reportedly in talks with Dassault, but the subject of those talks isn’t yet clear. BAE’s Mantis is arguably a UCAV, in the same class as the MQ-9 Reaper. The joint TOD program in question could refer to the Mantis, but item 16. refers to a MALE (Predator Class) UAV. While the UK is set with its Watchkeeper/Hermes 450B systems, France needs to replace its Harfang systems, and appears to be looking for ordnance capabilities that Watchkeeper doesn’t have. Mantis could fill that role, while item 17. would address the niche filled by the Dassault-led nEUROn and BAE’s Taranis stealth UCAV demonstrator, which was unveiled in July 2010.

If item 17. is about stealth UCAVs, leaving nEUROn to pursue joint development around Taranis isn’t an option for France. A parallel carrier-capable UCAV development program might be a joint option, similar to the USA’s X-47B N-UCAS or General Atomics’ Sea Avenger, but that would strain budgets in both countries. The path of least resistance for a 2013-2018 TOD program is incorporation of the UK into nEUROn, with BAE Systems bringing key Taranis technologies and lessons learned into the development program. Time will tell. See also: Flight International | Reuters | Usine Nouvelle [in French]

UK-France Lancaster House accord

Taranis unveiled
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July 12/10: Taranis. The UK Ministry of Defence and BAE Systems unveil their Taranis stealth UCAV technology demonstrator prototype at Warton, UK. Flight trials are now due in 2011, rather than 2010.

Taranis is a separate UK-only program, but subsequent events may make this milestone meaningful to nEUROn as well. UK MoD| BAE Systems | Flight International.

Taranis unveiled

Nov 22/07: The UK MoD has announced the cutting of the first metal for its new stealth robot bomber, Taranis. Sources: The Register, “First metal cut on BAE’s ‘Taranis’ robot stealth bomber”.

July 25/07: Sub-contractors. Dunlop Aerospace Braking Systems announces that it has been selected to provide wheels, brakes and brake control systems for the Taranis UCAV. Dunlop Aerospace will supply its equipment to BAE Systems in 2008 and the aircraft is scheduled to commence flight trials in 2010. The agreement was reached during the 2007 Le Bourget Paris Air Show. Sources: Dunlop, “Dunlop Aerospace supports the future of military aviation with BAE Systems UAV agreement”.

Dec 7/06: Taranis program launched. The UK MoD awards BAE Systems a 4-year, GBP 124 million program to develop the Taranis stealth UCAV, named after the Celtic god of Thunder. Ground testing is scheduled for in early 2009 at BAE Systems’ Woomera, Australia facility, and they hope for 1st flight trials in 2010. The Taranis TDV will reportedly have 2 payload bays and a combination of optical and radar sensors, but testing is only expected to simulate the steps of weapon release rather than testing actual weapons.

Taranis is said to be jointly funded by government and industry, though nobody’s commenting on proportions, and falls under Britain’s Strategic Unmanned Air Vehicle (Experimental) Programme [SUAV(E)]. BAE will lead with UCAV design, stealth expertise, etc. Rolls Royce is providing the engine (almost certainly Adour), Smiths Aerospace is providing the complete electrical power system and fuel gauging; and QinetiQ is tapped for the communication sub-system, flight safety sub-system, associated antennas, and the UAV’s high level decision-making software.

Britain clearly realizes that they need to stay in the forefront of both UAV and stealth technologies, and Taranis gives them a chance to maintain their human expertise and apply what they’ve learned. The Taranis Technology Demonstration Vehicle (TDV) will try to use off the shelf technologies when possible, building on past programs like HERTI, Mantis, Raven, Corax, etc. On the government side, it builds on past programs like Replica and Nightjar. Sources: UK MoD, “RAF takes next step towards pilotless combat aircraft [VIDEO]” | BAE, “BAE Systems To Lead [GBP] 124 Million UAV Technology Demonstrator Programme” | QinetiQ, “QinetiQ to play strategic role in MODs £124 million ‘Taranis’ UAV technology demonstrator programme | GE, “Smiths Aerospace teams with BAE Systems to develop £124 Million UAV Technology Demonstrator Programme” | Defense Update, “U.K. Launch Project Taranis, UCAV Technology Demonstrator” | Gizmag, “England’s Taranis to be one of the largest UAVs ever”.

Taranis contract

Additional Readings & Sources Background: nEUROn

• Dassault Aviation – nEUROn.

• Alenia Aermacchi – Neuron.

• French Air Force (June 8/11) – Colloque international : en route vers un drone armé

• Ministere de la Défense (Feb 14/06) – The Notification of Neuron. Dead link.

• Defense-Aeropace.com (Feb 10/06) – Contract Launches Euro UCAV Demonstrator. Collects various facts about the program.

• Saab Press Release (Feb 9/06) – Important player in Neuron. Includes some details re: the platform.

• Spanish Government (Dec 30/05) – Agreement with France for a Demonstrator of an Unmanned Combat Aircraft. Translated by Defence-Aerospace.com.

• Saab (Dec 20/05) – Saab welcomes Swedish Neuron decision

• AFCEA Signal Magazine (September 2005) – Neuron Gains Altitude. Excellent article.

Background: Britain’s Taranis et. al.

• BAE Systems – Taranis

• Air Force Technology – Taranis Unmanned Combat Air Vehicle (UCAV) Demonstrator, United Kingdom. The successor to CORAX, and a number of other projects besides.

• UK MoD (April 24/07) – Keynote address by Minister for Defence Equipment and Support, Lord Drayson at the Royal Aeronautical Society Annual Conference

• Blackpool Today (Dec 11/06) – BAE’s secret out as UAVs take off. Includes a 30-second concept video showing Taranis in flight! [Windows Media format]

• The Engineer (Jan 5/06) – Nightjar takes flight. A 6-year program to improve British cutting-edge design and manufacturing knowledge. The stealthy Nightjar testbody was used to test other designs, including things like air induction systems (intake and ducts) performance.

• New Scientist (April 3/04) – Secret UK stealth plane project revealed. Refers to the GBP 20 million Replica project to research stealth aircraft design.

Background: Other UCAVs

• Northrop Grumman Analysis Center, 3rd Joint-Industry Forum (Feb 16/05) – Joint Unmanned Combat Air System and US Military Transformation [7.2 MB, PDF Format]. Excellent report that explains the interest in UCAVs, and the effect of removing the pilot’s limitations on the ability to provide persistent coverage of an area.

• DID – Carrier UCAVs: The Return of UCAS. Northrop Grumman’s X-47B won as the base platform, in this resurrection of the J-UCAS program.

• Air Force Technology – X-47 Pegasus Naval Unmanned Combat Air Vehicle (UCAV-N), USA

• DID – Funds to Boeing, NGC to Advance UAV Aerial Refueling. Will culminate in flights with an X-47B N-UCAS demonstrator.

• DID – Ride on the Ray: Boeing’s X-45 UCAVs. Which it’s building and testing with its own funds.

• Air Force Technology – X-45 J-UCAV Joint Unmanned Combat Air System, USA Meanwhile, DefenseTech’s “Killer Drone’s Big Brother” covers the X-45C full-size variant, and some of its recent test performance.

• Dassault Aerospace – Logiduc program. The precursor to the Neuron. The Petit Duc (AVE-D) was the first stealth unmanned aircraft to fly in Europe on July 18th 2000. The Grand Duc would become the multinational nEUROn program. The model pictured in the stealth testing chamber is a Logiduc mock-up.

• Saab – SHARC Program [dead link, news items below]. In many ways, SHARC was a precursor to Saab’s work on Neuron, and one of the main reasons it has a leading role alongside Dassault.

• AIN (May 17/13) – China’s ‘Sharp Sword’ UCAV is Spotted Taxiing

• General Atomics (May 3/10) – GA-ASI Introduces Sea Avenger UAS for UCLASS Carrier Operations

• Defense Industry Daily (Jan 24/06) – British CORAX UAV Joins UCAV Trend.

• DefenseTech (Jan 19/06) – UK Stealth Drone Unveiled. CORAX. Interesting comparison to the USA’s DarkStar research project.

• DefenseTech (April 28/05) – Europe’s Killer Drones. Mentions Neuron, and includes nEUROn partner Alenia’s Sky-X UAV, which is more of a test vehicle along the lines of SHARC. It made its first flight in Italy during February 2007.

• Saab (Sept 2/04) – Saab has, for the first time, conducted autonomous take-off and landing of the SHARC technical demonstrator.

• Saab (July 23/02) – Saab’s first successful flight with UAV-demonstrator. Its jet-powered SHARC.

• Saab (Sept 4/2000) – Saab performing tests with unmanned aircraft.